Manual Transmission

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REVIEW QUESTION ANSWERS APPENDIX

LESSON 1 REVIEW QUESTION ANSWERS

Directions: Use the information you have learned to answer the following questions.

1. The rotating force created by an engine is called:


A. Differential action
B. Gear Ratios
C. Torque
D. Rolling resistance

2. Which of the following let transmissions multiply engine torque?


A. Differential action
B. Gear Ratios
C. Torque
D. Rolling resistance

3. The rate of speed that work is done is called:


A. Powerflow
B. Torque
C. Differential action
D. Power

4. The path power takes from the engine to the wheels is:
A. Powerflow
B. Torque
C. Differential action
D. Power

5. Match the component on the left with its correct function on the right by. Write the letter
corre- sponding to the correct function in the space between the component and function
descriptions.

Component Function

A. Manual Transmission B Couples and uncouples the engine from the


transmission.

B. Clutch A Multiplies torque on rear wheel drive vehicles.

C. Halfshaft D Provides differential action on front wheel drive


vehicles.

D. Manual Transaxle C Transfers power to the front wheels on front wheel drive
vehicles.

Appendix-1 January 2000


Manual Transmission & Transaxle Manual
Operation Self- Transmission & Transaxle
January 2000 Operation Self-
Appendix-1
Study Study
LESSON 2 REVIEW QUESTION ANSWERS

Directions: Use the information you have learned to answer the following questions.

1. When the clutch is engaged all of the following is true EXCEPT the:
A. clutch pedal is up.
B. pilot bearing is allowing the crankshaft to spin without turning the input shaft.
C. pressure plate locks the friction disc to the flywheel.
D. dampening springs of the clutch are dampening out engine pulsation.

2. Which of the following components attaches to the splines of the transmission input shaft?
A. The release bearing
B. The pressure plate
C. The pilot bearing
D. The clutch disc

3. What should always be done after installing a new clutch assembly on a vehicle equipped
with a hydraulic clutch?
A. Reset the self-adjuster.
B. Adjust the self-adjusters on the pressure plate.
C. Bleed the hydraulic system.
D. Install a new thrust bushing on the clutch pedal.

4. When performing a stall test you should do all of the following EXCEPT:
A. place the transmission in 1st gear.
B. increase engine speed to 2000 rpm.
C. release the clutch pedal slowly.
D. block the wheels and apply the parking brake.

5. If you have a damaged pilot bearing, which of the following would MOST LIKELY be
the symptom that would occur?
A. Squeaking noise when the clutch is engaged or released.
B. A bearing noise that occurs only when the clutch pedal is depressed with transmis-
sion in gear.
C. A bearing noise that occurs when the clutch pedal is depressed or released.
D. A rattling noise that occurs only when the clutch pedal is released.

6. Adjustable pressure plates must be:


A. Machined before they are installed.
B. Adjusted after they are installed.
C. Adjusted using the cable linkage system.
D. Adjusted before they are installed.
LESSON 3 REVIEW QUESTION ANSWERS

Directions: Use the information you have learned to answer the following questions.

1. Transmission gears sets can do all of the following EXCEPT:


A. multiply torque and decrease speed.
B. increase speed and increase torque.
C. transfer torque and leave the speed the same.
D. change the direction of torque.

2. What must be done in order to get the output gear to rotate in the same direction as the input
gear?
A. A third gear must be added.
B. Spur gears must be used.
C. Two additional gears must be added.
D. Helical gears must be used.

3. Which of the following is a disadvantage of helical gears?


A. They are noisy.
B. They have only one tooth in contact with each other at a time.
C. They cannot slide into and out of contact with each other.
D. They cannot be used for Reverse gears.

4. Which of the following types of gear is used for side gears in a manual transaxle?
A. Spur gear
B. Helical gear
C. Hypoid gear
D. Spur bevel gear

5. A driving gear has 20 teeth and is turning with 20 ft-lbs of torque. The gear it is driving has
100 teeth. How much torque is the driven gear producing?
A. 40 ft-lbs
B. 80 ft-lbs
C. 100 ft-lbs
D. 400 ft-lbs

6. What type of gear is represented by a gear ratio of .69:1?


A. Gear Reduction
B. Direct drive
C. Overdrive
D. Reverse
LESSON 4 REVIEW QUESTION ANSWERS
Directions: Use the information you have learned in this lesson to answer the following ques-
tions.

