Mig/Mag: Product Catalogue 3.1 / V1

T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .
MIG/MAG
Product Catalogue 3.1 / V1
www.binzel-abicor.com
2
Content
MIG/MAG Welding Torches

■ MIG/MAG Welding Torches “MB GRIP” air cooled (up to 230 A) Page 04–05
MB GRIP 15 AK / 25 AK
■ MIG/MAG Welding Torches “MB GRIP” air cooled (up to 320 A) Page 06–07
MB GRIP 24 KD / 26 KD / 36 KD
■ MIG/MAG Welding Torches “MB GRIP” liquid cooled (up to 550 A) Page 08–09
MB GRIP 240 D / 401 D / 401 / 501 / 501 D
■ MIG/MAG Welding Torches “MB ERGO” air and liquid cooled (up to 550 A) Page 10–11
MB ERGO 15 AK / 15 AK FX / 24 KD / 25 AK / 25 AK FX / 26 KD /
36 KD / 240 D / 401 / 401 D / 501 / 501 D
■ MIG/MAG Welding Torches “ABIMIG® GRIP” air cooled (up to 270 A) Page 12–13
ABIMIG® GRIP A 155 LW / 255 LW
■ MIG/MAG Welding Torches “ABIMIG® GRIP” air cooled (up to 430 A) Page 14–15
ABIMIG® GRIP A 305 LW / 355 LW / 405 LW
■ MIG/MAG Welding Torches “ABIMIG® A T LW” air cooled (up to 240 A) Page 16–17
ABIMIG® A T 155 LW / 255 LW
■ MIG/MAG Welding Torches “ABIMIG® A T LW” air cooled (up to 400 A) Page 18–19
ABIMIG® A T 305 LW / 355 LW / 405 LW
■ MIG/MAG Welding Torches “ABIMIG® W T” liquid cooled (up to 600 A) Page 20–21
ABIMIG® W T 340 / 440 / 540
■ MIG/MAG Welding Torches “ABIMIG® GRIP” liquid cooled (up to 575 A) Page 22–23
ABIMIG® GRIP W 555 D / 555 D TS / 555
■ MIG/MAG Welding Torches “ABIMIG® GRIP” liquid cooled (up to 625 A) Page 24–25
ABIMIG® GRIP W 605 / 605 D / 605 C
■ MIG/MAG Welding Torches “Push-Pull Plus” air and liquid cooled (up to 350 A) Page 26–27
PP Plus 36 D / 240 D / 401 D
■ MIG/MAG Fume Extraction Torches “RAB GRIP” air and liquid cooled (up to 550 A) Page 28–29
RAB GRIP 15 AK / 24 KD / 25 AK / 36 KD / 240 D / 501 / 501 D
■ Fume Extraction System Page 30–31

FES-200 / FES-200 W3
■ MIG/MAG Machine Welding Torches air and liquid cooled Page 32–33
AUT / ABIMIG® MT
Spare Parts
■ Bikox®, Control Cables, Hoses, Handles, Modules and Liners Page 34–39
Central adaptor and central connector system

■ The universal connection … Page 40–43
Central adaptor with spring contacts

■ Flexible contact … Page 44
3
MIG/MAG Welding Torches “MB GRIP” air cooled
Rating 150 A up to 230 A
The MIG/MAG Torch series “MB GRIP”, in air and ■■ Ergonomic short handle with “GRIP” insert –
liquid cooled varieties is the finest solution of its kind. for best accessibility
It combines progressive technology and quality with ■■ “GRIP” soft components on the handle and
optimum ergonomics, enabling trouble-free opera thumb rest – positive handling even in extreme
tion for every application. conditions
■■ Short ball joint with optimum movement radius –
“GRIP” insert and ball joint in the handle guarantees perfect handling
high grip safety as well as optimal handling. All ■■ Optimum cooling of the torch – extending
torches are carefully designed to provide comfor torch life
table and precise operation. ■■ Bikox® R air cooled torches – high flexibility
even at low temperatures, extremely UV resistant,
considerably increased temperature resistance
and tensile strength
■■ Time saving torch change over due to the
ABICOR BINZEL central connector
MB GRIP 15 AK
Technical data (EN 60 974-7):
Rating: 180 A CO2
150 A Mixed Gases
M21 (DIN EN ISO 14175)
Duty cycle: 60 %
Wire size: 0.6 – 1.0 mm
MB GRIP 25 AK
Rating: 230 A CO2
200 A Mixed Gases
Duty cycle: 60 %
Torch complete Part-No. Swan neck

