Installation, Operation,

and Maintenance Manual

OM150 Over Molded Lined Knife Gate Valve
 Table of Contents

Table of Contents
Introduction and Safety .......................................................................................................... 2
Safety message levels ............................................................................................................ 2
User health and safety ............................................................................................................ 2

Transportation and Storage ................................................................................................... 4

Handling and unpacking guidelines ........................................................................................ 4
Lift the valve ............................................................................................................................ 4
Storage, disposal, and return requirements ............................................................................ 6
Recommended long term storage procedure for Fabri-Valve® products ................................. 6
Storage of rubber products ..................................................................................................... 8

Product Description ................................................................................................................ 9

General description ................................................................................................................. 9
Identification tag .................................................................................................................... 11

Installation ............................................................................................................................. 12
Preinstallation ....................................................................................................................... 12
Install the valve ..................................................................................................................... 13

Maintenance ........................................................................................................................... 14
Precautions ........................................................................................................................... 14
Inspection ............................................................................................................................. 14
Lubrication requirements ...................................................................................................... 14
Adjust the packing ................................................................................................................. 14
Add the packing .................................................................................................................... 15
Replace the main seal ........................................................................................................... 15
Set the stroke ........................................................................................................................ 17

Troubleshooting .................................................................................................................... 20
Knife gate valve operation troubleshooting ........................................................................... 20

Parts Listings and Cross-Sectionals ................................................................................... 21

Drawing and parts list ............................................................................................................ 21

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 1
Introduction and Safety

Introduction and Safety

Safety message levels
Definitions
Safety message level Indication
A hazardous situation which, if not avoided, will
DANGER: result in death or serious injury

A hazardous situation which, if not avoided,

WARNING: could result in death or serious injury

A hazardous situation which, if not avoided,

CAUTION: could result in minor or moderate injury

The possibility of electrical risks if instructions

Electrical Hazard: are not followed in a proper manner

• A potential situation which, if not avoided,

NOTICE: could result in an undesirable result or
state
• A practice not related to personal injury

User health and safety

General precautions
This product is designed and manufactured using good workmanship and materials, and meets
all applicable industry standards. This product should be used only as recommended by an ITT
engineer.

WARNING:
• Misapplication of the valve can result in injury or property damage. Select valves and valve
components of the proper materials and make sure that they are consistent with your
specific performance requirements. Incorrect application of this product includes but is not
limited to:
• Exceeding the pressure or temperature rating
• Failing to maintain this product according to the recommendations
• Using this product to contain or control media that is incompatible with the materials of
construction
• Proper containment or protection from hazardous media must be provided by the end
user to protect employees and the environment from valve discharge.

Qualifications and training

The personnel responsible for the assembly, operation, inspection, and maintenance of the
valve must be appropriately qualified. The operating company must do the following tasks:
• Define the responsibilities and competency of all personnel handling this equipment.

2 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Introduction and Safety

• Provide instruction and training.

• Ensure that the contents of the operating instructions have been fully understood by the
personnel.
Instruction and training can be carried out by either ITT or the reseller of the valve by order of
the operating company.

Non-compliance risks
Failure to comply with all safety precautions can result in the following conditions:
• Death or serious injury due to electrical, mechanical, and chemical influences
• Environmental damage due to the leakage of dangerous materials
• Product damage
• Property damage
• Loss of all claims for damages

Operational safety precautions

Be aware of these safety precautions when operating this product:
• Do not leave hot or cold components of the product unsecured against contact if they are a
source of danger.
• Do not remove the contact guard for moving parts when the product is in operation. Never
operate the product without the contact guard installed.
• Do not hang items from the product. Any accessories must be firmly or permanently
attached.
• Do not use the product as a step or hand hold.
• Do not paint over the identification tag, warnings, notices, or other identification marks
associated with the product.

Maintenance safety precautions

Be aware of these safety precautions when performing maintenance on this product:
• You must decontaminate the product if it has been exposed to harmful substances such as
caustic chemicals.
• You must use the appropriate lock-out procedures to isolate the valve from all power
sources before performing maintenance on externally actuated valves.

Use of unauthorized parts

Reconstruction or modification of the product is only permissible after consultation with ITT.
Genuine spare parts and accessories authorized by ITT serve to maintain safety. Use of non-
genuine ITT parts can annul liability of the manufacturer for the consequences. ITT parts are
not to be used in conjunction with products not supplied by ITT as this improper use can annul
all liability for the consequences.

