Boomer l2d With Explane

Atlas Copco
Rocket Boomer/Boomer M2 D/L2 D

Diagrams Mark4
PM No. 9852 1447 01

2003-06
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.
Special attention must be paid

to information alongside
this symbol.
Only use genuine Atlas Copco parts.
1250 0071 04
© Copyright 2003, Atlas Copco Rock Drills AB, Sweden

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden
Table of Content
Safety ............................................................................................................. 5
Maintenance instructions .......................................................................... 21
3
4
Safety
Safety regulations .................................................................................................... 7
General safety rules ................................................................................................. 7
Risk areas and emergency stops .............................................................................. 9
Safety .................................................................................................................. 9
Risk area and emergency stop location............................................................. 10
Fire-fighting........................................................................................................... 10
Fire extinguishers.............................................................................................. 10
Ansul or Forrex fire-fighting system (optional) ............................................... 11
In case of fire................................................................................................ 12
Warning signs ........................................................................................................ 12
Instruction signs..................................................................................................... 15
Rig stability ........................................................................................................... 16
Maximum permissible inclination angles ......................................................... 16
Stability norm ................................................................................................... 16
Rig on wheels with booms/drilling unit in transport position...................... 16
Rig on outriggers with booms/drilling unit in working position. ................ 17
EC - Declaration of conformity............................................................................. 18
Individual machine and safety components...................................................... 18
Other applicable directives ............................................................................... 19
Harmonised standards which have been applied .............................................. 19
Issuer................................................................................................................. 19
5
6
Safety regulations
Note
Since the Safety instruction manual contains safety-related infor-
mation for handling the rig and its peripheral equipment, some
sections are not fully adapted for individual components.
• These instructions contain important sections concerning safety.
• Special attention should be given to framed safety text intro-
duced with a warning symbol (triangle) followed by a cue word,
as follows.
Indicates an immediate risk

DANGER that WILLresult in serious
injury or death if the warning
is not observed.
Indicates hazards or hazardous

WARNING procedures which COULD re-
sult in serious injury or death if
the warning is not observed.
Indicates hazards or hazardous

CAUTION procedures which COULD re-
sult in injury or damage to
equipment if the warning is not
observed.
1250 0022 46
Figure 1. Warning
General safety rules

• Only personnel who are trained for it are allowed to use the
equipment.
• The equipment may only be used for the purposes described in
these instructions.
• Read all instructions carefully and follow them.
• Make sure that the unit has been maintained in accordance with
the appropriate maintenance schedule.
• Make sure that all controls and emergency stops are in satisfac-
tory working order.
• Report all damage and defects immediately. Do not operate the
system until all faults have been rectified.
• Make sure that all warning signs and safety labels are posted,
clean and fully legible. In regard to locations and part numbers,
see the Spare parts list.
• Find out where the nearest fire extinguisher is located.
7
• Always wear a safety helmet, ear protectors and goggles when
tramming and drilling. Also observe local safety regulations.
• Always check the safety equipment and emergency stop after
moving the rig and also before the start of each shift.
• Before tramming and before the start of drilling, always make
sure that nobody is standing close to the unit or inside the dan-
ger area.
• Never leave the unit before the brakes have been applied and
the wheels blocked.
• Engine exhaust gases are poisonous. Good ventilation is essen-
tial when the engine is running.
• Never carry out service or maintenance work when the unit is
running.
• Switch off the engine before refuelling. Do not handle flamma-
ble liquids near hot surfaces, sparks or a naked flame.
• To prevent injury during service and maintenance work, com-
ponents that could move or fall down must be securely sup-
ported or strapped in place.
• Make sure that the hydraulic, water and air systems are depres-
surized and that the electrical system is without current before
starting any work on these systems.
• Do not use the system if any lamp indicating a fault is alight on
the electric cubicle. Call service personnel instead so that the
fault will be rectified.
• Only qualified electricians are allowed to carry out any work on
the high-tension part of the electrical system.
• Pressure hoses having an inside diameter of 19 mm (3/4") or
larger are of R9R grade (armoured high-pressure hose with
four-ply steel reinforcement). See the Spare parts list. For safety
reasons these hoses must not under any circumstances be
replaced by hoses of lower quality.
• The drilling machine may only be used for the purposes for
which it is intended.
• Make sure that the drilling rig has been maintained in accord-
ance with the appropriate instructions.
• In the event of a hose fracture, accident or other emergency sit-
uation the electric motor, and thus the hydraulic pump, can be
stopped immediately by pressing the red stop buttons on the
control and operator panels.
• Caution must be observed when changing a drill bit or drill
steel.
• Checks and adjustments that are necessary when the drilling rig
is in operation must be carried out by at least two persons. One
person must then be present at the operating station and have a
good view of the work.
8
• Use only genuine Atlas Copco spare parts. Damage or break-
downs caused by other than genuine Atlas Copco spares are
NOT covered by Guarantee or Product Liability.
• Overloading of the equipment could result in damage to the
machinery which is not noticed during normal usage. Such
damage is not covered by guarantee.
• Damage that has occurred as a result of substandard repairs, as
well as injury to personnel and damage to equipment that is
attributable to older unrepaired damage, are not covered by the
guarantee.
• Stay only within the marked areas when carrying out service
work on the drilling rig's engine cover. Do not step on open
service access covers.
• When maintenance work is carried out under a raised cab, the
cab must be secured in the raised position.
Risk areas and emergency stops
Safety
• Risk areas during drilling: Beside and in front of the rig (2).
• Ensure nobody enters or remains in the risk area when the elec-
tric or diesel hydraulic pumps are on.
Note
On rigs equipped with a service platform, only one person may be
present on the platform during drilling.
• When driving, ensure that nobody is in the path of the rig.
• Emergency stop (1) stops all electric motors.
• During electrical operation from a mains supply, the main
switches on the electric cubicle must be reset if the emergency
stop button is pulled out, see operator's instructions Electrical
system.
9
Risk area and emergency stop location
1250 0059 43
1 Emergency stop
2 Risk area
Figure 2. Risk areas and emergency stops
Fire-fighting
Fire extinguishers
The rig is equipped with a fire extinguisher for handling fires of
class ABE.
Check regularly that the needle on the gauge (B) is within the
green zone and make sure the fire extinguisher is replaced as soon
as the needle approaches the red zone.
If the fire extinguisher has been used, it must be replaced with a

