QC Inspector PAINTING & COATING - GIREESH MENON
QC Inspector PAINTING & COATING - GIREESH MENON
QC Inspector PAINTING & COATING - GIREESH MENON
RESUME
GIREESH MENON
QA/QC PAINTING & COATING INSPECTOR
(ARAMCO APPROVED)
PERSONAL INFORMATION:
Nationality : Indian
EDUCATIONAL QUALIFICATION:
TECHNICAL QUALIFICATION:
COMPUTER KNOWLEDGE:
Proficiency in MS Office, IT
SUMMARY:
Specific work experience in pipeline coating Inspection in the oil and gas & petro
chemical industry. Inspected Coating and Technical applications pipelines onshore,
invloved in varous pipeline coating inspections, storage tanks, pressure vessels,
crude oil tanks, water treatment tanks inspections for coating etc. Checking wet and
dry film thinkness, coats, holiday testing, sand blasting, surface profile checking are
parts of job responsibility.
Liaising with client, pipeline engineers, and QAQC of ensuring all the procedures,
International standards and clients specifications are complied with as well as
maintaining a high standards of safety. Prepare inspection reports, QA/QC
inspection, testing, measuring, gauging and reporting of all activities and adhering to
clients coating specification.
Page 1 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Ensure that the coating inspection and testing activities on pipelines are performed
and completed as per the project specifications by the contractor and/or
subcontractor.
Responsible for all required inspection hold points that have been established by the
project specifications are witnessed
Ensure all reports that are required, are completed in a timely manner and file
accordingly with project specifications.
Is the focal point on any quality related coating issues in the field
Reports/documents deficiencies on quality/inspection/safety items noted during
coating operations
Ensures proper storage and preservation of coating material on site
Works with the contractor/subcontractor to make aware of industry best practices
and safety guidelines that are specific to their discipline.
EMPLOYMENT HISTORY:
Page 2 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Company : Hidada Contracting Company Limited
Client : Saudi Aramco
Project : Jazan Refinery – EPC 13 Utilies Package
Position : QA/QC Painting & Coating Inspector
Duration : Mar. 2016 to Mar. 2017
Job Responsibilites:
Page 3 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Responsible for all required inspection hold points that have been established by
the project specifications are witnessed
Inspect degree of cleanliness required
Measure surface profile of blast cleaned surface
Assess surface cleanliness of blast cleaned surface
Assess surface cleanliness soluble salt contamination on blast cleaned surface
Inspect coating material storage conditions
Inspect type of coating material to be used
Conduct health & condition monitoring of all types of live stationary equipments
using hands on experience with various NDT techniques.
Coordinate with Client & Consultant for stage/final inspection by Client where
required & obtaining final inspection
Advise contracts department on variation orders & claim
Cause and effect of corrosion
Documentation
PROJECTS HANDLED:
Page 4 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Project : Ma’aden Aluminium Rolling Mill Project , Ras Az-zawr
Client : Samsung Engineering
Coating Inspection
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface
Inspect coating material storage conditions
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface Inspect metal surface imperfections / defects
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface Inspect metal surface imperfections / defects
Inspect coating material storage conditions
Inspect type of coating material to be used
Verification of Batch Certificates of Abrasives & Paints, Calibration Certificates of
all coating equipments.
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations
Ensure that weather conditions are suitable for blasting and paint application.
Monitor thinning, mixing, induction time and pot life
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations.
Measure compressed air pressure
Destructive measurement of dry film thickness of coatings
Test indication of oil or water in compressed air
Assess surface cleanliness of blast cleaned surface
Assess surface cleanliness soluble salt contamination on blast cleaned surface
Conduct coordination meeting
Conduct weekly meeting with subcontractor
Mechanical surface preparation during prefabrication and onsite portable
centrifugal blasting
Inspection of defects on coated surface
Acceptable and unacceptable defects
Gireesh Menon - QA/QC Painting & Coating Inspector
Page 5 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Protective coating inspection standards for field and shop applications
High performance internal linings
Type of coatings commonly used and the major components of coatings
Tape wrapping
Constant coordination with project management team
Destructive measurement of dry film thickness of coatings
Liaise with the Project Manager for the corrective against non conformances.
Verify Calibration status of measuring &Monitoring devices used.
Evaluation & control of supplier ensuring customer specific requirements are
cascaded accordingly
Conduct health & condition monitoring of all types of live stationary equipments
using hands on experience with various NDT techniques.
