Manual HPOD 100 K
Manual HPOD 100 K
Manual HPOD 100 K
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CUSTOMER SUPPORT
Contact the Comtech EF Data Customer Support Department for:
Comtech EF Data
Attention: Customer Support Department
2114 West 7th Street
Tempe, Arizona 85281 USA
To return a Comtech EF Data product (in-warranty and out-of-warranty) for repair or replacement:
• Contact the Comtech EF Data Customer Support Department. Be prepared to supply the
Customer Support representative with the model number, serial number, and a description of
the problem.
• Request a Return Material Authorization (RMA) number from the Comtech EF Data
Customer Support representative.
• Pack the product in its original shipping carton/packaging to ensure that the product is not
damaged during shipping.
• Ship the product back to Comtech EF Data. (Shipping charges should be prepaid.)
An RMA number request can be requested electronically by contacting the Customer Support
Department through the online support page at www.comtechefdata.com/support.asp.
Click on the “RMA Request Form” hyperlink, then fill out the form completely before sending.
Click on “Return Material Authorization” for detailed instructions on our return procedures.
For information regarding this product’s warranty policy, refer to page xi.
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Table of Contents
1.10 Specifications....................................................................................................................................................1–4
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4.9 RS-485.................................................................................................................................................................4–3
4.11 RS-232...............................................................................................................................................................4–4
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C.2 Operation..........................................................................................................................................................C–2
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METRIC CONVERSION
Metric conversion information is located on the inside back cover of this manual. This
information is provided to assist the operator in cross-referencing English to Metric conversions.
TRADEMARKS
Other product names mentioned in this manual may be trademarks or registered trademarks of
their respective companies and are hereby acknowledged.
SAFETY NOTICE
This equipment has been designed to minimize exposure of personnel to hazards.
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• Surge suppression: High voltage surges can cause failure of the power supply. These
surges are typically caused by circuit switching on the main AC power grid, erratic
generator operation, and also by lightning strikes. While the HPOD does have built in
surge suppression, if the unit will be installed in a location with questionable power grid
quality, Comtech EF Data recommends installation of additional power
conditioning/surge suppression at the power junction box.
• Grounding: The HPOD provides a grounding terminal. This is provided to allow the
user to ground the HPOD to the antenna’s grounding network. All components installed
at the antenna should be grounded to a common grounding point at the antenna.
• Electrical welding: If welding needs to take place at the antenna, disconnect all cables
from the HPOD except for the ground wire. Cap all RF connections with terminations.
This will prevent damage to the input/output circuitry of the HPOD.
• Lightning: Lightning strikes on or around the antenna will generate extremely high
voltages on all cables connected to the HPOD. Depending on the severity of the strike,
the HPOD’s internal surge protection combined with the recommended external
suppression may protect the HPOD’s power supply. However, if the installation will be
in an area with a high probability of lightning strikes, Comtech EF Data recommends the
installation of surge suppression on the RF and IF cables. One source of these
suppressors is PolyPhaser (www.polyphaser.com)
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WARRANTY POLICY
Comtech EF Data products are warranted against defects in material and workmanship for a
period of two years from the date of shipment. During the warranty period, Comtech EF Data
will, at its option, repair or replace products that prove to be defective.
For equipment under warranty, the owner is responsible for freight to Comtech EF Data and all
related customs, taxes, tariffs, insurance, etc. Comtech EF Data is responsible for the freight
charges only for return of the equipment from the factory to the owner. Comtech EF Data will
return the equipment by the same method (i.e., Air, Express, Surface) as the equipment was sent
to Comtech EF Data.
All equipment returned for warranty repair must have a valid RMA number issued prior to return
and be marked clearly on the return packaging. Comtech EF Data strongly recommends all
equipment be returned in its original packaging.
Comtech EF Data Corporation’s obligations under this warranty are limited to repair or
replacement of failed parts, and the return shipment to the buyer of the repaired or replaced parts.
Limitations of Warranty
The warranty does not apply to any part of a product that has been installed, altered, repaired, or
misused in any way that, in the opinion of Comtech EF Data Corporation, would affect the
reliability or detracts from the performance of any part of the product, or is damaged as the result
of use in a way or with equipment that had not been previously approved by Comtech EF Data
Corporation.
The warranty does not apply to any product or parts thereof where the serial number or the serial
number of any of its parts has been altered, defaced, or removed.
The warranty does not cover damage or loss incurred in transportation of the product.
The warranty does not cover replacement or repair necessitated by loss or damage from any
cause beyond the control of Comtech EF Data Corporation, such as lightning or other natural and
weather related events or wartime environments.
The warranty does not cover any labor involved in the removal and or reinstallation of warranted
equipment or parts on site, or any labor required to diagnose the necessity for repair or
replacement.
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The warranty excludes any responsibility by Comtech EF Data Corporation for incidental or
consequential damages arising from the use of the equipment or products, or for any inability to
use them either separate from or in combination with any other equipment or products.
A fixed charge established for each product will be imposed for all equipment returned for
warranty repair where Comtech EF Data Corporation cannot identify the cause of the reported
failure.