1. All of the following are true about manual transmissions EXCEPT:


A. Uses different size gears to provide mechanical advantage over the driving
wheels. B. Torque is sent from the engine to the transmission through an input shaft.
C. Manual transmissions are used on rear wheel and four-wheel drive vehicles.
D. Manual transmissions use the clutch to multiply the engine’s torque.

2. On a 3-speed transmission, torque from the input shaft goes through the countershaft and to
the output shaft in all the gears EXCEPT:
A. 1st
B. 2nd
C. 3rd
D. Reverse

3. The purpose of shift fork is to move the:


A. selector shaft.
B. synchronizer sleeve.
C. countershaft into mesh.
D. input shaft into mesh.

4. In the art below, what gear is engaged?

MT056A

A. 2nd
B. 4th
C. 5th
D. Reverse
LESSON 4 REVIEW QUESTION ANSWERS (continued)

5. A vehicle is brought to you with a manual transmission that has a knocking noise in all gears.
Which of the following would MOST LIKELY cause this?
A. Damaged teeth on the input gear.
B. Damaged plastic pads on the shift fork.
C. Damaged clutching teeth on the countershaft.
D. Damaged 4th gear blocking ring.

6. Which of the following blocking rings are out of specifications on a transmission that has a
blocking ring clearance of 0.030?
A. 0.035
B. 0.025
C. 0.032
D. 0.040
LESSON 5 REVIEW QUESTION ANSWERS
Directions: Use the information you have learned in this lesson to answer the following ques-
tions.

1. A manual transaxle has all of the following components EXCEPT:


A. synchronizers
B. input shaft
C. countershaft
D. shift linkage

2. What is the purpose of the differential?


A. To allow for differences in wheel rotation speed during turns.
B. To allow for differences between the input shaft and output shaft.
C. To allow for differences between the shift lever position and the shift forks.
D. To allow for differences in rotating speed between the engine and the input shaft.

3. When driving straight ahead the pinion gears are:


A. rotating at the speed of the halfshafts.
B. not rotating.
C. synchronized to maintain correct speed.
D. not meshed.

4. What gear is the transaxle in the art below engaged in?

MT080

A. 1st
B. 3rd
C. 5th
D. Reverse
LESSON 5 REVIEW QUESTION ANSWERS (continued)

5. Which of the following is MOST LIKELY to cause a hard shifting concern on a


manual transaxle?
A. Damaged differential side gears.
B. Worn input shaft bearing.
C. Damaged cluster bearing.
D. Damaged rod and clevis bushing.

6. When will damaged differential side gears make noise?


A. When driving straight ahead.
B. During turns.
C. In neutral with the clutch pedal out.
D. Whenever the engine is running.
LESSON 6 REVIEW QUESTION ANSWERS
Directions: Use the information you have learned in this lesson to answer the following
questions.

1. The halfshaft does all of the following EXCEPT:


A. transfer power between the transaxle and wheel hubs.
B. change length to allow for suspension travel.
C. allow smooth power transfer during turns.
D. allow smooth shifting between forward and reverse.

2. Which of the following components help eliminate torque steer?


A. The inner CV joint
B. The intermediate shaft
C. The outer CV joint
D. The halfshaft retaining clips

3. What is the purpose of the interference fit splines of the outer CV joint?
A. To eliminate backlash between the wheel hub and halfshaft.
B. To reduce the amount of lateral runout of the halfshaft.
C. To allow the CV joint to pivot during turns.
D. To eliminate the backlash between the tripod joint and the wheel hubs.

4. A popping sound during a sharp turn at low speeds is a common symptom of a damaged:
A. inner CV joint.
B. intermediate shaft.
C. outer CV joint.
D. loose dynamic dampener.

5. All of the following must be replaced with new parts during the installation of a halfshaft
EXCEPT:
A. front axle wheel hub retaining nut.
B. front suspension control arm bushing.
C. circlip.
D. front suspension lower arm-to-ball joint nut.

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