Type Handle 3m 4m 5m Type Part-No.
MB GRIP 15 AK Type “MB GRIP” 002.0604 002.0605 002.0606 50° 002.0009
MB GRIP 25 AK Type “MB GRIP” 004.0510 004.0511 004.0512 50° 004.0012
4
MB GRIP 15, MB GRIP 25
Wear parts MB GRIP 15 AK MB GRIP 25 AK

53 mm 57 mm
ØA Ø 18 ØB Ø 22
Gas nozzle (10 pcs.) ØA ØB

Cylindrical Ø 16 145.0041 Ø 18 145.0042
Conical Ø 12 145.00751 Ø 15 145.00762
Conical Ø 9.5 145.0123 Ø 11.5 145.0124
25 mm 28 mm
Ø6 Ø8
Contact tip (10 pcs.) M6 M6

E-Cu Ø 0.6 140.0008 –
Ø 0.8 140.00591 140.0051
Ø 1.0 140.0253 140.02422
Ø 1.2 – 140.0379
E-Cu for Al Ø 0.8 141.0002 141.0001
Ø 1.0 141.0007 141.0006
Ø 1.2 – 141.0010
CuCrZr Ø 0.6 140.0855 –
Ø 0.8 140.0062 140.0054
Ø 1.0 140.0256 140.0245
Ø 1.2 – 140.0382
Nozzle spring (100 pcs.)

002.00581 003.00132
35 mm
M6 M8x1 LH M6 M8
Gas nozzle holder / Contact tip holder
M6 002.00781 142.00012 (10 pcs.)
Liner for 3 m for 4 m for 5 m

Insulated Ø 0.6 124.00111 124.00121 124.00151
liner Ø 0.8 124.00111 124.00121 124.00151
Ø 1.0 124.00262 124.00312 124.00352
Ø 1.2 124.00262 124.00312 124.00352
PTFE liner Ø 0.6 126.0005 126.0008 126.0011
Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Carbon Ø 0.6 127.0002 127.0003 127.0004
PTFE liner Ø 0.8 127.0002 127.0003 127.0004
Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
¹¹Included in the standard equipment for complete torches MB GRIP 15 AK.
²²Included in the standard equipment for complete torches MB GRIP 25 AK.
5
MIG/MAG Welding Torches “MB GRIP” air cooled
■■ Ergonomic short handle with “GRIP” insert – ■■ Optimum cooling of the torch – extending
for best accessibility torch life
■■ “GRIP”, soft components on the handle and ■■ Bikox® R air cooled torches – high flexibility even
thumb rest – positive handling even in extreme at low temperatures, extremely UV resistant, con-
conditions siderably increased temperature resistance and
■■ Short ball joint with optimum movement radius – tensile strength
perfect handling ■■ Time saving torch change over due to the
ABICOR BINZEL central connector
MB GRIP 24 KD
Rating: 250 A CO2
220 A Mixed Gases
Duty cycle: 60 %
MB GRIP 26 KD
Rating: 270 A CO2
240 A Mixed Gases
Duty cycle: 60 %
MB GRIP 36 KD
Rating: 320 A CO2
290 A Mixed Gases
Duty cycle: 60 %

MB GRIP 24 KD Type “MB GRIP” 012.0251 012.0252 012.0253 50° 012.0001
6
MB GRIP 24, MB GRIP 26, MB GRIP 36
Wear parts MB GRIP 24 KD MB GRIP 26 KD MB GRIP 36 KD
63.5 mm 76 mm 84 mm
ØA Ø 20 Ø B Ø 24 Ø C Ø 24
Gas nozzle (10 pcs.) ØA ØB ØC