Exclusive Remedies
Comtech EF Data Corporation’s warranty, as stated is in lieu of all other warranties, expressed,
implied, or statutory, including those of merchantability and fitness for a particular purpose. The
buyer shall pass on to any purchaser, lessee, or other user of Comtech EF Data Corporation’s
products, the aforementioned warranty, and shall indemnify and hold harmless Comtech EF Data
Corporation from any claims or liability of such purchaser, lessee, or user based upon allegations
that the buyer, its agents, or employees have made additional warranties or representations as to
product preference or use.
The remedies provided herein are the buyer’s sole and exclusive remedies. Comtech EF Data
shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether
based on contract, tort, or any other legal theory.
xii
Chapter 1. INTRODUCTION
1.1 INTRODUCTION
The High-Power Outdoor (HPOD) Solid-State Power Amplifier (SSPA) shown in Figure
1-1 delivers its rated power, guaranteed, at the 1 dB compression point, to the transmit
waveguide flange. It provides a cost effective, more reliable replacement for TWT
amplifiers in satellite communications.
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Introduction
Recognizing that the MTBF limiting factor for almost all electronic equipment is the
power supply, the HPOD provides for easy field replacement. Simply disconnect the AC
mains, release the captive fasteners, and remove the supply from the SSPA module.
Each HPOD SSPA is constructed with highly reliable GaAs FETs. With third order
intermodulation products from 4 to 6 dB better than TWT ratings, the CEFD unit replaces
TWTs with saturated power levels of up to twice the HPOD’s rated output. The HPOD
SSPAs also provide an MTBF that is 4 to 5 times greater than the typical TWT MTBF.
Each HPOD consists of a CEFD SSPA module with the Monitor/Control Processor
(MCP), a field replaceable power supply, and a field replaceable fan assembly. The
amplifier features a Comtech EF Data low loss combining technique and MCP based
temperature versus gain compensation.
Each Comtech EF Data HPOD has the ability to function as a 1+1 (one backup for one
primary) and 1+2 (one backup for two primary) redundant controller in the backup mode.
The optional redundancy configuration is implemented by attaching a ganged
waveguide/coax transfer switch(es) to the input and output connectors of the amplifiers
with a combination coaxial cable and waveguide kit. When the backup SSPA is
commanded into the controller mode, it monitors the online SSPA(s) for faults. A faulted
online unit may be disconnected and replaced without affecting the online power
amplifier.
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Introduction
Comtech EF Data’s HPOD series of SSPAs come equipped with useful features that
other manufacturers offer as options. Included in the base price are temperature
compensation, sample ports, power monitor, field replaceable power factor corrected
supply, and full remote monitor and control capabilities.
Higher power is available through the use of CEFD 1:1 and 1:2 phase combining kits.
Comtech EF Data’s HPOD SSPAs come equipped with useful features such as:
temperature compensation, sample ports, power monitor, field-replaceable power factor
corrected supply, and full remote monitor and control capabilities.
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1.10 SPECIFICATIONS
SPECIFICATIONS Spurious
Second Harmonic C- and X-Band
Output -60 dB dBc max @ 1 dB below rated
Frequency C-Band X-Band Ku-Band output
5.850 to 7.9 to 14.0 to Optional BUC
6.425 GHz 8.4 GHz 14.5 GHz LO Leakage -20 dBm
13.75 to Note: P1dB over all temp/frequencies, Psat typ.
14.5 GHz
(Optional) Input
Available Power: Outputs C-Band X-Band KU-Band Impedance 50Ω
P1dB (Psat), Watts 200(250) 175(200) 80(100) Noise Figure 8 dB typical, 10 dB maximum @ maximum
(See Note) 250(300) 200(250) 100(125) gain (15 dB for HPOD Ku-Band)
350(400) 282(350) with BUC option 25 dB
Phase Combined Systems VSWR 1.25:1 Maximum
P1dB (Psat ), Watts 400(500) 350(400) 160(200) with BUC option 1.50:1 Maximum
(See Note) 500(600) 400(500) 200(250) Connector Type N
700(800) 550(700)
Mute -60 dBc
Impedance 50Ω Sample Ports
VSWR 1.25:1 Maximum Output Sample Type N, 50Ω, -40 dBc nominal
Connector C-Band X-Band Ku-Band Input Sample Type N, 50Ω, -20 dBc nominal
CPR-137G CPR-112G WR75G
Waveguide Waveguide Waveguide
Remote Control
Com Port RS-485 or RS-232
Gain
Linear C- and X-Band Ku-Band Alarms
70 dB min, 75 dB 65 dB min, 70 dB Summary Fault Form C
typical typical
Adjust 20 dB in 0,25 dB steps
Full Band ± 1.0 dB Environmental
with BUC option ± 1.5 dB Operating Temp. -40° to +55°C (-40° to 131°F)
Per 40 MHz ± 0.25 dB Non-Operating Temp. -50° to +75°C (-58° to 167°F)
with BUC option ± 0.30 dB Operating Humidity 0 to 100% condensing
-40 to +55°C ± 1.0 dB Altitude 10,000 ft above sea level (derated 2°C/ 1000
with BUC option ± 1.5 dB ft AMSL)
Third Order Intermodulation
Products -30 dBc typical, -25 dBc max @ Power Requirements
3 dB total back-off from rated P1dB C- and X-Band Ku-Band
(two tones, ∆f = 1 MHz) 180 to 264 VAC, 180 to 264 VAC,
47 to 63 Hz 47 to 63 Hz
AM to PM Conversion
2° typical, 3.5° maximum at rated output Physical
Dimensions 26.77L x 17.88W x 11.49H inches
(67.99L x 45.41W x 29.18H cm)
Group Delay (per 40 MHz) Weight 75 lbs (34 kg) nominal
Linear ± 0.03 ns/MHz
Parabolic ± 0.003 ns/MHz2
Ripple ± 1.0 ns peak to peak Available Options
Optional BUC
1–4
Chapter 2. SYSTEM OPERATION
This section contains instructions for operating the HPOD outdoor SSPA. The primary
customer interface to the HPOD is via the Remote Communications port. This section
defines in detail the customer interface.
