03 01 30 - Maintenance of Cast-in-Place Concrete
03 01 30 - Maintenance of Cast-in-Place Concrete
03 01 30 - Maintenance of Cast-in-Place Concrete
PART 1 GENERAL
1.3 REFERENCES
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Cementitious Materials for Concrete Repairs.
8. ASTM C 937 - Standard Specification for Grout Fluidifier for Preplaced-Aggregate
Concrete.
9. ASTM C 1059/C 1059M - Standard Specification for Latex Agents for Bonding Fresh
To Hardened Concrete.
10. ASTM C 1240 - Standard Specification for Silica Fume Used in Cementitious
Mixtures.
11. ASTM D 2240 - Standard Test Method for Rubber Property-Durometer Hardness.
1.4 SUBMITTALS
C. Verification Samples: For each finish product specified, two samples, minimum size 6 inches
(150 mm) square representing actual product, color, and patterns.
C. Source Limitations: For repair products, obtain each color, grade, finish, type, and variety of
product from single source and from single manufacturer with resources to provide products
of consistent quality in appearance and physical properties.
A. Deliver and store products in manufacturer's unopened packaging bearing the brand name
and manufacturer's identification until ready for installation.
1.9 SEQUENCING
A. Ensure that products of this section are supplied to affected trades in time to prevent
interruption of construction progress.
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PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturer: MAPEI, 1144 E. Newport Center Rd., Deerfield Beach, FL 33442;
ASD. Toll Free Tel: 800-42-MAPEI; Tel: 954-246-8888; Fax: 954-246-8801; Email: Email:
[email protected]/US-EN; Web:www.mapei.com/US-EN
B. Epoxy Bonding Agent: ASTM C 881/C 881M, bonding system free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planibond EBA.
2. Type II: Non-load-bearing applications.
D. Mortar Scrub Coat: Mix consisting of 1 part Portland cement and 1 part fine aggregate
complying with ASTM C 144 except 100 percent passing a No. 16 (1.18-mm) sieve.
B. Job-Mixed Patching Mortar: 1 part Portland cement and 2-1/2 parts fine aggregate
complying with ASTM C 144, except 100 percent passing a No. 16 (1.18-mm) sieve.
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2.4 RAPID-SETTING HORIZONTAL CONCRETE REPAIR PRODUCTS
B. Two-Component, Cementitious Vertical and Overhead Repair Mortar: Packaged, dry mix for
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repair of concrete, and containing a latex additive as either a dry powder or a separate liquid
added during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planitop 21.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 6000 psi (42 MPa) within twenty eight days
when tested according to ASTM C 109/C 109M.
C. Polymer-Modified, Cementitious Vertical and Overhead Repair Mortar: Packaged, dry mix for
repair of concrete, and containing a latex additive as either a dry powder or a separate liquid
added during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation; Tilt
Finish mixed with Planicrete AC.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 2500 psi (17.5 MPa) within twenty eight days
when tested according to ASTM C 109/C 109M.
B. Polymer-Modified, Cementitious Horizontal Resurfacing Mortar: Packaged, dry mix for repair
of concrete, and containing a latex additive as either a dry powder or a separate liquid added
during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Concrete Renew mixed with diluted Planicrete UA.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 4000 psi (27.6 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
C. Polymer-Modified, Cementitious Horizontal Resurfacing Mortar: Packaged, dry mix for repair
of concrete, and containing a latex additive as either a dry powder or a separate liquid added
during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Concrete Renew Fine mixed with diluted Planicrete UA.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 3500 psi (24.5 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
A. Self-Leveling, Self-Drying, Polishable, Concrete Topping: Packaged, dry mix for repair of
concrete, and containing a latex additive as either a dry powder or a separate liquid added
during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Ultratop.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 6000 psi (42 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
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B. Self-Leveling, Quick-Setting, Exterior-Rated, Polishable, Concrete Topping: Packaged, dry
mix for repair of concrete, and containing a latex additive as either a dry powder or a
separate liquid added during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Ultratop PC.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 7000 psi (49 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
A. Flowable, Shrinkage-Compensated, Concrete Repair Mortar: Packaged, dry mix for repair of
concrete, and containing a latex additive as either a dry powder or a separate liquid added
during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planitop FD.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 7500 psi (52.5 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
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C. One-Component, Polymer-Modified, Fast-Setting, Cementitious Repair Material: Packaged,
dry mix for repair of concrete, and containing a latex additive as either a dry powder or a
separate liquid added during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Topcem Premix.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 5500 psi (38.5 MPa) within twenty-eight days
when tested according to ASTM C 109/C 109M.
A. Silica-Fume-Enhanced, Fluid Cementitious Repair Mortar: Packaged, dry mix for repair of
concrete and that contains silica fume complying with ASTM C 1240.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planitop 15.
2. Compressive Strength: Not less than 9500 psi (66.5 MPa) at twenty-eight days when
tested according to ASTM C 109/C 109M.
A. Preplaced Aggregate: Washed aggregate, ASTM C 33/C 33M, Class 5S, with 95 to 100
percent passing a 1-1/2 inches (37.5 mm) sieve, 40 to 80 percent passing a 1-inch (25 mm)
sieve, 20 to 45 percent passing a 3/4 inch (19-mm) sieve, zero to 10 percent passing a 1/2
inch (12.5 mm) sieve, and zero to 2 percent passing a 3/8 inch (9.5 mm) sieve.