Unacceptable modes of operation

The operational reliability of this product is only guaranteed when it is used as designated. The
operating limits given on the identification tag and in the data sheet may not be exceeded under
any circumstances. If the identification tag is missing or worn, contact ITT for specific
instructions.
Do not use "cheater bars" to operate manual valves. Damage to the valve or personal injury
could result.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 3
Transportation and Storage

Transportation and Storage

Handling and unpacking guidelines
CAUTION:
Always observe the applicable standards and regulations regarding the prevention of
accidents when handling the product.

Handling guidelines
Follow these guidelines when handling the product to prevent damage:
• Use care when handling the product.
• Leave protective caps and covers on the product until installation.

Unpacking guidelines
Follow these guidelines when unpacking the product:
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. If anything is out of order, file a claim with the shipping company.

Lift the valve

WARNING:
Never tamper with the fasteners on the cylinder. Serious injury could result if the nuts on the
cylinder tie rods are either tightened or loosened.

CAUTION:
• Personal injury or valve damage could occur if the valve is lifted by any part of the bevel
gear assembly. The bevel gear assembly is not designed to support the weight of the
valve.
• One person should not attempt to lift cylinder-operated valves larger than 15.24 cm | 6.00
in. or handwheel-operated valves larger than 30.48 cm | 12.00 in.
• Use lifting equipment rated for the weight of the valve assembly.
• Do not lift the valve by the handwheel.

1. Raise the valve into a vertical position.

To lift larger valves, loop a lifting strap around one of the yoke legs.
2. Prepare the valve for lifting:
If your valve is... Then...
Handwheel-operated Loop the lifting strap under the yoke. Take care that the lifting strap
does not bind or tighten against any part of the handwheel. Refer to the
Handwheel-operated valve figure below.
Bevel gear-operated Loop the lifting strap(s) under the yoke. Refer to the Bevel gear-
operated valve figure below.
Cylinder-operated Attach two lifting eyes to the portion of the cylinder tie rods that extend
above the top plate of the cylinder. Tie rod thread designations can be
found in the Fabri-Valve GV Cylinder manual. Attach lifting hooks to the
lifting eyes. Take care that all chains are free and not bound before you
lift the valve. Refer to the Cylinder-operated valve figure below.

4 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Transportation and Storage

If your valve is... Then...

Figure 1: Handwheel-operated valve Figure 2: Bevel gear-operated valve

Figure 3: Cylinder-operated valve

3. Slowly take up the slack in the lifting straps to ensure that the straps are clear and not
binding against the valve or valve top-works.

WARNING:
Do not adjust or remove the cylinder nuts. Cylinder failure may result from improperly tightened
fasteners.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 5
Transportation and Storage

Storage, disposal, and return requirements

Storage
The package is designed to protect the valve only during shipping. If you are not installing the
valve immediately after delivery, then you must store it according to these requirements.
Table 1: Storage period
This table describes requirements for short-term and long-term valve storage.
Storage period Requirements
Less than 6 months • Do not expose the valve to direct sunlight.
• Do not expose the valve to weather conditions.
• Do not expose the valve to temperature ex-
tremes.
• Do not stack the valves on top of each other.
• Make sure the gate is in the full-open position.
More than 6 months • Store in accordance with the short-term action
items.
• Store in accordance with ITT's Long Term
Storage Procedure. Contact ITT to obtain this
procedure.

Disposal
Dispose of this product and associated components in compliance with federal, state, and local
regulations.

Return
Ensure these requirements are met before you return a product to ITT:
• Contact ITT for specific instructions on how to return the product.
• Clean the valve of all hazardous material.
• Complete a Material Safety Data Sheet or Process Data Sheet for any process fluid that
could remain on the valve.
• Obtain a Return Material Authorization from the factory.

Recommended long term storage procedure for Fabri-Valve®

products
The following are Fabri-Valve's recommendations for storage procedures to retain maximum
product integrity during long-term storage of 1 to 5 years.

Storage location - handwheel, lever, manual gear or cylinder operated

1. The preferred location is a clean, dry protected warehouse.
2. If valves are to be stored outside, precautions should be taken to keep valves clean and
dry.

Storage location - electric motor operated gate valves

Valves to be stored in a clean, dry protected warehouse, free from excessive vibration and
rapid temperature changes.