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For safety reasons, never look directly into the waveguide output..
WARNING
Before applying DC power to the unit, make sure the waveguide output of the
amplifier is properly loaded or terminated. Failure to do so could lead to
equipment damage and excessive RF radiation levels.
WARNING
The power connection for the optional –48V DC supply is located on the power supply
itself. A cap (CEFD PN HW/CAP-5015) is provided with the supply that must be
installed on the AC Power Connector(J3) located on the amplifier.
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The DC prime power input connector, J10, is a 4-pin circular connector. A mating
connector (CA3106E2222SB, CEFD PN CN/CA3106E2222SB) is provided. The pin-out
specifications for J10 and its mate are contained in the table below.
Pin Description
A V+
B No Connect
C No Connect
D V-
Mating connector: CA3106E2222SB, CEFD PN CN/CA3106E2222SB
Before applying AC power to the unit, make sure the waveguide output of the
amplifier is properly loaded or terminated. Failure to do so could lead to
equipment damage and excessive RF radiation levels.
WARNING
• 47 to 63 Hz
• The power supply is power factor corrected. The total power required
from the prime power supply depends on the model used. Please refer
to the respective data sheets.
The AC prime power input connector, J3, is a 3 pin circular connector, type CA3102E20-
19PB FMLB A. The ground pin A, is of the first make, last break type. A mating
connector (CA3106E20-19SB) is provided. The pin-out specifications for J3 and it’s
mate are contained in the table below.
Table 2-3. Connector J3 Pinout
Pin Description
A Ground
B L2
C L1
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Pin Name
A SW_CMD_A1
B SW_CMD_COM
C SW_CMD_A2
D SW_IND_A1
E SW_IND_A2
F SW_CMD_B1
G SW_CMD_B2
H SW_IND_B1
J SW_IND_B2
K ADDR_1
L ADDR_2
M COM
N RED_1_1
P RED_1_2
R SMFLT_1_IN
S SMFLT_2_IN
T SMFLT_OUT
U RED_TXD
V RED_RXD
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The COM 1/ Discrete Control connector J6 is the primary input for controlling and
monitoring the SSPA. It is a 19-pin circular connector, type MS3112E14-19S. The pin-
out specification is contained in Table 2-5.
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System Operation
The SSPA does not contain a ‘Power On/Off’ switch. The SSPA is powered ON by
connecting the J3 AC Power connector to the appropriate prime power source. The Mute
or Transmit status of the SSPA will automatically come up in the last stored state (factory
default = Transmit on, not muted).
2–6
Chapter 3. THEORY OF OPERATION
This section provides an overview of the Theory of Operation of the unit. Included are a
basic block diagram and an explanation of the functions of each of the major systems.
A block diagram of the SSPA is shown on the following page in Figure 3-1. The major
components of the unit are:
• SSPA Module
• Cooling System
• Monitor and Control (M&C)
• Power Supply (Power Factor Corrected and Removable/Field Replaceable)
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BLOCK DIAGRAM
OUTPUT
J9
SAMPLE
INPUT J8
SAMPLE
SSPA MODULE
RF
RF INPUT J1 J2
OUTPUT
(W/G)
CUST.GAIN
CTRL TEMP
-5V 10V COMP -5V 10V
OUTPUT
10V A POWER
DETECTOR
10V B
POWER CONDITIONING & CONTROL
CONTROL -5V
& MONITOR Interlock -5.8V +5.8V 15V
COM/
DISCRETE
J6
CONTROL
FAN1
MONITOR & CONTROL REDUNDANT
J4
LOOP
FAN2
-5V
10V A 10V B Interlock 24V -5.8V +5.8V 15V
POWER SUPPLY
Line
AC IN J3 (FIELD REMOVABLE/
Filter REPLACEABLE)
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The amplifier module performs the core function of the unit. An isolator is at the RF
input to ensure good VSWR. The RF signal then passes through an input sample port
and on to an electronically controlled attenuator that adjusts the overall attenuation
according to the user input. After some amplification, a second attenuator is
automatically controlled via a look-up table to maintain the amplifier gain at a constant
level over temperature variations.
The SSPA unit contains a robust heat sink and thermal design to maintain a low operating
temperature. Two temperature controlled fans, which are monitored by the M&C board,
draw cool outside air in across the power supply and specialized heat sink and exhaust
the warmer air out the bottom of the unit. The amplifier module temperature is
monitored, and if for any reason the amplifier temperature exceeds a safe preset limit, the
amplifier module supply is shut down to protect the unit from thermal failure.
