MM200 Instruction Manual - GEK-113400C
MM200 Instruction Manual - GEK-113400C
MM200 Instruction Manual - GEK-113400C
Digital Energy
Multilin
MM200
Motor Management System
Low voltage motor protection and control
Instruction manual
MM200 revision: 1.11
Manual P/N: 1601-9034-A4
GE publication code: GEK-113400C
E83849
ISO9001:2000
EM
T
GIS ERE
RE
GE Multilin
LISTED
IND.CONT. EQ.
52TL
U LT I L
Internet: http://www.GEmultilin.com
*1601-9034-A4*
GE Multilin's Quality
Management System is
registered to ISO9001:2000
QMI # 005094
TABLE OF CONTENTS
Table of Contents
1: INTRODUCTION
2: INSTALLATION
Input/output.............................................................................................................................................2-13
Type IO_C connections ...................................................................................................................... 2-13
3: CONTROL PANEL
4: SETPOINTS
toci
TABLE OF CONTENTS
Inputs .............................................................................................................................................................4-8
Outputs .........................................................................................................................................................4-9
Communications setpoints..................................................................................................................4-9
System........................................................................................................................................................ 4-10
System security...................................................................................................................................... 4-10
System trouble ....................................................................................................................................... 4-11
LED indicators......................................................................................................................................... 4-11
Counters Settings.................................................................................................................................. 4-12
Protection elements..............................................................................................4-14
Thermal protection............................................................................................................................... 4-14
Hot/cold biasing .................................................................................................................................... 4-14
Overload curve....................................................................................................................................... 4-15
Cooling rate ............................................................................................................................................. 4-17
Thermal protection reset................................................................................................................... 4-18
Thermal protection setpoints.......................................................................................................... 4-18
5: DIAGNOSTICS
6: COMMUNICATIONS
APPENDIX
INDEX
tocii
Digital Energy
Multilin
Introduction
1.1 Overview
The MM200 is a motor protection and control system designed specifically for low-voltage
motor applications. The MM200 provides the following key benefits.
Small footprint designed specifically for IEC and NEMA MCC applications.
Optional basic control panel interface provides local control and access to system
information.
NOTE
CAUTION
DANGER
The standard note icon emphasizes a specific point or indicates minor problems that may
occur if instructions are not properly followed.
The caution icon indicates that possible damage to equipment or data may occur if
instructions are not properly followed.
11
OVERVIEW
CHAPTER 1: INTRODUCTION
The danger icon provides users with a warning about the possibility of serious or fatal
injury to themselves or others.
The thermal model uses a standard overload curve with multiplier, and incorporates hot/
cold compensation and exponential cooling.
A single-line diagram for the MM200 is shown below.
Figure 2: Single line diagram
52
BUS
Power Fuse
LO: 7 inputs and 3 outputs
HI: 6 inputs and 3 outputs
LO: 24 V DC
HI: 84 to 250 V DC / 60 to 300 V AC
METERING
A
Contactor
51R
49
37
46
Phase CT 3
50G
Ground CT 1
RS485 - Modbus RTU
Temperature
Profibus/DeviceNet
Thermistor
LOAD
MM200
MOTOR MANAGEMENT SYSTEM
MOTOR
888739A2.CDR
12
Description
37
Undercurrent
46
Current unbalance
49
Thermal overload
50G
51R
CHAPTER 1: INTRODUCTION
OVERVIEW
888723A1.CDR
13
SPECIFICATIONS
CHAPTER 1: INTRODUCTION
1.2 Specifications
Specifications are subject to change without notice.
NOTE:
NOTE
CURRENT UNBALANCE
Range:...................................................................... 4 to 40% in steps of 1%
Accuracy:................................................................ 2%
Time delay: ............................................................ 1 to 60 seconds in steps of 1 s
Timing accuracy: ................................................ 500 ms
Elements:................................................................ trip and alarm
CALCULATION METHOD
If IAV IFLA: ( [IM - IAV] / IAV ) x 100%
If IAV IFLA: ( [IM - IAV] / IFLA ) x 100%
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD AMPS setpoint
LOAD INCREASE
Pickup level:........................................................... 50 to 150% of FLA in steps of 1%
Timing accuracy: ................................................ 500 ms
Elements:................................................................ Alarm
MECHANICAL JAM
Pickup level:........................................................... 1.01 to 4.50 FLA in steps of 0.01
Time delay: ............................................................ 0.1 to 30.0 seconds in steps of 0.1
Timing accuracy: ................................................ 500 ms
Elements:................................................................ trip
14
CHAPTER 1: INTRODUCTION
SPECIFICATIONS
THERMAL MODEL
Standard curve time multiplier: ...................1 to 15 in steps of 1
Thermal overload pickup: ...............................1.01 to 1.25 in steps of 0.01 x FLA
Motor full load current (FLA): .........................0.5 to 1000 A in steps of 0.1
Motor rated voltage:..........................................100 to 690 V AC
Curve biasing:.......................................................hot/cold ratio
exponential running and stopped cooling rates
Update rate: ..........................................................3 cycles
Hot/cold safe stall ratio: ..................................1 to 100% in steps of 1%
Timing accuracy: ................................................200 ms or 2% of total time (based on measured value)
Elements: ................................................................trip
THERMISTOR
Sensor types:.........................................................PTC (RHOT = 100 to 30 kohms);
NTC (RHOT = 100 to 30 kohms)
Timing accuracy: ................................................500 ms
Elements: ................................................................Trip and alarm
UNDERCURRENT
Pickup level: ...........................................................1 to 100% of FLA in steps of 1
Time delay:.............................................................1 to 60 seconds in steps of 1
Timing accuracy: ................................................500 ms
Elements: ................................................................trip and alarm
15
SPECIFICATIONS
CHAPTER 1: INTRODUCTION
THERMISTOR INPUTS
Sensor type:........................................................... Positive temperature coefficient PTC (RHOT = 100 to
30000 ohms), negative temperature coefficient NTC (RHOT =
100 to 30000 ohms)
Accuracy:................................................................ 6% of reading or 100 ohms, whichever is greater
PROFIBUS (COPPER)
Modes: ..................................................................... DP V0 slave, up to 1.5 Mbps
Connector: ............................................................. 5-pin terminal
RS485 PORT
Port:........................................................................... opto-isolated
Baud rates: ............................................................ up to 115 kbps
Protocol:.................................................................. Modbus RTU, half-duplex
Maximum distance:........................................... 1200 m
Isolation: ................................................................. 2 kV
16
CHAPTER 1: INTRODUCTION
SPECIFICATIONS
17
SPECIFICATIONS
CHAPTER 1: INTRODUCTION
18
CHAPTER 1: INTRODUCTION
SPECIFICATIONS
19
SPECIFICATIONS
110
CHAPTER 1: INTRODUCTION
Digital Energy
Multilin
Installation
2.1.1 Dimensions
The MM200 is packaged in a fixed format divided into three specific sections.