NOTICE:
The maximum source of equipment deterioration anticipated during long-term storage is from
possible condensation within the actuator enclosure that may be produced by rapid
temperature changes. The user should consider the addition of heat sources in the electrical
enclosures during storage.

6 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Transportation and Storage

Equipment orientation - handwheel, lever, or manual gear operated gate valve

Valves may be stored in the vertical or horizontal position.

Equipment orientation - cylinder operated gate valve

1. The preferred orientation for optimum protection of cylinder is with the valve fully opened
and with the cylinder in the vertical position.
2. An acceptable alternate for valves with the cylinder diameters 6" or less is with the cylinder
in the horizontal position.
3. Valves with cylinders larger than 6" in diameter must be stored with the cylinder in the
horizontal position then the cylinder must be operated 6-12 times every 3-4 months.

NOTICE:
O-ring valves should be stored with the gate slightly open (Gate off of seating wedges)

Equipment orientation - electric operated gate valve

1. The preferred storage position is with the valve stem and motor shaft in the horizontal
position and the actuator limit switch compartment cover vertically up.
2. An acceptable alternate position is with the valve stem vertical, the motor shaft horizontal
and the limit switch compartment cover either facing to the side or vertically up.
3. The assembly shall be stored off the floor on suitable skids and shall be covered with an
unsealed dust cover with the bottom open and air holes in the side.

NOTICE:
O-ring valves should be stored with the gate slightly open (Gate off of seating wedges).

Storage preparation - handwheel, lever, or manual gear operated gate valve

1. Valves may be stored as shipped, provided the above storage location and equipment
orientation instructions are followed.
2. If valve shipping condition must be altered for receiving inspection reattach flange covers
and repackage valve.
3. Then follow the above instructions for location and equipment orientation.

NOTICE:
O-ring valves should be stored with the gate slightly open (Gate off of seating wedges).

Storage preparation - cylinder operated gate valve

1. For storage of up to 3 years - Squirt a good grade of hydraulic oil into cylinder ports and
operate cylinder 6-12 times on a yearly basis
2. For storage of 3-5 years - Squirt a good grade of hydraulic oil into cylinder ports and
operate cylinder 6-12 times. Extend cylinder rod, until valve is fully closed. Then coat
cylinder gland and rod with heavy grease. Retract cylinder rod until valve is fully open,
drawing good grade of hydraulic oil into rod end of cylinder.
3. Securely plug cylinder ports with pipe plugs, if cylinder is not piped.
4. Cover flange faces with flange covers. Plywood flange covers installed at factory are
acceptable.
5. Then follow the above instructions on location and equipment orientation.

NOTICE:
O-ring valves should be stored with the gate slightly open (Gate off of seating wedges)

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 7
Transportation and Storage

Storage preparation - electric motor operated gate valve

1. For storage situations of 1 to 2 years maximum, spray electric contacts with CRC #2-26.
(This preservative does not have to be removed prior to usage of the actuator.)
2. For storage situations between 2 and 5 years, spray electric contacts with CRC Lectra
Shield spray coating. (This coating must be removed with a suitable cleaner, such as any
standard petroleum solvent, prior to making electrical connections.)
3. Cover flange faces with flange covers. Plywood flange covers installed at factory are
acceptable.

Storage inspection
1. Visual inspection shall be performed on a semi-annual basis and results recorded.
2. Visual inspection as a minimum shall include checking the following: packaging, covers,
dryness, and cleanliness for all valves with additional inspection of plugs and function of
heat sources (when used) for electric motor operated gate valves.

Maintenance
Maintenance shall consist of correcting deficiencies noted during inspection. All maintenance
activity shall be recorded.

Storage of rubber products

While the various rubbers possess differing degrees of resistance to the deteriorating
influences which may be present during storage, the same general recommendations apply to
all. Vulcanized rubber products should be stored in a cool, dry, dark place away from steam
pipes, sunlight, etc. The Product should be supported so that no portion of it is under undue
stress from loading or bending. For example, replacement seals should not be hung over a
hook or allowed to kink, but should be stored in a flat position. Seals in assembled valves and
actuators should be positioned to minimize compression on the seals. For example valves
stored in vertical position with the gate or disc open will minimize the chance for compression
on the seals.