The unit includes a microprocessor based system that provides monitoring and control of
the essential parameters of the unit. The user interfaces with the unit through the M&C
system via the remote control/discrete communications port. The unit is capable of either
RS-232 or RS-485 remote communication. A discrete mute control and relay status
output is also available. The M&C system monitors the fan speed, unit temperature, all
power supply voltages, power transistor currents, output power, etc. Should a critical
monitored parameter fail, the unit will mute the RF signal and report a fault. The details
of the fault can be accessed via remote communication.
The M&C is also capable of acting as a controller in certain 1:1 or 1:2 redundant systems.
When configured as the back-up SSPA in such a system, it communicates with the other
SSPA(s) and toggles the waveguide switches as necessary.
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The SSPA features a removable power supply which is also power factor corrected. It
connects to the main chassis via a specialized connector capable of the required high
current. It supplies several voltages necessary for the unit to operate. The 10V output is
capable of 2000W and supplies current to the power transistors in the RF amplifier
module via two paths, or cables (10V A and 10V B). The output status of this power
supply is controlled by circuitry within the RF module. If the RF module does not have
the –5V supply for any reason, it will not allow the 10V power supply to turn on. This
protects the power transistors within the RF module from failure due to improper power
supply sequencing. The +24V output powers the cooling fans and is the source of power
for waveguide switching when the SSPA is used in redundant configurations. The +5
and +15 voltages are used to operate the M&C board and other overhead functions.
BUC-4000 C, X, Ku, Ka
The same Ku-Band BUC is installed independent of amplifier bandwidth. Therefore, the
“standard,” 14.0 to 14.5 GHz HPOD has an L-Band frequency range of 1200 to 1700
MHz which translates up to 14.0 to 14.5 GHz, while the “Extended,” 13.75 to 14.5 GHz
HPOD translates L-Band frequencies from 950 to 1700 MHz up to 13.75 to 14.5 GHz.
Unlike most BUCs, no DC bias voltage should be provided on the center conductor of the
L-Band coax.
In addition, the BUC version of the HPOD is available with an internal 10 MHz
reference. As, such, no 10 MHz reference is required on the center conductor of the L-
Band coax. If a reference is provided on the coax, the internal reference will detect and
lock to it.
3–4
Chapter 4. CUSTOMER COMMANDS
4.1 INTRODUCTION
This section describes the operating features of the SSPA. A few key parameters and
procedures are summarized, followed by detailed instructions of remote control
communication commands.
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However, the Mute command only turns off the first few low power stages of the
amplifier, the high power stages remain on. By allowing the higher power transistors to
stay on, the amplifier remains in more thermally stable state should the mute condition be
removed. If the user desires to completely turn off the bias to the entire amplifier
(perhaps to conserve energy in a redundant system), both the MUT=1 and AMP=0
commands should be executed.
For normal transmit operation, MUT=0 and AMP=1 are required.
4.5 FAULTS
The M&C system monitors certain key functions of the SSPA for proper operation.
Should any of these parameters exceed predetermined limits, the M&C system will
declare a fault. The conditions that trigger a fault are:
• Any power supply more than ± 10% outside its nominal value
• Either fan less than 25% of maximum speed
• I2C internal bus communications fault
• Thermal Shutdown - A temperature fault is indicated if the unit is ≥ +95°C. This
creates a summary fault and will cause the unit to mute itself and switch to the
back-up unit (if in a redundant system). However, the 10V supply to the FET
transistors will remain on until the unit reaches the thermal shutdown temperature
of ≥ 100°C. For protection reasons, the unit will shut down the 10V supply to the
power transistors at temperatures ≥ 100°C.
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4.9 RS-485
For applications where multiple devices are to be monitored and controlled, a full-duplex
(4-wire) RS-485 is preferred. Half-duplex (2-wire) RS-485 is possible, but is not
preferred.
In full-duplex RS-485 communication there are two separate, isolated, independent,
differential-mode twisted pairs, each handling serial data in different directions. It is
assumed that there is a ‘controller’ device (a PC or dumb terminal), which transmits data,
in a broadcast mode, via one of the pairs. Many ‘target’ devices are connected to this
pair, which all simultaneously receive data from the controller. The controller is the only
device with a line-driver connected to this pair; the target devices only have line-
receivers connected.
In the other direction, on the other pair, each target has a tri-stateable line driver
connected, and the controller has a line-receiver connected. All the line drivers are held in
high-impedance mode until one (and only one) target transmits back to the controller.
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Each target has a unique address, and each time the controller transmits, in a framed
‘packet’ of data, the address of the intended recipient target is included. All of the targets
receive the packet, but only one (the intended) will reply. The target enables its output
line driver, and transmits its return data packet back to the controller in the other direction
on the physically separate pair.
4.11 RS-232
This is a much simpler configuration in which the controller device is connected directly
to the target via a two-wire-plus-ground connection. Controller-to-target data is carried,
via RS-232 electrical levels on one conductor, and target-to-controller data is carried in
the other direction on the other conductor.
