Quick Start Guide: Grid Solutions
Quick Start Guide: Grid Solutions
ir
GE
Grid Solutions
MM300
Motor Management System
E83849
LISTED
IND.CONT. EQ.
52TL
www.protectionrelay.ir *1601-9022-AC*
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Storage
Store the unit indoors in a cool, dry place. If possible, store in the original packaging. Follow
the storage temperature range outlined in the Specifications.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-
energized state once per year, for one hour continuously.
Warranty
For products shipped as of 1 October 2013, GE warrants most of its GE manufactured
products for 10 years. For warranty details including any limitations and disclaimers, see
our Terms and Conditions at https://www.gegridsolutions.com/multilin/warranty.htm
For products shipped before 1 October 2013, the standard 24-month warranty applies.
Repairs
The firmware and software can be upgraded without return of the device to the factory.
For issues not solved by troubleshooting, the process to return the device to the factory for
repair is as follows:
• Contact a GE Grid Solutions Technical Support Center. Contact information is found in
the first chapter.
• Obtain a Return Materials Authorization (RMA) number from the Technical Support
Center.
• Verify that the RMA and Commercial Invoice received have the correct information.
• Tightly pack the unit in a box with bubble wrap, foam material, or styrofoam inserts or
packaging peanuts to cushion the item(s). You may also use double boxing whereby
you place the box in a larger box that contains at least 5 cm of cushioning material.
• Ship the unit by courier or freight forwarder, along with the Commercial Invoice and
RMA, to the factory.
Customers are responsible for shipping costs to the factory, regardless of whether the
unit is under warranty.
• Fax a copy of the shipping information to the GE Grid Solutions service department.
Use the detailed return procedure outlined at
https://www.gegridsolutions.com/multilin/support/ret_proc.htm
The current warranty and return information are outlined at
https://www.gegridsolutions.com/multilin/warranty.htm
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TABLE OF CONTENTS
Table of Contents
OVERVIEW
Cautions and Warnings ....................................................................................................................... 3
Safety words and definitions......................................................................................................................3
General Safety Precautions - MM300.....................................................................................................3
For Further Assistance.......................................................................................................................... 4
INSTALLATION
Mechanical installation ........................................................................................................................ 1
Dimensions..........................................................................................................................................................1
Product identification .....................................................................................................................................2
Mounting ..............................................................................................................................................................2
Electrical installation ............................................................................................................................. 6
Module and terminal identification..........................................................................................................7
Full-voltage non-reversing starter ...........................................................................................................8
RS485 connections ..........................................................................................................................................9
Phase current inputs (IO_A module) ..................................................................................................... 10
Phase voltage inputs (IO_B module)..................................................................................................... 12
Type IO_C module connections.............................................................................................................. 14
Type IO_D module connections ............................................................................................................. 15
Type IO_E module connections.............................................................................................................. 16
RTD sensor connections (IO_G module).............................................................................................. 16
Maintenance ...........................................................................................................................................17
In-service maintenance ............................................................................................................................. 17
Out-of-service maintenance.................................................................................................................... 18
Unscheduled maintenance (system interruption) ......................................................................... 18
Interfacing with the MM300.............................................................................................................18
MM300 graphical display pages............................................................................................................ 18
Introduction to the graphical control panel ..................................................................................... 20
Basic control panel ....................................................................................................................................... 24
EnerVista MM300 Setup Software.................................................................................................25
Software requirements............................................................................................................................... 25
Troubleshooting the USB driver.............................................................................................................. 25
Installing the EnerVista MM300 Setup software............................................................................. 28
Upgrading the software............................................................................................................................. 32
Connecting EnerVista MM300 Setup to the relay .................................................................32
Configuring serial communications ..................................................................................................... 32
Using the Quick Connect feature........................................................................................................... 33
Connecting to the relay.............................................................................................................................. 34
Working with setpoints and setpoint files .................................................................................35
Engaging a device......................................................................................................................................... 35
Entering setpoints ......................................................................................................................................... 35
File support....................................................................................................................................................... 36
Using setpoints files ..................................................................................................................................... 36
Downloading and saving setpoints files............................................................................................. 37
Adding setpoints files to the environment......................................................................................... 37
Loading setpoints from a file ................................................................................................................... 38
Uninstalling files and clearing data ...................................................................................................... 39
Upgrading relay firmware ................................................................................................................39
Loading new relay firmware.................................................................................................................... 39
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TABLE OF CONTENTS
ACTUAL VALUES
Actual values overview .........................................................................................................................1
SETPOINTS
Understanding setpoints......................................................................................................................1
Configuration setpoints ........................................................................................................................2
Motor setpoints................................................................................................................................................. 2
Current and voltage transformers........................................................................................................... 6
PROTECTION ELEMENTS
Thermal protection .................................................................................................................................1
Overload curve.................................................................................................................................................. 1
COMMUNICATIONS
Communications interfaces ...............................................................................................................1
SPECIFICATIONS
Protection specifications......................................................................................................................1
User interface specifications..............................................................................................................3
Metering and monitoring specifications.......................................................................................3
Control specifications ............................................................................................................................4
Inputs specifications ..............................................................................................................................4
Outputs specifications...........................................................................................................................5
Power supply specifications...............................................................................................................6
Communications specifications .......................................................................................................6
Testing and certification.......................................................................................................................7
Physical specifications..........................................................................................................................8
Environmental specifications.............................................................................................................8
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GE
Grid Solutions
Chapter 1: Overview
Overview
The MM300 is a modular motor protection and control system designed specifically for
low-voltage motor applications. The MM300 provides the following key benefits.
• Flexible protection, control, and communication options to suit any low-voltage motor
application.
• Small footprint designed specifically for IEC and NEMA MCC applications.
• Modular design reduces the number of spare components for maintenance and
testing.
• Integrated pushbuttons and LED indicators reduce external components and wiring.
• DIN rail and Panel Mounting.
• Multiple, simultaneous communication protocols allows simple integration into
monitoring and control systems.
• Optional basic control panel or graphical control panel interface provides local control
and access to system information.
• Automation FlexLogic™ for applications requiring more complex starter control, or
multi-starter scenarios with interlocking or programmable logic control.
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CHAPTER 1: OVERVIEW
52
BUS
Control
fuse
27X
Six inputs and two outputs (standard)
51R 49 37 66 46
Phase CT 3
Options:
Options:
MM300
MOTOR MANAGEMENT SYSTEM
?
?
?
?
853739A2.CDR
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CHAPTER 1: OVERVIEW CAUTIONS AND WARNINGS
injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious
IMPORTANT:
injury.
moderate injury.
NOTE
could cause irreversible damage to the equipment and could lead to property damage,
personal injury and/or death.
Before attempting to use the equipment, it is important that all danger and caution
indicators are reviewed.
Failure to shut equipment off prior to removing the power connections could expose
you to dangerous voltages causing injury or death.
All recommended equipment that should be grounded and must have a reliable and
un-compromised grounding path for safety purposes, protection against
electromagnetic interference and proper device operation.
Equipment grounds should be bonded together and connected to the facility’s main
ground system for primary power.
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FOR FURTHER ASSISTANCE CHAPTER 1: OVERVIEW
At all times, equipment ground terminal must be grounded during device operation
and service.
In addition to the safety precautions mentioned all electrical connections made must
respect the applicable local jurisdiction electrical code.
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GE
Grid Solutions
Chapter 2: Installation
Installation
Mechanical installation
This section describes the mechanical installation of the MM300 system, including
dimensions for mounting and information on module withdrawal and insertion.
Dimensions
The MM300 is packaged in a modular arrangement.
The dimensions of the MM300 are shown below. Additional dimensions for mounting and
panel cutouts are shown in the following sections.
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MECHANICAL INSTALLATION CHAPTER 2: INSTALLATION
4.059” 3.746”
(103,09 mm) (95,15 mm)
0.565”
(14,35 mm) 5.228”
(132,78 mm)
5.550”
(140,97 mm) 853724A1.CDR
Product identification
The product identification label is located on the side panel of the MM300. This label
indicates the product model, serial number, firmware revision, and date of manufacture.
