Iodex: Surgical C-Arm Tables
Iodex: Surgical C-Arm Tables
Iodex: Surgical C-Arm Tables
SERVICE MANUAL
058-800
058-805
058-810
058-815
BIODEX
Biodex Medical Systems, Inc.
20 Ramsey Road, Shirley, New York, 11967-4704, Tel: 800-224-6339 (Int’l 631-924-9000), Fax: 631-924-9241, Email: [email protected], www.biodex.com
FN:
05-‐388
Rev
A
6/16
This manual covers installation and operation procedures for the following products:
Contact Information
Biodex Medical Systems, Inc.
20 Ramsey Road, Shirley, New York, 11967-4704
Tel: 800-224-6339 (Int’l 631-924-9000) Fax: 631-924-9241
email: [email protected]
www.biodex.com
2
Table Of Contents
Biodex Medical Imaging Table Warranty ........................................................................................ 4
1. Control Module Replacement .................................................................................................. 6
2. X Movement Actuator Replacement (Head-To-Toe) .................................................................. 8
3. Y Movement Actuator Replacement (Lateral)............................................................................ 10
4. Lift Actuator Replacement ....................................................................................................... 12
5. Lateral Tilt Actuator Replacement ............................................................................................ 14
6. Head-To-Toe Tilt Actuator Replacement .................................................................................. 16
7. Tabletop Replacement ............................................................................................................. 18
8. Controller Box Replaceable Component Procedure .................................................................. 19
9. Tilt Sensor Board Removal And Replacement ........................................................................... 20
10. Position Sensing Strip Replacement Procedure ........................................................................ 21
11. Table Calibration Procedure .................................................................................................... 23
12. Caster Replacement ................................................................................................................ 26
13. Table Firmware Update ........................................................................................................... 27
14. Part And Assembly Illustrations ............................................................................................... 28
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Biodex Medical Imaging Table Warranty
1. Product Warranty
A. This equipment and its accessories (excluding cushions), are warranted by BIODEX MEDICAL
SYSTEMS, INC. against defects in materials and workmanship for a period of two years from
the date of shipment from BIODEX MEDICAL SYSTEMS, INC. During the warranty period,
BIODEX MEDICAL SYSTEMS, INC. will in its sole discretion, repair (on-site), send replacement
parts or replace the equipment found to have such defects, at no charge to the customer.
EXCEPT AS STATED ABOVE, THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WITHOUT LIMITATION WARRANTIES OR MERCHANTABILITY OR FITNESS
FOR USE. BIODEX DOES NOT ASSUME LIABILITY FOR INCIDENTAL, CONSEQUENTIAL OR
INDIRECT DAMAGES INCLUDING LOSS OF USE, SALES, PROFITS OR BUSINESS
INTERRUPTION.
B. This warranty does not apply if the product, as determined by BIODEX MEDICAL SYSTEMS,
INC., is defective due to abuse, misuse, modification or service performed by other than a
BIODEX MEDICAL SYSTEMS, INC. authorized repair representative. Misuse and abuse include,
but are not limited to, subjecting limits and allowing the equipment to become contaminated
by fluid materials.
C. In order to obtain warranty repair service and to expedite repair process, please contact
BIODEX MEDICAL SYSTEMS, INC. Support Services Dept. at 800-224-6339, and select product
support as prompted.
2. Warranty Is Non-Transferable.
3. Non-Warranty Service
A. Repairs and/or replacements not covered by this warranty may be performed by BIODEX
MEDICAL SYSTEMS, INC. authorized service representatives.
B. The cost of transportation to and from the service location will be the responsibility of the
customer.
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Service Procedure
If you think you have a service problem, take the following action:
1. Check to see that the problem occurs more than once.
2. Refer to the instruction manual and operations procedure.
If you still think you have a service problem, call BIODEX MEDICAL SYSTEMS, INC., Service
Department at (800) 224-6339 and select product service as prompted.
a. Materials
+
b. Time
+
c. Travel Zone
Contact Information
Biodex Medical Systems, Inc.