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4.13.2 ADDRESS
Up to 9,999 devices can be uniquely addressed. In both RS-232 and RS-485 applications,
the permissible range of values is 1 to 9999. It is programmed into a target unit using the
remote control port.
The controller sends a packet with the address of a target - the destination of
the packet. When the target responds, the address used is the same
address, to indicate to the controller the source of the packet. The controller
IMPORTANT
does not have its own address.
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Example: <1/AFR=1’cr’
>0001/AFR=’cr’’lf’
Auxiliary Mute AUX= 1 byte Command or Query AUX= (message ok) AUX? AUX=x
Enable value of 0,1 Enables or disables the auxiliary mute mode. AUX? (received ok, but
0=Disabled invalid arguments (same format as
1=Enabled found) command
AUX* (message ok, but arguments)
Example (AUX Mute Enabled): AUX=1’cr’ not permitted in current
mode)
Note: When enabled, Pin H of the J6 COMM 1
connector must be grounded to UN-MUTE unit.
Otherwise, unit will be muted, and if a mute query
is given (MUT?) the response will be MUT=2 to
indicate a hardware controlled mute is present.
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Customer Commands MN/HPOD.IOM
Examples:
<1/CID= Station #001--HPOD #01--’cr’
>0001/CID=
<1/CID?’cr’
>0001/CID=’cr’
Station #001’cr’
--HPOD #01--’cr’’lf’
Clear All Stored CAA= None Command only CAA= (message ok) N/A N/A
Alarms Instructs the slave to clear all Stored Events
This command takes no arguments.
Example: <1/CAA=’cr’
>0001/CAA=’cr’’lf’
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Customer Commands MN/HPOD.IOM
where: a thru k = 0 or 1, 0 = OK 1 = FT
a = +24V Power Supply
b = +15V Power Supply
c = +10V-A Power Supply
d = +10V-B Power Supply
e = +7.5V Power Supply
f = +5V Power Supply
g = -5V Power Supply
h = Fan#1 State
i = Fan#2 State
j = Heatsink Temp
k = Shutdown
l = llC Status
m=Forward Power Alarm
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where:
aaa.a = +24V Power Supply
bbb.b = +15V Power Supply
ccc.c = +10V-1 Power Supply
ddd.d = +10V-2 Power Supply
eee.e = +7.5V Power Supply
fff.f = +5V Power Supply
ggg.g = -5V Power Supply
hhh.h = Fan #1 speed (in percent)
iii.i = Fan #2 speed (in percent)
jjj.j = Amplifier temperature in deg. C
kkk.k = Amplifier 10V1
lll.l = Amplifier 10V2
mmm.m=Forward RF output power, in dBm
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where:
aaaa = Remote Unit Address
bbbb = Remote Baud Rate
Mute State MUT= 1 byte, Command or Query. MUT= (message ok) MUT? MUT=x
value of 0,1 Mute the unit, where: MUT? (received ok, but
0 = Disabled invalid arguments (same format as
1 = Enabled found) command
2 = Unit muted due to discrete control lines. Query MUT* (message ok, but arguments)
response only. not permitted in current
mode)
Example: MUT=1’cr’
Online Status ONL= 1 byte, Command or Query. ONL= (message ok) ONL? ONL=x
value of 0, 1 Online status (applies only to redundancy), where: ONL? (Received ok,
0 = Disabled but invalid arguments
1 = Enabled found)
ONL* (message ok, but
Example: <1/ONL=1’cr’ not permitted in current
>0001/ONL=’cr’’lf’ mode)
Redundancy RED= 1 byte, Command or Query RED= (message ok) RED? RED =x
State value of 0, 1, 2 Turns ON or OFF the redundancy state, where: RED? (received ok, but
0 = Off invalid arguments
1 = 1:1 Redundancy found)
2 = 1:2 Redundancy RED * (message ok,
but not permitted in
Example: <1/RED=1’cr’ current mode)
>0001/RED=’cr’’lf’
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Example: <1/REF=87’cr’
>0001/REF=
Remote Baud SBR= 4 bytes, Command or Query. SBR= (message ok) SBR? SBR=xxxx
Rate alpha-numeric Set remote baud rate as follows: SBR? (received ok, but
9600 = 9600 baud invalid arguments (same format as
19K2 = 19200 baud found) command
arguments)
Example: SBR=9600’cr’
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where:
ATT= attenuation in dB
AMP= RF power amplifier state, 0=OFF, 1=ON
MUT=RF mute state, 0=un-muted, 1=muted
ONL=Online status for redundancy
RED=Redundancy state and mode,
states: 0=OFF, 1=ON,
modes: 0 = auto, 1 = manual
GOF=Gain Offset in dB
AFR= auto fault recovery, 0=manual, 1=auto
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Reply format:
Where:
YYYYYYYYYY is the fault description.
ZZ is one of the event types listed below:
FT = Fault
OK = Clear
IF = Information
The rest of the string is a date / time stamp.