Figure 2-2: MM300 label
2.425”
(61.6 mm)
Model:
Serial Number:
Firmware: Mfg. Date:
0.525” 853748A1.CDR
(13.3 mm)
Mounting
The MM300 can be mounted three ways: standard panel mount, DIN rail mount, and screw
mount for high vibration environments.
The standard panel mount and cutout dimensions are illustrated below.
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CHAPTER 2: INSTALLATION MECHANICAL INSTALLATION
Figure 2-3: Base Unit standard panel mounting and cutout dimensions
5.580” 0.105”
(141,73 mm) (2,67 mm)
0.138”
(3,49 mm)
1.750”
(44,45 mm)
3.775”
(95,89 mm) 3.500”
(88,90 mm)
5.790”
(147,07 mm) 0.130” (QTY: 6)
(3,30 mm)
853725A1.CDR
The DIN rail mounting is illustrated below. The DIN rail conforms to EN 50022.
To avoid the potential for personal injury due to fire hazards, ensure the unit is
CAUTION:
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MECHANICAL INSTALLATION CHAPTER 2: INSTALLATION
Ø.130"
[3,30mm]
TypX8
853825A1.cdr
Figure 2-5: DIN rail mounting - Base and Expansion units
SNAP-IN THE DIN CLIPS (QTY: 4)
FOR DIN RAIL MOUNTING
0.30”
(7,6 mm)
1.38”
(35,1 mm)
DIN 3 RAIL
853726A1.CDR
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CHAPTER 2: INSTALLATION MECHANICAL INSTALLATION
2.250”
(57,15 mm)
4.100”
(104,14 mm)
853727A1.CDR
0.356”
[9.03 mm]
0.672”
2.285” [17.06 mm]
[58.04 mm]
EXPANSION UNIT
OUTLINE
Electrical installation
This section describes the electrical installation of the MM300 system. An overview of the
MM300 terminal connections is shown below.
MM300 is not to be used in any way other than described in this manual.
CAUTION:
Optional three-phase
voltage module
Optional TCP/IP
Ethernet
The MM300 can contain up to eight modules. The first four modules (slots A through D)
comprise the base unit, and the next four modules (slots E through H) comprise the
optional expanded unit.
Table 2-1: Module slot position
Slot Module types
Base Unit A Power supply module (High or Low)
B CPU module with communications (1 of 3 Comm Types)
C IO_C or IO_E module
D IO_A module
Expansion Modules E IO_B or IO_C or IO_E or IO_D or IO_G module
F IO_C or IO_E or IO_D or IO_G module
G IO_C or IO_E or IO_D or IO_G module
H IO_C or IO_E or IO_D or IO_G module
The following figure shows a typical module arrangement for an expanded unit.
Use gauge size appropriate for the voltage and current draw of the device.
CAUTION:
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CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
It is recommended that you install a circuit disconnection system for control power, near
NOTE:
the device, which should be easily accessible after installation of the unit. This is in case an
NOTE emergency power shut-down of the unit is required.
Slot position A B C D E F G H
L V- 14 14 14 14
g
+ 9 9 9 9
– 5 5
MULTILIN 8 8 8 8
SG 7 7 7 7
Technical Support:
GROUND
4 4
CT I/P
The MM300 terminals are labeled with a three-character identifier. The first character
identifies the module slot position and the second character identifies the terminals within
the module. For example, the first terminal in a module in slot C is identified as “C1”.
Do not confuse the slot designation with the module ordering designation. That is, terminal
NOTE:
“C1” does not imply an IO_C module. Rather, it indicates the first terminal of whatever
NOTE module is in slot C.
N
G
L
C14
PSU
C13
L
Aux VT
C12
N Com
C11
IN 6
GE Multilin C10
M M M Contactor
Reset
IN 5
C9
Field Start
MM300
IN 4
C8
Field Stop
Low Voltage
IN 3
C7
D8
G/F
D7
Motor
IN 2
C6
CT Module
D6
IC CT3 M
D5 Manager
IN 1
C5
D4
IB CT2
D3
C4
Relay 2
D2
IA CT1 CPU
D1
C3
Thermistor
Surge Gnd
Balance
RS485
Core
C2
Relay 1
C1 M
Com
Gnd
R
+
Core Balance CT
-
I
Stator Thermistor
Low Voltage
DC Supply to
IO Type E
N
G
L
C14 - +
PSU
C13
L
Aux VT
C12
N Com
C11
IN 6
GE Multilin C10
Reset
I/O Module- Type C
IN 5
C9
Field Start
MM300
IN 4
C8
Field Stop
Low Voltage
IN 3
C7
Motor
IN 2
C6
M
Manager
IN 1
C5
C4
Relay 2
C3
C2
Relay 1
C1 M
853704B3.cdr
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CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
The above drawing applies only to a high-voltage power supply. If a low-voltage (DC)
NOTE:
power supply is used, an appropriate DC voltage source must be used for this power
NOTE supply.
.
RS485 connections
TWISTED PAIR
MM300 IED
Z T (*) SHIELD
B1 RS485 +
OPTOCOUPLER OPTOCOUPLER
B2 RS485 -
DATA
DATA COM
COMMON
UP TO 32 MM300
OR OTHER IEDs, IED
MAXIMUM CABLE
LENGTH OF
1200 m (4000 ft.) Z T (*)
RS485 +
RS485 -
LAST
COMMON DEVICE
853745A1.CDR
One two-wire RS485 port is provided. Up to 32 MM300 IEDs can be daisy-chained together
on a communication channel without exceeding the driver capability. For larger systems,
additional serial channels must be added. Commercially available repeaters can also be
used to add more than 32 relays on a single channel. Suitable cable should have a
characteristic impedance of 120 ohms and total wire length should not exceed 1200
meters (4000 ft.). Commercially available repeaters will allow for transmission distances
greater than 1200 meters.
Voltage differences between remote ends of the communication link are not uncommon.
For this reason, surge protection devices are internally installed across all RS485 terminals.
Internally, an isolated power supply with an optocoupled data interface is used to prevent
noise coupling.
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ELECTRICAL INSTALLATION CHAPTER 2: INSTALLATION
To ensure that all devices in a daisy-chain are at the same potential, it is imperative
CAUTION:
that the common terminals of each RS485 port are tied together and grounded only
once, at the master or at the MM300. Failure to do so may result in intermittent or
failed communications.
The source computer/PLC/SCADA system should have similar transient protection devices
installed, either internally or externally. Ground the shield at one point only, as shown in
the figure above, to avoid ground loops.
Correct polarity is also essential. The MM300 IEDs must be wired with all the positive (+)
terminals connected together and all the negative (–) terminals connected together. Each
relay must be daisy-chained to the next one. Avoid star or stub connected configurations.
The last device at each end of the daisy-chain should be terminated with a 120 ohm ¼
watt resistor in series with a 1 nF capacitor across the positive and negative terminals.
Observing these guidelines will ensure a reliable communication system immune to
system transients.
D1 D2 D3 D4 D5 D6 D7 D8 D1 D2 D3 D4 D5 D6 D7 D8
D1 D2 D3 D4 D5 D6 D7 D8
CT1 CT2 CT3 G/F CT1 CT2 CT3 G/F
CT1 CT2 CT3 G/F
Phase current inputs Phase current inputs
Phase current inputs
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CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
B
C
To switchgear
ground bus
– +
N L D1 D2 D3 D4 D5 D6 D7 D8
50 : 0.025
Control power CT1 CT2 CT3 G/F
R
CBCT /
Phase current inputs
I
MM300
Motor Management System
853744A2.CDR
The MM300 has three channels for phase current inputs, each with an isolating
transformer. The phase CTs should be chosen so the FLA is not less than 50% of the rated
phase CT primary. Ideally, the phase CT primary should be chosen such that the FLA is
100% of the phase CT primary or slightly less, never more. This will ensure maximum
accuracy for the current measurements. The maximum phase CT primary current is 1000
A.
The ground CT connection can either be a zero sequence (core balance) installation or a
residual connection. Note that only 1 A and 5 A secondary CTs may be used for the
residual connection. The zero sequence connection is shown in the diagram above, and
this is recommended. Unequal saturation of CTs, CT mismatch, size and location of motor,
resistance of the power system, motor core saturation density, etc. may cause false
readings in the residually connected ground fault circuit. Refer to section 2.2.2.1 for CBCT
connection.
