Optimisation of Hanger Arrangement of Network Arch Bridges
Optimisation of Hanger Arrangement of Network Arch Bridges
Optimisation of Hanger Arrangement of Network Arch Bridges
ISBN: 978-984-33-1893-0
Amin, Okui, Bhuiyan (eds.) www.iabse-bd.org
ABSTRACT: The paper presents an approach for optimization of hanger arrangement of tied network arch
bridges. Optimization has been performed through execution of a simulator, evaluation of the performance
objective, and adjustment of the system parameters in an iterative and directed way. The structural analysis of
the virtual prototype of the model is performed by finite element simulator, ANSYS. Evaluation of structural
response of the bridge is performed through a global optimization algorithm, named EVOP. A program writ-
ten in Visual C++ has been developed which works as a platform for data structure definition and to transfer
the parameters from EVOP to the simulator ANSYS input file and to extract the response values of interest
from the simulator’s output file for return to EVOP. The problem is formulated as a mixed integer-discrete
nonlinear programming problem. Material cost of superstructure of bridge is the optimum design criteria The
design variables are rise of the arch, number of hangers, cross sectional area of cables of the hangers and han-
ger arrangement. Constraints derived from maximal hanger forces and stress ranges are considered in the
optimization problem. Optimal hanger arrangement of network arch bridge using global optimization tech-
nique shows significant improvement over the bridges with vertical hangers.
1 INTRODUCTION
Network arch bridges can be defined as the arch bridges with inclined hangers and multiple intersections.
Beneficial structural behavior of this kind of bridge leads to economical bridge members mainly subjected to
axial forces. Furthermore, the high stiffness and therefore small deflections favour the application of network
arches for high speed railway as well as roadway transportations. Network arches seem to be very competitive
for road bridges of spans of 135 to 160 m (Tveit, 2003). Construction of optimal network arches can bring
economic advantages due to significant savings of steel compared to other arch bridges.
Tveit, 2003 showed that a network arch could be seen as a simply supported beam. The arch is the com-
pression zone, and the tie is the tension zone. The hangers are the web. Most of the shear force is taken by the
vertical component of the compressive force in the arch. Some of the variation in the shear force is taken by
the hangers. The arrangement of the hangers has considerable influence on the structural behavior. The ar-
rangement governs on the forces and force variations within the network arch depending on many parameters,
as for example span, rise, number of hangers, loading or arch curvature. Tveit, 2003 introduced an optimized
hanger arrangement of the simplified network arch with regard to the mentioned parameters. This improved
hanger arrangement provides a simple method of designing network arches with small hanger forces and
small bending moments in the arch.
The study to obtain optimal hanger arrangement by Tveit, 2008 followed classical optimization technique.
In general, the classical optimization techniques have difficulties in dealing with global optimization prob-
lems. One of the main limitations of classical optimization techniques is that they can easily be entrapped in
local minima. Moreover, these techniques cannot generate or even use the global information needed to find
the global minimum for a function with multiple local minima.
Structural behavior of this kind of bridge corresponds the existence of multiple local optima of the objec-
tive function and hence the problem belongs to global optimization problem. One class of global optimization
technique is evolutionary operation developed by Ghani (1989). The advantage of EVOP compared to other
optimization methods is its capability to locate the global minimum with high probability, its speed and it
does not require any training. Therefore application of such an optimization algorithm in finite element simu-
lation of network arch bridges is carried in the study to seek optimal hanger arrangement.
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2 OPTIMAL DESIGN PROBLEM STATEMENT
In this study, a simulator based optimization of a network arch bridge is presented by considering a single ob-
jective function as cost function. The problem has been formulated as a mixed integer-discrete nonlinear pro-
gramming problem and solved using a global optimization algorithm. The problem formulation is as follows.
where i= 1, 2… … NDIV and k=1,2 … … NDIV, NDIV is number of design variable, G ( x)i and f(x) are
response parameters and cost function correspondingly which will be fond from Finite Element Simulation.
The optimization problem will use constraints derived from the AASHTO and AISC design equations. Im-
plicit constraints will limit maximal hanger forces, maximal stresses and displacements in both arch and deck
and explicit constraints will limit the design variables.