Example: <1/LNA?’cr’
>0001/LNA=’cr’
LOG CLR IF 175503 052307’cr’
FAN #1 FT 175504 052307’cr’
OVR TMP FT 175504 052307’cr’
FAN #1 OK 175504 052307’cr’
IIC BUS FT 175504 052307’cr’’lf’
Retrieve Number N/A 2 bytes, Query only. N/A TNA? TNA=xx
of unread numeric, Returns the number of stored events, which
Stored Alarms 00 to 99 remain unread in the alarm log. A maximum of 99 (see description
events may be stored in the alarm log. for details of
arguments)
Example reply: <1/TNA? ’cr’
>0001/TNA=14’cr’’lf’
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RF Power AMP= 1 byte, Command or Query AMP= (message ok) AMP? AMP=x
Amplifier State value of 0, 1 Turns ON or OFF the RF power amplifiers. AMP? (received ok, but
0 = Off invalid arguments (same format as
1 = On found) command
AMP* (message ok, but arguments)
Example: AMP=1’cr’ not permitted in current
mode)
RF Power FET N/A variable length Query only N/A RFS? RFS=x….x
Current status depending on Used to display all the FET currents.
the number of
(see description
FETs installed in
Example: <1/RFS? ’cr’ of arguments)
the amplifier
>0001/RFS=’cr’
Q01=xx’cr’
Q02=xx’cr’
Q03=xx.x’cr’
Q04=xx.x’cr’
Q05=xx.x’cr’
Q06=xx.x’cr’
Q07=xx.x’cr’
Q08=xx.x’cr’
Q09=xx.x’cr’
Q10=xx.x’cr’
Q11=xx.x’cr’
Q12=xx.x’cr’
Q13=xx.x’cr’
Q14=xx.x’cr’
Q15=xx.x’cr’
Q16=xx.x’cr’’lf’
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Example: <1/RSN?’cr’
>0001/RSN=072282040’cr’’lf’
Set RTC (Real- DAT= 6 bytes, Command or Query. DAT= (message ok) DAT? DAT=xxxxxx
Time-Clock) Date numeric A command in the form mmddyy, where; dd = day DAT? (received ok, but
of the month, between 01 and 31, mm = month of invalid arguments (same format as
the year, between 01 and 12 and yy = year, found) command
between 00 and 96 (2000 to 2096) DAT* (message ok, but arguments)
not permitted in current
Example (date = April 24, 2003): mode)
<1/DAT=042503’cr’
>0001/DAT=’cr’’lf’
Set RTC Time TIM= 6 bytes, Command or Query. TIM = (message ok) TIM? TIM=xxxxxx
numeric A command in the form hhmmss, indicating the TIM? (received ok, but
time from midnight, where hh = hours, between 00 invalid arguments (same format as
and 23; mm = minutes, between 00 and 59, and ss found) command
= seconds, between 00 and 59 TIM * (message ok, but arguments)
not permitted in current
Example (time = 23 hours, 12 minutes and 59 mode)
seconds since midnight.):
<1/TIM=231259’cr’
>0001/TIM=’cr’’lf’
Summary Fault N/A 1 byte, Query only. N/A SFS? SFS=x
Status value of 0,1 Indicates the condition of the summary fault relay
where: (see description
0 = Not Faulted (SumFLT_COM J6 pin K is for details of
connected to SumFLT_NO J6 pin L, and arguments)
SumFLT_NC J6 pin M is open)
Example: <1/SFS?
>0001/SFS=0’cr’’lf’
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Example: <1/TSC?’cr’
>0001/TSC=0’cr’’lf’
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Notes:
4–22
Chapter 5. Maintenance
Step Procedure
1 Disconnect power from the SSPA
2 Loosen the four captive fasteners as indicated in Figure 5-1.
Note: Be certain to use an appropriate screwdriver, such as the one provided with the
SSPA, to avoid damaging the fasteners.
3 The supply can now be pulled from the SSPA.
Step Procedure
1 Visually inspect the exposed SSPA heat sink for any debris/ blockage. Clean as
required.
2 Visually inspect both the SSPA and power supply connector for damage/cleanliness.
Correct/clean as required.
3 Inspect the gasket for damage. Replace as required
4 Place supply on SSPA, ensuring the guide pins and connection are properly aligned.
Gently press to engage the connector.
5 Tighten the four captive fasteners as indicated in Figure 5-1.
Note: Be certain to use an appropriate screwdriver, such as the one provided with the
SSPA, to avoid damaging the fasteners.
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Maintenance MN/HPOD.IOM
Step Procedure
1 Disconnect power from the SSPA
2 Loosen the six captive fasteners as indicated in Figure 5-2.
3 Note: Be certain to use an appropriate screwdriver, such as the one provided with the
SSPA, to avoid damaging the fasteners.
4 Remove the fan assembly far enough to gain access to the two circular fan connectors.
5 Disconnect the circular fan connectors and remove the assembly.
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Maintenance MN/HPOD.IOM
Step Procedure
1 Visually inspect the exposed SSPA heat sink for any debris/blockage.
Clean as required
2 Connect the fan assembly’s circular connectors to the SSPA
3 Place assembly on SSPA, ensuring proper alignment of the fasteners without any
cable /fan interference.
4 Tighten the six captive fasteners as indicated in Figure 5-2.
Note: Be certain to use an appropriate screwdriver, such as the one provided with the
SSPA, to avoid damaging the fasteners.