Note that if residual ground connection is selected, the CT primary setpoint used by the
Phase CT's will also be used by the residual ground calculations.
Polarity of the phase CTs is critical for negative-sequence unbalance calculation,
CAUTION:
Two CT configuration Each of the two CTs acts as a current source. The current that comes out of the CT on
phase A flows into the interposing CT on the relay marked CT1. From there, the current
sums with the current that is flowing from the CT on phase C which has just passed
through the interposing CT on the relay marked CT3. This summed current flows through
the interposing CT marked CT2 and from there, the current splits up to return to its
respective source (CT).
Polarity is very important since the value of phase B must be the negative equivalent of
A + C in order for the sum of all the vectors to equate to zero.
Only one ground connection should be made as shown. If two ground connections are
made, a parallel path for current has been created.
In the two CT configuration, the currents will sum vectorially at the common point of the
two CTs. The diagram illustrates the two possible configurations. If one phase is reading
high by a factor of 1.73 on a system that is known to be balanced, simply reverse the
polarity of the leads at one of the two phase CTs (taking care that the CTs are still tied to
ground at some point). Polarity is important.
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ELECTRICAL INSTALLATION CHAPTER 2: INSTALLATION
1.73 60°
1 1
60° 60°
1 1
853715A1.CDR
To illustrate the point further, the following diagram shows how the current in phases A
and C sum up to create phase "B".
Figure 2-15: Two CT connection currents
1.73
1 C 1 B
A A
B C
Two-phase CT currents,
Two-phase CT currents
180° out-of-phase
808701A1.CDR
Once again, if the polarity of one of the phases is out by 180°, the magnitude of the
resulting vector on a balanced system will be out by a factor of 1.73.
On a three-wire supply, this configuration will always work and unbalance will be detected
properly. In the event of a single phase, there will always be a large unbalance present at
the interposing CTs of the relay. If for example phase A was lost, phase A would read zero
while phase B and C would both read the magnitude of phase C. If on the other hand,
phase B was lost, at the supply, phase A would be 180° out-of-phase with phase C and the
vector addition would equal zero at phase B.
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CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
B
C
N L E1 E2 E3 E4 E5 E6 E7 E8
Control power VT1 VT2 VT3 N/C
Phase voltage inputs
MM300
Motor Management System
853735A2.CDR
B
C
FUSES
To switchgear
ground bus
– +
N L E1 E2 E3 E4 E5 E6 E7 E8
Control power VT1 VT2 VT3 N/C
Phase voltage inputs
MM300
Motor Management System
853736A2.CDR
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ELECTRICAL INSTALLATION CHAPTER 2: INSTALLATION
MM300
Motor Management System
SURGE ~14
~13
+
L AC
VT INPUT – Control power
~12
N
COMMON ~11
CONTACT INPUT 5 + ~9
CONTACT INPUT 2 + ~6 B
CONTACT INPUT 1 + ~5 A
~4
CONTACT OUTPUT 2
Two form-A ~3 B
contact outputs
~2
CONTACT OUTPUT 1
~1 A
Contactors 853741A3.CDR
The IO_C module contains two form-A contact output relays, six digital inputs and control
voltage input.
Contact inputs can be programmed to any of the input functions, such as field stop or
process interlock. The exception is that contactor A status is fixed as the first contact input,
and contactor B status (where used) is fixed as the second contact input.
An AC auxiliary supply must be connected to terminals 12 and 13. This auxiliary voltage
(from slot C only) is also used for actual value indication, for auxiliary undervoltage, and for
undervoltage restart. When three-phase voltages are not available, it is also used to
calculate power quantities and is used as a phase angle reference.
When the IO_C module, located in slot C, senses an interruption to its auxiliary supply, it
raises an AC Low Aux Voltage Inhibit, and forces the input state of the contact inputs to
OFF, as the interruption prevents sensing the actual states.
The two contact outputs can be programmed to follow any one of the digital signals
developed by the MM300, such as alarms and status signals. The exception is that the
contactor A relay is fixed as the first contact output, and contactor B relay is fixed as the
second contact output (where used).
Connect AUX VT to the Control Supply for correct operation of the UV Restart feature and
NOTE:
readings of inputs.
NOTE
All IO_C cards must have the auxiliary input VT wired for proper input sensing. If the
NOTE:
auxiliary voltage on any IO-C module is too low, the contact inputs states for the affected
NOTE module will be forced to OFF.
Substitute the slot position of the input/output module (C, E, F, G, H) wherever the tilde
NOTE:
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CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
MM300
Motor Management System
~12
~10
~9
CONTACT OUTPUT 3 ~8
Four form-C ~7
contact outputs
~6
CLOSE
CONTACT OUTPUT 2 ~5
START COIL
52b
~4
~3
CONTACT OUTPUT 1 ~2
TRIP N –
~1 COIL
STOP 52a Control
power
853742A1.CDR L
+
Substitute the slot position of the input/output module (E, F, G, or H) wherever the tilde
NOTE:
MM300
Motor Management System
SURGE ~14
L
~13
+
AC
VT INPUT –
N Control power
~12
–
COMMON ~11 DC supply
CONTACT INPUT 5 + ~9
+
Contactor Aux
CONTACT INPUT 1 + ~5 A
~4
CONTACT OUTPUT 2
Two form-A ~3 B
contact outputs
~2
CONTACT OUTPUT 1
~1 A
Contactors
853754A1.CDR
The IO_E module contains two form-A contact output relays, six digital inputs and a
voltage input, which is a required connection. Contact inputs can be programmed to any
of the input functions, such as field stop or process interlock. The exception is that
contactor A status is fixed as the first contact input, and contactor B status (where used) is
fixed as the second contact input.
An AC auxiliary supply must be connected to terminals 12 and 13 of the IO_E module in
slot C. This auxiliary voltage from slot C is used for actual value indication, for auxiliary
undervoltage, and for undervoltage restart. When three-phase voltages are not available,
it is also used to calculate power quantities and is used as a phase angle reference. When
the IO_E module, located in slot C, senses a low auxiliary voltage inhibit and the
Undervoltage restart function is enabled, the states of the contact inputs are forced to OFF.
The auxiliary voltage connection is required on all IO_E modules, both in slot C and in
NOTE:
expansion slots.
NOTE
The two contact outputs can be programmed to follow any one of the digital signals
developed by the MM300, such as alarms and status signals. The exception is that the
contactor A relay is fixed as the first contact output, and contactor B relay is fixed as the
second contact output (where used).
Substitute the slot position of the input/output module (C, E, F, G, H) wherever the tilde
NOTE:
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CHAPTER 2: INSTALLATION MAINTENANCE
The MM300 monitors up to six RTD inputs for stator, bearing, ambient, or other
temperature monitoring types. The type of each RTD is 100 ohm platinum (DIN 43760).
RTDs must be three-wire type.
The RTD circuitry compensates for lead resistance, provided that each of the three leads is
the same length. Lead resistance should not exceed 25 ohms per lead. Shielded cable
should be used to prevent noise pickup in industrial environments. RTD cables should be
kept close to grounded metal casings and away from areas of high electromagnetic or
radio interference. RTD leads should not be run adjacent to or in the same conduit as high
current carrying wires.
Figure 2-21: RTD wiring
N/C ~14
Surge ground ~13
Shield ~12
Compensation ~11
RTD3
Return ~10
Hot ~9
Shield ~8
Compensation ~7
RTD2
Compensation ~3
RTD1
RTD
terminals in Maximum total lead resistance:
motor starter 25 ohms for Platinum RTDs
853737A3.CDR
Maintenance
The MM300 requires minimal maintenance. As a microprocessor-based relay, its
characteristics do not change over time. The expected service life of an MM300 is 20 years
when the environment and electrical conditions are within stated specifications.
While the MM300 performs continual self-tests, it is recommended that maintenance be
scheduled with other system maintenance. This maintenance can involve in-service, out-
of-service, or unscheduled maintenance.
In-service maintenance
1. Visual verification of the analog values integrity, such as voltage and current (in
comparison to other devices on the corresponding system).