new one immediately.
10
1
B
A
1250 0076 85
1 Rig with protective roof

2 Rig with cab
A Fire extinguisher
B Gauge
Figure 3. Location of fire extinguisher
Ansul or Forrex fire-fighting system (optional)

The Ansul and Forrex fire-fighting systems both comprise similar
basic components. The difference between the two systems is
above all the extinguishing medium, which in the Ansul system is
a dry powder and in the Forrex system is a water-based powder.
Neither of the Ansul and Forrex fire-fighting systems are designed

to extinguish every conceivable fire that can occur, especially not
in large collections of flammable material with a plentiful supply
of oxygen. Another type of fire extinguisher must be available for
extinguishing whatever the fire-fighting system cannot handle.
Both systems comprise the following main components.
• Container for extinguishing medium

• Drive gas cartridge
• Activators, usually two
• Extinguisher nozzles, usually 6 or 8
11
A
1250 0076 86
B
A Activators
B Extinguisher nozzles
Figure 4. Location of activators and extinguisher nozzles
In case of fire
If a fire should break out:
• Activate an emergency stop to stop electric motors and diesel

engines as quickly as possible.
• Activate the fire-fighting system by pulling out the spring clip
on the activator and pressing the large red button.
• Turn off the main power.
• Have a fire extinguisher handy to put out any re-ignited fires.
• Do not restart the rig until the cause of the fire has been estab-
lished and any faults rectified.
Warning signs
Table 1. Warnings
• High tension
• Incorrect handling could be fatal.
• All work on the electrical system must be performed by qualified electricians.
1250 0021 97
12
• No admittance.
• Unauthorized personnel KEEP OUT.
• Trespassers could be injured.
1250 0021 96
• Danger - swinging and crushing parts.

• Could cause gbvere injuries.
• Keep out of the hazardous area during operation.
1250 0021 98
• High noise level.

• Use approved ear defenders.
1250 0021 99
• Could cause permanent hearing impairment.
• The rig's working cycles are preprogrammed and can start automatically
without the presence of personnel.
1250 0023 95
• Could cause serious injury.

• Keep out of the machine's working area.
• Stability.
See section Rig stability.
Max.
Max.
1250 0022 01
• Danger of tipping during transport.

• Injuries and damage to machinery could occur.
• When travelling, rigs may only have booms and service platforms swung out
within the rig's turning radius.
1250 0022 00
• Tipping risk during drilling.

• Injuries and damage to machinery could occur.
• Rigs in operation must always have the outriggers fully extended and in con-
tact with the ground.
1250 0056 47
• In the event of a breakdown or during service work the boom falls diagonally.
• Injuries or machinery damage could occur.
1250 0022 03
• During service work the boom must be secured in place with straps or sup-
ports.
13
1250 0022 04 • Danger of moving and rotating parts.
• Could cause gbvere injuries.
• Keep out of the machine's working area when it is in operation.
• Danger of crushing injuries.