The dimensions of the MM200 are shown below. Additional dimensions for mounting are
shown in the following sections.
21
MECHANICAL INSTALLATION
CHAPTER 2: INSTALLATION
Mfg.Date:
888748A1.CDR
22
CHAPTER 2: INSTALLATION
MECHANICAL INSTALLATION
2.1.3 Mounting
The MM200 is DIN rail mounted.
The standard DIN rail mounting is illustrated below. The DIN rail conforms to EN 50022.
To avoid the potential for personal injury due to fire hazards, ensure the unit is
mounted in a safe location and/or within an appropriate enclosure.
CAUTION:
CAUTION
23
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
CAUTION:
CAUTION
RS485
Thermistor
PSU
CBCT
Inputs
2 x Form A
1 x Form C
Control Panel
CTs
888740A2.CDR
A Modbus RTU RS485 port, a thermistor input, and a 50:0.025 CBCT input are provided.
Profibus and Devicenet are provided as options.
Table 1: Slot position
Slot
Type
PSU/Inputs/Control Panel
CPU/CTs
Outputs/CBCT/Thermistor/RS485
connector
screw torque
CT
4.5 lb-in
IPS, output
5.0 lb-in
Fieldbus,
3.0 lb-in
Thermistor & RS485
24
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
Use gauge size appropriate for the voltage and current draw of the device.
CAUTION:
CAUTION
Slot B
Fieldbus,
Slot C
RS485 & ThermistorOutput Relays, 16 AWG (1.5 mm2) (3.50mm pitch terminals12 AWG
CBCT
(2.5 mm2) (5.00mm pitch terminals)1
CT Connections
1.Wire gauge size remains constant; increased pitch distance reflects higher voltage rating.
NOTE:
NOTE
It is recommended that you install a circuit disconnection system for control power, near
the device, which should be easily accessible after installation of the unit. This is in case an
emergency power shut-down of the unit is required.
Figure 7: Top and Rear panel arrangement
The MM200 I/O terminals are labeled with a two-character identifier. The first character
identifies slot position and the second identifies the terminal.
25
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
888351A3-P2
LO
HI
Check the voltage rating of the unit before applying control power! Control power
outside of the operating range of the power supply will damage the MM200.
CAUTION:
CAUTION
V+
MM200
Motor Management System
PROFIBUS OR DEVICENET
+
-
RS485
C
+
-
THERMISTOR
SG C10
CBCT
LO and HI inputs
- see below -
C9
C8
C7
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
C1
Contactor
CONTACT OUTPUT 1
CT MODULE
TO
CONTROL
PANEL
CT1
RJ45
CT2
CT3
B3
B4
B5
B6
B7
B8
Contactor
MOTOR
C
M
888741A3.CDR
26
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
A9
A8
RESET
A9
A8
A4
A3
A2
NR
RESET
A5
FIELD START
FIELD STOP
A4
A3
A2
A1
A6
N
L
RETURN
FIELD STOP
A5
FIELD START
A10
CONTROL
POWER
VAC
A7
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
CONTROL
POWER
24 VDC
A1
HI
LO
The exact placement of a zero-sequence CT to detect only ground fault current is shown
below. If the core balance CT is placed over shielded cable, capacitive coupling of phase
current into the cable shield during motor starts may be detected as ground current unless
the shield wire is also passed through the CT window. Twisted-pair cabling on the zerosequence CT is recommended.
Figure 10: Core balance ground CT installation, shielded cable
CABLE LUGS
TO SOURCE
TERMINATION
STRESS CONE
SHIELD GROUND
CONNECTION
SPLIT-BOLT CONNECTOR
CORE BALANCE CT
SECONDARY CONNECTION
TO MM200 IED
(TWISTED PAIR)
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER
COMPARTMENT
TO STARTER
GROUND BUS
888712A1.CDR
27
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
(TWISTED-PAIR)
TO STARTER
GROUND BUS
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER
COMPARTMENT
888713A1.CDR
28
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
MOTOR
Stator thermistor
To switchgear
ground bus
HI
Control power
LO
Control power
RS485
Thermistor
SG
CBCT
CPU module
SG = Surge Ground = Functional Ground
MM200
Motor Management System
888743A2.CDR
SHIELD
TWISTED PAIR
OPTOCOUPLER
+
-
MM200 IED
RS485 +
OPTOCOUPLER
RS485 DATA
DATA
COM
SCADA, PLC, OR
PERSONAL COMPUTER
COMMON
IED
RS485 +
RS485 -
COMMON
UP TO 32 MM200
OR OTHER IEDs,
MAXIMUM CABLE
LENGTH OF
1200 m (4000 ft.)
IED
ZT (*)
RS485 +
RS485 -
COMMON
LAST
DEVICE
888745A1.CDR
29
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
One two-wire RS485 port is provided. Up to 32 MM200 IEDs can be daisy-chained together
on a communication channel without exceeding the driver capability. For larger systems,
additional serial channels must be added. Commercially available repeaters can also be
used to add more than 32 relays on a single channel. Suitable cable should have a
characteristic impedance of 120 ohms (for example, Belden #9841) and total wire length
should not exceed 1200 meters (4000 ft.). Commercially available repeaters will allow for
transmission distances greater than 1200 meters.
Voltage differences between remote ends of the communication link are not uncommon.
For this reason, surge protection devices are internally installed across all RS485 terminals.
Internally, an isolated power supply with an optocoupled data interface is used to prevent
noise coupling.
CAUTION:
CAUTION
To ensure that all devices in a daisy-chain are at the same potential, it is imperative
that the common terminals of each RS485 port are tied together and grounded only
once, at the master or at the MM200. Failure to do so may result in intermittent or
failed communications.
The source computer/PLC/SCADA system should have similar transient protection devices
installed, either internally or externally. Ground the shield at one point only, as shown in the
figure above, to avoid ground loops.
Correct polarity is also essential. The MM200 IEDs must be wired with all the positive (+)
terminals connected together and all the negative () terminals connected together. Each
relay must be daisy-chained to the next one. Avoid star or stub connected configurations.
The last device at each end of the daisy-chain should be terminated with a 120 ohm
watt resistor in series with a 1 nF capacitor across the positive and negative terminals.
Observing these guidelines will ensure a reliable communication system immune to
system transients.