2. Visual verification of active alarms, relay display messages, and LED indications.
3. Visual inspection for any damage, corrosion, dust, or loose wires.
4. Event recorder file download with further events analysis.
Out-of-service maintenance
1. Check wiring connections for firmness.
2. Analog values (currents, voltages, RTDs, analog inputs) injection test and metering
accuracy verification. Calibrated test equipment is required.
3. Protection elements setting verification (analog values injection or visual verification
of setting file entries against relay settings schedule).
4. Contact inputs and outputs verification. This test can be conducted by direct change
of state forcing or as part of the system functional testing.
5. Visual inspection for any damage, corrosion, or dust.
6. Event recorder file download with further events analysis.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-
FASTPATH:
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CHAPTER 2: INSTALLATION INTERFACING WITH THE MM300
Values Summary
Amps Motor
CT-VT
Volts
Inputs Trips
Power
Outputs Alarms
Sensor
Comms Control
Status Message Reset
System Virtual
Inputs
Events
Outputs
Counters
System
Flex Summary
V Inputs
Setpoints Config
V Outputs
Protection
Thermal
Control
Mech
Security
Elec
Sensor
Control Auto
Manual
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INTERFACING WITH THE MM300 CHAPTER 2: INSTALLATION
Graphical display Each display page consists of the three components shown below.
Figure 2-24: Graphical display overview
The header bar (white text on a blue background) displays the hierarchical path name, the
date and time in 24-hour format, and the current password access level. The hierarchical
path is always displayed on the left top side of the graphical display. The present time is
displayed on the right top side. If the test switch is on, the time is replaced with the text
TEST MODE in red.
The soft-key labels are indicated on the bottom line. The soft-keys are used for navigation,
performing functions, and for acknowledgement.
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CHAPTER 2: INSTALLATION INTERFACING WITH THE MM300
• Navigation: soft-keys can be used to traverse across and down the hierarchy of
pages.
• Functional: soft-keys can be used to perform page-specific functions.
• Acknowledgement: soft keys can be used to acknowledge popup windows.
Soft-keys labels change to show relevant selections for the displayed screen. The color of
each soft-key label indicates its functionality. Soft-keys are highlighted for the displayed
page, unauthorized keys are “greyed-out”, and unused keys are not displayed.
The remainder of the screen shows the selected page. Pages are organized in a
hierarchical or tree-based menu structure. To improve readability, some pages are labeled
with rectangular outlines or colored backgrounds. Some pages contain too many fields to
display at once. These pages display arrows bars at the right edge to indicate that the
page continues below the screen. When recalled, scrolled pages are re-positioned at the
top of the page.
Fields display actual value or setting information, and have behaviours that allow help
display, editing, and control.
Each Actual Value analog field displayed on the home page has an associated alarm limit
and changes color to orange when that limit is exceeded. Fields with an associated trip
limit change their color to red when that limit has tripped. Fields that are disabled or
unavailable are greyed-out.
Keypad The function keys perform the labeled functionality. The summary of function key
operation is shown below.
Table 2-4: Summary of function key operations
Key Operation
HOME Single press recalls the home page; double press recalls the default display
UP Scroll up page, select field, tab to next field, increment value
DOWN Scroll down page, select field, tab to previous field, decrement value
ESC Single press closes pop-up, cancels editing, deselects field, moves to previous page;
sustained press logs out (cancels security passcode entry)
ENTER Single press freezes scrolling and selects field, edits selected field, saves edited value;
double press sets the selected field/page as default; sustained press logs in (enter
security passcode)
HELP Displays context sensitive help and Modbus address
The HOME key always recalls the root or home page. The home page allows access to all
sub-pages and also contains a status and process values summary. Double pressing the
HOME key recalls the default display. Like a screen-saver, the default display appears after
a period of inactivity and displays user-selected information. A typical default display is
shown below, indicating a running motor in the forward direction.
Figure 2-25: Typical default display (actual size)
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INTERFACING WITH THE MM300 CHAPTER 2: INSTALLATION
The UP and DOWN keys function in different ways depending on their context.
• Where a scroll bar is displayed, the UP and DOWN keys scroll the page up and down.
• Where there is no scroll bar or it is greyed-out, the first press of the UP and DOWN
keys selects the first field. Subsequent presses tab up and down through the fields,
scrolling as required.
• When a field is open for editing, the UP and DOWN keys increment/decrement the
value of that field.
The ENTER key functions in different ways depending on its context.
• If there are no selected fields, the ENTER key will freeze any scroll bars and select the
first field on the display.
• If a field is selected, pressing ENTER will attempt to open it for editing.
• If a field is opened for editing, pressing enter will exit the edit sequence.
• Double pressing the ENTER key at any time selects the displayed page as the default
display.
• A sustained press on ENTER prompts the security passcode and displays a dialog box
that allows passcode entry.
For example, pressing and holding the ENTER key, or attempting a control where a
password is required, displays the following page.
Figure 2-26: Passcode entry dialog box
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CHAPTER 2: INSTALLATION INTERFACING WITH THE MM300
Pressing an invalid key displays a message explaining the problem and recommending a
solution. Where the keypress is invalid because a security passcode is required, the dialog
window will be a passcode entry window.
When a lockout occurs that clears when a count-down timer expires or when the thermal
capacity recovers for a restart, the Status > Message page is displayed indicating timer
value or thermal capacity.
Status pages
The status pages provide the user with up-to-date information on the current status of the
MM300.
Status pages are divided into five sections.
• Message (displays all locked out conditions plus conditions such as alarms, internal
faults, control status, etc.).
• Inputs (displays the present state of assigned contact inputs).
• Outputs (displays the present state of assigned contact outputs).
• System (displays the present state of the communications interface).
• Flex (displays the present state of the FlexLogic™ engine and number of lines used.)
A typical display is shown below:
Figure 2-28: Typical status message page
Message types are classified by color and associated icon type, as follows::
• Red Triangle = Trip
• Orange Square = Alarm
• Blue Circle = Inhibit
• Black Text = Information Message
Message can have an associated countdown timer.
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INTERFACING WITH THE MM300 CHAPTER 2: INSTALLATION
When the relay is first powered up, the status page lists why the relay is not available for
service. This is not an exhaustive list of setpoints to be configured, but is a list of key items
such as FLA, CT Type, starter type and control Source, that must be configured before the
unit will be available for use. Protection values must still be configured for the motor to be
protected correctly.
Inhibits
These include Process Interlock Stop, and Field Stop.
Trips / Alarms
These trigger depending on the protection setpoints. A typical example would be;
“Overload Trip”.
Information Messages
Information pages are split into two groups
– With navigation (shown above, as an Enter symbol on the right side of the
display)
– Without navigation
When a line showing a message (with navigation) is highlighted, pressing Enter will take
the GCP directly to the page in question, so that the situation can be quickly resolved. A
typical example would be “FLA not set”. Selecting this entry on the page will take you to the
\setpoints\config\motor page.
MM300 programming To streamline the setting entry process, the graphical control panel omits non-functional
techniques settings from the display.
Settings may be changed while the motor is running. However, appropriate measures
CAUTION:
853750A1.CDR
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CHAPTER 2: INSTALLATION ENERVISTA MM300 SETUP SOFTWARE
Software requirements
The following requirements must be met for the EnerVista MM300 Setup software.
• Windows 7 or Windows 8.1 is installed and running properly.
The EnerVista MM300 Setup software can be installed from either the GE EnerVista CD or
the GE Multilin website at www.gegridsolutions.com/Multilin.
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ENERVISTA MM300 SETUP SOFTWARE CHAPTER 2: INSTALLATION
3. Check the Setup Software for the availability of the USB Device on the Device setup
Window. It will automatically reappear on the ‘USB Device’ list as ‘MM300 USB Serial
Emulation (COM #)’ as shown in the image below.
4. If the USB Device is not recognized automatically in the Setup Software, repeat the
same procedure 2 or 3 times until the PC Program recognizes the USB device (and
‘MM300 USB Serial Emulation (COM #)’ reappears in dropdown of ‘USB Device’ list).
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CHAPTER 2: INSTALLATION ENERVISTA MM300 SETUP SOFTWARE
5. If problem still persists, uninstall the USB driver from Computer’s ‘Device Manager’
under tree-branch modems from the Installation folder. To uninstall it, right click on
MM300 USB Serial Emulation and select Uninstall.