• Injuries could be sustained.
• A manned cage may only be operated from the basket, not from the rig's con-
trol panel.
1250 0056 48
• Laser beam.
• Danger of injury to the eyes.
1250 0022 05
• Do not look directly into the laser beam.
• Refrigerants under pressure

• Danger of bodily injury
• See Air Conditioning instructions
R134a
Max 32 b ar
• Danger of broken wire.

• Can cause serious injury or damage.
• Do not use the winch with less than four turns of wire remaining.
1250 0090 06
• Danger of scalding and pressure.

• Can cause serious injuries.
• The pressure must be released before the cap is removed.
1250 0090 05
• Danger of air pressure.

• Can cause serious injuries.
• The pressure must be released before the cap is removed.
1250 0090 04
14
Instruction signs
Table 2. Instruction signs
• Read the instruction manual before using the rig.
• Incorrect operation of the machine could lead to injury and mechanical dam-
age.
1250 0022 06
• Serious injuries and damage will be avoided if you heed the warning signs
and follow the instructions.
• Read the instructions

• This rig is equipped with an alternating current generator (alternator).
• Disconnect the battery cables before removing the generator or regulator
and when giving the battery a booster charge.
1250 0022 07
• Also disconnect and insulate the regulator's leads when carrying out electric
welding on the rig or equipment mounted on it.
• Read the instructions

• The battery disconnector must be ON during drilling.
• The carrier's battery supplies the hydraulic oil level switch with current.
• Switch off the battery disconnector when the rig is not in operation. If this is
1250 0022 08
not done the battery will be discharged.
• Read the instructions.

• The hydraulic system must be filled with hydraulic oil.
1250 0022 09
• This rig is equipped with Data boxes.

• Isolate or remove Data boxes when giving the battery a booster charge or
carrying out welding on the rig.
1250 0022 99
15
Rig stability
Maximum permissible inclination angles
Max.
Max.
1250 0022 01
Figure 5. Warning sign, stability
• Stability.
• The rig must not have an inclination of more than 14° when
driven up or down gradients.
• Lateral inclination must not be more than 0°.
Stability norm
Summary of stability norm according to CEN (Committe Europe
des Normes).
Rig on wheels with booms/drilling unit in transport position

"The angle of stability (α) of the rig must be at least 10 degrees in
all directions during tramming and at least 5 degrees when
parked."
The angle of stability is added to the maximum permitted angle of

inclination (ß) in accordance with the rig specification.
The fall line of the inclination is parallel with a line through the
centres of the wheel axles. Applicable to both rigid and articulated
carriers.
Permitted tipping angle over the wheel axle must not be less than
α+β.
16
B
α = 10°
β
A
1250 0062 30
α The rig's stability angle

β Max. permitted angle of inclination
A Tipping line
B Fall line
Figure 6. Tipping line perpendicular to fall line
The tilt angle of the rig is calculated when driving with the booms/
drilling unit in the straight ahead position and within the sweep
radius and parked in the most unfavourable position (max. boom
swing/drilling unit swing). The tilt angle is calculated for both lon-
gitudinal and lateral inclination.
The permitted tipping angle over the wheels on one side must not
be less than α. Special case: The lateral angle of inclination is
added if specified.
Rig on outriggers with booms/drilling unit in working position.

"The angle of stability (α) of the rig must be at least 5 degrees in
all directions when supported on outriggers."
The angle of stability is added to the maximum permitted angle of

inclination (ß) in accordance with the rig specification.
The fall line of the inclination is parallel with a line through the
centres of the wheel axles. Applicable to both rigid and articulated
carriers.
The rig tilt angle is calculated with the booms/drilling unit straight
and at maximum swing. The tilt angle is calculated for both longi-
tudinal and lateral inclination.
Permitted tipping angle over the outriggers must not be less than
α+β.
17
B
α=5°
A β
1250 0062 31
α The rig's stability angle

β Max. permitted angle of inclination
A Tipping line
B Fall line
Figure 7. Tipping line perpendicular to fall line.
Permitted tipping angle over the outriggers must not be less than α.
Special case: The lateral angle of inclination is added if specified.
β
α = 5°
1250 0062 32
A
α Rig tipping angle over outriggers
β Lateral angle of inclination
A Tipping line
B Fall line
Figure 8. Tipping line parallel to fall line.
EC - Declaration of conformity
Individual machine and safety components
We, Atlas Copco Rock Drills AB, Örebro, Sweden, declare that the
machine to which this declaration relates is in conformity with
demands specified in the Council of the European Union Directive
of 22 June 1998 relating to harmonisation of the legislation of the
Member Countries concerning machinery (98/37/EEC).
18
Other applicable directives
• 73/231/EEC
• 89/336/EEC
Harmonised standards which have been applied