20 Ramsey Road, Shirley, New York, 11967-4704
Tel: 800-224-6339 (Int’l 631-924-9000)
Fax: 631-924-9241
email: [email protected]
www.biodex.com
5
1. CONTROL MODULE REPLACEMENT
Tools Required:
• Phillips screwdriver
NOTE: If the table cannot be raised to the up position the covers must be removed. First remove
the remaining 12 Phillips screws securing the lower portion of the bellows to the covers. Next,
separate the covers by removing the four securing screws located at each end, and then slide the
covers out.
3. Remove the six screws that secure the lower back panel (see Figure 1.2). Remove the lower
back panel. Slide the control module out carefully. Make sure that the connecting cables are
not being damaged as you slide the box out.
4. Disconnect all cables (see Figure 1.3).
5. Remove the six nuts that secure the module to the back panel.
Figure 1.1.
6
Six Phillips screws securing side cover/control box
Figure 1.2.
Calibration port
Trendelenburg
actuator
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2. X MOVEMENT ACTUATOR REPLACEMENT,
(HEAD-TO-TOE)
Tools Required:
• Allen keys
• Wire cutters
• Socket set, standard
• Phillips screwdriver
REMOVAL
1. Make sure the table is level before you remove the actuator assembly. The table may
abruptly move when the actuator is disconnected.
2. Remove the tabletop, which is secured with eight bolts (see Chapter 9, Tabletop
Replacement).
3. Remove the tie wrap that holds the excess power cable of the actuator to the bed frame, and
disconnect the actuator connector.
4. Remove the 7/16 bolts that secure the worm gear collar bracket to the frame.
5. Remove the two Allen screws holding the actuator-mounting clevis bracket to the frame.
6. Remove the clevis bracket from the actuator.
7. Cut the tie wraps holding the sound insulation on the actuator and carefully remove the
insulation. The insulation will be re-used on the new motor.
INSTALLATION
Note: A calibration is needed for this actuator.
NOTE: The frame is slotted, so install bracket as close to the bottom as possible. This will insure
the end of the worm gear does not hit the table when it is turning.
4. Plug the actuator connector in and run the collar about 3/4 of the way up the worm gear.
5. Install the collar bracket with two 7/16 bolts into weldment. Keep the flat side of the collar
facing up when installing the collar.
6. Calibrate the table as instructed in Chapter 11, Calibration Procedure.
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Worm gear collar & bracket
Figure 2.1. The X actuator worm gear collar and bracket. To access the bolts the top must be
removed. This view is from underneath.
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3. Y MOVEMENT ACTUATOR REPLACEMENT,
(LATERAL)
Tools Required:
• Phillips screwdriver, Allen keys
• Socket set, standard Wire cutters
REMOVAL
1. Activate the X motor and move the tabletop all the way towards the back.
2. Remove the four 9/16th bolts, which are now accessible from the underside of the tabletop
(see Figure 3.1).
3. Activate X motor and move the tabletop all the way forward.
4. Support the tabletop, before removing the final four 9/16th bolts, which are accessible from
the forward underside of table.
5. Remove the four remaining bolts and lift to remove the tabletop. Once the tabletop is
removed you will have access to the X actuator as shown in Figure 3.1.
6. Remove the two Phillip screws holding the resistor strip wiper bracket (see Figure 3.2).
7. Remove the four hex head bolts located in the side of the Y-motor nut mounting bracket.
8. Remove the two 3/16 Allen bolts holding the actuator collar to the Y-motor nut-mounting
bracket (see Figure 3.3).
9. Remove the C-clip and pin holding the actuator to the clevis bracket.
10. Disconnect the power connector and remove the actuator.
INSTALLATION
NOTE: The actuator needs to be calibrated after installation.
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Figure 3.1.
Y-motor
Figure 3.2.
Figure 3.3.
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4. LIFT ACTUATOR REPLACEMENT
Tools Required:
• Phillips screwdriver
• 5 mm Allen key
• 8 mm wrench
PROCEDURE
1. If the lift actuator is operational, the table should be brought down to its lowest position. If
the actuator is not operational, the tabletop must be supported to prevent it from falling
once the actuator is removed.
2. Lower the tabletop to its lowest position and remove the 18 Phillips screws that secure the
lower portion of the bellows.