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Maintenance MN/HPOD.IOM
Step Procedure
1 Disconnect power from the SSPA
2 Remove the fan assembly as previously described
3 Remove the power supply as previously described
4 Using compressed air, blow through the SSPA heat sink to remove any foreign object
accumulation that may be obstructing airflow.
5 Also using compressed air, clear the heat sink portions of the power supply.
6 Reinstall the supply and fan assembly.
26.77
.75 24.35
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%%c
.375
5.49
11.49
4.00
13.38 10.97
C,
POSITION
X
IDENTICAL
&
Ku-BAND
2.42
9.07
7.19
17.88
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Maintenance MN/HPOD.IOM
22.75
(57.79)
10.00
(25.4)
13.94
(35.4)
Ku-Band: 1.88
(4.77)
C-Band: 1.25
(3.18)
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Notes:
5–8
Appendix A. ASSEMBLY KITS
The following figures and parts lists represent the phase combiner 1:1 redundant switch kits.
• Figure A-1. Redundant 1:1 ODPA C-Band Assembly Kit, P//N KT/11799
• Figure A-2. Redundant 1:1 ODPA X-Band Assembly Kit, Pl/ KT/11387
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Table A-1. Parts List for Redundant 1:1 ODPA C-Band Assembly Kit P/N KT/11799-1
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3
23
26 16X
25
6
23 2
26 8X 23
25 26
10 3X 4X
5X 11 25
6
23
26 8X
25
8
23
8X 26
4
25 23
26 16X
25
7
24
26
25 8X
XX
Figure A-1. Redundant 1:1 ODPA C-Band Assembly Kit, P/N KT/11799
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Table A-2. Parts List for Redundant 1:1 ODPA X-Band Assembly Kit P/N KT/11387(-1)
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7 2X
23
22 16X
5
21 52
13 2X 23
22 4X
21
9
23
22
8X 53
21
4X
13 25
3
23
8X 22
21 8 2X
13 23
22 32X
21
13 4X
11
24
5
22
21 16X 8X
2X 9
23 20
32X 22 32 13
21 23 8X
4X 13 22
21
13
4
24
22 8X
2X 30
51 21
31
23 13
23
8X 22 4X
22
21
21
13
Figure A-2. Redundant 1:1 ODPA X-Band Assembly Kit, P/N KT/11387
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Table A-3. Parts List for Redundant 1:1 Ku-Band Kit, P/N KT/11936-1
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8
25
6X 26
3
27
4 31
4X 10 5
31 4X 32
32 33 35
4X
33 32 4X
33 7 3X
1 22 20 2X
35 23 2X 21 14X
12X 32 2X 10 24
33
2
11
30
32
4X 6 4X
4X 33
25
34
26 32X
27
SSPA's SHOWN FOR 29 24X
CLARITY ONLY
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Table A-4. Parts List for Redundant 1:1 HPOD Ku-Band Switch/Waveguide Kit, PL KT/12337-1
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Assembly Kits MN/HPOD.IOM
17 4X
4 18 4X
19 4X
6 2X
3
4X 15
7 2X
8 2X
9 2X
1 5 10 16X
11 16X
16 12 16X
10 4X
11 4X
12 4X
2
2X 14
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Table A-5. Parts List for Redundant 1:1 HPOD Mounting Kit, PL KT/12200-1
Item Part No. Description Qty.
1 FP/BR11931-1 Bracket, Unistrut 3
2 FP/BR11932-1 Bracket, Unistrut 2
-3 Not Used
4 HW/3/8SPRINGNUT Springnut 6
5 HW/3/8-FLT Washer, Flat 6
6 HW/3/8-SPLIT Washer, Split 6
7 HW/3/8-16X1BLT Bolt, Hex-Head 6
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Table A-6. Parts List for Redundant 1:1 HPOD C-Band Switch/Waveguide Kit, PL KT/12201-1
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Table A-7. Parts List for Unistrut Mount HPOD Mounting Kit, PL KT/12300-1
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Table 8. Parts List for Redundant HPOD Top Assembly Mounting Kit, PL KT/12240-1
10
20
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A–22
Appendix B REDUNDANCY
The RAM serial command can be used to put the system in “MANUAL” mode. With
RAM=0 set in both units, the system is set to manual redundancy mode and no
switchovers will occur upon fault detection. The switch position is determined by the
value sent in the SSW command(SSW=1 sets the switch to put SSPA 1 online, SSW=2
sets the switch to put SSPA 2 online).
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Redundancy MN/HPOD.IOM
The backup unit also stores an offset value for each of the 2 online units to be used
when the backup unit replaces an active unit. This offset may be set with the SBO=
command.
For additional information, refer to Appendix C 1:1 HPOD Series Redundancy Test.