2.2.3 Protection
2.2.3.1 Phase current inputs
Figure 14: Typical phase current input connections
Contactor
A
B
C
To switchgear
ground bus
A10 A9
HI
A8
L
Control power
A10 A9
LO
A8
+
Control power
B3
B4
CT1
B5
B6
CT2
B7
B8
CT3
MM200
Motor Management System
888714A2.CDR
210
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
The MM200 has three channels for phase current inputs, each with an isolating
transformer. The phase CTs should be chosen so the FLA is not less than 50% of the rated
phase CT primary. Ideally, the phase CT primary should be chosen such that the FLA is
100% of the phase CT primary or slightly less, never more. This will ensure maximum
accuracy for the current measurements. The maximum phase CT primary current is
1000 A.
The MM200 measures up to 8 times the phase current nominal rating. CTs with 1 A or 5 A
secondaries must be used if the FLA is greater than 5 A. The chosen CTs must be capable
of driving the MM200 phase CT burden.
Polarity of the phase CTs is critical for unbalance calculation.
CAUTION:
CAUTION
A
B
C
To switchgear
ground bus
A10 A9
HI
A8
L
Control power
A10 A9
LO
A8
+
Control power
B3
B4
CT1
B5
B6
CT2
B7
B8
CT3
MM200
Motor Management System
888714A2.CDR
The proper configuration for the use of two CTs rather than three to detect phase current is
shown. Each of the two CTs acts as a current source. The current that comes out of the CT
on phase A flows into the interposing CT on the relay marked CT1. From there, the current
sums with the current that is flowing from the CT on phase C which has just passed
through the interposing CT on the relay marked CT3. This summed current flows through
the interposing CT marked CT2 and from there, the current splits up to return to its
respective source (CT).
Polarity is very important since the value of phase B must be the negative equivalent of
A + C in order for the sum of all the vectors to equate to zero.
Only one ground connection should be made as shown. If two ground connections are
made, a parallel path for current has been created.
211
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
In the two CT configuration, the currents will sum vectorially at the common point of the
two CTs. The diagram illustrates the two possible configurations. If one phase is reading
high by a factor of 1.73 on a system that is known to be balanced, simply reverse the
polarity of the leads at one of the two phase CTs (taking care that the CTs are still tied to
ground at some point). Polarity is important.
Change CT wiring only if the system is de-energized!
NOTE:
NOTE
60
1.73
1
1
60
60
1
888715A1.CDR
To illustrate the point further, the following diagram shows how the current in phases A
and C sum up to create phase "B".
Figure 17: Two CT connection currents
1.73
1
Two-phase CT currents
Two-phase CT currents,
180 out-of-phase
888716A1.CDR
Once again, if the polarity of one of the phases is out by 180, the magnitude of the
resulting vector on a balanced system will be out by a factor of 1.73.
On a three-wire supply, this configuration will always work and unbalance will be detected
properly. In the event of a single phase, there will always be a large unbalance present at
the interposing CTs of the relay. If for example phase A was lost, phase A would read zero
while phase B and C would both read the magnitude of phase C. If on the other hand,
phase B was lost, at the supply, phase A would be 180 out-of-phase with phase C and the
vector addition would equal zero at phase B.
212
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
2.2.4 Input/output
2.2.4.1 Type IO_C connections
Figure 18: Typical wiring for IO connectors
V-
V+
MM200
Motor Management System
PROFIBUS OR DEVICENET
+
-
RS485
C
+
-
THERMISTOR
SG C10
CBCT
LO and HI inputs
- see below -
C9
C8
C7
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
C1
Contactor
CONTACT OUTPUT 1
CT MODULE
TO
CONTROL
PANEL
CT2
CT1
RJ45
CT3
B3
B4
B5
B6
B7
B8
Contactor
A
B
MOTOR
C
M
888741A3.CDR
A9
A8
RESET
A4
A3
A2
LO
A9
A8
A1
RESET
A6
A5
FIELD START
FIELD STOP
A4
A3
A2
N
L
RETURN
FIELD STOP
NR
A5
FIELD START
A10
CONTROL
POWER
VAC
A7
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
CONTROL
POWER
24 VDC
A1
HI
NOTE: AC power and AC input wiring shown.
Connect NR to Neutral if DC power supply used.
888742A1.cdr
The MM200 contains two Form-A contact output relays, one Form-C contact output relay,
and seven digital inputs.
Contact inputs can be programmed to any of the input functions, such as field stop. The
exception is that contactor A status is fixed as the first contact input, and contactor B
status (where used) is fixed as the second contact input.
213
ELECTRICAL INSTALLATION
CHAPTER 2: INSTALLATION
The three contact outputs can be programmed to follow any one of the digital signals
developed by the MM200, such as alarms and status signals. The exception is that the
contactor A relay is fixed as the first contact output, and contactor B relay is fixed as the
second contact output (where used).
HV ON
kV
V-
LINE FAULT
V+
MM200
FAULT RESET
POWER
BLACK RED
PROFIBUS OR DEVICENET
ON
+
-
RS485
C
+
-
THERMISTOR
A10
C10
CBCT
C9
C8
C7
LO and HI
inputs
- see below -
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
CONTACT OUTPUT 1
C1
CT MODULE
CT1
RJ45
CT2
CT3
B3
B4
B5
B6
B7
B8
888738A2.CDR
A9
A8
A7
A4
A3
A2
A9
A8
A6
A5
A4
A3
A2
N
L
RETURN
A5
A10
NR
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
A1
A1
LO
HI
888742B1.cdr
214
CHAPTER 2: INSTALLATION
ELECTRICAL INSTALLATION
It may be required to test a complete motor starter for dielectric strength (flash or HIPOT) with the MM200 installed. The MM200 is rated for 1.9 kV AC for 1 second, or 1.6 kV AC
for 1 minute (per UL 508) isolation between relay contacts, CT inputs, VT inputs and the
surge ground terminal SG. Some precautions are required to prevent damage to the
MM200 during these tests.
The CT inputs, control power, and output relays do not require any special precautions. Low
voltage inputs (less than 30 volts), RTDs, and RS485 communication ports are not to be
tested for dielectric strength under any circumstance (see above).