6. After the uninstall, remove the USB cable from the Device’s native USB port, wait for at
least 10 Seconds and reconnect it.
7. Now the ‘Found New Hardware Wizard’ will open, select No, not this time and press
the Next button.
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ENERVISTA MM300 SETUP SOFTWARE CHAPTER 2: INSTALLATION
8. Select Install the software automatically (Recommended) and press the Next
button.
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CHAPTER 2: INSTALLATION ENERVISTA MM300 SETUP SOFTWARE
5. In the EnerVista Launchpad window, click the Add Product button and select the
MM300 Motor Management System as shown below. Select the Web option to ensure
the most recent software release, or select CD if you do not have a web connection,
then click the Add Now button to list software items for the MM300.
6. EnerVista Launchpad will obtain the latest installation software from the Web or CD
and automatically start the installation process. A status window with a progress bar
will be shown during the downloading process.
7. Select the complete path, including the new directory name, where the EnerVista
MM300 Setup software will be installed.
8. Click on Next to begin the installation. The files will be installed in the directory
indicated, the USB driver will be loaded into the computer, and the installation
program will automatically create icons and add EnerVista MM300 Setup software to
the Windows start menu. The following screen will appear:
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ENERVISTA MM300 SETUP SOFTWARE CHAPTER 2: INSTALLATION
9. Press the Continue Anyway button, then click Finish to end the installation. The
MM300 device will be added to the list of installed IEDs in the EnerVista Launchpad
window, as shown below.
If you are going to communicate from your computer to the MM300 Relay using the
USB port:
10. Plug the USB cable into the USB port on the MM300 Relay then into the USB port on
your computer. The following screen will appear:
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CHAPTER 2: INSTALLATION ENERVISTA MM300 SETUP SOFTWARE
12. Select No, not this time. The above Hardware Installation warning screen (see #8
above) will reappear. Press the Continue Anyway button.
13. In EnerVista > Device Setup:
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CONNECTING ENERVISTA MM300 SETUP TO THE RELAY CHAPTER 2: INSTALLATION
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CHAPTER 2: INSTALLATION CONNECTING ENERVISTA MM300 SETUP TO THE RELAY
8. Click the Read Order Code button to connect to the MM300 device and upload the
order code.
9. Click OK when the relay order code has been received. The new device will be added
to the Site List window (or Online window) located in the top left corner of the main
EnerVista MM300/MM200 Setup window.
The MM300 Site Device has now been configured for Serial communications. Proceed to
Connecting to the Relay below, to begin communications.
As indicated by the window, the "Quick Connect" feature can quickly connect the EnerVista
MM300/MM200 Setup software to a MM300 front port if the USB is selected in the interface
drop-down list. Select "MM300 Relay" and press the Connect button.
When connected, a new Site called “Quick Connect” will appear in the Site List window.
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CONNECTING ENERVISTA MM300 SETUP TO THE RELAY CHAPTER 2: INSTALLATION
The MM300 Site Device has now been configured via the Quick Connect feature for either
USB or Serial communications. Proceed to Connecting to the Relay below, to begin
communications.
4. The window related to that item will open with a corresponding status indicator tab on
the lower left of the EnerVista SR3 Setup window.
5. If the status indicator is red, verify that the seria or USB cable is properly connected to
the relay, and that the relay has been properly configured for communications (steps
described earlier).
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CHAPTER 2: INSTALLATION WORKING WITH SETPOINTS AND SETPOINT FILES
The "item" settings can now be edited, printed, or changed. Other windows can be
displayed and edited in a similar manner. These windows can be arranged, and resized at
will.
Engaging a device
The EnerVista MM300/MM200 Setup software may be used in on-line mode (relay
connected) to directly communicate with a relay. Communicating relays are organized
and grouped by communication interfaces and into sites. Sites may contain any number
of relays selected from the product series.
Entering setpoints
The System Setup page will be used as an example to illustrate the entering of setpoints. In
this example, we will be changing the current sensing setpoints.
1. Establish communications with the relay.
2. Select the Setpoint > Configure > CT-VT menu item.
3. Select the CT Primary setpoint by clicking anywhere in the parameter box. This will
display three arrows: two to increment/decrement the value and another to launch
the numerical keypad.
4. Clicking the arrow at the end of the box displays a numerical keypad interface that
allows the user to enter a value within the setpoint range displayed near the top of the
keypad: Click = to exit from the keypad and keep the new value. Click on X to exit from
the keypad and retain the old value.
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WORKING WITH SETPOINTS AND SETPOINT FILES CHAPTER 2: INSTALLATION
5. For setpoints requiring non-numerical pre-set values (e.g. CT Primary below), clicking
anywhere within the setpoint value box displays a drop-down selection menu arrow.
Select the desired value from this list.
6. For setpoints requiring an alphanumeric text string (e.g. "relay name"), the value may
be entered directly within the setpoint value box.
7. In the Setpoint > Config > CT-VT dialog box, click on Save to save the values into the
MM300 . Click YES to accept any changes and exit the window. Click Restore to retain
previous values. Click Default to restore Default values.
File support
Opening any EnerVista MM300/MM200 Setup file will automatically launch the application
or provide focus to the already opened application. If the file is a Settings file (has a ‘SR3’
extension) which had been removed from the Settings List tree menu, it will be added back
to the Settings List tree.
New files will be automatically added to the tree.
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CHAPTER 2: INSTALLATION WORKING WITH SETPOINTS AND SETPOINT FILES
• In off-line mode (relay disconnected) to create or edit relay settings files for later
download to communicating relays.
• Directly modifying relay settings while connected to a communicating relay, then
saving the settings when complete.
• Creating/editing settings files while connected to a communicating relay, then saving
them to the relay when complete.
Settings files are organized on the basis of file names assigned by the user. A Settings file
contains data pertaining to the following types of relay settings:
• Configure
• Protection
• Control
• Security Settings
• Modbus User Map
• FlexLogic
Factory default values are supplied and can be restored after any changes.
The EnerVista MM300/MM200 Setup EnerVista MM300/MM200 Setup displays relay
setpoints with the same hierarchy as the front panel display.
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WORKING WITH SETPOINTS AND SETPOINT FILES CHAPTER 2: INSTALLATION
1. In the files pane, right-click on Files and select the Add Existing Setting File item as
shown:
2. The Open dialog box will appear, prompting the user to select a previously saved
setpoint file. As for any other MS Windows® application, browse for the file to be
added then click Open. The new file and complete path will be added to the file list.
revision number that does not match the relay firmware. If the firmware has been
upgraded since saving the setpoint file, see Upgrading Setpoint Files to a New Revision,
above, for instructions on changing the revision number of a setpoint file.
The following procedure illustrates how to load setpoints from a file. Before loading a
setpoints file, it must first be added to the EnerVista MM300/MM200 Setup environment as
described in the section, Adding Setpoints Files to the Environment.
1. Select the previously saved setpoints file from the File pane of the software main
window.
2. Select the Offline > Edit Settings File Properties menu item and verify that the
corresponding file is fully compatible with the hardware and firmware version of the
target relay. If the versions are not identical, see Upgrading Setpoint Files to a New
Revision, above, for details on changing the setpoints file version.
3. Right-click on the selected file and select the Write Settings File to Device item.
4. Select the target relay from the list of devices shown and click Send. If there is an
incompatibility, an "Incompatible Device" error message will occur:
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CHAPTER 2: INSTALLATION UPGRADING RELAY FIRMWARE
If there are no incompatibilities between the target device and the settings file, the data
will be transferred to the relay. An indication of the percentage completed will be shown at
the bottom of the main window.
Before upgrading firmware, it is very important to save the current settings to a file on
NOTE:
your PC. After the firmware has been upgraded, it will be necessary to load this file back
NOTE into the MM300 MM300 . Refer to Downloading and Saving Setpoints Files for details on
saving relay setpoints to a file.
All IO_C cards must be connected to aux. voltage during any firmware upgrade procedure.
NOTE:
If aux. voltage is not connected, calibration data from IO_C cards will not be restored
NOTE during the upgrade procedure.