Where CHC, CAC and CAS are the costs of cable of hangers, concrete section of arch and amount of rein-
forcement required all over the arch respectively. Costs of individual components are calculated as:
Where, UPHC , UPAC and UPAS are the unit prices of materials, fabrication and installation of hangers, con-
crete of arch and the reinforcement required in the arch respectively; WHC, VAC and WAS are the weight of the
cables required in each arch, volume of the concrete required in each arch and weight of reinforcement re-
quired in each arch respectively; NA is the number of arch.
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(b)
(a)
(d)
(c)
WZ
WY WX
(h) (i)
Figure 1: (a) 3D view of network arch bridge (b) Typical hanger arrangement showing numbering of hangers(c) Hanger set 1 and
its vertical inclination (d) Hanger set 2 and its vertical inclination (e) Arch section (f) Hanger section (g) Deck section (h) Alternate
hanger position from one of equidistant hanger nodes along the arch (i) Two sets of hanger
These constraints limit response of the bridge. A total six implicit constraints are considered according to the
AASHTO Standard Specifications (AASHTO 2002) and AISC design equations. These constraints are cate-
gorized into three groups:
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Table 1: Design variables
Explicit Constraint
Variable
Design Variables Lower Upper
Type
bound Bound
Number of Hangers, Nh Integer 4 60
Start Angle for Hanger Inclination Set1, φ1 Continuous 0° 89°
Start Angle for Hanger Inclination Set2, φ2 Continuous 0° 89°
Angle Change for φ1, ∆φ1 Continuous -2° 2°
Angle Change for φ2, ∆φ1 Continuous -2° 2°
2
Cross Sectional Area of Cable of Hanger, Ah Discrete 96.8 mm 2929 mm2
Arch Width, Bh Discrete 250 mm 3000 mm
Arch Depth, Hh Discrete 250 mm 4000 mm
Rise to Span Ratio, Rh Continuous 0.14 0.25
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Table 3: Implicit constraints
Implicit Constraint
Response Lower Upper
bound Bound
Extreme Hanger Stress, σmax 0 psi 0.75*Fu
Strength Criteria of Arch, CRT 0 1
Maximum Design Reinforcement in Arch, RNR 1% 8%
End Angle for Hanger Inclination Set1, φ1 -80° 80°
End Angle for Hanger Inclination Set2, φ2 -80° 80°
Slenderness Factor, KLu/r 1 22
3 OPTIMIZATION METHOD
A global optimization algorithm EVOP (Evolutionary Operation) is used for the optimization problem which
is very good to search the global minima involving discontinuous objective and constraining functions where
there is a combination of continuous, discrete and integer set of arguments. The optimization method, EVOP
developed by Ghani (1989) is subdivided into six fundamental processes which is shown in the flow chart.
Generation of a 'complex'
Stop Optimum
Solution
Y
Y
Selection of a 'complex'
N Limit of
vertex for penalization N
function Converged?
evaluations
Penalized
exceed?
Vertex
Movement of a 'complex'
Testing for collapse of a
'complex', and dealing with Convergence test
a collapsed 'complex'
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4 INTERFACING GLOBAL OPTIMIZATION ALGORITHM, EVOP WITH FINITE ELEMENT SOFT-
WARE, ANSYS
1. The user creates an input file for batch mode execution in ANSYS. The design variables, objective
functions and constraints then can be linked with named parameters in ANSYS.
2. The optimization program written in FORTRAN reads in the input file through the platform written in
visual C++ and detects the relationship between the design variables, objective function, constraint
values and the named parameters inside ANSYS. The communication protocol is established in this
way through the platform written in visual C++ which is linked with FORTRAN and as well as FE
software ANSYS.
3. When the program proposed a new design, the value of the associated named parameters in the input
was changed.
4. The optimizer then feeds the input file into ANSYS, and the desired response is saved in parameters
and written to a file. The optimizer gets the response by reading in this file.
5. The optimizer calculates the new design, and repeats step 2 to 4, until a convergence is reached.
In the whole optimization process platform in visual C++, EVOP in FORTRAN and ANSYS are interlinked
in the following process.
Response Parameters
Optimization Engine
Design Variables
EVOP FE Simulator
Written in FORTRAN ANSYS
A bracket as shown in Fig. 4 is made of 7075-T651 aluminum (E = 71018 MPa, _ = 0:33). An initial geome-
try of the bracket is given in the figure (dimensions in mm). The bracket is clamped at the left hub and carries
a downward load at the right hub. The load is modeled as a uniform pressure p = 50 N/mm2 as shown. Per-
form the minimum weight design of the structure while the allowable stress is assumed to be Sy=1:5 where
the yield strength of the material is assumed to be Fy = 524 MPa. Here, R1,R2,R3,R4 and W are used as the
design variables. Based on some physical constraints, R1 is limited to be no greater than 45 mm.
