10 ELECTRICAL TROUBLESHOOTING

A3

Hydraulic ECU (A3)

Error Code Problem description Machine response Repair actions Comments
2662 Telescope control setting fault Loss of telescope movement Check JSM roller wiring
Attachment control setting
2663 Loss of attachment movement Check JSM roller wiring
fault
520300 Seat sensor fault Truck cannot move Check seat wiring and switches
Proportional telescope control
520307 Loss of telescoping movement Check telescope wiring and PWM valve
fault
Telescope extension movements
520310 Telescope control ON/OFF fault Check telescope wiring and ON/OFF valve
only
Proportional attachment
520315 Loss of attachment movement Check attachment wiring and PWM valve
control fault
Attachment control ON/OFF Attachment movement possible in
520318 Check attachment wiring and ON/OFF valve
fault one direction only
Electronic handling controller
520336 Total loss of hydraulic movement Change ECU
fault
Electronic handling controller
520337 Total loss of hydraulic movement Change ECU
fault
Electronic handling controller
520338 Total loss of hydraulic movement
temperature fault
Only one set of outputs can be
For MLT 625-
520341 Attachment selector fault configured, access to -100 %, 100 % Check wiring and selector switch
75 H only
outputs lost
Proportional ventilation For MLT 625-
520350 Maximum or no cooling Check valve wiring
adjustment fault 75 H only
Maximum cooling or permanent For MLT 625-
80

520351 Fan ON/OFF control fault Check valve wiring

fan reversal 75 H only
Attachment forced operation
520352 Forced operation unobtainable Check forced operation wiring and switch
control fault
Electronic handling controller
520362 Loss of movements Check ECU wiring
10V output fault
Forced operation indicator Forced operation indicator lamp off Check indicator lamp and indicator lamp
520363
lamp fault when in forced operation mode wiring
Switch off the after ignition key supply
Attachment hydraulic control Loss of boom head electrovalve (APC) and restore it to check whether fault
520364
button fault control reoccurs
Check wiring of JSM switch BP1
Switch off the after ignition key supply
Attachment easy hydraulic Attachment line decompression (APC) and restore it to check whether fault
520365
connection button fault not possible reoccurs
Check Easy Connect System button wiring
Loss of boom head electrovalve
520366 Boom head electrovalve fault Check valve wiring
control
Check fault 520384
Telescope retracted sensor Repeat stability system test Fault detected
520370 Machine performance unchanged
fault Operator’s manual during the test
Check sensor wiring and operation

80-08-M176EN (27/02/2012)
 ELECTRICAL TROUBLESHOOTING 11

Hydraulic ECU (A3)

Error Code Problem description Machine response Repair actions Comments
Electronic handling controller
520371 Certain valves not controlled Check ECU power supply connections
temperature fault
Switch off the after ignition key supply
A - Fault indicator lamp lit + LEDs
(APC) and restore it to check whether fault
A1, A7, A4 and A8 flashing
520376 Stability indicator fault reoccurs
B - Fault indicator lamp + LEDs A7
If fault A: check the CAN network
and A8 lit
If fault B: replace the stability indicator
Switch off the after ignition key supply
Movements no longer disabled
Aggravating hydraulic (APC) and restore it to check whether fault
520382 when the OVERRIDE button is
movement cut-off disable fault reoccurs
pressed
Check button wiring and operation
No movements or machine Check wiring between ECU and safety,
520383 ECU ground output fault
response unchanged lowering control and lifting control valves
No disabling of movement
Telescope retracted sensor
520384 control and cut-of when telescope Check sensor wiring and operation
fault
retracted

520386 Boom angle sensor fault Reduced movement speed Check angle senor attachment and wiring

No more movements. All stability Check fault 520362

520387 Strain gauge fault
LEDs lit Check strain gauge wiring
No movements. Faulty stability
520388 Network communication fault Check CAN network
indicators
Tilting movement permanently
520391 Tilting cut-off valve fault Check valve wiring
cut-off or permanently on
Check fault 520386
Repeat stability system test
Fault detected
520392 Angle calibration fault Machine performance unchanged Operator’s manual
during the test
Redo overall system calibration
80 - Control and adjustment
Check fault 520387
Switch off the after ignition key supply
(APC) and restore it to check whether fault
Fault detected
520393 Gauge calibration fault Machine performance unchanged reoccurs
during the test
Repeat stability system test
Operator’s manual
Perform stability system reset
Tilting movement permanently
520394 Safety valve fault Check valve wiring
cut-off or permanently on

80
Check fault 520394
Repeat stability system test Fault detected
520395 Safety valve cut-off fault Machine performance unchanged
Operator’s manual during the test
Check safety valve operation
Loss of lowering movement or no
520396 Lowering control valve fault Check valve wiring
lowering control
Check fault 520396
Repeat stability system test Fault detected
520397 Control fault Machine performance unchanged
Operator’s manual during the test
Check lowering control valve operation

520398 Lifting control valve fault Loss of boom raising movement Check valve wiring

(27/02/2012) 80-08-M176EN