Coordinate with Client & Consultant for stage/final inspection by Client where
required & obtaining final inspection.
Inspection of steel plates, steel structures, steel retort vessles for Weld spots.
Weld spatter, weld flux etc.
Review of documents/Mill Test Certificate, WPS, PQR, Welder Qualification
Records, and Preparation of Welding Procedures.
Selection/ estimation of welding consumables for job requirements.
Updating & monitoring the facilities for welding & controlling the calibration of
inst/equipment involved.
Review of Project status to Project Manager
Dimensional inspection of steel structural with approval drawing,
Planning for inspection and hold point.
Surveillance inspection of construction activities in accordance with approved ITP
and project requirements, and report findings
Welding visual inspection, Interpret drawings codes & specifications.
NDT coordination, updating weld control documents and weld map drawings etc.
Preparation and inspection of weld, welding plan, weld map, as built drawings.
Check & evaluate Non destructive testing as required.
Monitoring welding the parameters during welding,
Base material Inspection as per supplier / manufacture document/ mill certificate
With respect to type, size, quantity identification and visual inspection. Having
Knowledge on Isometric Drawings
Liaison with consultant and Sub contractor.
Co-ordinate with main contractor for specification amendments.
Maintain the QA/QC documentation
Inspect type and size of blasting media
Inspect metal surface imperfections / defects
Identify problem areas and initiate or recommend corrective action through the
supervisor.
Gireesh Menon - QA/QC Painting & Coating Inspector
Page 6 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Test indication of oil or water in compressed air
Inspect precleaning or solvent cleaning of surface
Inspect degree of cleanliness required
Measure compressed air pressure
Advise contracts department on variation orders & claim
Cause and effect of corrosion
Documentation
Job Responsibilities:
Page 7 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Identify problem areas and initiate or recommend corrective action through the
supervisor.
Obtain tracing information for required followup & Track material requirements.
Inspect coating material storage conditions
Inspect type of coating material to be used
Prepare daily coatings and acceptance reports
Ensure that welding parameters are as per approved welding procedure and
the welding machines are calibrated.
Witness procedure qualification tests & welder qualification tests in association
with the customer /Third party inspector.
Monitor the storage, backing, holding of low hydrogen electrodes and handling
of welding consumables.
Conducting in process welding related inspection such as fit up, confirmation of
excess penetration, weld leg size, preheat, visual inspection, and ensure the
welder is qualified for that job and using the applicable WPS.
Stage-wise inspection and fabrication/Erection of piping, tanks, structures and
installation of equipment,
Responsible for the fabrication and construction of pipes to exact location area as
per drawing,
Check level and concentricity of pipe , welded tanks and GLS- tanks as per
approved tolerance
To check visual and dimension opening sheet in correct position as per approved
drawing,
Check Material inspection and review of material certificates,
To check assemble bottom full ring of tank.
Dimensional check orientation for hatch and flanges as per approved drawing,
Check fit up top angle ring as per approved drawing,
Visual inspection for removable of temporary support and wedging,
Coordination with project management to review the progress to construction and
inspection activities,
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface Inspect metal surface imperfections / defects
Nondestructive measurement of dry film thickness of nonmagnetic coatings
applied to ferrous surface
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface
Destructive measurement of dry film thickness of coatings
Monitor recoating and final curing schedules
Page 8 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Job Responsibilities:
Job Responsibilities:
Page 9 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Evaluation & control of supplier ensuring customer specific requirements are
cascaded accordingly
Inspect coating material storage conditions
Inspect type of coating material to be used
Implementing the QA/QC activities within the project & co ordination of the
Project Control activities implementation.
Inspection of raw materials, fit up, dimensions, welding, NDT & painting.
Reviewing the vendor documents related to the project & ensuring compliance
with the contractual requirements.
Inspect coating material storage conditions
Inspect type of coating material to be used
Nondestructive measurement of dry film thickness of nonmagnetic coatings
applied to ferrous surface
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface
Destructive measurement of dry film thickness of coatings
Monitor recoating and final curing schedules
Page 10 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Witness applicator qualification or trade test and paint system /Shrink sleeve
qualification
Test indication of oil or water in compressed air
Inspect precleaning or solvent cleaning of surface
Measure compressed air pressure
Inspect degree of cleanliness required
Measure surface profile of blast cleaned surface
Assess surface cleanliness of blast cleaned surface
Assess surface cleanliness soluble salt contamination on blast cleaned surface
Inspect coating material storage conditions
Inspect type of coating material to be used
Monitor thinning, mixing, induction time and pot life
Inspect type of coating application equipment and tools
Monitor application method, type and pattern
Nondestructive measurement of dry film thickness of nonmagnetic coatings
applied to ferrous surface
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface
Destructive measurement of dry film thickness of coatings
Monitor recoating and final curing schedules
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations.