215
STARTER TYPES
CHAPTER 2: INSTALLATION
V+
MM200
Motor Management System
PROFIBUS OR DEVICENET
+
-
RS485
C
+
-
THERMISTOR
SG C10
CBCT
LO and HI inputs
- see below -
C9
C8
C7
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
C1
Contactor
CONTACT OUTPUT 1
CT MODULE
TO
CONTROL
PANEL
CT2
CT1
RJ45
CT3
B3
B4
B5
B6
B7
B8
Contactor
A
B
MOTOR
C
M
888741A3.CDR
A9
A8
RESET
A4
A3
A2
LO
A9
A8
A1
RESET
A6
A5
FIELD START
FIELD STOP
A4
A3
A2
N
L
RETURN
FIELD STOP
NR
A5
FIELD START
A10
CONTROL
POWER
VAC
A7
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
CONTROL
POWER
24 VDC
A1
HI
NOTE: AC power and AC input wiring shown.
Connect NR to Neutral if DC power supply used.
888742A1.cdr
216
CHAPTER 2: INSTALLATION
STARTER TYPES
When a start control is received, the pre-contactor relay (if any) is picked up for the set precontactor time. When the pre-contactor timer times out, relay contact output 1 closes and
seals-in, picking up contactor M, which starts the motor. When a stop control is received,
relay contact output 1 drops out, contactor M drops out, and the motor stops. The precontactor is omitted on forced starts (for example, External Start).
217
STARTER TYPES
CHAPTER 2: INSTALLATION
V+
MM200
Motor Management System
PROFIBUS OR DEVICENET
+
-
RS485
C
+
-
THERMISTOR
C10
CBCT
LO and HI inputs
- see below -
C9
C8
C7
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
C1
Contactor
CONTACT OUTPUT 1
CT MODULE
TO
CONTROL
PANEL
CT2
CT1
RJ45
CT3
B3
B4
B5
B6
B7
B8
Contactor
A
B
MOTOR
C
F
888705A4.CDR
A9
A8
RESET
A4
A3
A2
LO
A9
A8
A1
RESET
A6
A5
FIELD START
FIELD STOP
A4
A3
A2
N
L
RETURN
FIELD STOP
NR
A5
FIELD START
A10
CONTROL
POWER
VAC
A7
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
CONTROL
POWER
24 VDC
A1
HI
NOTE: AC power and AC input wiring shown.
Connect NR to Neutral if DC power supply used.
888742A1.cdr
The full-voltage reversing starter type is a full voltage or across-the-line reversing starter.
When a start A (forward) control is received, the pre-contactor relay (if any) is picked up for
the set pre-contactor time. When the pre-contactor timer times out, relay1 picks up and
seals-in, picking up contactor F, which starts the motor in the forward direction. When a
start B (reverse) control is received, relay1 drops out, and contactor F drops out. When the
218
CHAPTER 2: INSTALLATION
STARTER TYPES
contactor F Off status is received, the starter waits for the set transfer time to allow the
motor to slow or stop. When the transfer time timer times out, relay2 picks up and seals-in,
picking up contactor R, which starts the motor in the reverse direction. When a stop
control is received, relays 1 and 2 drop out, contactor F and R drop out, and the motor
stops. The starter logic is fully symmetrical between forward and reverse.
When a contact input has its function set to forward limit, and that contact closes, relay1
will drop out, stopping any forward rotation. When a contact input has its function set to
reverse limit, and that contact closes, relay2 will drop out, stopping any reverse rotation.
The pre-contactor is omitted on forced starts (for example, External Start). Forced starts
are not supervised by this starter transfer timer any external starting circuit must itself
respect fast direction change restrictions.
219
STARTER TYPES
CHAPTER 2: INSTALLATION
V+
MM200
Motor Management System
PROFIBUS OR DEVICENET
+
-
RS485
C
+
-
THERMISTOR
C10
CBCT
LO and HI inputs
- see below -
C9
C8
C7
One form-C
contact output
CONTACT OUTPUT 3
C6
C5
C4
CONTACT OUTPUT 2
C3
Two form-A
contact outputs
C2
C1
Contactor
CONTACT OUTPUT 1
CT MODULE
TO
CONTROL
PANEL
CT2
CT1
RJ45
CT3
B3
B4
B5
B6
B7
B8
A
B
C
L
MOTOR
888706A4.CDR
A9
A8
RESET
A4
A3
A2
LO
A9
A8
A1
RESET
A6
A5
FIELD START
FIELD STOP
A4
A3
A2
N
L
RETURN
FIELD STOP
NR
A5
FIELD START
A10
CONTROL
POWER
VAC
A7
A6
CONTROL
POWER (VAC)
CONTROL
POWER (VDC)
A10
CONTROL
POWER
24 VDC
A1
HI
NOTE: AC power and AC input wiring shown.
Connect NR to Neutral if DC power supply used.
888742A1.cdr
220
CHAPTER 2: INSTALLATION
STARTER TYPES
(high speed) control is received, the relay1 drops out, and contactor L drops out. When
contactor L Off status is received, the relay2 picks up and seals-in, picking up contactor H,
which starts the motor in high speed. Should a start A (low speed) control be received when
relay2 is picked up, relay2 is drops out, and contactor H drops out. When contactor H Off
status is received, the starter waits for the set transfer time to allow the motor to slow.
When the transfer time timer times out, the relay1 picks up and seals-in, picking up
contactor L, which starts the motor in low speed. When a stop control is received, the
relays 1 and 2 drop out, contactors L and H drop out, and the motor stops. If the HIGH
SPEED START BLOCK setting is Enabled, this starter will not allow a start B (high speed)
control unless already running at low speed.
The pre-contactor is omitted on forced starts (for example, External Start). Forced starts
are not supervised by this starter transfer timer any external starting circuit must itself
respect high to low speed transition restrictions and starting in high speed restrictions.
221
STARTER TYPES
222
CHAPTER 2: INSTALLATION
Digital Energy
Multilin
Control panel
This section provides an overview of the interfacing methods available with the MM200.
For additional details on interface parameters (for example, settings, actual values, etc.),
refer to the individual chapters.
There are two methods of interfacing with the MM200 Motor Management System.
For full details on handling the EnerVista MM200 Setup software, please use the EnerVista
MM200 Setup Software Guide which accompanies this manual.
NOTE:
NOTE
888750A1.CDR
Two USER LEDs (USER 1 and USER 2). the user can select parameters from a list
31
32
COMMS OK
Monitor status
Before performing a firmware upgrade, ensure that you create a back-up of your existing
settings files.
NOTE:
NOTE
Once the firmware upgrade has been completed on the PC, the firmware on the MM200
must be immediately upgraded from the PC.
Check the firmware level on the MM200 once the above operations have been completed.
The EnerVista MM200 Setup software allows immediate access to all MM200 features with
easy to use pull down menus in the familiar Windows environment. This section provides
the necessary information to install EnerVista MM200 Setup, upgrade the relay firmware,
and write and edit setting files.