8 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Product Description

Product Description
General description
Design overview
The valve features a robust perimeter seal that provides bidirectional bubble tight shutoff. The
perimeter seal is double-locked in the valve body to securely retain the perimeter seal in the
seal groove even during the most demanding applications.
Contact ITT to request a maintenance manual for another manufacturer's actuator, limit switch,
positioner, controller, or other accessory.

Features
• The seal groove is specially designed to prevent seal pullout but also allows the seal to
move and prevent over-compression.
• The perimeter seal has shoulders, which mechanically retain (lock) the seal in the seal
groove.
• The seal’s tab feature acts as the body joint seal and as a secondary lock preventing seal
pullout.

Seal and seat description

• Main seal: The main seal is the part comprised of the valve seat and chest seal.
Throughout this manual the term seat and seal are both used to describe the main seal.
• Valve seat: When the valve is closed, the gate and the seat form a bidirectional, bubble-
tight seal.
• Chest seal: Whether the valve is open or closed, the chest seal prevents fluid from leaking
out the top of the valve through the gate opening. The chest seal can be adjusted by
tightening the packing bolts or by adding additional packing as required.
• Urethane lined body half protects the perimeter seal from the abrasion of direct process
flow.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 9
Product Description

1. Valve seat
2. Chest seal
3. Injectable packing
4. Urethane lined body half
Figure 4: Main seal

10 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Product Description

Identification tag

1. Serial number
2. Nominal valve size
3. Lining material code
4. Product code
5. Maximum working pressure
6. Special notes or instructions1
7. Temperature range
8. Body material code
9. Figure number (model number)
10. Seat material code

1 Only applicable for some valve types.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 11
Installation

Installation
Preinstallation
Precautions

WARNING:
• Do not use a valve at service conditions that exceed the rating on the identification tag.
• Always depressurize the line and drain the system fluid before you open a pipeline.
• Always wear protective clothing and equipment to safeguard the eyes, face, hands, skin,
and lungs from the fluid in the line.

NOTICE:
• Weld any flanges or pipelines before you install the valves. If this is impossible, protect the
valve from excessive heat.
• Remove all weld slag, rods, debris, and tools from the pipeline before valves are installed
or cycled.
• Always use studs in tapped holes to ensure full thread engagement of flange fasteners.
• Do not override the closed position stop. Seat damage and leakage may result.
• Do not install a 14-24 in. valve in a horizontal pipe with the stem horizontal. The packing
seal will experience excessive wear in this position.
• Do not over-tighten a machine bolt that has bottomed out. Valve damage may result,
preventing proper operation.
• Always use appropriate fasteners for the service, in compliance with applicable piping
codes and standards.

Recommended Installation Details

Valve can be installed with all types of piping flange connections. Urethane liner acts as flange
gaskets. Additional gasketing is not required.
Consult with the fiberglass or plastic flange manufacturer to determine if support rings are
required for use with raised faced flanges.
This valve will function as designed in "dead-end" service conditions. Leakage may occur if
rated conditions are exceeded or valve components are worn, damaged or not operated
properly.

Installation Orientation
Do not mount sizes 14"-24" in horizontal piping with horizontal stem travel.

Recommended fasteners
Valve size Valve size Fastener diameter Total Number of Minimum stud
(inches) (DN) and thread number of tapped holes length, inches
fasteners in valve (millimeters)
chest
2 50 5/8-11 UNC 8 4 3.25 (82.5)
3 80 5/8-11 UNC 8 4 3.75 (95.3)
4 100 5/8-11 UNC 16 4 3.75 (95.3)
6 150 3/4-10 UNC 16 4 3.75 (95.3)
8 200 3/4-10 UNC 16 4 4.25 (108.0)
10 250 7/8-9 UNC 24 8 4.75 (120.7)
12 300 7/8-9 UNC 24 8 4.75 (120.7)
14 350 1-8 UNC 24 8 5.25 (133.4)

12 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Installation

Valve size Valve size Fastener diameter Total Number of Minimum stud
(inches) (DN) and thread number of tapped holes length, inches
fasteners in valve (millimeters)
chest
16 400 1-8 UNC 32 12 5.50 (140.0)
18 450 1-1/8-7 UNC 32 12 6.00 (152.4)
20 500 1-1/8-7 UNC 40 16 6.25 (158.8)
24 600 1-1/4-7 UNC 40 16 7.00 (177.8)

Install the valve

Determine the required torque necessary to tighten the fasteners by considering the type of
gasket, line pressure, bolt material, and lubrication.
1. If you install a valve with an actuator in a horizontal position, then you may need to support
the actuator. Consult ITT for technical advice.
2. Bolt the valve to the mating flange using the proper size fasteners.
See the Recommended fasteners table in this section.
ITT recommends you use studs to ensure the full thread engagement of tapped holes.
a) Lubricate stainless steel fasteners to prevent galling.
b) Adjust fastener length to adjust for mating flange thickness, gaskets, and support rings.
3. Tighten the flange bolts in an alternating sequence.