3. Remove the eight Phillips screws securing the top covers, and remove one cover at a time.
4. Remove the lower right cover secured with nine Phillips screws.
5. Remove the lower back panel (see Chapter 1, Control Module Replacement). Only three
panels now remain on the right side since you should have already removed the lower left
panel.
NOTE: Be sure to support the tabletop on both ends to prevent it from dropping once the lift
actuator is removed.
6. The actuator is secured at both ends with a 5-mm Allen head shoulder bolt and an 8-mm nut.
(Figure 4.1 shows the lift actuator bottom-securing bolt. Figure 4.2 shows the lift actuator
upper securing bolt.)
7. Remove the actuator and unplug the actuator power cable at the RCA jack on the controller
box. (Figure 4.3 shows the control box and vertical lift actuator RCA plug location. Also, refer
to the parts section drawing labeled I-Base Assy. for assembly components and part
numbers.)
NOTE: For reinstallation of the actuator, reverse the process and test for proper operation
before installing the enclosures.
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Lift actuator lower bolt and nut
Figure 4.1.
Figure 4.2.
Calibration port
Trendelenburg
actuator
13
5. LATERAL TILT ACTUATOR REPLACEMENT
Tools Required:
• Phillips screwdriver
• 3/16" Allen key
• 1/2" wrench
PROCEDURE
1. If the lateral tilt actuator is operational, tilt it down on the patient right side. The table
should be brought head down to its lowest position. If the actuator is not operational, the
tabletop must be supported to prevent the tabletop from suddenly tilting once the actuator
is removed.
2. The actuator is located inside the bellow on the patient right side. Remove the 18 Phillips
screws that secure the lower portion of the bellows.
3. Remove the eight Phillips screws that secure the top covers, and then remove the covers one
at a time.
4. Remove the lower right cover that is secured with nine Phillips screws.
5. Remove the lower back panel. (Six screws secure the lower back panel, but only three remain
on the right side since you should have already removed the lower left panel.)
NOTE: Be sure to support the tabletop to prevent it from dropping once the lateral tilt
actuator is removed.
6. The actuator is secured to the table with a 3/16-inch Allen head shoulder bolt and 1/2-inch
nut. (Figure 5.1 shows the securing bolt assembly). In addition, the acme nut is secured with
two 3/16-inch bolts. (Figure 5.2 shows the acme nut assembly.)
7. Remove the actuator and unplug the actuator power cable at connector #3 on the controller
box. (Figure 5.3 shows the control box and actuator plug location #3. Also refer to the parts
section drawing, labeled Base Top Assembly for assembly components and part numbers.)
NOTE: For reinstallation of the actuator, reverse the process and test for proper operation
before installing the enclosures.
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Securing bolt and nut
Figure 5.1.
Figure 5.2.
Calibration port
Trendelenburg actuator
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6. HEAD-TO-TOE TILT ACTUATOR REPLACEMENT
Tools Required:
• Phillips screwdriver
PROCEDURE
1. If the tilt actuator is operational, the table should be brought head down to its lowest
position. If the actuator is not operational, the tabletop must be supported to prevent the
top from suddenly tilting once the actuator is removed.
2. Tilt the top head down to its lowest position, and remove the eighteen Phillips screws that
secure the lower portion of the bellows.
3. Remove the eight Phillips screws securing the top covers, and then remove the covers one at
a time.
4. Remove the lower right cover secured with nine Phillips screws.
5. Remove the lower back panel. (Six screws secure the lower back cover, but only three remain
on the right side since you should have already removed the lower left panel.)
NOTE: Support the tabletop to prevent it from dropping once the tilt actuator is removed.
6. The actuator is secured at both ends with a pin and C-clip. Remove the clip and pull the pins
out. (Figure 6.1 shows the lift actuator bottom-securing bolt. Figure 6.2 shows the lift
actuator upper securing bolt. Refer to the illustrated parts section with the page entitled I -
Base Assy , see item #51.)
7. Remove the actuator and unplug the actuator power cable at the RCA connector on the
controller box. Figure 6.3 shows the control box and actuator plug location.
NOTE: To reinstall the actuator, reverse the process and test for proper operation before
installing the enclosures.