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Redundancy MN/HPOD.IOM
Command
Arguments Query Response to
(Instructio Description of arguments Response to
Parameter for Command (Instruction query
n Code (Note that all arguments are ASCII numeric codes, Command
Type or Response Code and (Target to
and that is, ASCII codes between 48 and 57) (Target to controller)
to Query qualifier) controller)
Qualifier)
Redundancy State N/A 1 byte, Query only N/A RED? RED=x
value of 0, 1, 2 Returns the current redundancy state. (see description
0 = OFF for details of
1 = 1:1 Redundancy arguments)
2 = 1:2 Redundancy
Online Status N/A 1 byte, Query ONL= (message ok) ONL? ONL=x
value of 0,1 Online status , where: ONL? (received ok, (same format as
0 = OFFLINE but invalid arguments command
1 = ONLINE found) arguments)
Redundancy Mode RAM= 1 byte, For 1:1 systems only(sent to both units): RAM= (message ok) RAM? RAM=x
value of 0,1 Command and Query RAM? (received ok, (same format as
Redundancy mode , where: but invalid arguments command
0 = MANUAL found) arguments)
1 = AUTO
Set switch position SSW= 1 byte, For 1:1 systems only(sent to either unit): SSW= (message ok) N/A N/A
value of 0,1 Command only SSW? (received ok,
Only used when system in MANUAL redundancy but invalid arguments
mode (RAM=0, both units). found)
Forces switch position
1 = Forces switch to put SSPA 1 online
2 = Forces switch to put SSPA 2 online
Force Back-Up FBU= 1 byte, For 1:2 systems only(sent only to the BU unit): FBU= (message OK) N/A N/A
State value of 0, 1, 2 Command and Query FBU? (received OK,
Force one of the online units to be a backed up for but invalid arguments
maintenance and test purposes. found)
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Arguments
Command for Query Response to
Description of arguments Response to
Parameter (Instruction Command (Instruction query
(Note that all arguments are ASCII numeric codes, Command
Type Code and or Code and (Target to
that is, ASCII codes between 48 and 57) (Target to controller)
Qualifier) Response qualifier) controller)
to Query
Set Backup SBO= 5 bytes Command and Query SBO= (message OK) SBO?X SBO=YY.YY
Offset For 1:2 systems only (Backup unit only): SBO? (received OK, Where X is (same format as
Sets the offset of the specified unit to be used when but invalid arguments the unit command
that unit is being backed up found) number (1 or arguments)
Example: SBO=X,YY.YY 2)
Where:
X = Unit number (1 or 2)
YY.YY = Offset attenuation value
B–4
Appendix C. 1:1 HPOD Series
Redundancy Test
C.1 CONNECTION
Step Procedures
1 Connect HPOD redundant loop connectors together using a CA/WR12190-1 redundant
loop cable
2 Connect a 28V WG switch to the switch connector on the redundant loop cable.
3 Since both units will be connected to a single RS-485 bus, they will need independent
serial COMM addresses. To simplify the setup:
a. Power up the unit connected to the “SSPA 2” end of the CA/WR11124-1 cable. Using
a RS-485 connection and a terminal program, set the serial COMM address to
“2”(SPA=0002)
b. Disconnect SSPA 2 from the RS-485 cable. Connect the RS-485 cable to and power
up the unit connected to the “SSPA 1” end of the redundant loop cable. Confirm this
unit’s serial COMM address is “1”. If required set it to “1” (SPA=0001).
c. When complete, the SSPA connected to the “SSPA 1” end of the redundancy
interlink cable should have RS-485 COMM address 1 and SSPA 2 will be COMM
address 2.
4 Connect both units to the RS-485 COMM cable and power both units on. Confirm correct
serial comm. by sending them both an RET? query and noting the response.
5 The units auto detect the presence of the redundant loop cable. Send RED? to both units.
Both should report RED=1 indicating proper detection of the redundant loop cable.
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1:1 HPOD Series Test MN/HPOD.IOM
C.2 OPERATION
Step Procedure
1 Set both units to “Auto” redundant mode by sending them RAM=1.
2 Establish the current online status by sending each unit an ONL? query. Note one unit
should return ONL=1 (online) and one unit should return ONL=0 (offline)
3 Fail the unit that reported ONL=1. The switch should throw. Restore the unit
4 Repeat the ONL? to both units. The unit that was failed in step 2 should now report ONL=0
and the other should report ONL=1. Fail this unit and confirm the switch transitions.
5 Put the system in “Manual” mode by sending RAM=0 commands to both units.
6 The “SSW” command will force the switch to point to the selected unit. For example, an
“SSW=1” command will force the switch to point to SSPA 1 no matter which SSPA the
command was issued to. Ensure either unit can throw the switch in both directions by
sending the following commands
a. <1/SSW=1 (the switch may or may not transition)
b. <1/SSW=2 (the switch should transition)
c. <1/SSW=1 (the switch should transition)
d. <2/SSW=2 (the switch should transition)
e. <2/SSW=1 (the switch should transition)
C–2
METRIC CONVERSIONS
Units of Length
1 mile 1.609 x 105 6.336 x 104 5.280 x 103 1.760 x 103 — 1.609 x 103 1.609 —
1 mm — 0.03937 — — — — — —
1 kilometer — — — — 0.621 — — —
Temperature Conversions
0
— C = (F - 32) * 0.555
32° Fahrenheit (water freezes)
100
— F = (C * 1.8) + 32
212° Fahrenheit (water boils)
273.1
—
-459.6° Fahrenheit (absolute 0)
Units of Weight
Ounce Ounce Pound Pound
Unit Gram Avoirdupois Troy Avoir. Troy Kilogram