4. Prepare the valve for hydrotesting:

If your valve is ... Then ...
Handwheel-operated or Requires no further action
Bevel gear-operated
Air Cylinder-operated Connect control air supply to the air cylinder (standard configured valve
required pressure is 60–100 psi)
Hydraulic Cylinder-operated Connect control hydraulic supply to the hydraulic cylinder (standard
configured valve required pressure is 600–1000 psi)
Electric-operated Connect electric supply according to manufacturers instructions

5. Hydrotest the system.

6. If the valve is leaking, then Adjust the packing.
For more information, see Adjust the packing in the Maintenance section.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 13
Maintenance

Maintenance
Precautions
WARNING:
• All procedures must be performed by qualified personnel.
• When the process fluid is hazardous, thermal (hot or cold), or corrosive, take extra
precautions. Employ the appropriate safety devices and be prepared to control a process
media leak.
• Always wear protective clothing and equipment to safeguard the eyes, face, hands, skin,
and lungs from the fluid in the line.

CAUTION:
• Disconnect electrical, pneumatic, and hydraulic power before servicing actuator or
automation components.

NOTICE:
Make sure that travel limits are set for both open and closed positions on electrically operated
valves.

Inspection
Inspection area What to look for Action if problem is found
External valve parts Excessive wear or corrosion • Replace the affected parts
• Contact ITT to obtain re-
placement parts or for specif-
ic instructions
Injectable packing bolts Leakage Replace the main seal.

Lubrication requirements
Lubrication schedule
The stem and stem nut of the knife gate valve are lubricated at the factory before shipment.
Lubricate the stem and stem nut periodically to prevent wear and to minimize operating forces.

Acceptable lubricants
Brand Lubricant type
Chevron Industrial Grease-Medium
Fel-Pro C5-A Compound
Moly XL 47-F2-75
Texaco Molytex Grease #2

Adjust the packing

1. Identify the location of the packing leak.
2. Slowly tighten the injectable packing bolt that is closest to the leak by screwing it clockwise
one revolution. Tighten in small increments until the leak stops.
3. If the injectable packing bolts are completely screwed into the body, then add the packing.

14 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Maintenance

For more information, see Add the packing (page 15).

4. Actuate the valve to move the gate 0.50 to 1.00 in. (12.7 to 25.4 mm) in either direction.
5. If the packing is still leaking, then repeat the steps above.

Add the packing

WARNING:
Always wear protective clothing and equipment to safeguard the eyes, face, hands, skin, and
lungs from the fluid in the line.

You will need a simple re-packing tool to add the packing. This tool can be fabricated at the job
site, have a 0.21 in. (5.3 mm) diameter, and be at least 5 in. (127 mm) long.
1. If the fluid is dangerous, lethal, harmful, active, scorching, or under high pressure, then de-
pressurize the pipeline.
2. Remove the injectable packing bolt:

CAUTION:
Beware of leakage past the injectable packing bolts. If you see this leakage, then quickly
screw the injectable packing bolt back to its full depth and replace the main seal.

NOTICE:
Do not over-tighten the injectable packing bolt. This could lead to premature failure due to
wear against the gate.

a) If you see leakage past the injectable packing bolts, then quickly screw the injectable
packing bolt back to its full depth and depressurize the line for maintenance.
b) When the line is depressurized, slowly remove the injectable packing bolt.
3. Insert small amounts of injectable packing:
a) Place the packing in the hole.
Leave enough room in the hole so you can screw the injectable packing bolt back in.
b) Slowly push the packing into the valve with the re-packing tool.
4. Replace the injectable packing bolt and tighten it until it is finger tight.
5. Check the chest seal for leaks:
a) Tighten the injectable packing bolt clockwise one revolution.
b) If the packing is leaking, then tighten the packing screws in small increments until the
leak stops.
For more information, see Adjust the packing (page 14).