Cylindrical Ø 17 145.0047 Ø 20 145.0051 Ø 19 145.0045
Conical Ø 12.5 145.00801 Ø 16 145.00852 Ø 16 145.00783
Conical Ø 10 145.0128 Ø 14 145.0132 Ø 12 145.0126
28 mm 28 mm 30 mm 28 mm 30 mm
Ø8 Ø8 Ø 10 Ø8 Ø 10
Contact tip (10 pcs.) M6 M6 M8 M6 M8

E-Cu Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114
Ø 1.0 140.02421 140.02422 140.0313 140.0242 140.0313
Ø 1.2 140.0379 140.0379 140.0442 140.0379 140.04423
E-Cu for Al Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003
Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008
Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015
CuCrZr Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117
Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316
Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445
26 mm 22 mm 28 mm
M6 M6 M6 / M8 M8 M6 / M8 M8
Contact tip holder (10 pcs.)

M6 142.00031 142.00072 142.0005
M8 – 142.0082 142.00203
20 mm 29 mm 32.5 mm
Gas diffuser (10 pcs.)

Standard 012.01831 018.01162 014.02613
Long life – – 014.0026
Ceramic – 018.0141 014.0023

Insulated Ø 0.8 124.0011 124.0012 124.0015
liner Ø 1.0 124.00261, 2 124.00311, 2 124.00351, 2
Ø 1.2 124.00263 124.00313 124.00353
PTFE liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Carbon Ø 0.8 127.0002 127.0003 127.0004
PTFE liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
¹¹Included in the standard equipment for complete torches MB GRIP 24 KD.

²²Included in the standard equipment for complete torches MB GRIP 26 KD.
³³Included in the standard equipment for complete torches MB GRIP 36 KD. 7
MIG/MAG Welding Torches “MB GRIP” liquid cooled
■■ Ergonomic short handle with “GRIP” insert – ■■ Optimum cooling of the torch – extending
for best accessibility torch life
■■ “GRIP”, soft components on the handle and ■■ Time saving torch change over due to the
thumb rest – positive handling even in extreme ABICOR BINZEL central connector
conditions ■■ Ergonomically and technically proven and
■■ Ball joint with optimum movement radius – 100 % reliable
perfect handling
MB GRIP 240 D
Rating: 300 A CO2
270 A Mixed Gases
Duty cycle: 100 %
MB GRIP 401 D / MB GRIP 401

Rating: 400 A / 450 A CO2
350 A / 400 A Mixed Gases
Duty cycle: 100 %
MB GRIP 501 D / MB GRIP 501

Duty cycle: 100 %
Note for liquid cooled torches:

To protect cable assembly components from excessive heat build up we re-
commend a post welding cooling cycle of at least four minutes.

MB GRIP 240 D Type “MB GRIP” 023.0225 023.0226 023.0227 50° 023.0228
MB GRIP 401 Type “MB GRIP” 030.0205 030.0206 030.0207 50° 030.0208
MB GRIP 501 Type “MB GRIP” 032.0231 032.0232 032.0233 50° 032.0234
8
MB GRIP 240, MB GRIP 401 / 501
Wear parts MB GRIP 240 D MB GRIP 401 D / 501 D MB GRIP 401 / 501
63.5 mm 76 mm 76 mm
ØA Ø 20 Ø B Ø 24 Ø C Ø 24

Cylindrical Ø 17 145.0047 Ø 20 145.0051 Ø 20 145.0051
Conical Ø 12.5 145.00801 Ø 16 145.00852 Ø 16 145.00853
Conical Ø 10 145.0128 Ø 14 145.0132 Ø 14 145.0132
28 mm 28 mm 30 mm 28 mm 30 mm
Ø8 Ø8 Ø 10 Ø8 Ø 10