• EN 791
• EN 60204-1:1993
• EN 292:1 and EN 292:2
• EN 418
Issuer
The issuer's signature, position, place and date of issuance will be
found on the original.
19
20
Maintenance instructions
1. Diagrams RB/B L/M 2D ........................................................................................ 23
Wiring diagrams .................................................................................................... 23
Wiring diagram, description ............................................................................. 23
Vehicle electrics ................................................................................................ 25
Electric power ................................................................................................... 61
IEC 400-690V Y/D ..................................................................................... 61
IEC 1000V DOL .......................................................................................... 80
Hydraulic, pneumatic and water diagrams ............................................................ 95
Hydraulic diagrams........................................................................................... 95
Pneumatic diagrams........................................................................................ 128
Water diagrams ............................................................................................... 130
21
22
1. Diagrams RB/B L/M 2D
Wiring diagrams
Wiring diagram, description

The wiring diagram is divided up into a number of A4 format
drawings. To avoid difficulties in understanding these drawings,
the following points may be helpful. Wiring diagrams are found in
the section with the same name.
• Coordinate axes are drawn along the upper and right-hand

edges of the wiring diagrams. These are used to specify where a
unit is found in the wiring diagram (e.g. 02/D4 specifies that the
unit is found on sheet 02 at a coordinate of D4). A list of all
units is placed immediately in front of the wiring diagrams. See
the Wiring diagrams section below.
• Component K11 is found in E7, where K11 is marked. The
coil's coupling (1) can be seen here.
• (2) shows the sheet number on which the relay contacts are
drawn and what they activate (3).
• The cables continue on sheet 07 and initially come from sheet
02 (4).
• Block number (5).
• Unit where the continued coupling is present (6).
23
1 2 3 4 5 6 7 8 9 10
Sh.07 02
Sh.07 02
3 A
Sh.07 02
Sh.07 02
S13
G
H 0
G
1 F01 K11
X6 3:X1 05/5C 08/7E
2 1 13 13 15 15 95 96 13 14
05/6D
05/6D
05/6D
08/8C
08/8D
08/8B
08/4F
K01
K01 08/7B
63
53
67
55
1
5
3 4 14 14 16 16 A2 A1 54 53 B
64
54
68
56
2 1 K03
3
08/7D
Z01 14 13
05/6D
05/6D
05/6D
08/7D
08/4D
K03 K01
K02 08/7D 08/7B
61
67
55
1
5
A2 A1 22 21 68 67
K11
C
68
56
2
62
3:X1 08/7E
5 5 23 24 2 1
Z02
6 6
05/7D
05/7D
05/7D
08/8C
08/7C
K02 K02 K01
08/7C K03 08/7C 08/7B
13
21
1
5
7 7 67 68 A2 A1 62 61 56 55
D
14
2
22
2 1
Z03
1 2
08/4C
08/8B
X40 X4 3:X1 K11
13
23
33
43
301 12 12 3 3 A1 A2
3
14
24
34
44
2 1
X22A 1
Z11
E
6
302 13 13 4 4
D512 K01
08/7B
303 14 14 8 8 64 63
1
X6 3
304 15 15 9 9
F
5 G
Name
Ben„mning KRETSSCHEMA L3C
CIRCUIT DIAGRAM
ges annan person eller firma.
Y/D-START CCS/IEC
Scale Fam. Compare Drg.owner
Skala . . J„mf”r Ritn.„g.
Drawn
Ritad AVOAW Replaces
Ers„tter . TMG H
Std.chd. Designation/Beteckning 08 ( 11
Transferred fr./™verf”rd fr. Norm.gr. . Sheet/Blad (
Note
Not
Pos-
ition
Modified from
Žndrad fr†n
Date
Datum
Sign.
Init.
Appurtenant drawings and documents
Tillh”rande ritningar och dokument .
Design chd.
Konstr.gr. .
Prod.chd.
Prod.gr. .
Appd.
God k. LJ
Date
99-05-07 1250 0066 77
Figure 1.1. Diagram key
24
Vehicle electrics
Function Description Circuit/ Valve/ Function set
Circuit name Sensor symbol
A CONTROL UNITS
AP1 Control unit Swellex
B SENSORS
B143 Hydraulic oil level monitor
B145 Hydraulic oil temperature
B186 Boom lubrication
B192 Swellex water pressure
B251 Swellex water flow
