SLJ 100 38 Manual Ame Super Lift PDF
SLJ 100 38 Manual Ame Super Lift PDF
SLJ 100 38 Manual Ame Super Lift PDF
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Thank You for Purchasing The
SuperLift Jack
Models
Model 100 - 100 Ton Capacity
Model 125 - 125 Ton Capacity
Model 150 - 150 Ton Capacity
Model 175 - 175 Ton Capacity
Model 200 - 200 Ton Capacity
Model 250 - 250 Ton Capacity
Model 300 - 300 Ton Capacity
Model 350 - 350 Ton Capacity
The SuperLift jack lifts from the lowest lift point of your vehicle. If
necessary, the cylinder extension will give you ample elevation to raise
your vehicle from its highest point. The total lifting procedure involves
only one operator and can lift a 350 ton truck in minutes.
The SuperLift jack will operate from the standard 90 – 160 psi shop air
supply or the electric power, to suite your power specifications.
SuperLift Jacks are fitted with 16” or 18” diameter tires on tapered roller
bearings and are power driven, so that accurate positioning can be
achieved quickly and safely.
SuperLift jacks continue to prove themselves around the world and have
become recognized as a safe, reliable lifting device.
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SuperLift Jack
NOTES REGARDING MANUAL
This manual is not intended to teach basic principles of hydraulics and although
some explanations of functions are given, a certain level of expertise on the part
of the reader is assumed. This manual is intended to help explain the operation
of the system in and easy-to-understand language. It should prove useful for
personal to aid in trouble shooting.
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SuperLift Jack
WARRANTY CLAUSES
Jacks sold by Reliable Wheel Products warrants the jacks to be free from
defects in material and workmanship for a period of six (6) months from
the date of sale. This warranty is exclusive in lieu of all other warranties,
whether written, or oral.
Units repaired under this warranty and returned to the buyer shall be
warranted for the remainder of the original warranty period.
When conditions are such that a warranty claim is refused, our written
warranty provides that the unit be held for no more than thirty (30) days
from the date of such notification, pending disposition by you, the buyer in
absence of any further instructions from you, the unit will be returned to
the original shipper (collect) and any liability by Reliable Wheel Products
will be cease.
The above warranty does not cover conditions over which we have no
control, including but not limited to, foreign materials in the fluid system,
pressure and speed in excess of published and recommend maximum,
and products damaged, or subjected to accident abuse, or misuse after
shipment from the factory. Products altered or repaired by anyone not
authorized by Reliable Wheel Products are not covered.
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SuperLift Jack
HYDRAULIC SYSTEM MANUAL
INDEX
Page
Pump Parts
Control Valve
MISCELLANEOUS INFORMATION……………29-31
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SuperLift Jack
START-UP
PROCEDURES
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SuperLift Jack
START-UP PROCEDURES
1. Please read the maintenance manual over carefully before proceeding with start-
up of the system. In particular, familiarize yourself with the location of oil shut off
valve and the air inlet valve.
2. Visually check the equipment for any possible shipping damage. Should any
evidence of this be detected, please report it immediately to your supervisor
and/or www.reliablewheel.com. Send photographs if possible.
4. Remove the oil fill/vent; check the oil level, oil level should be easy to see. If oil
can’t be seen, top off with AW32 hydraulic oil. Oil should be filled with jack in
the closed position.
5. Open oil supply valve, located next to the left tire (yellow handle).
6. Attach air supply to the valve at the top of the jack near the handle.
Important: keep the line free of debris and no air lubricators.
7. Turn air valve to the ON position the pump will begin to operate.
8. Move the lever to the up position, let the cylinder reach full stroke, then the pump
will slow down and sometimes stop pumping.
9. Move the lever down, and lower the cylinder into the closed position.
10. Notice the water separator’s beside the right tire, drain daily.
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SuperLift Jack
LIFTING
PROCEDURES
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SuperLift Jack
LIFTING PROCEDURE
Move the jack under the lifting point of the equipment your lifting, the
cylinder has a removable end cap this can be removed and a SuperLift
extension can be inserted to achieve the proper starting point. (Extra
extensions can be ordered to fit different equipment). Use only original
equipment extension for SAFETY due to the heavy loads. Never lift
without either end cap or extension in place.
Once the load is lifted turn OFF the air supply to the jack.
All SuperLift jacks are designed with our patented Safety valve and will
prevent the jack from retracting due to hydraulic fluid loss.
Important: always use either the extension or the end cap on the jack
or damage to the cylinder rod will occur.
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SuperLift Jack
MAINTENANCE
PROCEDURES
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SuperLift Jack
MAINTENANCE PROCEDURES
DAILY
Make a visual walk-around to check for leaks and damage to hoses, fittings at
the start of each shift.
Make sure the top of the cylinder is free of debris to insure proper fit of cap and
extensions.
Familiarize yourself with the water separators’ beside the right tire, drain daily.