(a)
(b)
Figure 4: (a) Bracket problem sketch, (b) Solid model showing keypoints and design variable
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4.2.1 Objective function
The objective of the model is to minimize the volume of the bracket subject to a downward load at the right
hub.
4.2.2 Design variables and constant parameters
Design variables and constant parameters for the problem are shown in Table 4 and Table 5.
Table 4: Design constant parameters Table 5: Explicit constraints Table 6: Implicit constraints
P 50 MPa S6 -1 +1
F.S. 1.5 S7 RR 70
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4.2.5 Optimization process
Two separate ANSYS APDL for implicit and objective function is created and linked with the optimization
engine EVOP. The problem is also solved independently using the traditional optimization method such as
the first order method of ANSYS, both using the same starting design.
4.2.6 Result comparison
The design optimization by EVOP shows 45.52% reduction of structure weight whereas first order method
reduces 45.41%. The two results are quite similar. EVOP shows a little better result. The problem has one op-
tima and the global optimization algorithm EVOP, applied to verify its interfacing is successful to obtain the
minima.
Before Optimization After Optimization by EVOP
Y
Y
Z X
Z X
Y MX
MN Z X Y
MN Z X
MX
Figure 6: Shape optimization by EVOP (a) Model before optimization (b) Model after optimization (c) Von Misses stress before
optimization (d) Von Misses stress after optimization
Results from two optimization method are shown in Table 7 and Table 8.
Table 7: Result comparison
Optimization
Before Op- Optimization
Parameter by First Or-
timization by EVOP
der Method
Volume, mm3 16199 8825.01 8843.8
Stress, σmax, MPa 344.58 349.28 349.65
R1, mm 40 28.853 28.568
R2, mm 40 15.585 15.996
R3, mm 20 5.628 5.5874
R4, mm 20 5.247 5.9427
W, mm 50 9.918 8.2467
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5 FINITE ELEMENT MODELING AND ANALYSIS OF NETWORK ARCH BRIDGE
ANSYS is the finite element simulator to model virtual prototype of the network arch bridge. Beam, link and
solid elements have been used for the simulation of arch, hanger and deck of the bridge respectively. Surface
element is incorporated on deck nodes for 3D structural surface effect. A load family is assigned for the
highway load by the vehicle type AASHTO standard HS 20-44 truck and lane load.
Element types of ANSYS used for modeling the structural elements of the bridge are Link10 for modeling
tension only cable, Beam4 for modeling arch and bracing, Solid45 for modeling deck and Surf154 for creat-
ing surface effect on deck. The 3D finite element model of the network arch bridge is shown in Fig 7.
Deck of tied arch bridges is simply. Support in the deck is implied to control the degree of freedom on
lower face end nodes of solid elements of concrete deck. Three rotational degrees of freedom are released in
one lower face end nodes of solid elements and in another lower face end nodes of solid elements, three rota-
tional and two horizontal degrees of freedom are released. Boundary conditions in the finite element model
are shown in Fig 8.
16:21:22
1
ELEMENTS ANSYS 12.0.1
JUN 17 2010
TYPE NUM
01:07:55
U
Figure 7: 3D FE model of arch bridge Figure 8: Boundary conditions in the deck of arch bridge
The vehicle truck load is idealized as pairs of concentrated forces moving along the deck in two paths parallel
to the centerline of the bridge lanes at different wheel positions. Design lane load is applied on deck as uni-
form pressure in each bridge lane in specific region. The vehicle is assumed to move with constant velocity.
Finite element modeling of the bridge including vehicle truck and lane loads is shown in figure 9.
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Table 9: Material properties
Parameters
Value
Material Properties of Concrete
2.48 X
Modulus of Elasticity, Ec
1010Pa
Poisson’s Ratio, υ 0.2
Concrete Compressive Strength at 28
25 MPa
days
Material Properties of Reinforcement
Arch Reinforcement Yield Stress, fy 413 MPa
Poisson’s Ratio, υ 0.3
Modulus of Elasticity, Ey 200 X 109 Pa
Material Properties of Cable of Hanger (ASTM A 586)
Ultimate Strength of Cable of Hanger 1520 MPa
Modulus of Elasticity, Eh 195 X 109 Pa
A single moving load is generated in two lanes of bridge to produce maximum stress in bridge elements.