Replace the main seal

CAUTION:
Always secure the valve to a fixture, workbench, or table that is anchored to the floor. An
overhead hoist is helpful for large valves.

1. Disassemble the valve assembly:

a) Remove the valve assembly from the pipeline and secure it in the vertical position.
b) Remove the yoke fasteners and gate clamp fasteners.
c) Lift off the yoke and topworks from the valve.
d) Set the valve on a workbench.
e) Remove the body clamping bolts on both sides of the valve.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 15
Maintenance

f) Lift out the gate, clean it, and smooth out any marred or rough surfaces with a scotch-
brite pad.
The gate should be free of grooves and scratches.
g) Separate the body halves.
2. Replace the main seal:
a) Remove the main seal.
b) Clean the body interior.
c) Inspect the body interior for damage or abnormalities and smooth out any sharp edges.
d) Press the new main seal into the grooves of one body half.
There is no specific upstream or downstream orientation for the main seal.
e) Match the main seal groove of the remaining body half with the main seal and press the
liners together.
There will be a small gap between the liners. The outboard tab will seal this gap.
3. Join together the two body halves:
a) Slowly press body halves together.
b) Make sure the main seal assembly is properly seated in the mating grooves of both
body halves.
c) Lubricate the body bolts with anti-seize or an equivalent lubricant.
d) Insert the body bolts into the bolt holes and engage approximately one thread on each
bolt.
Do not tighten the body bolts at this time.
4. Apply a silicone lubricant to the leading edges and both faces of the gate.

NOTICE:
Always use a lubricant compatible with the pumped fluid.

5. Insert the gate through the top of the valve until the gate tip is even with the top of the valve
port.

NOTICE:
The gate should slide easily into the main seal. If excessive resistance is met, determine
the cause before continuing the gate installation. Failure to do this may result in damage to
the main seal.

6. Tighten the body bolts in an alternating sequence to ensure even compression of the main
seal.
7. Reassemble the valve assembly:
a) Secure the valve in the vertical position and reinstall the yoke and topworks.
b) Reconnect the topworks.
If the topworks is a ... Then ...
Handwheel Reconnect the non-rising stem nut to the gate
with the non-rising stem nut fasteners.
Cylinder Insert the gate clamp bolts through the gate
clamp and set the stroke.
Bevel gear Reconnect the gate clamp to the gate with the
gate clamp fasteners and set the stroke.

For more information, see Set the stroke (page 17).

8. Add packing to the valve.
For more information, see Add the packing (page 15).
9. After the valve is installed and pressurized to operating pressure, adjust the injectable
packing.
For more information, see Adjust the packing (page 14).

16 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Maintenance

Set the stroke

NOTICE:
• Do not over-compress the seal.
• Always adjust the closed position properly. Improper adjustment may cause leakage,
damage, or premature failure of the seal.

1. Is the valve handwheel-actuated?

• If no: Proceed to step 2.
• If yes: No adjustment is necessary. The stroke is set at the factory.
2. Is the valve bevel gear-actuated?
• If no: Proceed to step 3.
• If yes: Follow the steps below:
a) Loosen the two bolts in the top stop nut (1).

1. Top stop nut

2. Bottom stop nut
b) Close the valve until a 0.005 in. (0.013 cm) shim or piece of paper can not move
between the gate and the seal freely.
c) Adjust the top stop nut until it stops against the bevel gear actuator.
d) Open the valve until the top stop nut can be viewed above the bevel gear actuator.
e) Move the stop nut up by the adjustment distance for the valve size.
Valve size Adjustment distance
2–4 in. (50–100 DN) 0.06 in. (1.5 mm)
6–24 in. (150–600 DN) 0.13 in. (3.3 mm)

f) Tighten the two bolts in the top stop nut to lock it in place.
g) Loosen the two bolts in the bottom stop nut (2).
h) Open the valve until the gate clears the waterway by 0–0.13 in. (0–3.3 mm).
i) Adjust the bottom stop nut until it stops against the bevel gear actuator.
j) Tighten the two bolts in the bottom stop nut to lock it in place.
3. Is the valve cylinder-actuated?
• If no: Consult the factory for instructions on other actuation.
• If yes: Follow the steps below:

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 17
Maintenance

a) Loosen the gate clamp jam nut (1).