The EnerVista MM200 Setup software can run without a MM200 connected to the
computer. In this case, settings may be saved to a file for future use. If an MM200 is
connected to a PC and communications are enabled, the MM200 can be programmed
from the setting screens. In addition, measured values, status and trip messages can be
displayed with the actual value screens.
The EnerVista MM200 Setup software can be installed from either the GE EnerVista CD or
the GE Multilin website at http://www.GEmultilin.com.
2.
Click the Install Now button and follow the installation instructions to install the nocharge EnerVista software on the local PC.
3.
4.
33
34
5.
In the EnerVista Launchpad window, click the Add Product button and select the
MM200 Motor Management System as shown below. Select the Web option to ensure
the most recent software release, or select CD if you do not have a web connection,
then click the Add Now button to list software items for the MM200.
6.
EnerVista Launchpad will obtain the latest installation software from the Web or CD
and automatically start the installation process. A status window with a progress bar
will be shown during the downloading process.
7.
Select the complete path, including the new directory name, where the EnerVista
MM200 Setup software will be installed.
8.
Click on Next to begin the installation. The files will be installed in the directory
indicated and the installation program will automatically create icons and add
EnerVista MM200 Setup software to the Windows start menu. The following screen will
appear:
9.
The MM200 device will be added to the list of installed IEDs in the EnerVista
Launchpad window, as shown below.
Remove the Basic Front Panel (if connected) from the BCP (RJ45) port of the CPU.
2.
Connect the special RJ45 to D89 cable through this RJ45 port to the computers serial
port. Please contact GE Mutlin to place an order for this cable (Part Number:
B3427G5).
3.
4.
5.
Select Serial as the interface. Baud Rate = 115200, Slave Address = 254, Parity =
None, Bits = 8, Stop Bits = 1.
6.
Select the COM Port number of the PC, to which the DB9 is connected (normally 1 or 2),
and press the Read Order Code button.
7.
Once the Order Code and Version are read from the device, press OK.
8.
In Setup Software, go to the Online window and expand the tree for this newly-added
device.
9.
Go to Maintenance > Firmware Upload, select the firmware file to be uploaded to the
device, and press Proceed. A popup message will appear, showing the type of cable
connection required to perform the firmware upload process (RJ45 to RS232 cable).
When uploading firmware, remove the RS485 connector from the device. When the
warning message appears, press OK and the firmware will start to upload.
10. Once the Setup Software message appears, indicating that the Firmware Upload was
successful, you must reboot the device.
You have successfully uploaded the new firmware to the device, and the device is now
ready to be used.
35
36
Digital Energy
Multilin
Setpoints
CAUTION:
CAUTION
Setpoints will remain stored indefinitely in the internal non-volatile memory even when
control power to the unit is removed. Protection parameters are based on the entered
data. This data must be complete and accurate for the given system for reliable protection
and operation of the motor.
A, Amps: amperes
AUX: auxiliary
GND: ground
Hz: Hertz
kohms: kilo-ohms
MAX: maximum
MIN: minimum
SEC, s: seconds
41
UNDERSTANDING SETPOINTS
42
CHAPTER 4: SETPOINTS
Ctrl: control
O/L: overload
ops: operations
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
System (setpoints related to MM200 system configuration, such as the faceplate LEDs)
Full-voltage non-reversing
Full-voltage reversing
Two-speed
NOTE:
NOTE
43
CONFIGURATION SETPOINTS
CHAPTER 4: SETPOINTS
Stop
Start A
Start B
Start A
Motor Current
Contactor A Relay
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
P - Pre-contactor Time setting
T - Transfer Time setting
R - Ramp Down Time setting
888710A1.CDR
44
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
Stop
Start A
Start B
Start A
Motor current
Contactor A relay
Contactor B relay
Pre-contactor
P
Starting
Running
888717A1.CDR
The following additional setpoint is available for the full-voltage non-reversing starter.
Pre-Contactor Time
Range: 0 to 60 seconds in steps of 1
Default: 0 seconds
This setpoint represents the time after a start command before the motor is started. An
audible or other warning signal can be activated in this interval by connecting the signal
to a contact output set to the pre-contactor function.
Stop
Start A
Start B
Start A
Motor current
Contactor A relay
T
Contactor B relay
Pre-contactor
P
Starting
Running
888718A1.CDR
The following additional setpoints are available for the full-voltage reversing starter.
45
CONFIGURATION SETPOINTS
CHAPTER 4: SETPOINTS
Pre-Contactor Time
Range: 0 to 60 seconds in steps of 1
Default: 0 seconds
This setpoint represents the time after a start command before the motor is started. An
audible or other warning signal can be activated in this interval by connecting the signal
to a contact output set to the pre-contactor function.
Transfer Time
Range: 0 to 125 seconds in steps of 1
Default: 1 second
This setpoint represents the time between stopping and starting in a new direction for
the reversing starter.
Stop
Start A
Start B
Start A
Motor current
Contactor A relay
T
Contactor B relay
Pre-contactor
P
Starting
Running
888719A1.CDR
The following additional setpoints are available for the two-speed starter.
High Speed FLA
Range: 0.5 to 1000.0 amps in steps of 0.1
Default: OFF
This setpoints specifies the maximum continuous phase current when running in high
speed.
46
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
Pre-Contactor Time
Range: 0 to 60 seconds in steps of 1
Default: 0 seconds
This setpoint represents the time between a start command and the starting of the
motor. An audible or other warning signal can be activated during this interval, by
connecting the signal to a contact output set to the pre-contactor function.
High Speed Start Block
Range: Enabled, Disabled
Default: Enabled
This setpoint specifies the high-speed motor rating for two-speed starters, in kW on the
line. This setpoint is for reference only, and does not affect operation of the MM200.
Transfer Time
Range: 0 to 125 seconds in steps of 1
Default: 1 second
This setpoint represents the time between running at high speed and starting at low
speed for the two speed starter.
NOTE:
NOTE
CT Primary Turns
Range: 1 to 10
Default: 1
For smaller motors where the drawn current is very low, the motor leads may be
wrapped through the CT Primary with several turns thereby increasing the current seen
by the MM200 and as a result increasing the accuracy of the measurement. The value of
this setting should equal the number of turns on the CT Primary to display the correct
current value. Internally the current measurement will be divided by this setting.
CT Primary (Mandatory setpoint)
Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current. It should never be less than the full
load current, and preferably no greater than twice than the full load current.
This setpoint is displayed only if the phase CT is selected to 1 A secondary or 5 A
secondary.
NOTE:
NOTE
47
CONFIGURATION SETPOINTS
CHAPTER 4: SETPOINTS
NOTE:
NOTE
4.2.3 Inputs
The MM200 digital (contact) inputs are programmed in this menu.