B350 Hydraulic pressure in brake
circuit, indication
B351 Parking brake monitor
B352 Fuel level
B353 Engine oil pressure
B354 Engine oil temperature
monitor
B355 Transmission oil pressure,
indication
B356 Transmission oil pressure
interlocks P-brake
B357 Transmission temperature
B358 Limit position, cable reel
B359 Hydraulic pressure inter-
locks P-brake
B360 Air filter monitor vacuum
sensor
B361 Level monitor cooler
B362 Temperature switch
B363 Thermostat, climate unit
B364 Pressure monitor for brake
light
B381 High/low pressure switch,
climate unit
B382 Electric accelerator, accel-
erator pedal
C CAPACITORS
C101 Capacitor, accelerator
E LIGHTING
E101 Travelling lights, rear
E102 Travelling lights, front
E103 Travelling lights, front roof
25
E104 Travelling lights, rear roof
E105 Step lighting, left
E106 Step lighting, right
E107 Lighting, cement module
E109 Spotlight, left, manual
E110 Spotlight, right, manual
E111 Interior lighting, left 24V
E112 Interior lighting, right 24V
E113 Radio
E114 Spotlight, left, remote con-
trolled
E115 Spotlight, centre, remote
controlled
E116 Spotlight, right, remote
controlled
E120 Interior lighting 24V DC
E120 Interior lighting 230V AC
E121 Interior lighting 24V DC
E121 Interior lighting 230V AC
E122 Working lights, left
E123 Working lights, right
E124 Working lights, boom sec-
tion
E125 Cab heating
E126 Working lights, boom sec-
tion
E129 Spotlight, centre, manual
E131 Heater, diesel engine
E132 Heater, hydraulic oil
E133 Heater, electric motor
E134 Laser, left
E135 Laser, right
E136 Water-based heater
F FUSES
F26 Battery charger fuse
F100 Supply D550, 15 A
26
F108 Start diesel
F109 Oil pump
F110 Start diesel, 20 A
F111 Preheating diesel, 30 A/50
A
F112 Actuator fuse, 10 A
F113 Actuator fuse, 10 A
F114 Oil pump, 20 A
F115 Climate unit, 20 A
F116 Supply jacks, windscreen
wipers 20A mm
F117 Travelling lights, 15 A
F118 Travelling lights, 15 A
F120 Radio, contact 5A
F121 Preheating diesel
F122 Supply, work lighting 24V
DC 10A
DC 10A
F124 Supply, steering system, 50
A
DC 10A
DC 10A
DC 10A
G POWER SUPPLY
G100 Battery
G101 Generator
H WARNING LAMPS
H101 Filter switch, emission con-
trol
H121 Reversing warning, rear
H185 Warning light, reverse
H186 Horn
H187 Electric accelerator, indica-
tion
H188 Warning light, forward
27
H200 Preheating
H201 Charge lamp
H202 Oil pressure, engine
H203 Low hydraulic oil level
H204 High engine temperature
H205 Transmission TEMP high
H206 Oil pressure, foot brake,
low
H207 Air filter clogged
H208 Parking brake active
H209 Cable wound out/Summa-
tion alarm, diesel engine
H210 Coolant level low
H215 Warning lights, rear
H217 Brake lights, rear
H219 Transmission pressure low
K RELAY
K53 Emergency stop relay
K101 Starter relay
K102 Hydraulic oil level
K103 Oil filler pump
K104 Main relay
K105A Engine oil pressure
K105B Engine oil pressure
K106 Interlock, parking brake
K110 Starter relay, control sys-
tem
K111 Auxiliary relay, emergency
lighting
K112 Time relay, rear window
wiper (delayed start)
K113 Time relay, rear window
wiper (delayed stop)
K114 Auxiliary relay, starter
relay control system
K116 Travelling lights, front roof
K117 Travelling lights, rear roof
K118 Condenser fan
K121 Travelling light, front
frame
K122 Travelling light, rear frame
28
K123 Neutral gear selected
K124 Charging works
K127 Acceleration from RCS
K540 Condenser fan
K542 Auxiliary relay, climate
unit
M ENGINE/MOTORS
M100 Diesel engine
M101 Starter motor
M102 Oil filler pump
M103 Front windscreen wipers
M104 Windscreen washers, front
M105 Fan motor, climate unit
M107 Condenser fan, climate unit
M108 Rear window wiper
M109 Rear window washer
M110 Front defroster fan
M111 Rear defroster fan
M112 Actuator motor, electric
accelerator
M113 Lube pump, brake lubrica-
tion
M114 Circulating the pump
N ANALOGUE ELEMENTS
N101 Preheating control
N105 Electric accelerator control
unit
N106 Variable climate unit con-
trol
N107 Variable front defroster fan