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UPGRADING RELAY FIRMWARE CHAPTER 2: INSTALLATION
PC
(1)
USB Port
USB PSU
Port PC
(2)
RS 485 TO
CONTROL
PANEL
RS232-to-RJ45 cable
USB PSU
Port PC
(3)
RS 485 TO
CONTROL
PANEL
USB Port
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CHAPTER 2: INSTALLATION UPGRADING RELAY FIRMWARE
2. Click Windows Start Button > Control Panel > System > Hardware tab. Then click
Device Manager. Once your physical connections are complete and you have
determined which COM PORT you will be using, start your MM300/MM200 EnerVista
Setup Program.
3. Save the setpoints to a file as shown in Downloading and Saving Setpoints Files.
4. Select the Maintenance > Update Firmware menu item.
5. The EnerVista MM300/MM200 Setup software will request the location of the folder
containing the new firmware file. Locate the folder that contains the firmware files to
load into the MM300 MM300 . The firmware filename has the following format:
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UPGRADING RELAY FIRMWARE CHAPTER 2: INSTALLATION
8. The EnerVista MM300/MM200 Setup software will notify the user when the
MM300 MM300 has finished loading the file. Carefully read any displayed messages
and click OK to return the main screen. Cycling power to the relay is recommended
after a firmware upgrade.
After successfully updating the MM300 firmware, the relay will not be operational and will
require setpoint programming. To communicate with the relay, the communication
settings may have to be manually reprogrammed.
When communications are established, the saved setpoints must be reloaded back into
the relay. See Loading Setpoints from a File for details.
Modbus addresses assigned to firmware modules, features, settings, and corresponding
data items (i.e. default values, min/max values, data type, and item size) may change
slightly from version to version of the firmware. Addresses are rearranged when new
features are added or existing features are enhanced or modified.
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GE
Grid Solutions
Actual values
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GE
Grid Solutions
Chapter 4: Setpoints
Setpoints
Understanding setpoints
Any of the motor trip and alarm setpoints may be viewed or altered by pressing the
Setpoints soft-key. Setpoints data is divided into four pages.
• Configuration page: Information about the motor configuration as well as system
setup, inputs, outputs, communications, CTs, and VTs.
• Protection page: Information about the protection features.
• Control page: Information about the process control features.
• Security page: Information about the security and password features.
Press the Setpoint soft-key to scroll through the setpoints pages. When pressed for the
first time, the following screen is displayed.
Figure 4-1: Setpoints home page
The soft-keys on the Home > Setpoints page open pages two levels down, since the pages
immediately below this page are blank. For example, the Config soft-key opens the Home
> Setpoints > Config > Motor page.
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CONFIGURATION SETPOINTS CHAPTER 4: SETPOINTS
The pages containing setpoint fields, except for the inputs and outputs pages, are in a
common format. This is a simple tabular format with two columns: setpoint name and
units, and setpoint value. Setpoints for features that are not enabled are omitted from the
page.
Setpoints may be changed while the motor is running; however it is not recommended
CAUTION:
Setpoints will remain stored indefinitely in the internal non-volatile memory even when
control power to the unit is removed. Protection parameters are based on the entered
data. This data must be complete and accurate for the given system for reliable protection
and operation of the motor.
Configuration setpoints
The configuration setpoints contains data on motor configuration as well as system setup,
inputs, outputs, communications, CTs, and VTs. The following sub-pages are available.
• Motor (setpoints related to motor configuration).
• CT-VT (setpoints related to CT and VT configuration).
• Inputs (setpoints related to digital input configuration)
• Outputs (setpoints related to digital output configuration)
• Comms (setpoints related to communications configuration)
• System (setpoints related to MM300 system configuration, such as the faceplate
LEDs)
• Events (setpoints related to the event recorder)
• Counters (setpoints related to the digital counters)
Motor setpoints
The MM300 starter function is responsible for executing the motor startup sequence,
including the pre-contactor start warning. The MM300 provides eight pre-defined starters.
• Full-voltage non-reversing
• Full-voltage reversing
• Two-speed
• Wye-delta open transition
• Inverter
• Soft start
• Autotransformer open transition
• Autotransformer closed transition
By selecting a pre-defined starter, inputs and outputs are automatically assigned.
NOTE:
NOTE Select the Home > Setpoints > Config > Motor page to edit the motor data settings.
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CHAPTER 4: SETPOINTS CONFIGURATION SETPOINTS
Common motor Several motor setpoints are dependent on the chosen starter type. The setpoints shown
setpoints below are common to all starter types.
Motor Name
Range: up to 20 alphanumeric characters
Default: Motor Name
This setpoint specifies a name for the motor. This name will appear in the actual values,
sequence of events record, and other reports.
Starter Type (Mandatory Setpoint)
Range: None, FV Non-Reversing, FV Reversing, Two Speed, Wye-Delta, Inverter, Soft
Starter, Autotr Open Trans, Autotr Closed Trans, Custom Starter
Default: FV Non-Reversing
This setpoint selects the starter type. The relay is essentially disabled when the value is
set to “None”. The following figure illustrates typical starter timing beginning from the
stopped state for all starter types.
Motor FLA (Mandatory Setpoint)
Range: 0.5 to 1000.0 amps in steps of 0.1
Default: OFF
This setpoint must be specified for motor protection. The value may be taken from the
motor nameplate data sheets.
Motor Nameplate Voltage (Mandatory Setpoint)
Range: 100 to 690 volts in steps of 1
Default: 690 volts
This setpoint specifies the rated motor nameplate voltage. This value represents the
base phase-to-phase voltage, and is used by the undervoltage and overvoltage
protection elements.
Supply Frequency (Mandatory Setpoint)
Range: 50 Hz, 60 Hz
Default: 60 Hz
This setpoint specifies the nominal system frequency.
Motor Rating (Mandatory Setpoint)
Range: 0.3 to 1100.0 kW in steps of 0.1 or OFF
Default: OFF
This setpoint specifies the motor rating (or low speed motor rating for two-speed
starters) in kWs.
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CONFIGURATION SETPOINTS CHAPTER 4: SETPOINTS
Start A
Start A
Start B
Stop
Full Voltage Non-reversing
Motor Current
Contactor A Relay
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Full Voltage Reversing
Contactor A Relay
T T
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Two Speed Starter
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
P - Pre-contactor Time setting
T - Transfer Time setting
R - Ramp Down Time setting
Motor Current
Wye-Delta Starter
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
Inverter Starter and Soft Starter
Motor Current
Contactor A Relay
1s
Contactor B Relay
Pre-contactor
P
Starting
Running
Stopping
R
853710A2.CDR
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CHAPTER 4: SETPOINTS CONFIGURATION SETPOINTS
Start A
Start A
Start B
Stop
Autotransformer Open Transition 2S-1S Autotransformer Open Transition 1S-2S
Motor current
~20 ms
Contactor A relay
Contactor C relay
T
Contactor B relay
~20 ms
Pre-contactor
P
Starting
Running
Motor current
~20 ms
Contactor A relay
Contactor C relay
T
Contactor B relay
~20 ms
Pre-contactor
P
Starting
Running
Autotransformer Closed Transition 1S-2S
Motor current
~40 ms
Contactor A relay
~40 ms
Contactor C relay
T
Contactor B relay
~20 ms
Pre-contactor
P P - Pre-contactor Time setting
Starting T - Transfer Time setting
R - Ramp Down Time setting
Running
Motor current
Autotransformer Closed Transition 2S-1S
~40 ms
Contactor A relay
~40 ms
Contactor C relay
T
Contactor B relay
~20 ms
Pre-contactor
P
Starting
Running
853856A1.CDR
The following sections provide additional information for each starter type.
The following setpoints are available to configure the current and voltage transformers.
Phase CT Type (Mandatory Setpoint)
Range: None, 1 A Secondary, 5 A Secondary, Direct Connect
Default: Direct Connect
This setpoint specifies the phase CT connection type. The “Direct Connect” value
indicates that no phase CTs are used; instead, motor phase current passes directly
through the relay. The “Direct Connect” selection should never be used where full load
current is greater than 5.0 amps.
If Direct Connect is selected and the FLA is set >5 A, a "FLA too high" message will be
NOTE:
secondary.
NOTE
High Speed CT Primary
Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current when the motor is running at high
speed. It should never be less than the high speed full load current, and preferably no
greater than twice than the high speed full load current.