Inputs are automatically assigned based on typical wiring diagrams, shown in chapter 2,
when a pre-defined starter is selected.
NOTE:
NOTE
48
Access Switch: This value represents an open contact that disables security
access of selected levels. When closed, sets the access level to the value
configured in Security > Access Switch Level.
Auto/Manual: "Close" sets the auto mode. "Open" sets the manual mode.
Contactor A Status: This value represents the normally open auxiliary contact of
contactor A. Used by the starters, the stop/start control element, and the system
trouble function. Automatically assigned to the first input when a starter type is
selected. Not otherwise user-programmable.
Contactor B Status: This value represents the normally open auxiliary contact of
contactor B. Used by the starters, the stop/start control element, and the system
trouble function. Automatically assigned to the second input when a reversing or
two-speed starter type is selected. Not otherwise user assignable.
Field Permissive: This value represents an open contact which disables field
control. Used by the auto/manual control element.
Field Stop: This value represents a field-located manual switch where an open
position requests stop. Used by the auto/manual control element.
Forward Limit: This value represents a contact which opens at the forward
travel limit. Used by the reversing starter type.
Hard Wired Permissive: This value represents an open contact that disables
hard-wired control. Used by the auto/manual control element.
Hard Wired Start A: This value represents an auto contact (typically from a PLC)
requesting contactor A pickup. Used by the auto/manual control element.
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
Hard Wired Start B: This value represents an auto contact (typically from a PLC)
requesting contactor B pickup. Used by the auto/manual control element.
Hard Wired Stop: This value represents an auto contact (typically from a PLC)
where the open position requests stop. Used by the auto/manual control element.
Lockout Reset: This value represents a contact input used to reset lockouts, trips,
and alarms.
NA: This value indicates the contact Input has no assigned function.
MCC Permissive: This value represents an open contact that disables MCC
control. Used by the auto/manual control element.
Remote Reset: This value represents a contact input used to resets non-lockout
trips and alarms.
Reverse Limit: This value represents a contact which opens at the reverse travel
limit. Used by the reversing starter type.
Test Switch: This value repesents a contat input used to supend collection of
selected data items, override auto/manual modes, and cause interlocks to be
ignored.
When a Lockout Reset is used to reset a Thermal Overload, the Thermal Capacity % will be
reset to zero.
NOTE:
NOTE
4.2.4 Outputs
Contact outputs are designated by their card slot letter appended with their card terminal
number. Contact outputs, which have two or three terminals, use the first of their terminal
numbers on the GCP. This is the same scheme as is used to form the relay terminal
designation.
When a starter type is selected, the first equipped contact output and the first equipped
contact input are forced to the contactor A relay function and the contactor A status
function, respectively. When the two-speed or reversing starter type is selected, the
second equipped contact output and the second equipped contact input are forced to the
contactor B relay function and the contactor B status function, respectively. Any prior
values for these setpoints are erased, and the setpoint becomes non-editable.
49
CONFIGURATION SETPOINTS
CHAPTER 4: SETPOINTS
DeviceNet MAC ID
Range: 0 to 63 in steps of 1
Default: 63
This setpoint specifies the dedicated MAC ID as per the DeviceNet design.
DeviceNet Baud Rate
Range: 125, 250, or 500 kbps
Default: 125 kbps
This setpoint selects the DeviceNet baud rate.
Profibus Address
Range: 1 to 125
Default: 1
This setpoint allows the user to select the appropriate Profibus address.
Profibus Baud Rate
Range: 9600 to 1.5 M
Default: 1.5 M
This setpoint selects the Profibus baud rate.
4.2.6 System
4.2.6.1 System security
Hardware and passcode security features are designed to restrict user access. This can
deter inappropriate employee action and curtail errors. Security against hackers or others
with malicious intent should be provided by other means. Security for the external hardwired and field controls should also be externally provided as required.
Three security levels above the default level are recognized. Each security level can also be
set for passcode access. The passcode is programmed as a five-digit number, using only
digits 1 through 5. The security access levels are:
410
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
Comms security
Range: Enabled, Disabled
Default: Disabled
Sets whether the security feature applies to the communications ports.
411
CONFIGURATION SETPOINTS
CHAPTER 4: SETPOINTS
412
CHAPTER 4: SETPOINTS
CONFIGURATION SETPOINTS
413
PROTECTION ELEMENTS
CHAPTER 4: SETPOINTS
An overload curve that accounts for the rapid heating that occurs during stall,
acceleration, and overload.
Thermal protection reset that controls recovery from thermal trips and lockouts.
Eq. 1
Ieq represents the equivalent motor heating current in per-unit values on an FLA base.
Refer to unbalance biasing for additional details.
HCR represents the value of the Hot/Cold Safe Stall Ratio setpoint expressed as a
percentage.
If a Hot/Cold Safe Stall Ratio value of 100% is entered, the hot/cold biasing is defeated, and
unless RTD biasing is deployed, the thermal model will operate as if the motor was cold
prior to overload.
414
CHAPTER 4: SETPOINTS
PROTECTION ELEMENTS
IAV
FLA
Eq. 2
Eq. 3
The trip time represents the time (in seconds) for the MM200 to trip, given the motor
starts cold and the current is constant.
The multiplier represents the value of the Curve Multiplier setpoint. This setpoint can
be used to adjust the curve to match the thermal characteristics of the motor.
Iav represents the equivalent motor heating current in per-unit values on a full load
current base. The value of Iav is limited in this equation to 8.0 to prevent the overload
from acting as an instantaneous element and responding to short circuits.
For example, a motor with a stall current (also known as locked rotor current) of 8 times its
FLA, with a curve multiplier of 7, if stalled from a cold state, trips in the following amount of
time.
Trip time =
= 9.714 seconds
Eq. 4
415
PROTECTION ELEMENTS
CHAPTER 4: SETPOINTS
TIME IN SECONDS
10000
1000
100
x15
10
x1
1.00
0.10
1.00
10
100
1000
888731A2.CDR
The trip times for the standard overload curves are tabulated below.