E-Cu Ø 0.8 140.0051 140.0051 140.0114 140.0051 140.0114
Ø 1.0 140.02421 140.0242 140.0313 140.0242 140.0313
Ø 1.2 140.0379 140.0379 140.04422 140.0379 140.04423
Ø 1.6 – 140.0555 140.0587 140.0555 140.0587
E-Cu for Al Ø 0.8 141.0001 141.0001 141.0003 141.0001 141.0003
Ø 1.0 141.0006 141.0006 141.0008 141.0006 141.0008
Ø 1.2 141.0010 141.0010 141.0015 141.0010 141.0015
Ø 1.6 – 141.0020 141.0022 141.0020 141.0022
CuCrZr Ø 0.8 140.0054 140.0054 140.0117 140.0054 140.0117
Ø 1.0 140.0245 140.0245 140.0316 140.0245 140.0316
Ø 1.2 140.0382 140.0382 140.0445 140.0382 140.0445
Ø 1.6 – 140.0558 140.0590 140.0558 140.0590
26 mm 25 mm 27 mm
M6 M6 M8 M8
M6 142.00031 142.0008 – –
M8 – 142.0022 142.0201.102 –
20 mm 28 mm 28 mm

Standard 012.01831 030.01452 030.01453
Long life – 030.0037 030.0037
Ceramic – 030.0190 030.0190

Liner Ø 0.8 122.0005 122.0007 122.0009
Ø 1.0 122.00311 122.00361 122.00391
Ø 1.2 122.00312, 3 122.00362, 3 122.00392, 3
Ø 1.6 122.0056 122.0060 122.0063
PTFE liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
Carbon Ø 0.8 127.0002 127.0003 127.0004
PTFE liner Ø 1.0 127.0005 127.0007 127.0004
Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013
¹¹Included in the standard equipment for complete torches MB GRIP 240 D.
²²Included in the standard equipment for complete torches MB GRIP 401 D / 501 D.
³³Included in the standard equipment for complete torches MB GRIP 401 / 501. 9
MIG/MAG Welding Torches “MB ERGO”
Air and liquid cooled • rating 150 A up to 550 A
The MIG/MAG torch series ”MB“ is available in air ■■ Worldwide recognized top quality
and liquid cooled varieties and combines progressive ■■ Ergonomically and technically advanced
technology and quality, enabling trouble-free opera- and 100% reliable
tion for every application. All torches are thoroughly ■■ Optimum cooling of the torch, extending
designed to provide comfortable and precise opera- torch life
tion. ■■ Time saving torch change over due to the
ABICOR BINZEL central adapter system
1 2 3 4 5
MIG/MAG Welding Torches “MB ERGO” (air cooled)
Type Rating (A) Duty cycle Wire size

CO2 Mixed Gases M21 (%) (mm)
MB ERGO 15 AK / MB ERGO 15 AK-FX 180 150 60 0.6–1.0
MB ERGO 24 KD 250 220 35 0.8–1.2
MB ERGO 25 AK / MB ERGO 25 AK-FX 230 200 60 0.8–1.2
MB ERGO 26 KD 230 200 35 0.8–1.2
MB ERGO 36 KD 300 270 60 0.8–1.2
MIG/MAG Welding Torches “MB ERGO” (liquid cooled)
Type Rating (A) Duty cycle Wire size

MB ERGO 240 D 300 270 100 0.8–1.2
MB ERGO 401 D 400 350 100 0.8–1.2
MB ERGO 401 450 400 100 0.8–1.2
MB ERGO 501 D 500 450 100 1.0–1.6
MB ERGO 501 550 500 100 1.0–1.6
Subjected to change without notice.
10
“MB ERGO” Torch series
1 MB ERGO 15 AK
2 MB ERGO 15 AK FX
3 MB ERGO 24 KD
4 MB ERGO 25 AK
5 MB ERGO 25 AK FX
6 MB ERGO 26 KD
7 MB ERGO 36 KD
8 MB ERGO 240 D
9 MB ERGO 401 /
MB ERGO 401 D
10 MB ERGO 501 /
6 7 8 9 10 MB ERGO 501 D
Torch complete* Part-No. Swan neck