This setpoint is displayed only if the phase CT type is set to 1 A secondary or 5 A
NOTE:
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CHAPTER 4: SETPOINTS CONFIGURATION SETPOINTS
Ground CT Type
Range: None, Residual, CBCT 2000:1
Default: CBCT 2000:1
This setpoint specifies the type of ground CT. Select "Residual" if the fourth CT Input on
the IO_A is connected to the residual of the Phase CT. Select 2000:1 if a zero sequence CT
(CBCT) is connected to the ground input on the CPU card.
CT Primary Turns
Range: 1 to 10
Default: 1
For smaller motors where the drawn current is very low, the motor leads may be
wrapped through the CT Primary with several turns thereby increasing the current seen
by the MM300 and as a result increasing the accuracy of the measurement. The value of
this setting should equal the number of turns on the CT Primary to display the correct
current value. Internally the current measurement will be divided by this setting.
Standard cut-off default is 20% (0.2pu) of CT primary. At CT primary less then 0.2pu,
primary CT turns are required and an appropriate current cut-off setpoint.
For example: using a 30:1 CT with 6A FLA gives 0.2A CT secondary @ FLA, the cut-off
must be lowered to 0.1A and a minimum of 3 primary turns are recommended.
Three Phase Voltage Connection
Range: Wye, Delta
Default: Wye
The method in which the IO_B voltage inputs are connected must be entered here. Note
that phase reversal is disabled for single VT operation. All voltages are assumed
balanced.
Auxiliary Voltage Connection (Mandatory Setpoint)
Range: VabVT, VbcVT, VcaVT, VanVT, VbnVT, VcnVT, VanDirect, VbnDirect, VcnDirect
Default: Vab VT
This setpoint specifies the control transformer connection to the motor supply voltage.
Auxiliary VT Primary
Range: 110 to 690 volts in steps of 1
Default: 415 volts
This setpoint specifies the primary voltage rating of the control transformer.
Auxiliary VT Secondary
Range: 110 to 300 volts in steps of 1
Default: 110 volts
This setpoint specifies the secondary voltage rating of the control transformer.
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CONFIGURATION SETPOINTS CHAPTER 4: SETPOINTS
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Protection elements
Thermal protection
The primary protective function of the MM300 is the thermal model. The MM300 integrates
stator and rotor heating into a single model. The rate of motor heating is gauged by
measuring the terminal currents. The present value of the accumulated motor heating is
maintained in the Thermal Capacity Used actual value register. When the motor is in
overload, the motor temperature and thermal capacity used will rise. A trip occurs when
the thermal capacity used reaches 100%. When the motor is stopped and is cooling to
ambient, the thermal capacity used decays to zero. If the motor is running normally, the
motor temperature will eventually stabilize at some steady state temperature, and the
thermal capacity used increases or decreases to some corresponding intermediate value,
which accounts for the reduced amount of thermal capacity left to accommodate
transient overloads.
The thermal model consists of six key elements.
• Unbalance current biasing that accounts for negative-sequence heating.
• Hot/cold biasing that accounts for normal temperature rise.
• RTD biasing that accounts for ambient variation and cooling problems
• An overload curve that accounts for the rapid heating that occurs during stall,
acceleration, and overload.
• Cooling rate that accounts for heat dissipation.
• Thermal protection reset that controls recovery from thermal trips and lockouts.
Each of these categories are described in the following sub-sections.
Overload curve
The overload curve accounts for the rapid motor heating that occurs during stall,
acceleration, and overload. Specifically, the overload curve controls the rate of increase of
Thermal Capacity Used whenever the equivalent motor heating current is greater than
1.01 times the full load current setpoint. The curve is defined by the following equation and
reflects that overload heating largely swamps the cooling, and this heating is primarily due
to resistive losses in the stator and the rotor windings (said losses being proportional to the
square of the current).
Eq. 2
This would respect a safe stall cold time of 10 seconds.
The standard overload curves are displayed below.
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CHAPTER 5: PROTECTION ELEMENTS THERMAL PROTECTION
10000
TIME IN SECONDS
1000
100
x15
10
x1
1.00
0.10 1.00 10 100 1000
The trip times for the standard overload curves are tabulated below.
Table 5-1: Standard overload curve trip times (in seconds)
PIC STANDARD CURVE MULTIPLIERS
KUP
(× F × 1 × 2 × 3 × 4 × 5 × 6 ×7 ×8 ×9 × 10 × 11 × 12 × 13 × 14 × 15
LA)
1.0 4353 8707 1306 1741 2176 2612 3047 3482 3918 4353 4789 5224 5659 6095 6530
1 .6 .2 1 4 8 2 5 9 3 6 0 3 7 1 4
1.0 853. 1707 2561 3414 4268 5122 5976 6829 7683 8537 9390 1024 1109 1195 1280
5 71 .4 .1 .9 .6 .3 .0 .7 .4 .1 .8 5 8 2 6
1.1 416. 833. 1250 1666 2083 2500 2916 3333 3750 4166 4583 5000 5416 5833 6250
0 68 36 .0 .7 .4 .1 .8 .5 .1 .8 .5 .2 .9 .6 .2
1.2 198. 397. 596. 795. 994. 1193 1392 1590 1789 1988 2187 2386 2585 2784 2982
0 86 72 58 44 30 .2 .0 .9 .7 .6 .5 .3 .2 .1 .9
1.3 126. 253. 380. 507. 634. 760. 887. 1014 1141 1268 1394 1521 1648 1775 1902
0 80 61 41 22 02 82 63 .4 .2 .0 .8 .6 .5 .3 .1
1.4 91.1 182. 273. 364. 455. 546. 637. 729. 820. 911. 1002 1093 1184 1275 1367
0 4 27 41 55 68 82 96 09 23 37 .5 .6 .8 .9 .0
1.5 69.9 139. 209. 279. 349. 419. 489. 559. 629. 699. 769. 839. 909. 979. 1049
0 9 98 97 96 95 94 93 92 91 90 89 88 87 86 .9
The following tables illustrate the relation between GE Multilin MM2 and MM3 curve
numbers, NEMA curves, and the MM300 curve multipliers.
Table 5-2: MM2 and MM3 curve numbers and MM300 curve multipliers
MM2 and MM3 curve number 1 2 3 4 5 6 7 8
MM300 curve multiplier 1 2 3 4 7 9 12 15
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Chapter 6: Communications
Communications
Communications interfaces
The MM300 has three communications interfaces. These can be used simultaneously:
• RS485
• 10/100Base-T Ethernet
• Fieldbus
Setpoint changes related to DeviceNet, Profibus, and Ethernet, require a power cycle to be
NOTE:
activated.