416
CHAPTER 4: SETPOINTS
PROTECTION ELEMENTS
10
11
12
13
14
15
1.01
4353.6
8707.2
13061
17414
21768
26122
30475
34829
39183
43536
47890
52243
56597
60951
65304
1.05
853.71
1707.4
2561.1
3414.9
4268.6
5122.3
5976.0
6829.7
7683.4
8537.1
9390.8
10245
11098
11952
12806
1.10
416.68
833.36
1250.0
1666.7
2083.4
2500.1
2916.8
3333.5
3750.1
4166.8
4583.5
5000.2
5416.9
5833.6
6250.2
1.20
198.86
397.72
596.58
795.44
994.30
1193.2
1392.0
1590.9
1789.7
1988.6
2187.5
2386.3
2585.2
2784.1
2982.9
1.30
126.80
253.61
380.41
507.22
634.02
760.82
887.63
1014.4
1141.2
1268.0
1394.8
1521.6
1648.5
1775.3
1902.1
1.40
91.14
182.27
273.41
364.55
455.68
546.82
637.96
729.09
820.23
911.37
1002.5
1093.6
1184.8
1275.9
1367.0
1.50
69.99
139.98
209.97
279.96
349.95
419.94
489.93
559.92
629.91
699.90
769.89
839.88
909.87
979.86
1049.9
1.75
42.41
84.83
127.24
169.66
212.07
254.49
296.90
339.32
381.73
424.15
466.56
508.98
551.39
593.81
636.22
2.00
29.16
58.32
87.47
116.63
145.79
174.95
204.11
233.26
262.42
291.58
320.74
349.90
379.05
408.21
437.37
2.25
21.53
43.06
64.59
86.12
107.65
129.18
150.72
172.25
193.78
215.31
236.84
258.37
279.90
301.43
322.96
2.50
16.66
33.32
49.98
66.64
83.30
99.96
116.62
133.28
149.94
166.60
183.26
199.92
216.58
233.24
249.90
2.75
13.33
26.65
39.98
53.31
66.64
79.96
93.29
106.62
119.95
133.27
146.60
159.93
173.25
186.58
199.91
3.00
10.93
21.86
32.80
43.73
54.66
65.59
76.52
87.46
98.39
109.32
120.25
131.19
142.12
153.05
163.98
3.25
9.15
18.29
27.44
36.58
45.73
54.87
64.02
73.16
82.31
91.46
100.60
109.75
118.89
128.04
137.18
3.50
7.77
15.55
23.32
31.09
38.87
46.64
54.41
62.19
69.96
77.73
85.51
93.28
101.05
108.83
116.60
3.75
6.69
13.39
20.08
26.78
33.47
40.17
46.86
53.56
60.25
66.95
73.64
80.34
87.03
93.73
100.42
4.00
5.83
11.66
17.49
23.32
29.15
34.98
40.81
46.64
52.47
58.30
64.13
69.96
75.79
81.62
87.45
4.25
5.12
10.25
15.37
20.50
25.62
30.75
35.87
41.00
46.12
51.25
56.37
61.50
66.62
71.75
76.87
4.50
4.54
9.08
13.63
18.17
22.71
27.25
31.80
36.34
40.88
45.42
49.97
54.51
59.05
63.59
68.14
4.75
4.06
8.11
12.17
16.22
20.28
24.33
28.39
32.44
36.50
40.55
44.61
48.66
52.72
56.77
60.83
5.00
3.64
7.29
10.93
14.57
18.22
21.86
25.50
29.15
32.79
36.43
40.08
43.72
47.36
51.01
54.65
5.50
2.99
5.98
8.97
11.96
14.95
17.94
20.93
23.91
26.90
29.89
32.88
35.87
38.86
41.85
44.84
6.00
2.50
5.00
7.49
9.99
12.49
14.99
17.49
19.99
22.48
24.98
27.48
29.98
32.48
34.97
37.47
6.50
2.12
4.24
6.36
8.48
10.60
12.72
14.84
16.96
19.08
21.20
23.32
25.44
27.55
29.67
31.79
7.00
1.82
3.64
5.46
7.29
9.11
10.93
12.75
14.57
16.39
18.21
20.04
21.86
23.68
25.50
27.32
7.50
1.58
3.16
4.75
6.33
7.91
9.49
11.08
12.66
14.24
15.82
17.41
18.99
20.57
22.15
23.74
8.00
1.39
2.78
4.16
5.55
6.94
8.33
9.71
11.10
12.49
13.88
15.27
16.65
18.04
19.43
20.82
The following tables illustrate the relation between GE Multilin MM2 and MM3 curve
numbers, NEMA curves, and the MM200 curve multipliers.
Table 2: MM2 and MM3 curve numbers and MM200 curve multipliers
MM2 and MM3 curve number
12
15
Class 10
Class 15
Class 20
Class 30
12
417
PROTECTION ELEMENTS
CHAPTER 4: SETPOINTS
63%
75%
50%
Cool time constant = 30 minutes
25%
0%
0
30
60
90
120
150
180
Time (minutes)
888732A1.CDR
418
CHAPTER 4: SETPOINTS
PROTECTION ELEMENTS
Mechanical jam
Undercurrent protection
Acceleration protection
The setpoints applicable to each of these categories are described in the following
sections.
419
PROTECTION ELEMENTS
CHAPTER 4: SETPOINTS
The Mechanical Jam Level should be set higher than motor loading during normal
operation, but lower than the motor stall level. Normally the delay is set to the minimum
time delay or to avoid nuisance trips due to momentary load fluctuations.
The following setpoints are available for the mechanical jam element.
Mechanical Jam Level
Range: 1.01 to 4.50 FLA in steps of 0.01 or OFF
Default: OFF
This setpoint specifies the current pickup level. Set this value to OFF to disable
mechanical jam protection.
Mechanical Jam Delay
Range: 0.1 to 30.0 seconds in steps of 0.1
Default: 0.1 seconds
This setpoint specifies the time that the motor current must reach or exceed pickup to
generate a mechanical jam trip.
420
CHAPTER 4: SETPOINTS
PROTECTION ELEMENTS
|IM - IAV|
100%
IAV
|IM - IAV|
100%
IFLA
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD CURRENT setpoint
421
PROTECTION ELEMENTS
CHAPTER 4: SETPOINTS
422
CHAPTER 4: SETPOINTS
PROTECTION ELEMENTS
423
CONTROL ELEMENTS
CHAPTER 4: SETPOINTS
Hard-wired: Controls received typically via contact inputs from a PLC or DCS.
Field: Controls received typically via contact inputs from pushbuttons or switches
located adjacent to the controlled equipment.
Communications and hard-wired controls are considered to be auto controls, and are
inhibited unless auto mode is on. Likewise, field and MCC controls are considered to be
manual controls, and are inhibited unless manual mode is on. Each source may also have
a contact input assigned to permissive supervision, which enables that source when on.
Table 4: Auto/manual control sources
Control source
Supervision
Communications
Auto
Comms permissive
Hard-wired
Auto
Hard-wired permissive
Field
Manual
Field permissive
MCC
Manual
MCC permissive
The MM200 may also be set to always honor stop controls, regardless of auto/manual
mode and permissive supervision (default).