Therefore depending upon the load positions multistep load for single truck and lane load has been generated.
In ten vehicle positions there are three possible permutations in two lanes. Those are defined in the following
table 10 and 11.
Table 10: Multistep Design Truck Load Generation Table 11: Multistep Design Lane Load Generation
Figure 10: Typical diagram of multistep truck and lane load generation in the FE Model
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5.4 Analysis and design
The bridge is designed to carry the dead load which includes self weight of the structure and wearing course,
live load or the weight of applied moving load of vehicles and impact or dynamic effect of the live load. The
load combinations and post processing for design of arch and hanger is followed by AASHTO (2002) and
AISC (2005) design equations.
6 OPTIMIZATION PROCESS
Two separate ANSYS APDL for implicit and objective function is created and linked with the optimization
engine EVOP. Implicit constraints and objective functions are evaluated after FE analysis and design. The op-
timization process is started with design variables of a feasible solution of the model and the process ends af-
ter finding the minimum cost criteria of concrete of arch, arch reinforcement and cost of hangers.
Optimal hanger arrangement of network arch bridge using global optimization technique shows significant
improvement over the bridges with vertical hangers. Cost data and corresponding design variables of arch
with traditional design and optimal design is listed in table 12. Optimal design parameters of arch section but
with vertical hanger are also shown in the table. Again bending moments of arch for dead load only with ver-
tical hanger and optimal hanger arrangement are also shown in Fig 13. Fig 14 compares the reinforcement
percentage for one load step only whereas Fig 15 shows required reinforcement percentage envelope for all
the load steps for arch with vertical hanger and optimal hanger arrangement correspondingly.
Figure 11: Arch with initial design variables Figure 12: Arch with final design variables of optimum hanger
arrangement
(a)
-897863 -698338 -498813 -299288 -99763
-798101 -598576 -399050 -199525 .191E-07
(b)
Figure 13: Bending moment diagram for dead load only (a) Arch with Vertical Hanger (b) Arch with optimal hanger arrangement
8 1.93
(a) (b)
Figure 14: Reinforcement percentage along the arch for load step 42 (a) Arch with Vertical Hanger (b) Arch with optimal hanger
arrangement
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Table 12: Result comparison
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7 CONCLUSIONS
Interfacing of engineering simulation code of ANSYS with global optimization algorithm EVOP is developed
in the study. The interfacing is applied for structural optimization of hanger arrangement of network arch
bridges. The optimization approach shows 37.78% cost saving with optimal hanger arrangement against ini-
tial design. The effect of vertical hanger on arch is compared with optimal hanger arrangement by using same
arch section and all other parameters constant which shows that reinforcement required in arch with optimal
hanger saves 79 % steel than that of vertical hanger. Again optimal hanger inclination with vertical varies
from 32 to 40 degree and the result is restricted for design constant parameters and cost rate of RHD 2008.
REFERENCES
AASHTO. 2002. American Association of State Highway and Transportation Officials, Standard Specifications for Highway
Bridges, 17th edition, Washington, DC.
AISC. 2005. Design of Members for Tension, Specification for Structural Steel Buildings,March 9, ASI/AISC 360-05
ANSYS Inc. 2009, Ansys Basic Analysis Procedure Guide, Release 12.0, Canonsburg, PA, USA.
Ghani, S. N. 1989. A versatile algorithm for optimization of a nonlinear non-differentiable constrained objective function, UKAEA
Harwell Report Number R-13714, ISBN 0-7058-1566\8, HMSO Publications Centre, PO Box 276, London, SW8 5DT.
RHD. 2008. Roads and Highway Department, “Schedule of Rates”, Dhaka, Bangladesh.
Tveit, P. 2003. Preliminary Design of Network Arch Road Bridges, Edition 19.12.03, Grimstad, http://pchome.grm.hia.no/~ptveit/
Tveit, P. 2008. The Network Arch, Bits of Manuscript in September 2008 after Lectures in 50 Countries,
http://pchome.grm.hia.no/~ptveit/
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