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Actuator lower securing pin and clip
Figure 6.1.
Figure 6.2.
Trendelenburg actuator
Figure 6.3.
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7. TABLETOP REPLACEMENT
Tools Required:
• 9/16" wrench
PROCEDURE
1. Activate the X motor and move the tabletop all the way towards the back.
2. Remove the four 9/16-inch bolts, which are now accessible from the underside of the
tabletop (see Figure 7.1).
3. Activate the X motor and move the tabletop all the way forward.
4. Support the tabletop before removing the final four 9/16-inch bolts that are accessible from
the forward underside of table.
5. Remove the four remaining bolts and lift to remove the tabletop.
Figure 7.1.
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8. CONTROLLER BOX REPLACEABLE COMPONENT
H-bridge motor controller boards
Fowler back
UP/Down
Pitch
Tools Required:
• Phillips screwdriver
PROCEDURE
Figure 8.1 shows the control board layout. There are six board slots, which are labeled to
designate their function. Each board activates a specific actuator or solenoid. The control board
is configured to the table type it is used in. The control box is configured for a 058-830 table -
that is why the last slot J8 (Fowler Back) is not used.
Replaceable Components
• Fuses are located on the power supply board as identified above. The motor fuses (2) are 15-
amp and the display/logic is 2-amp. To replace, simply pull straight out from the socket.
• To replace the H-bridge motor controller board, pull straight up. To easily identify if board is
defective replace with board from a known operating motor. When installing boards, line up
pins on board with connector and press down evenly.
• To replace the Power Supply board, remove the four Phillips screws located at each corner.
Next, disconnect the three connectors, J3, J5 &J6.
The above component replacement does not require that the table be recalibrated; however
verification of proper operation is required.
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9. TILT SENSOR BOARD REMOVAL AND
REPLACEMENT
Connector
Figure 9.1.
Tools Required:
• Phillips screwdriver
PROCEDURE
The tilt sensor is under the tabletop, on the patient left side next to lateral tilt actuator.
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10. POSITION SENSING STRIP REPLACEMENT
Tools Required:
• Phillips screwdriver
PROCEDURE
The table utilizes three precision resistor strips to sense the table’s height and X, Y tabletop
position. Figure 10-1 shows the resistor strip installed on the table. The wiper/roller move along
the resistor strip as the position of the table changes. The resistance change is in direct
correlation to the wiper position. Any changes in resistance are converted to position counts,
which are shown on the display.
NOTE: Refer to Chapter 4, Lift Acutator Replacement, steps one through four, to access the position strip
for ion strip for replacement.
Resistor wiper
Resistor strip
Resistor strip
Resistor wiper
Figure 10.2. Y position sensing resistor strip (solenoid assembly, tabletop removed.)
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Y position
resister strip
Y-motor
Wiper bracket
securing screws
Figure 10.3. Y position sensing resistor strip (actuator assembly, tabletop removed.)
Resistor strip
Resistor wipes
Figure 10.5. Resistor strip not installed. Note that the strip is secured
with adhesive to a thin metal mounting plate. The mounting plate is
attached to the designated location with two Phillips screws at each
end.
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11. TABLE CALIBRATION PROCEDURE
Tools Required:
• PC with latest table calibration software installed
PROCEDURE
1. Connect COMM PORT 1 of the PC to the 9 pin male "D" connector of the table’s control box,
using a 9 pin female to 9 pin female RS-232 cable.
2. Turn the computer and monitor on.
3. When Windows is finished booting, double-click the left mouse button on the Image Table
icon on the PC's desktop, to start the utility software.
4. Enter the table serial number in the appropriate box in the utility software.
5. Turn the table ON. "Welcome", "Press C to Calibrate" and other information or characters
may be displayed in the software's receive window.
6. Click the left mouse button on "CALIBRATE." "++++ IMAGE TABLE CALIBRATION ++++" will be
displayed in the software's receive window.
7. Follow the on-screen prompts in the utility's receive window.
8. The current selection for the type of table is displayed. This can be changed by pressing "Y"
on the keyboard.