Carryout inspections and tests after application of shrink sleeve as per vendor
recommendations
Job Responsibilities:
Procedures
Inspection test plan
Daily progress report
Daily inspection report
Review company procedures and inspection test plan
Ensure effective utilization of subcontractor resources
Monitor subcontractor performance
Attend quality surveillance with client
Conduct coordination meeting
Conduct weekly meeting with subcontractor
Review & verify subcontractor monthly valuation
Advise contracts department on variation orders & claim
Constant coordination with project management team
Cause and effect of corrosion
Gireesh Menon - QA/QC Painting & Coating Inspector
Page 11 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Protection, maintenance and prevention of corrosion
Design and material selection
Surface preparation methods
Mechanical surface preparation during prefabrication and onsite portable
centrifugal blasting
Vacuum blast cleaning
Hand and power tool cleaning
General uses of coatings/ wrappings
Painting
Galvanizing
High performance internal linings
Tape wrapping
Type of coatings commonly used and the major components of coatings
General physical and chemical properties of the generic types of coatings and
application process of coatings
Calibration of inspection and test instruments
Using coatings inspection and test instruments
Defects affecting performance of the applied coatings
Causes for most common coating defects
Inspection of defects on coated surface
Acceptable and unacceptable defects
Identification of defects and implementation of repair procedure
Premature failure analysis of coatings
Protective coating inspection standards for field and shop applications
Documentation
Enforcement and verification of work performed in accordance with specification,
manufacturer recommendations and applicator coating procedure.
Witness applicator qualification or trade test and paint system qualification
Measure ambient conditions, surface temperature and air quality requirements
Inspect location and suitability of access for areas of work
Inspect type of blasting equipment and tools to be used
Inspect type and size of blasting media
Inspect metal surface imperfections / defects
Test indication of oil or water in compressed air
Test conduct metric analysis of watersoluble ionic contamination of blasting
media
Inspect precleaning or solvent cleaning of surface
Measure compressed air pressure
Inspect degree of cleanliness required
Page 12 of 13
ARK CONTRACTING CO.
P.O. Box 4658, Al Khobar 31952
Kingdom of Saudi Arabia
Tel.: +966 (13) 864 2882 (6 Lines), Fax: +966 (13) 898 8882
e-mail: [email protected], web: www.arktc.com
Measure surface profile of blast cleaned surface
Assess surface cleanliness of blast cleaned surface
Assess surface cleanliness soluble salt contamination on blast cleaned surface
Inspect coating material storage conditions
Inspect type of coating material to be used
Monitor thinning, mixing, induction time and pot life
Inspect type of coating application equipment and tools
Monitor application method, type and pattern
Nondestructive measurement of dry film thickness of nonmagnetic coatings
applied to ferrous surface
Nondestructive measurement of dry film thickness of nonconductive coatings
applied to nonferrous surface
Destructive measurement of dry film thickness of coatings
Monitor recoating and final curing schedules
Test MEK resistance of Inorganic Zinc Rich Primers by solvent rub
Measure the adhesion of coatings applied
Test pulloff strength of coatings applied
As per client requirement carrying out Blasting and painting operations.
Carryout Blasting operation inspection as per client requirement.
Maintenance of correct drying intervals between each coat
Ensure loss factor as per the product characteristics
Assist the applicator in terms of application techniques if required
Exhibit the product capabilities through practical demonstration to the to
applicator and his team, if required
Generate reports time to time on the progress of the paint application.
Maintain daily records of area painted, quantity of paint consumed, number of
coats applied, thickness achieved, drying time taken, number of painters
engaged, safety precautions maintained by painters(as specified in the
contract),area released for painting by the End user.
Co ordinate with the applicator and end user for getting the painted area duly
certified in all aspects for raising bills for the jobs carried out.
Carry out coating thickness in every stage of operation and trouble shooting of
paint defects and giving rectification.
Formulate shade colors as per customer requirement with help of Research and
development.
Giving technical input to customers to usage of paints, and guide to use paint
application.
Monitor activities of customers updating their paint stocks and raise paint order
as per their requirement.
(GIREESH MENON)
Gireesh Menon - QA/QC Painting & Coating Inspector
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