B. Preplaced Aggregate: 100 percent passing a 1-1/2 inches (37.5 mm) sieve, 95 to 100
percent passing a 1 inch (25 mm) sieve, 40 to 80 percent passing a 3/4 inch (19 mm) sieve,
zero to 15 percent passing a 1/2 inch (12.5 mm) sieve, and zero to 2 percent passing a 3/8
inch (9.5 mm) sieve.
C. Fine Aggregate for Grout: Fine aggregate according to ASTM C 33/C 33M, but with 100
percent passing a No. 8 (2.36 mm) sieve, 95 to 100 percent passing a No. 16 (1.18 mm)
sieve, 55 to 80 percent passing a No. 30 (0.6 mm) sieve, 30 to 55 percent passing a No. 50
(0.3 mm) sieve, 10 to 30 percent passing a No. 100 (0.15 mm) sieve, zero to 10 percent
passing a No. 200 (0.075 mm) sieve, and having a fineness modulus of 1.30 to 2.10.
A. Epoxy Joint Filler: Two-component, semirigid, 100 percent solids, epoxy resin with a Type A
Shore durometer hardness of at least 80 according to ASTM D 2240.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planibond JF.
B. Polyurea Joint Filler: Two-component, semirigid, 100 percent solids, polyurea resin with a
Type A Shore durometer hardness of at least 75 according to ASTM D 2240.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
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Planiseal RapidJoint 15.
A. Epoxy Crack-Injection Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation; Epojet
LV.
2. Type I or Type II: Non-load-bearing applications.
3. Capping Adhesive: MAPEI Corporation; Planibond AE or Planibond AE Fast product
manufactured for use with crack-injection adhesive by same manufacturer.
B. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planibond AE.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV: Load-bearing and structural applications.
C. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planibond AE Fast.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV: Load-bearing and structural applications.
D. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planibond EBA .
2. Type I or Type II: Non-load-bearing applications.
E. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Epojet.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV or Type V: Load-bearing and structural applications.
A. Polymer Overlay: Epoxy adhesive complying with ASTM C 881/C 881M, bonding system
Type III, with surface-applied aggregate for skid resistance; free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planiseal Traffic Coat.
2. Aggregate: ACI 548.8, oven-dried, washed, angular aggregate with a Mohs hardness
scale > 6 conforming to aggregate gradation as follows:
a. No. 4 Mesh Size: 100 percent passing.
b. No. 8 Mesh Size: 30 to 75 percent passing.
c. No. 16 Mesh Size: 0 to 5 percent passing.
d. No. 30 Mesh Size: 0 to 1 percent passing.
3. Color and Texture: As indicated by manufacturer's designations.
4. Color and Texture: Matching existing.
5. Color and Texture: As selected by Architect from full range of industry colors.
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B. Polymer Overlay: Epoxy adhesive complying with ASTM C 881/C 881M, bonding system
Type III, with surface-applied aggregate for skid resistance; free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planiseal Traffic Coat FS.
2. Aggregate: ACI 548.8, oven-dried, washed, angular aggregate with a Mohs hardness
scale > 6 conforming to aggregate gradation as follows:
a. No. 4 Mesh Size: 100 percent passing.
b. No. 8 Mesh Size: 30 to 75 percent passing.
c. No. 16 Mesh Size: 0 to 5 percent passing.
d. No. 30 Mesh Size: 0 to 1 percent passing.
3. Color and Texture: As indicated by manufacturer's designations.
4. Color and Texture: Matching existing.
5. Color and Texture: As selected by Architect from full range of industry colors.
A. Epoxy Polymer Sealer: Low-viscosity epoxy, penetrating sealer and crack filler
recommended by manufacturer for penetrating and sealing cracks in exterior concrete traffic
surfaces
1. Product: Subject to compliance with requirements, provide MAPEI Corporation;
Planiseal LVB.
2. VOC Content: 240 g/L or less.
3. Color and Texture: As indicated by manufacturer's designations.
4. Color and Texture: Matching existing.
5. Color and Texture: As selected by Architect from full range of industry colors.
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14. Product: Subject to compliance with requirements, provide MAPEI Corporation;
MapeWrap 12.
15. Product: Subject to compliance with requirements, provide MAPEI Corporation;
MapeWrap 21.
16. Product: Subject to compliance with requirements, provide MAPEI Corporation;
MapeWrap 31.
A. Portland Cement: ASTM C 150/C 150M, Type I, II, or III unless otherwise indicated.
B. Water: Potable.
2.21 MIXES
B. Mortar Scrub Coat: Mix dry ingredients with enough water to provide consistency of thick
cream.
C. Dry-Pack Mortar: Mix required type(s) of patching-mortar dry ingredients with just enough
liquid to form damp cohesive mixture that can be squeezed by hand into a ball but is not
plastic.
E. Grout for Use with Preplaced Aggregate: Proportion according to ASTM C 938. Add grout
fluidifier to mix.
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
B. Prepare surfaces using the methods recommended by the manufacturer for achieving the
best result for the substrate under the project conditions.
3.3 INSTALLATION
A. Install in accordance with manufacturer's instructions and in proper relationship with adjacent
construction.
3.4 PROTECTION
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A. Protect installed products until completion of project.
END OF SECTION
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