MB ERGO 15 AK Type “MB ERGO” 002.0449 002.0450 002.0451 50° 002.0009
MB ERGO 15 AK-FX Type “MB ERGO” 002.0455 002.0456 002.0469 flexible 002.0029
MB ERGO 24 KD Type “MB ERGO” 012.0103 012.0104 012.0105 50° 012.0001
MB ERGO 25 AK Type “MB ERGO” 004.0312 004.0313 004.0314 50° 004.0012
MB ERGO 25 AK-FX Type “MB ERGO” 004.0329 004.0330 004.0331 flexible 004.0032
MB ERGO 240 D Type “MB ERGO” 023.0077 023.0078 023.0079 50° 023.0001
MB ERGO 401 Type “MB ERGO” 030.0125 030.0126 030.0127 50° 030.0001
MB ERGO 501 Type “MB ERGO” 032.0145 032.0146 032.0147 50° 032.0002
*All
* torches are equipped including central adapter with spring pins.
Wear parts see ”MB GRIP“ torches of similar design (Page 4–9).

To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.
11
MIG/MAG Welding Torches “ABIMIG® GRIP A LW”
Air cooled • rating 170 A up to 270 A
MIG/MAG Welding Torches ABIMIG® GRIP A LW ■■ Low Weight Bikox® – up to 50 % weight saving
air cooled with the innovative two-component handle ■■ Ergonomic short handle with “GRIP” soft compo
system “GRIP”, combine ergonomics and feel with all nents on the handle, thumb rest and ball joint –
common module variations (for switch and control guarantees optimal handling in all positions
functions) as well as “top trigger” solutions. “GRIP” ■■ Screw-on gas nozzle with thermo-protective
insert and ball joint in the handle guarantees secure insulation – extending torch life
grip and optimal handling. ■■ Function integrated tip holder (gas diffuser, gas
nozzle holder and contact tip holder in one
The torches of the ABIMIG® GRIP A LW series utilize piece) – reduces stock requirements
the newly developed Low Weight Bikox®, which ■■ Laminar gas feed – excellent gas coverage for
gives perfect balance to the torches for effortless best welding results
welding in all positions. ■■ Changeable gas nozzle seat – “extends” opera-
ting cycle of the torch neck and reduces mainte-
All torches are carefully designed to provide comfor nance costs
table and precise operation. ■■ Electrically insulated liner and connection nut (on
the central adaptor) – enables exact setting of
the arc parameters and therefore repeatability of
welding results
ABIMIG® GRIP A 155 LW

Duty cycle: 35 % / 60 %

Duty cycle: 35 % / 60 %

ABIMIG® GRIP A 155 LW Type “MB GRIP” 767.D600.1 767.D601.1 767.D602.1 45° 767.D603.1
12
ABIMIG® GRIP A 155 LW, ABIMIG® GRIP A 255 LW
Wear parts ABIMIG® GRIP A 155 LW ABIMIG® GRIP A 255 LW
X1 X2
ØA Ø 20 ØB Ø 22
Gas nozzle (5 pcs.) Ø X1 ØB X2

Cylindrical Ø 17 52 mm 145.D003 Ø 18 69 mm 145.D014
Conical Ø 12 52 mm 145.D0011 Ø 16 70 mm 145.D0112
25 mm 28 mm
Ø6 Ø8

E-Cu Ø 0.6 140.0008 –
Ø 0.8 140.00591 140.0051
Ø 1.0 140.0253 140.02422
Ø 1.2 – 140.0379
E-Cu for Al Ø 0.8 141.0002 141.0001
Ø 1.0 141.0007 141.0006
Ø 1.2 – 141.0010
CuCrZr Ø 0.6 140.0855 –
Ø 0.8 140.0062 140.0054
Ø 1.0 140.0256 140.0245
Ø 1.2 – 140.0382
35 mm 51 mm
M6 M6
006.D719.51 004.D624.52
14 mm 14 mm
Ø 14.3 mm 16.3 mm
Adapter piece (5 pcs.)
767.D607.51 767.D637.52