control
N108 Variable rear defroster fan
control
N109 Transient protection
P INSTRUMENTS
P110 Running time meter
P111 Fuel gauge
P112 Voltmeter battery voltage
R RESISTORS
R101 Preheating
R102 Potentiometer, climate unit
29
R103 Acceleration from RCS
R104 Load to LED coolant level
S SWITCHES/BUTTONS
S01 Emergency stop, follow-on
frame
S02 Pilot test
S130 Select Drilling/Travel
S133:1 Emergency stop, drill panel
1
S133:2 Emergency stop, hydraulic
panel
S133:3 Emergency stop, service
platform 1
2
S133:5 Emergency stop under/by
cab, right
S133:6 Emergency stop under/by
cab, left
3
S133:8 Emergency stop, service
platform 2
S136 Limit position bypass, reel-
ing unit
S137 Gear selector
S138 Parking brake
S139 Ignition key
S141 Hydraulic pressure switch
S143 Cable reel in/out, more than
one
S144 Water hose reel in/out,
more than one
S145:1 Switch, front windscreen
wipers/washers
S145:2 Switch, front windscreen
wipers/washers
S146 Switch, rear window wiper/
washer
S147 Step lighting
S150 Water heating on/off
30
S151 Working lights 24V DC,
left
S151 Working lights 230V AC,
left
S152 Working lights 24V DC,
right
right
S157 Test button, parking brake
S178 Lamp test
S186 Horn
S195 Start button, oil filler
S196 Interior lighting 24V DC
S196 Interior lighting 230V AC
boom section
S207 Sliding, front left out/in
S208 Sliding, front right out/in
S209 Outrigger rear up/down
S210 Outrigger front right up/
down
S211 Outrigger front left up/
down
S243 Supply FAM on/off
S248 Cable reel in/out
S249 Water hose reel in/out
S300 Battery disconnector, diesel
S301 Battery switch CAN
S302 Front defroster fan
S303 Rear defroster fan
S304 Pushbutton, differential
lock
S305 Electric hand throttle
S306 Electric accelerator, indica-
tion
S307 Travelling light, roof
S308 Travelling light, frame
S309 Laser
S310 Supply, control system on
S311 Supply, control system off
S451 Swellex start
31
S452 Swellex start
S500 Protective roof up/down
right
S501 Protective roof up/down
left
S540 Climate unit off/on
S541 Climate unit, fan control
S542 Climate unit thermostat
T TRANSFORMER
T101 Voltage converter 24V/12V
U CHARGER
U40 Battery charger
V DIODES
V100 Diode unit lamp test
V101 Diode terminal to solenoid
valve
V102 Signal, neutral gear
selected
V103 Diode terminal to emer-
gency lighting
V104 Diode terminal to emer-
gency lighting
V105 Diode unit to horn
V106 Diode unit, pre-start warn-
ing
X CONTACTS
X11 Negative rail 24V DC
X130 Wall outlet 220V
X131 Comm. radio 12VDC outlet
X132 Wall inlet to heater kit
X133 Outlet, extra work lighting
left 230V AC
right 230V AC
left 24V DC
right 24V DC
X137 Auxiliary starter connec-
tion
X138 Inlet A40
X139 Diagnosis outlet EMR
32
Y VALVES
Y156 Climate unit
Y172 Loading, positioning
Y174 Cooling, hydraulic oil
Y200 Stop solenoid
Y202 Differential lock
Y203 Loading, hydraulic system,
diesel
Y216 Brake valve
Y217 Solenoid, gear selector
Y218 Solenoid, gear selector
Y219 Solenoid, gear selector,
Direction of travel boom
side
Y220 Solenoid, gear selector,
Direction of travel engine
side
Y221 Cold start valve
Y223 Magnetic coupling, com-
pressor
Y408 Outriggers, left forward
sliding
Y409 Outriggers, right forward
sliding
Y410 Outrigger, rear
Y411 Outrigger front left up/
down
Y412 Outrigger front right up/
down
Y414 Cable reeling unit
Y415 Water-hose reeling unit
Y423 Outrigger front sliding
Y436 Protective roof up/down
left
Y437 Protective roof up/down
right
Y531 Swellex on
Y553 Hydraulic motor, compres-
sor
33
Circuit diagram Carrier 24 V 1(11)
34
35
36
37
38
39
40
41
42
43
44
Circuit diagram, Carrier 230 V 1(1)
45
External connection, boom frame 1(3)
46
47
48
External connection, engine frame 1(3)
49
50
51
External connection, follow-on frame 1(3)
52
External connection, follow-on frame 2(2)
53
External connection (A71) 1(3)
54
55
56
57
58
Wiring diagram, Swellex pump, option 1(1)
59
Wiring diagram, engine protection, option 1(1)
60
Electric power
IEC 400-690V Y/D

