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Project Data: Design

This document summarizes the design of a steel structure called RESETKA_2. It includes details of the beams, columns, cross sections, loads, stress calculations, and checks for various limit states like strains, local deformations, and welds. The design was found to meet all limit state requirements with stress utilization levels below 8.4% for welds. Buckling analysis was not explicitly calculated. The document also includes a bill of materials and list of manufacturing operations.

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Mario
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0% found this document useful (0 votes)
49 views

Project Data: Design

This document summarizes the design of a steel structure called RESETKA_2. It includes details of the beams, columns, cross sections, loads, stress calculations, and checks for various limit states like strains, local deformations, and welds. The design was found to meet all limit state requirements with stress utilization levels below 8.4% for welds. Buckling analysis was not explicitly calculated. The document also includes a bill of materials and list of manufacturing operations.

Uploaded by

Mario
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Project:

Project no:
Author:

Project data
Project name
Project number
Author
Description
Date 23.3.2020.
Design code EN

Material
Steel S 235

Project item RESETKA_2


Design
Name RESETKA_2
Description
Analysis Stress, strain/ simplified loading

Beams and columns

β– α-
Cross- γ - Pitch Offset ex Offset ey Offset ez
Name Direction Rotation Forces in
section [°] [mm] [mm] [mm]
[°] [°]
1-
POZ 9 SHS100/1 0,0 0,0 0,0 0 0 0 Node
00/4.0
2-
POZ 19 SHS100/1 0,0 -74,0 0,0 0 0 0 Node
00/4.0
3-
POZ 21 SHS100/1 180,0 -56,0 0,0 0 0 0 Node
00/4.0
4-
POZ 5 RHSCF80/ 90,0 0,0 0,0 0 0 0 Node
60/4.0
Project:
Project no:
Author:
Project:
Project no:
Author:

Cross-sections

Name Material
1 - SHS100/100/4.0 S 235
2 - SHS100/100/4.0 S 235
3 - SHS100/100/4.0 S 235
4 - RHSCF80/60/4.0 S 235
Project:
Project no:
Author:
Cross-sections

Name Material Drawing

1 - SHS100/100/4.0 S 235

2 - SHS100/100/4.0 S 235

3 - SHS100/100/4.0 S 235

4 - RHSCF80/60/4.0 S 235

Load effects (equilibrium not required)

N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
Project:
Project no:
Author:
KOMB. 3 POZ 19 1,0 0,0 0,0 0,0 0,2 0,0
POZ 21 -0,8 0,0 -0,5 0,0 0,2 0,0
POZ 5 0,5 0,0 0,1 0,0 -0,1 0,0

Check
Summary

Name Value Status


Analysis 100,0% OK
Plates 0,0 < 5% OK
Loc. deformation 0,0 < 3% OK
Welds 8,4 < 100% OK
Buckling Not calculated
GMNA Calculated

Plates

Thickness σEd εPl


Name Loads Status
[mm] [N/mm2] [%]
POZ 9 4,0 KOMB. 3 18,3 0,0 OK
POZ 19 4,0 KOMB. 3 23,9 0,0 OK
POZ 21 4,0 KOMB. 3 15,7 0,0 OK
POZ 5 4,0 KOMB. 3 10,7 0,0 OK

Design data

fy εlim
Material
[N/mm2] [%]
S 235 235,0 5,0

Loc. deformation

d0 δ δ lim δ/d0
Name Loads Check status
[mm] [mm] [mm] [%]
POZ 9 100 KOMB. 3 0 3 0,0 OK
POZ 19 100 KOMB. 3 0 3 0,0 OK
POZ 21 100 KOMB. 3 0 3 0,0 OK
POZ 5 60 KOMB. 3 0 2 0,0 OK
Project:
Project no:
Author:

Overall check, KOMB. 3

Strain check, KOMB. 3


Project:
Project no:
Author:

Equivalent stress, KOMB. 3

Welds (Plastic redistribution)

Throa Lengt σw,Ed σ⏊ τ|| τ⏊


εPl Ut Utc Statu
Item Edge t th. h Loads [N/m [N/m [N/m [N/m
[%] [%] [%] s
[mm] [mm] m2] m2] m2] m2]
POZ
POZ KOMB
9-arc ◢3,0 169 17,1 0,0 -5,1 9,3 1,6 4,7 2,0 OK
19 .3
5
POZ
POZ KOMB
21-arc ◢3,0 248 30,3 0,0 19,0 -11,2 -7,8 8,4 1,9 OK
19 .3
6
POZ
POZ KOMB
9-arc ◢3,0 411 20,8 0,0 4,7 9,1 7,4 5,8 1,5 OK
21 .3
7
POZ KOMB
POZ 5 ◢3,0 250 20,2 0,0 14,4 3,6 -7,3 5,6 1,9 OK
9-w 2 .3