NOTE
External power must be present on the Fieldbus port at power-up, in order to correctly
NOTE:
For full details, please refer to the MM300 Communications Guide, to be found on the GE
NOTE:
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Chapter 7: Specifications
Specifications
NOTE
Protection specifications
ACCELERATION TIMER
Pickup:......................................................................Iav > Ipu
Dropout: ..................................................................Iav < Ipu or timer expired
Time delay: ............................................................ 0.5 to 250.0 seconds in steps of 0.1
Timing accuracy: ................................................ ±500 ms or 1.5% of total time
Elements: ................................................................ trip and alarm
AUXILIARY UNDERVOLTAGE
Pickup level: ........................................................... 60 to 90% of NCV
Time delay: ............................................................ 1 to 60 seconds in steps of 1
Timing accuracy: ................................................ ± 500 ms
Elements: ................................................................ trip and alarm
CURRENT UNBALANCE
Range: ...................................................................... 4 to 40% in steps of 1
Accuracy:................................................................ ±2%
Time delay: ............................................................ 1 to 60 seconds in steps of 1 s
Timing accuracy: ................................................ ±500 ms
Elements: ................................................................ trip and alarm
CALCULATION METHOD
If IAV ≥ IFLA: ( [IM - IAV] /IAV ) x 100%
If IAV ≤ IFLA: ( [IM - IAV] /IFLA ) x 100%
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD CURRENT setpoint
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CHAPTER 7: SPECIFICATIONS USER INTERFACE SPECIFICATIONS
UNDERPOWER
Pickup level: ........................................................... 1 to 100% of kW rating in steps of 1
Time delay: ............................................................ 1 to 60 seconds in steps of 1
Timing accuracy: ................................................ ±500 ms
Elements: ................................................................ trip and alarm
VOLTAGE PHASE REVERSAL
Configuration:....................................................... ABC or Rev starter
Timing accuracy: ................................................ ±500 ms
Elements: ................................................................ trip or alarm
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CONTROL SPECIFICATIONS CHAPTER 7: SPECIFICATIONS
Control specifications
UNDERVOLTAGE RESTART
Dropout/Pickup Level: ...................................... 60 to 100% NCV in steps of 1%
Short Dip Time: .................................................... 100 to 500 ms or OFF in steps of 10 ms
Medium Dip Time: .............................................. 0.1 to 10.0 s in steps of 0.1 s
Medium Dip Delay: ............................................ 0.2 to 90 s in steps of 0.2 s
Long Dip Time:..................................................... 0.5 to 60.0 min or OFF in steps of 0.5 min
Long Dip Delay: ................................................... 1.0 to 1200.0 s in steps of 1.0 s
Short Dip Time Accuracy:............................... ±5% of total time
Medium and Long Dip Time Accuracy:.... ±1 s or ±5% of total time, whichever is greater
Inputs specifications
AUXILIARY VOLTAGE INPUT (UNDERVOLTAGE RESTART SOURCE)
External VT primary: ......................................... 110 to 690 V AC in steps of 1 (if used)
Input range:........................................................... 60 to 300 V AC
Nominal frequency:........................................... 50 or 60 Hz
Accuracy: ............................................................... ±5% of reading
DIGITAL INPUTS (IO_C MODULE)
Fixed pickup: ......................................................... 65 V AC
Recognition time:................................................ 2 cycles
Current draw at rated voltage: .................... 75 mA @ 120 V AC for 200 µs every cycle
60 mA @ 240 V AC for 800 µs every cycle
Input impedence:................................................ 1.7 kΩ
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Maximum input voltage: ................................. 300 V AC
DIGITAL INPUTS (IO_E MODULE)
Fixed pickup: ......................................................... 20 V DC
Recognition time:................................................ 2 cycles
Current draw at rated voltage: .................... 7 mA @ 24 V DC
14 mA @ 48 V DC
Input impedence:................................................ 1.23 kΩ
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Maximum input voltage: ................................. 60 V DC
GROUND CURRENT INPUT (50:0.025)
CT primary: ............................................................ 0.5 to 15.0 A
Nominal frequency:........................................... 50 or 60 Hz
Accuracy (CBCT):................................................. ±0.1 A (0.5 to 3.99 A)
±0.2 A (4.0 A to 15 A)
Burden: .................................................................... <8.6 mVA at 25 A
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CHAPTER 7: SPECIFICATIONS OUTPUTS SPECIFICATIONS
Outputs specifications
OUTPUT RELAYS
Configuration:....................................................... electromechanical form-A (IO_C) and form-C (IO_D)
Contact material: ................................................ silver-alloy
Operate time:........................................................ 10 ms
Minimum contact load: .................................... 10 mA at 5 V DC
Maximum switching rate: ............................... 300 operations per minute (no load), 30 operations per
minute (load)
Mechanical life:.................................................... 10 000 000 operations
Continuous current:........................................... 10 A
Make and carry for 0.2s:.................................. 30 A per ANSI C37.90
OUTPUT RELAY BREAK CAPACITY (FORM-A RELAY)
AC resistive, 120 V AC:....................................... 10 A
AC resistive, 240 V AC:....................................... 10 A
AC inductive, PF = 0.4 pilot duty:.................. 2 A
DC resistive, 30 V DC: ........................................ 10 A
OUTPUT RELAY BREAK CAPACITY (FORM-C RELAY)
AC resistive, 120 V AC:....................................... 10 A normally-open, 5 A normally-closed
AC resistive, 240 V AC:....................................... 10 A normally-open, 8 A normally-closed
AC inductive, PF = 0.4 pilot duty:.................. 2.5 A
DC resistive, 30 V DC: ........................................ 10 A
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POWER SUPPLY SPECIFICATIONS CHAPTER 7: SPECIFICATIONS
Communications specifications
DEVICENET (COPPER)
Modes: ..................................................................... slave (125, 250, and 500 kbps)
Connector: ............................................................. 5-pin terminal
Current Draw:....................................................... 80 mA @ 24 VDC
ETHERNET (COPPER)
Modes: ..................................................................... 10/100 MB (auto-detect)
Connector: ............................................................. RJ-45
SNTP clock synchronization error:.............. <200 ms (typical)
Protocol:.................................................................. Modbus TCP
PROFIBUS (COPPER)
Modes: ..................................................................... DPV0 slave, up to 1.5 Mbps DPV1 slave, up to 1.5 Mbps
Connector: ............................................................. 5-pin terminal
RS485 PORT
Port:........................................................................... opto-isolated
Baud rates: ............................................................ up to 115 kbps
Protocol:.................................................................. Modbus RTU, half-duplex
Maximum distance: ........................................... 1200 m
Isolation: ................................................................. 2 kV
USB PORT (GRAPHIC CONTROL PANEL ONLY)
Standard specification:.................................... Compliant with both USB 2.0 and USB 1.1
Data transfer rate: ............................................. USB device emulating serial communications port at 115
kbps
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CHAPTER 7: SPECIFICATIONS TESTING AND CERTIFICATION
APPROVALS
EAC
The EAC Technical Regulations (TR) for Machines and Equipment apply to the Customs
Union (CU) of the Russian Federation, Belarus, and Kazakhstan
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PHYSICAL SPECIFICATIONS CHAPTER 7: SPECIFICATIONS
Item Description
Country of origin Spain or Canada; see label on the unit
Date of manufacture See label on the MM300 unit
Declaration of Conformity and/or Certificate of Available on request
Conformity
Physical specifications
DIMENSIONS
Size: ........................................................................... Base: 120 mm (W) × 90 mm (H) × 113 mm (D) [+ terminals
10mm]
Expansion: 62 mm (W) × 90 mm (H) × 113 mm (D)
GCP: 153 mm (W) × 102 mm (H) × 35 mm (D)
BCP: 75 mm (W) × 75 mm (H) × 31 mm (D)
Weight (Base):....................................................... 0.75 kg
Environmental specifications
ENVIRONMENTAL SPECIFICATIONS
Ambient temperatures:
Storage/shipping: - 40oC to 90oC *
Operating: -20oC to 60oC *
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The information to specify an MM300 relay is provided in the following order code figure.
Figure 8-1: MM300 order codes
Base Expanded
MM300 * E * * * * A * * * *
Interface MM300 | | | | | | | | | MM300 Motor Management System
Control X | | | | | | | | No control panel
panel B | | | | | | | | Basic control panel, no USB
G | | | | | | | | Graphical control panel with USB
Power supply H | | | | | | | High: 80 to 250 V DC (Standard); 60 to 300 V AC
L | | | | | | | Low*: 24 V DC (24 to 48 V DC Nominal)
Communications S | | | | | | Standard communications: RS485 Modbus RTU
D | | | | | | Standard plus DeviceNet Slave and 10/100 Modbus TCP
P | | | | | | Standard plus Profibus DP Slave and 10/100 Modbus TCP
Options S | | | | | Standard: Starter control and event recorder
1 | | | | | Option 1: Standard plus undervoltage autorestart
2 | | | | | Option 2: Option 1 plus waveform capture and data logger
3 | | | | | Option 3: Option 2 plus FlexLogic
Protection | X X X X No Additional Protection
| | | | Three-phase voltage metering and three-phase underpower,
B
| | | | undervoltage, overvoltage, phase reversal
| G G G G Bank of three (3) RTDs: 100PT (maximum of 2 banks)
Input/output modules C C C C C Two (2) 10 A form-A relays and six (6) 60 to 300 V AC digital Inputs
E E E E E Two (2) 10 A form-A relays and six (6) 20 to 60 V DC digital Inputs
D D D D Four (4) 10 A form-C relays
853702A4.PDF
NOTES: * The UV Restart feature is not supported with the Low-Voltage power supply option.
Harsh Environment Coating is a standard feature on all MM300 units.
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