The auto/manual control element also drives a control source active indicator for each
source on the front panel display (if equipped) that shows the user exactly which control
sources have both the correct auto/manual mode on and have their permissive configured
and on.
The auto/manual control element includes non-volatile latches that hold the auto and
manual mode states. Besides supervising controls from the sources, the latches drive auto
and manual indicators on the MM200 control panel. The latches can be controlled either by
an external auto switch contact or by the control panel.
When configured for Auto/Man switch contact, auto is on when the contact is closed
energizing the input, and manual is on when the contact is open.
When a switch contact is configured for auto/manual, the front panel auto/manual
pushbuttons are inoperative. When no switch contacts are configured, but the MCC
Auto/Manual Key setpoint is Enabled, the control panel auto and manual keys will
switch the mode between auto and manual.
When no input is configured for auto or manual, and the MCC Auto/Manual Key
setpoint is Disabled, both auto and manual modes are set off.
The Auto and Manual modes are temporarily forced to settable states when the test switch
is on.
The following setpoints are available for the auto/manual control element.
424
CHAPTER 4: SETPOINTS
CONTROL ELEMENTS
425
CONTROL ELEMENTS
CHAPTER 4: SETPOINTS
Field 2W/3W
Range: 2W, 3W
Default: 3W
Two-wire or three-wire controls selection. If in the two-wire mode, all field start contact
inputs being open will be treated as a field stop control. For reversing and two-speed
starter configurations, both start inputs open is treated as a field stop control.
MCC Start Ctrl
Range: Enabled, Disabled
Default: Enabled
Sets whether start commands are accepted from the control panel.
MCC Stop Mode
Range: Always Enabled, Follow Ctrl Mode
Default: Always Enabled
If set to Always Enabled, control panel stops will always be honoured, irrespective of
the MCC Start Ctrl setpoint, auto/manual mode, and permissive. If set to Follow Ctrl
Mode, control panel stops will be supervised by auto/manual and by MCC permissive in
the same manner as the starts.
MCC Stop Action
Range: Stop, Trip
Default: Stop
Defines whether MCC control trips (reset required to clear) or stops (no reset required).
Test Auto Mode
Range: On, Off, Unaffected
Default: Off
Sets whether, when the test switch is on, the auto mode is forced on, forced off, or is
unaffected.
Test Manual Mode
Range: On, Off, Unaffected
Default: On
When the test switch is on, this setpoint determines if the manual mode is forced on,
forced off, or is unaffected.
426
CHAPTER 4: SETPOINTS
CONTROL ELEMENTS
The traditional algorithm would detect the start (if it is fast enough), but may or may not
detect the running state that follows. Even if it does detect the running state, as it is an
atypical start, the learned values such as learned acceleration time would be corrupted.
The MM200 employs an improved starting and running state detection algorithm.
Normally, it declares starting when either contactor A or contactor B closes. Running is
declared when either contactor has been closed for one second, and then current is found
to be below 1 FLA. This provides equivalent functionality to the traditional algorithm..
If an A or B motor contactor is externally energized, the relay will treat this as a start A or B
control, and display an External Start A Alarm or an External Start B Alarm message.
The stop/start control element also consolidates the various start and stop signals for the
convenience of other elements.
The following setpoint is available:
External Stop Action
Range: Stop, Trip
Default: Stop
This setpoints selects whether an external stop is considered to be an emergency stop
(reset required to clear) or a stop control (no reset required).
427
CONTROL ELEMENTS
428
CHAPTER 4: SETPOINTS
Digital Energy
Multilin
Diagnostics
The diagnostics pages display typical diagnostic information, including learned data,
phasors, system counters, and system information. In the event of a trip or alarm, the
diagnostic pages are often very helpful in diagnosing the cause of the condition.
NOTE:
NOTE
Total Number of Trips, Incomplete Sequence Trips, Overload Trips, Mechanical Jam
Trips, Undercurrent Trips, Current Unbalance Trips, Ground Fault Trips, Motor
Acceleration Trips.
Range: 0 to 65535 trips in steps of 1
These values display a breakdown of number of trips by type. When the total number of
trips for any counter exceeds 65535, that counter is reset to 0.
Number of Motor Starts
Range: 0 to 65535 starts in steps of 1
This value displays the number of accumulated motor starts or start attempts. This value
may be useful information when troubleshooting a motor failure. When this counter
exceeds 65535 starts, it will reset to 0.
Motor Running Hours
Range: 0 to 100000 hours in steps of 1
The motor running hours timer accumulates the total running time for the motor. This
value may be useful for scheduling routine maintenance. Counter will roll over to zero
after range is exceeded.
Motor Stopped Hours
Range: 0 to 100000 hours in steps of 1
The motor stopped hours timer accumulates the total stopped time for the motor. This
value may be useful for scheduling routine maintenance.
51
LEARNED DATA
CHAPTER 5: DIAGNOSTICS
52
Digital Energy
Multilin
Communications
RS485
Fieldbus
Setpoint changes related to RS485, DeviceNet, and Profibus, require a power cycle to be
activated.
NOTE:
NOTE
External power must be present on the Fieldbus port at power-up, in order to correctly
initialize.
NOTE:
NOTE
For full details, please refer to the MM200 Communications Guide, to be found on the GE
Multilin web site.
NOTE:
NOTE
61
COMMUNICATIONS INTERFACES
62
CHAPTER 6: COMMUNICATIONS
Appendix
RELEASE DATE
1601-9034-A1
21 December 2007
1601-9034-A2
05 February 2008
1601-9034-A3
27 July 2008
1601-9034-A4
19 January 2009
ECO
CHANGES
CHANGES
a3
APPENDIX
CHANGES
p1-2
p1-5, 1-6
p1-7
p2-10
CHANGES
a4
INDEX
Index
Index
A
Acceleration protection ....................................................................... 21
Acceleration timer ......................................................................................4
C
Contact inputs/outputs ...........................................................................9
Current unbalance .....................................................................................4
F
Features ...........................................................................................................2
G
Ground fault protection ..........................................................................4
L
Load increase ...............................................................................................4
M
Mechanical jam ................................................................................... 4, 19
O
Output relays .................................................................................................6
Overview ..........................................................................................................1
S
setpoints ................................................................................... 9, 19, 20, 21
specifications ...................................................................................... 4, 5, 6
T
Thermal model .............................................................................................5
Thermistor .......................................................................................................5
U
Undercurrent ......................................................................................... 5, 20
i1
INDEX
i2