Design data

βw σw,Rd 0.9 σ
[-] [N/mm2] [N/mm2]
S 235 0,80 360,0 259,2

Detailed result for POZ 9-arc 5 POZ 19

Weld resistance check (EN 1993-1-8 4.5.3.2)


360,0 N/mm2 ≥ 17,1 N/mm2

259,2 N/mm2 ≥ 5,1 N/mm2


Project:
Project no:
Author:
where:
– Ultimate strength
– appropriate correlation factor taken from Table 4.1
– Safety factor
Stress utilization
4,7 %

Detailed result for POZ 21-arc 6 POZ 19

Weld resistance check (EN 1993-1-8 4.5.3.2)


360,0 N/mm2 ≥ 30,3 N/mm2

259,2 N/mm2 ≥ 19,0 N/mm2


where:
– Ultimate strength
– appropriate correlation factor taken from Table 4.1
– Safety factor
Stress utilization
8,4 %

Detailed result for POZ 9-arc 7 POZ 21

Weld resistance check (EN 1993-1-8 4.5.3.2)


360,0 N/mm2 ≥ 20,8 N/mm2

259,2 N/mm2 ≥ 4,7 N/mm2


where:
– Ultimate strength
– appropriate correlation factor taken from Table 4.1
– Safety factor
Stress utilization
5,8 %

Detailed result for POZ 9-w 2 POZ 5

Weld resistance check (EN 1993-1-8 4.5.3.2)


360,0 N/mm2 ≥ 20,2 N/mm2

259,2 N/mm2 ≥ 14,4 N/mm2


where:
– Ultimate strength
– appropriate correlation factor taken from Table 4.1
– Safety factor
Stress utilization
Project:
Project no:
Author:
5,6 %

Buckling

Buckling analysis was not calculated.

Bill of material
Manufacturing operations

Plates Welds Length


Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
Fillet: a =
CUT1 168,9
3,0
Fillet: a =
CUT2 247,6
3,0
Fillet: a =
CUT3 410,9
3,0
Fillet: a =
CUT5 249,7
3,0

Welds

Throat thickness Leg size Length


Type Material
[mm] [mm] [mm]
Fillet S 235 3,0 4,2 1077,1

Symbol explanation
Symbol Symbol explanation
εPl Strain
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain
σw,Ed Equivalent stress
σw,Rd Equivalent stress resistance
σ⏊ Perpendicular stress
τ|| Shear stress parallel to weld axis
τ⏊ Shear stress perpendicular to weld axis
0.9 σw,Rd Perpendicular stress resistance - 0.9*fu/γM2
βw Corelation factor EN 1993-1-8 tab. 4.1
Ut Utilization
Utc Weld capacity utilization

Code settings
Item Value Unit Reference
γM0 1,10 - EN 1993-1-1: 6.1
γM1 1,10 - EN 1993-1-1: 6.1
γM2 1,25 - EN 1993-1-1: 6.1
Project:
Project no:
Author:
γM3 1,25 - EN 1993-1-8: 2.2
γC 1,50 - EN 1992-1-1: 2.4.2.4
γInst 1,20 - ETAG 001-C: 3.2.1
Joint coefficient βj 0,67 - EN 1993-1-8: 6.2.5
Effective area - influence of
0,10 -
mesh size
Friction coefficient -
0,25 - EN 1993-1-8
concrete
Friction coefficient in slip-
0,30 - EN 1993-1-8 tab 3.7
resistance
Limit plastic strain 0,05 - EN 1993-1-5
Weld stress evaluation Plastic redistribution
Detailing Yes
Distance between bolts [d] 2,20 - EN 1993-1-8: tab 3.3
Distance between bolts
1,20 - EN 1993-1-8: tab 3.3
and edge [d]
Concrete breakout
Yes ETAG 001-C
resistance
Use calculated αb in
Yes EN 1993-1-8: tab 3.4
bearing check.
Cracked concrete Yes
Local deformation check Yes
Local deformation limit 0,03 - CIDECT DG 1, 3 - 1.1
Geometrical nonlinearity Large deformations for
Yes
(GMNA) hollow sections

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