Devol Plastics

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trusted to perform

PIONEERING
THERMOPL ASTIC TEC HNOLOGY
Devol are a forward-thinking company
with down-to-earth values, reflected in
our company policy:

• Adopt a pro-active approach to providing


engineering solutions
• Value Engineering – optimised design for
purpose and manufacture
• Strategic re-investment –
quality/capacity/new technology
• Continuous process improvement through
all departments
• Training and personal development
• Zero defect culture
The Devlon range of
thermoplastics has
distinct advantages
over other materials...

Our comprehensive range of engineering


thermoplastics are amongst the toughest
and hardest wearing available. Produced
by monomer casting and extrusion, they
provide a comprehensive range of wear
resistance, impact strength and toughness
with almost limitless application potential.

The advantages are clear:

less expensive
1/6th the weight of bronze
zero corrosion
low friction
resistant to shock loading
significantly improved lifespan
exceptional resistance to wear
does not support marine growth

PIONEERING
THERMOPL ASTIC TEC HNOLOGY
D E S I G N E D T O P E R F O R M - E N G I N E E R E D T O L A S T
A range of materials
capable of tackling
the toughest applications...
Devlon Devlon T100 is our proprietary cast material
Devlon is designed to solve the problems of which covers a wide range of applications.
wear, corrosion and lubrication, directly With it’s inherently stress free and excellent
replacing traditional engineering components wear properties, low friction and improved
manufactured from materials such as bronze, impact strength, it is a proven work horse
brass, hardened steel, laminates and in a range of applications and industries.
incorrectly specified low performance plastics.
Typical applications include bushes, crane
The material can be produced by extrusion sheaves, rollers/wheels, racks and pinions,
or monomer casting, providing a clamps and bearing rings.
comprehensive range of impact strength and
moisture absorption properties. These Devlon S-grade has the highest molecular
properties are linked to the molecular weight; weight which gives superior mechanical
the higher the value, the greater the properties, rendering it our premium of all
toughness and wear resistance of the engineering grade thermoplastics. Particularly
material. suited for larger sized components, it yields
optimum performance in rigorous and
In addition to offering substantial benefits abrasive applications at ambient temperatures.
over traditional materials, our components are
manufactured precisely to customer Typical applications include bearings, rollers,
specification and as such are directly pulleys, thrust plates, seal rings and gears.
interchangeable with existing parts.
Devlon V-API gives similar performance levels
to S-grade, but has been specifically tailored
for high temperature/high pressure
applications. Dimensional stability is a
particular feature of this material due to it’s
especially low moisture absorption, making it
ideal for offshore applications where weight-
saving, non-corrosive and impact wear
properties are imperative.

Typical applications include valve seat inserts,


bundle spacers, tubing hanger centralisers,
cable protectors and hot stabs.

Devlube is a self-lubricating material ideally


suited for dry-running applications requiring
low friction and where lubrication is not
possible. Reduced wear through lower
friction means excellent retention of physical
properties and very little maintenance is
required for this material.

Typical applications include wear pads, cam


followers, worm screws, bearing blocks and
conveyor components.
Devlon A153 is a specially formulated high In addition to our Devlon range of specifically
viscosity Nylon 66, giving superior wear formulated materials and where applications
characteristics, improved impact strength and dictate, Devol can supply over 50 different
rigidity, providing greater design reliability materials including:
when strength, weight and size are critical.
Polypropylene – low density (buoyant in
A153 has a significantly lower linear co- water), excellent chemical resistance, good
efficient of thermal expansion than standard electrical insulator, low tensile strength and
grade Nylon 66 and therefore maintains elastic modulus.
dimensional tolerances and clearances more
accurately in applications involving thermal UHMWPE – exceptional toughness, low
cycling. A153 has a maximum operating friction, high impact strength, good abrasion
temperature of between 90°C and 120°C, resistance.
compared to 85°C for standard grade Nylon 66.
Acetal – reasonable load capacity, easily
Typical applications include journal bearings, machined, dimensional stability, high strength
thrust washers, bearing cages, rollers/wheels, and stiffness.
piston seats and wear pads.
PTFE – chemically inert, high temperature
range, low friction, limited load capacity,
high thermal co-efficient of expansion.

PEEK – good radiation resistance, high


operating temperature, good electrical
properties, chemical resistance, good load
bearing, but can be expensive.

D E S I G N E D T O P E R F O R M - E N G I N E E R E D T O L A S T
Outstanding products
backed by years
of experience...
Established in 1966, Devol are fully equipped Some of our more common applications can
to be able to conduct business and export be found in the following industries:
on a worldwide basis. Our global customer
base has grown steadily and we supply into oil and gas
a great diversity of industries. heavy automotive and lifting
earth moving and mining/quarrying
Devol’s materials and components are agricultural machinery
specified and used extensively by a broad hydraulic equipment
range of OEMs engaged in the design, defence industries
manufacture and repair of equipment and
machinery. Throughout these industries our materials
encounter a range of extremely demanding
operating environments. It is therefore
imperative that our design and specification
process is exacting.

Providing complete turnkey packages


in-house, we give a total solution to our
customer’s requirements.

Prototype designs are visualised,


manipulated and modified using the latest
3D solid modelling techniques, therefore
reducing the necessity to produce early
prototypes.

The ability to carry out finite element analysis,


solid modelling and kinematic simulation
allows us to validate that components within
customers assemblies fit together without
fouling at the design stage – before any
investment in tooling. Application of these
techniques not only allows us to maximise
new designs, but enables us to troubleshoot
and improve existing componentry.

When the design has been optimised the


relevant manufacturing data is output to the
machine shop.
Devol use the most modern CNC lathes and
milling machines during manufacture to
provide expedient and cost effective
component production.

Dimensional stability within close tolerances


for complex components is achieved by
interstage annealing. This treatment
guarantees safe and reliable components
with maximum life expectancy.

Recognising that Quality is of the highest


importance, Devol is certified to and operates
within the scope of BS EN ISO 9001:2000
(registered firm reference number FM09064).
Devol operates a process-based management
system and actively supports a culture of
continuous improvement.

D E S I G N E D T O P E R F O R M - E N G I N E E R E D T O L A S T
DEVOL ENGINEERING LIMITED

CLARENCE STREET

GREENOCK

SCOTLAND

PA15 1LR

Tel +44 (0) 1475 725 320

Fax +44 (0) 1475 787 873

Email: [email protected]
www.devol.com

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