1. Jam nut
2. Gate clamp bolt
3. Gate clamp
4. Gate clamp nut
b) Remove the gate clamp nuts (4) and bolts (2).
c) Screw the gate clamp (3) fully into the cylinder rod.
d) Reattach the gate to the gate clamp and close the valve.
e) Measure the distance from the tip of the gate to the top of the seal at the bottom of the
port.

1. Tip of the gate to the top of the seal

2. Adjustment distance
3. Gate clamp adjustment distance
f) Add this measurement to the adjustment distance for the valve size listed in the table.
Valve size Adjustment distance
2–4 in. (50–100 DN) 0.06 in. (1.5 mm)
6–24 in. (150–600 DN) 0.13 in. (3.3 mm)

This sum is the gate clamp adjustment distance.

g) Remove the gate clamp nuts and bolts and raise the cylinder.
h) Lower the gate clamp by unscrewing the gate clamp from the cylinder rod by the gate
clamp adjustment distance calculated above.
i) Reattach the gate and tighten the gate clamp nuts and bolts.
j) Tighten the gate clamp jam nut against the cylinder rod.
k) Close the valve.
l) Visually inspect the seal.
• If the gate tip is engaged in the seat, then follow the step below.
• If the gate tip is not engaged in the seat, then repeat the steps above.
4. If the valve has a lockout pin, then follow the steps below:
a) Close the valve.

18 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Maintenance

b) Check the lockout pin.

If the valve is ... Then ...
2–4 in. (50–100 DN) Does the lockout pin pass through the gate
clamp?
6 in. (DN 150) and above Does the lockout pin pass over the top of the
gate?

• If yes: Procedure is complete.

• If no: Consult the factory.

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 19
Troubleshooting

Troubleshooting
Knife gate valve operation troubleshooting
Symptom Cause Remedy
There is seepage past the pack- • The valve may have been Adjust the packing by tightening
ing upon installation. subject to wide temperature the packing screws.
variations during shipment.
• There is normal packing
wear.
The fully-closed valve is leaking The seat or gate is damaged. Replace the seat or gate with a
past the seat. genuine ITT replacement.
The fully-closed valve is leaking The seal is not compressed cor- Set the stroke.
past the seat. rectly.
The fully-opened or fully-closed The main seal is damaged . Replace the main seal.
valve is leaking at the joints.
Excessive force is required to The valve is not lubricated proper- See Lubrication requirements in
open and close the valve. ly. the Maintenance section.
Excessive force is required to There is misalignment between 1. Loosen the actuator and yoke.
open and close the valve. stem and gate. 2. Check the alignment.
3. Retighten the hardware.
Excessive force is required to The packing is too tight. Consult the factory.
open and close the valve.

20 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
 Parts Listings and Cross-Sectionals

Parts Listings and Cross-Sectionals

Drawing and parts list
Exploded view

Figure 5: Exploded view

Parts list
Item Description Material
1 Body with lining Carbon steel/urethane
2 Seal EPDM, VITON, AFLAS
3 Socket head clamping bolt Stainless steel
4 Capscrew clamping bolt Stainless steel
5 Clamp bolt washer Stainless steel
6 Yoke and body bolt Plated steel
7 Injection port bolt Stainless steel

OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual 21
Parts Listings and Cross-Sectionals

Item Description Material

8 Yoke half Carbon steel
9 Yoke retainer nut Carbon steel
10 Gate SS as specified by customer
11 Serial number tag Stainless steel
12 Non rising stem nut Acid resistant bronze
13 Stem nut bolts Plated steel
14 Travel stop Stainless steel
15 Travel stop bolts Plated steel
16 Non rising stem 304SS
17 Drive nut Bronze
18 Yoke hub Carbon steel
19 Grease fitting Plated steel
20 Yoke hub bolts Plated steel
21 Wave spring Stainless steel
22 Handwheel Cast iron
23 Retainer washer Stainless steel
24 Retainer nut Plated steel

22 OM150 Over Molded Lined Knife Gate Valve Installation, Operation, and Maintenance Manual
Visit our website for the latest version of this
document and more information:
www.engvalves.com

Engineered Valves
1110 Bankhead Ave
Amory, MS 38821
USA
Tel. (662) 256-7185
Fax (662) 256-7932
E-mail: [email protected]

© 2016 Form IOM.OM150.en-US.2016-03

The original instruction is in English. All non-English instructions are translations of the original instruction.