B MONITORS
B138:1 Percussion time, pump 1
B141:1 Water flow, boom 1
B146 Temperature monitor,
hydraulic oil
B147 Temp. indicating instru-
ment, compressor
B188 Pressure monitor, compres-
sor
F FUSES
F01 Overload protection, motor
1
2, (not CSA)
3
F02 External wall socket
F03 Transformer T04
F10 Transformer T02
F13 Interior lighting + working
lights, boom section
F14 Contactors
F15 Extra lighting + heater
F16 Wall outlet
F17 Working lights, left
F18 Working lights, right
F19 A40
F20 Smooth start fuse
F25 Earth fault relay for F15-
F18
H LAMPS
H01 Instrument lighting
H02 Motor, overload
H03 Phase sequence fault
H04 Low hydraulic oil level
61
H05 High hydraulic oil tempera-
ture
H06 Main power
H07 Summation alarm
K RELAY
ECL Pulse relay, drilling
machine lubrication
K01 Contactor, motor 1
K02 D contactor motor 1
K03 Y contactor motor 1
K04 Start contactor, motor 1
K04 Thermistor relay, motor 1
(only CSA)
K04 Thermistor relay, motor 2
(only CSA)
K05 Alarm relay, smooth start
K11 Start relay, motor 1
K11T Time relay bypass, motor 1
K11T Time relay bypass, motor 2
K12 Bypass relay, motor 1
K12T Time relay, start delay,
motor 1
K12T Time relay, start delay,
motor 2
K20 Low hydraulic oil level
K22 High oil temperature
K50 Phase sequence monitor
K51 Earth fault relay
62
K53:1 Emergency stop relay
(master)
(slave)
K141:1 Intermediate relay for
Y114:1
Y114:2
M ENGINE/MOTORS
M01 Main motor 1
M02 Main motor 2
M03 Main motor 3
M10 Fan, electric cubicle
P INSTRUMENTS
P01 Voltmeter and ammeter
Q MAIN SWITCH
Q01 Main switch
Q01:1 Trip relay
Q02 Motor circuit breaker,
pump 1 (only CSA)
Q02 Motor circuit breaker,
pump 2 (only CSA)
R RESISTORS
R01 Thermistor, motor 1
S SWITCHES/BUTTONS
S01 Emergency stop
S02 Pilot test
S03 Lamp test
S04 Reset of smooth start
S05 High oil temperature
bypass
S10 Anti-parallel holding
S11 Motor switch, motor 1
S23 Limit switch 1 (door)
S24 Limit switch 2 (door)
S105 Pump start
S106 Pump stop
63
T TRANSFORMER
T01 Transformer
T01 Current transformer,
smooth start
T02 Transformer
T04 Transformer
T10 Transformer
T11 Current transformer motor
1
2
3
V DIODE
V01 Diode unit for lamp test
and summation alarm
V02 Diode unit for emergency
stop circuit
V03 Reverse current diode
V10 Diode, pilot test
V13 Smooth start
Y VALVES
Y106:1 ECL pump boom 1
Y114:1 Stop drilling, no water,
boom 1
boom 2
Y162 Water pump on/off
Y171 Compressor on/off
Y172:1 Pump load, pump 1
Y210 Compressor load
Y450 Anti-parallel holding
64
Circuit diagram 9106 1206 35 1(11)
65
66
67
68
69
70
71
72
73
74
75
External connection 9106 1206 34 1(4)
76
77
78
79
IEC 1000V DOL
B MONITORS
B147 Temp. indicating instru-
ment, compressor
B188 Pressure monitor, compres-
sor
Temp High oil temp.
switch
C CAPACITOR
C23 Capacitor, Flygt pump pilot
S FUSES
1F01 Overload protection, motor
1
1F01:1 Reset module, overload
protection, motor 1
2F01 Overload protection, motor
2
protection, motor 2
3F01 Overload protection, Flygt
pump
protection, Flygt pump
F02 External wall socket
F03 Transformer T04
F04 Pilot circuit, Flygt pump
F10 Transformer T01
F14 Contactors
F15 Extra lighting + heater
F16 Wall outlet
F17 Working lights, left
F18 Working lights, right
F19 A40
F20 Earth fault relay for F19
F25 Earth fault relay for F15-
F18
H LAMPS
80
H01 Instrument lighting
H02 Motor, overload
H03 Phase sequence fault
H04 Hydraulic oil level
H06 Earth fault relay, Flygt
pump
H07 Summation alarm
H09 Earth fault relay, Flygt
pump
H10 Flygt pump operation
Comp Compressor, high oil temp.
Oil temp. High oil temp.
K RELAY
ECL Pulse relay, drilling
machine lubrication
1K01 Switch, motor 1
2K01 Switch, motor 2
3K01 Contact, Flygt pump
1K05 Signal relay, motor 1 over-
load
2K05 Signal relay, motor 2 over-
load
3K05 Signal relay, Flygt pump
overload
K11 Starter relay, Flygt pump
K20 Low hydraulic oil level
K22 High oil temperature
K23 Flygt pump pilot
K50 Phase sequence monitor
K50:1 Signal relay, phase
sequence
K51 Earth fault relay, Flygt
pump
K51:1 Signal relay, earth fault,
Flygt pump
(master)
(slave)
81
K107X Intermediate relay, Lubri-
cation warning kit
Y114:1
Y114:2
Comp Compressor, high oil temp.
Pilot Signal relay, Lubrication
relay warning kit
M ENGINE/MOTORS
M01 Main motor 1
M02 Main motor 2
M10 Fan, electric cubicle
P INSTRUMENTS
P01 Voltmeter and ammeter
Q MAIN SWITCH
Q01 Main switch
S SWITCHES/BUTTONS
S01 Emergency stop
S02 Pilot test
S03 Lamp test
S06 Earth fault test, Flygt pump
S07 Pilot test, Flygt pump
S07 Start, Flygt pump
S08 Stop, Flygt pump
S09 Pilot test, Flygt pump
H02 Reset thermal relays
H06 Reset earth fault, Flygt
pump
H09 Reset earth fault, Flygt
pump
S10 Anti-parallel holding
S13 Motor switch, Flygt pump
S23 Limit switch (door)
S105 Pump start
S106 Pump stop
Bypass High oil temp. bypass
Reset Compressor, high oil temp.
82
T TRANSFORMER
T01 Transformer, Phase
sequence monitor
T03 Transformer, Flygt pump
pilot
T04 Transformer
T10 Current transformer earth
fault, Flygt pump
1T11 Current transformer motor
1
2T11 Current transformer motor
2
V DIODE
V01 Diode unit for lamp test
and summation alarm
V01:1 Diode unit for lamp test
V01:2 Diode unit for lamp test
V03 Reverse current diode
V10 Diode, pilot test
Y VALVES
boom 1
boom 2
Y162 Water pump on/off
Y171 Compressor on/off
Y210 Compressor load
Y450 Anti-parallel holding
83
84
85
86
87
88
89
90
91
92
93
94
Hydraulic, pneumatic and water diagrams
Hydraulic diagrams
95
Block diagram, DCS 1200
96
Block diagram, DCS 1800
97
Power unit, DCS 1200
98
Power unit, DCS 1800
99
Drilling system DCS 1200 1(2)
100
101
102
Basic system
103
Water pump, DCS 1200
104
Water pump, DCS 1800
105
Compressor
106
Front jacks
107
Outrigger, rear
108
Diesel positioning
109
Protective roof
110
Cable reeling unit
111
Water-hose reeling unit
112
Boom, BUT 32
113
Boom, BUT 35
114
Carrier
115
Filling oil
116
Service platform
117
RAS
118
Telescope feeder
119
Drill panel DCS 1200
120
Drill panel DCS 1800
121
Boom panel
122
Large hole
123
Rod splicer BSH
124
Swellex pump
125
Flow monitor
126
Air-type oil cooler
127
Pneumatic diagrams
Air system
128
Air flushing
129
Water diagrams
Water system
130