9. The table type choices are: 1) 830/870/C-ARM, 2) 840 Float Top, 3) Lithotripsy, 4) 800/810
URO/BRACH. Select the correct table type by pressing number 1-4 on the keyboard.
10. The current selection for the type of motor installed is displayed. The motor type choice is
either High Speed or Low Speed. If this is incorrect, the motor type can be changed by
pressing "Y" on the keyboard, otherwise press "N".
11. You will be given the option to calibrate each of the following:
UP/DOWN
FORWARD/BACK
SIDE TO SIDE
JOYSTICK
PITCH Axis
ROLL Axis
12. Select "Y" for each and follow the on-screen prompts.
13. To Calibrate UP/DOWN:
a. Press the appropriate UP or DOWN hand switch button so that "+ +" is displayed in the
utility's receive window.
b. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
c. Press the appropriate UP or DOWN hand switch button so that "- -" is displayed in the
utility's receive window.
d. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
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14. Calibrate FORWARD/BACK:
a. Press the appropriate FORWARD or BACK hand switch button so that "+ +" is displayed in
the utility's receive window.
b. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
c. Press the appropriate FORWARD or BACK hand switch button so that "- -" is displayed in
the utility's receive window.
d. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
15. Calibrate SIDE TO SIDE:
a. Press the appropriate LEFT or RIGHT hand switch button so that "+ +" is displayed in the
utility's receive window.
b. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
c. Press the appropriate LEFT or RIGHT hand switch button so that "- -" is displayed in the
utility's receive window.
d. When the MAX Position is reached, reverse direction momentarily to back away from the
MAX Position slightly, then press any key to set position.
16. Calibrate PITCH Axis:
a. Press the appropriate PITCH hand switch button so that "+ +" is displayed in the utility's
receive window.
b. When you reach 20 degrees position, reverse direction momentarily to back away
slightly, then press any key to set position.
c. Press the appropriate PITCH hand switch button so that "- -" is displayed in the utility's
receive window.
d. When you reach 20 degrees position, reverse direction momentarily to back away slighly,
then press any key to set position.
17. Calibrate ROLL Axis:
a. Press the appropriate ROLL hand switch button so that "+ +" is displayed in the utility's
receive window.
b. Press any key when 18 DEGREES TILT is reached.
c. Press the appropriate ROLL hand switch button so that "- -" is displayed in the utility's
receive window.
d. Press any key when 18 DEGREES TILT is reached.
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18. You will be asked if you need to change the HOME Position. Move the table to the NEW HOME
Position, then press any key.
NOTE: The table must have the HOME position set to Full Down, Full Back, and Left/Right
Centered.
19. When "****** EXIT Calibration MODE ******" is displayed you can choose to discard the
previous calibration by pressing "C" to recalibrate, or save the calibration by pressing "S," or
load a saved calibration by pressing "L".
20. When you are satisfied with the calibration, press "S" to save the calibration. Various
numbers and letters will scroll by in the software's receive window.
21. The Imaging Table Calibration Utility may be exited by clicking File --> Exit on the menu bar
or by clicking the X in the upper right corner.
25
12. CASTER REPLACEMENT
Tools Required:
• 9/16” Allen key
• 1/2” wrench
• ¾” wrench (thin)
26
13. TABLE FIRMWARE UPDATE
1. Connect the PC to the 9 pin female "D" connector of the control box, using the special 9 pin
female to 9 pin male DSP programming cable.
2. Turn the computer and monitor on.
3. Turn the table on.
4. When Windows is finished booting, double-click the left mouse button on the Image table
icon on the PC's desktop to start the utility software.
5. Enter the table serial number in the appropriate box in the utility software.
6. Click on the PROGRAM LCB to begin the firmware update.
7. When the update is complete, close any newly opened windows by clicking the X in the upper
right corner of each window.
8. The Imaging Table Calibration Utility may be exited by clicking File --> Exit on the menu bar
or by clicking the X in the upper right corner.
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14. Part And Assembly Illustrations
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BIODEX
Biodex Medical Systems, Inc.
20 Ramsey Road, Shirley, New York, 11967-4704, Tel: 800-224-6339 (Int’l 631-924-9000), Fax: 631-924-9241, Email: [email protected], www.biodex.com
52