Operate the jack forward and back also fully extend and retract the ram at the
start of each day. Check the chrome rod for damage.
MONTHLY
Check the oil level in the down position (AW32 Hydraulic Oil).
Pressure wash.
6 MONTHS
YEARLY
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SuperLift Jack
MAINTENANCE PROCEDURES
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SuperLift Jack
TROUBLE SHOOTING
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SuperLift Jack
TROUBLE SHOOTING
PUMP
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SuperLift Jack
PROCEDURE FOR UNLOCKING A
LOADED JACK
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LOCKED LOAD
Tools Required
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LOCKED LOAD RESET (CONTINUED)
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LOCKED LOAD RESET (CONTINUED)
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SuperLift Jack
PARTS LIST
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SuperLift 100-38
MAINTENANCE PROCEDURES
PARTS INDEX
Your SuperLift Jack parts list is broken down into the following sections:
PUMPS PARTS
CONTROL VALVE
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SuperLift Jack
PARTS LIST
Pump Parts
Complete Pump S-35-02
Repair Kits for pump RPM 35/D Master
Spool Kit VP-54.01.13
Air Drive Kit VP-54.02.36
Hydraulic Section VP-54.04.00.03
Check Valve Kit CHK-PPOS/S
Complete Spool Assembly SPLVALASS-S
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CYLINDER 100 - 38
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S-35-02 PUMP
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S-35-02 Pump
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S-35-02 Pump
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“S” SERIES
PUMPS
Installation and Maintenance Manual
Model #
Serial #
Order #
Mfg. Date
When ordering spare parts please specify model, serial and order numbers.
Do not use an air lubricator because the pump was lubricated with silicon free
grease when built. (Kluber Lube)
A compressed air filter is required and if the air is not dry, a water separator must
be used.
.The air pressure connection is a 1/2" FNPT and is located at the spool valve
housing.
HYDRAULIC SECTION
Attention! Never loosen the cap nut in the hydraulic seal area of the pump to
orient the pump for installation. This nut must always be tight to assure proper
operation of the high pressure seals.
The suction and discharge piping must be at least the same size or larger, as the
pump connections and properly rated for the pump being used.
The discharge and suction connections are in the sides of the pump head.
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S – Series Pumps (continued)
INITIAL SET-UP
The pump will stop and maintain pressure for an indefinite period of time, at
about 100% to 110% of the ratio, assuming no air or hydraulic leaks.
MAINTENANCE
The air drives of all liquid pumps are factory pre-treated with silicon free grease
(Kluber Lube) and require no further lubrication except during routine
maintenance.
Pumps returned for repair should be accompanied with the pump’s model, serial
and order numbers as well as mfg. date and description of the problem /
symptom.
DESCRIPTION OF OPERATION
The main parts in the hydraulic section are the pump body, plunger, seals with
thrust rings and inlet and outlet check valves. The check valves are rated for full
flow with dynamic sealing.
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S – Series Pumps (continued)
Symptom: Pump will not run and air escapes through the exhaust muffler.
Cause: Pilot valve tappet is not sealing in top cap.
Remedy: Clean and grease tappet, check for wear and replace if necessary.
Symptom: Pump will not run and air escapes through small holes in the spool
valve housing.
Cause: Spool valve fails.
Remedy: Clean spool valve and sleeve, check O-rings and sleeve, lubricate
and/or replace.
Symptom: Pump will not run and escapes through the small holes in the
bottom cap.
Cause: Pilot valve tappet is not sealing in the bottom cap.
Remedy: Clean and grease tappet, check for wear and re[lace if necessary.
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S – Series Pumps (continued)
Symptom: Pump does not have flow, operates irregularly or does not maintain
pressure.
Cause: 1. Air in the hydraulic system.
2. Failure of one of the check valves.
3. Suction filter is blocked.
4. High pressure seal is worn excessively.
Remedy: 1.1 Check suction line and pipe joints for leaks.
1.2 Check seals between air and high pressure sections.
1.3 Check both valve assemblies and clean or replace if
necessary.
1.4 Clean suction filter.
1.5 Replace seal.
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SuperLift Jack
PARTS LIST
CONTROL VALVE PARTS - VDM6
Complete 1 lever valve
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CONTROL VALVE MEASURMENTS
1-Spool-100-38
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SuperLift Jack
PARTS LIST
Miscellaneous Replacement Parts
Chain TT40RIVLINK
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SuperLift Jack
MISCELLANEOUS
INFORMATION
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SuperLift Jack
DIAGRAM ASSEMBLY
HYDRAULIC JACK
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SuperLift Jack
DETERMINING EXTENSIONS FOR
EQUIPMENT
3. Measure the jack height without top cap and subtract from the
lifting point. Minus another 2” to allow for tire wear.
4. I.e. If this Jack is 26 inches high and the lift point is 42 inch high,
the extension should be 14 inches high. Allowing 2” for tire wear.
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