Boomer l2d With Explane

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Boomer l2d With Explane

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Atlas Copco

Rocket Boomer/Boomer M2 D/L2 D

PM No. 9852 1447 01

Special attention must be paid

Only use genuine Atlas Copco parts.

© Copyright 2003, Atlas Copco Rock Drills AB, Sweden

Atlas Copco Rock Drills AB

Maintenance instructions .......................................................................... 21

Indicates an immediate risk

Indicates hazards or hazardous

Indicates hazards or hazardous

General safety rules

Risk areas and emergency stops

If the fire extinguisher has been used, it must be replaced with a

1 Rig with protective roof

Ansul or Forrex fire-fighting system (optional)

Neither of the Ansul and Forrex fire-fighting systems are designed

Both systems comprise the following main components.

• Container for extinguishing medium

• Activate an emergency stop to stop electric motors and diesel

• Danger - swinging and crushing parts.

• High noise level.

• Could cause permanent hearing impairment.

• Could cause serious injury.

• Danger of tipping during transport.

• Tipping risk during drilling.

• Danger of crushing injuries.

• Do not look directly into the laser beam.

• Refrigerants under pressure

• Danger of broken wire.

• Danger of scalding and pressure.

• Danger of air pressure.

• Read the instructions

• Read the instructions

not done the battery will be discharged.

• Read the instructions.

• This rig is equipped with Data boxes.

Maximum permissible inclination angles

Figure 5. Warning sign, stability

Rig on wheels with booms/drilling unit in transport position

The angle of stability is added to the maximum permitted angle of

α The rig's stability angle

Rig on outriggers with booms/drilling unit in working position.

The angle of stability is added to the maximum permitted angle of

α The rig's stability angle

Harmonised standards which have been applied

Wiring diagram, description

• Coordinate axes are drawn along the upper and right-hand

Figure 1.1. Diagram key

IEC 400-690V Y/D

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