Job Safety Analysis - Tbl-Jsa: STEP 4: Hazard Risk Assessment

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The key takeaways from the document are that it outlines a Job Safety Analysis (JSA) for pipeline bending work. It identifies potential hazards at each step of the work and proposes risk control measures to mitigate those hazards.

Some of the main hazards identified include falls, manual handling injuries, pinch/crushing points, exposure to noise and hazardous materials. Simultaneous operations and adverse weather conditions are also identified as potential hazards.

Some of the risk control measures proposed include conducting toolbox talks, wearing proper PPE, following lifting procedures, maintaining clear access routes, stopping work in bad weather and implementing an emergency response plan.

JOB SAFETY ANALYSIS – TBL-JSA

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E


STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

PROJECT:
TITLE: Pipeline Bending No: 0 0 6 Rev: 000
TATAOUINE BRANCH LINE

DEVELOPED BY: Project Team DATE: 08/11/2018 APPROVED BY: HSE Manager SIGN: DATE:

Mandatory PPE to be
PPE worn as
→ required

Activit POST SUPERVISORY


STEPS POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES
y RISK REQUIREMENTS
 Contractor mobilization to Site/ logistics/ plot plan
Construction equipment and personnel to site, Falling
objects Collision to structures, Equipment  HSE team to assess continuously the conditions of work
 Control (Organization) and Communications in the assigned area
 PTW
- Improper communication  One person to issue work permits  Activity
system
- Improper control of the activity, Lack of understanding of  Toolbox talks supervisor /
procedures  Tool box
01 Permitting work C3  Competency of personnel and supervisory for the B1 Foreman
Talk
 Work condition not safe activity  HSE
 Inspection
 Procedures and tasks not clear  Define hierarchy and reporting flowcharts Supervisor
certificates
 Lack of supervisory  Define proper PPE to be used for the work
 Miscommunication  Check inspection certificates of equipment for the job
 Not correct PPE worn
 Equipment not inspected and certified
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

 TBT prior job commencement, Ensure an adequate


coordination between all workers, foreman and
supervisors.
 Manual handling technic to be explained
 Manual handling  Access route to be assessed.
 Slips trips and fall  Keep hands away from nipping points.
Site preparatory  PTW system  Activity
 Unstable ground condition  Stop if unsafe.
works (Clear and  Tool box supervisor /
 Underground facilities  Safe egress in Emergency, JHA, Manual handling
02 free access for C5 Talk B1 Foreman
 Simultaneous operations, Crushing injuries, Pinch injuries, training, Hand and power tool training, Load handling-
equipment and Inspection  HSE
Posture strain, Repetitive strain, Vibration, Han tools, team lifting, Mechanical devices
personnel) certificates Supervisor
Power tools, Load handling  First aid kits / Doctor, medic & ambulance on site.
 Bad weather  Emergency response Plan/Procedure
 PPE includes standard footwear, gloves, hardhats and
dust mask.
 Consider the possibility of stopping the job at bad
weather condition: heavy rain/strong winds.

 Wear correct PPE  Activity


 Phones
supervisor /
 Punch point / hand injuries  Smart grip / 3 points of contact when climbing onto  Rear view
03 Checking equipment C5 B2 Foreman
 Falling from machines machines mirrors
 HSE
 Diesel / oil spill  Use proper ladders / steps  Horn
Supervisor
 Use containment cans/ plastic covers to prevent spills
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

 Person fall in the trench


 Punch point / hand injuries when slinging the pipe with
 Keep away from trench
lifting slings  Activity
Pipe lifting spotting  Wear correct leather gloves
 Person hit by excavator arm supervisor /
into bending  Wear head protection  PPE
04  Person hit by suspended pipe C5 B2 Foreman
machine  Good communication with excavator operator  First aid kit
 Person stuck by / crushed between pipe and bending  HSE
 Never go in between machine and pipe when suspended
machine Supervisor
 Avoid punch points, keep hands away from machine
 Trapped hands / punch points when spotting the pipe in
bending machine pipe position

 Activity
 Pipe coating damaged by debris on the machine  Clean pipe body before operation supervisor /
 PPE
05 Bending the pipe  Pipe damaged by over-bending C5  Follow bending procedure, proceed with steps B2 Foreman
 First aid kit
 High noise area  Wear ear protection or ear muffs  HSE
Supervisor

 Put back equipment to proper place  Activity


 Equipment and tools remain on site
 Clear all work place from trash  PPE supervisor /
 Slip trip and fall
06 House keeping C5  Segregate trash  Plastic bags B2 Foreman
 Trash left in the work place
 Wear correct safety boots, watch for venomous animals  Trash bins  HSE
 Person get bite by snake or scorpions
before walking Supervisor
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

Participants / Work Crew JSA Reviewed By: Name: Date:


Name (Print Clearly): Signature: Date: Review Comments:
1.
2.
3.
4.
5.
6.
7.
8.
Responsible Supervisors / Foreman
1.
2.

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