Liner Ø 0.6 124.0011 124.0012 124.0015
Ø 0.8 124.00111 124.00121 124.00151
Ø 1.0 124.00262 124.00312 124.00352
Ø 1.2 124.0026 124.0031 124.0035
PTFE liner Ø 0.6 126.0005 126.0008 126.0011
Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Carbon Ø 0.6 127.0002 127.0003 127.0004
PTFE liner Ø 0.8 127.0002 127.0003 127.0004
Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
¹¹Included in the standard equipment for complete torches ABIMIG® GRIP A 155 LW.
²²Included in the standard equipment for complete torches ABIMIG® GRIP A 255 LW.
13
MIG/MAG Welding Torches “ABIMIG® GRIP A LW”
■■ Low Weight Bikox® – up to 50% weight saving ■■ Changeable gas nozzle seat – “extends”
■■ Ergonomic short handle with “GRIP” soft compo- operating cycle of the torch neck and reduces
nents on the handle, thumb rest and ball joint – maintenance costs
guarantees optimal handling in all positions ■■ Electrically insulated liner and connection nut (on
■■ Screw-on gas nozzle with thermo-protective the central adaptor) – enables exact setting of
insulation – extending torch life the arc parameters and therefore repeatability of
■■ Function integrated tip holder (gas diffuser, gas welding results
nozzle holder and contact tip holder in one
piece) – reduces stock requirements Additionally for ABIMIG® GRIP A 405 LW:
■■ Laminar gas feed – excellent gas coverage for ■■ Bikox® with large flow cross-section – guarantees
best welding results gas coverage
■■ Specially designed steel liner – guarantees
optimum and consistent wire feeding

Duty cycle: 35 % / 60 %

Duty cycle: 35 % / 60 %

Duty cycle: 35 % / 60 %

ABIMIG® GRIP A 405 LW Type “ABIMIG® GRIP” 767.D720.1 767.D721.1 767.D722.1 45° 767.D723.1
14
ABIMIG® GRIP A 305 LW, ABIMIG® GRIP A 355 LW,
Wear parts ABIMIG® GRIP A 305 LW ABIMIG® GRIP A 405 LW

X1 X1
ØA Ø 25 ØA Ø 25
Gas nozzle (5 pcs.) ØA X1 ØA X1

Conical Ø 18 72 mm 145.D0211, 2 Ø 18 72 mm 145.D0213
30 mm 30 mm
Ø 10 Ø 10

E-Cu Ø 0.8 140.0114 –
Ø 1.0 140.0313 140.0313
Ø 1.2 140.0442 140.0442
Ø 1.6 140.0587 140.0587
E-Cu for Al Ø 0.8 141.0003 –
Ø 1.0 141.0008 141.0008
Ø 1.2 141.0015 141.0015
Ø 1.6 141.0022 141.0022
CuCrZr Ø 0.8 140.0117 –
Ø 1.0 140.0316 140.0316
Ø 1.2 140.04451, 2 140.04453
Ø 1.6 140.0590 140.0590
52 mm 52 mm
M8 M8
M8 014.D745.51, 2 014.D745.53
14 mm 14 mm
Ø 16.5 mm 21.8 mm
767.D668.51, 2 767.D729.53
305 / 355 405 305 / 355 405 305 / 355 405

Liner for 3 m for 3 m for 4 m for 4 m for 5 m for 5 m
Liner 0.8 124.0011 – 124.0012 – 124.0015 –
1.0 124.0026 124.D113 124.0031 124.D114 124.0035 124.D115
1.2 124.00261, 2 124.D113 124.00311, 2 124.D114 124.00351, 2 124.D1153
1.6 124.0041 124.D1163 124.0042 124.D1173 124.0044 124.D118
PTFE liner 0.8 126.0005 – 126.0008 – 126.0011 –
1.0 126.0021 – 126.0026 – 126.0028 –
1.2 126.0021 – 126.0026 – 126.0028 –
1.6 126.0039 – 126.0042 – 126.0045 –
Carbon 0.8 127.0002 – 127.0003 – 127.0004 –
PTFE liner 1.0 127.0005 – 127.0007 – 127.0008 –
1.2 127.0005 – 127.0007 – 127.0008 –
1.6 127.0010 – 127.0012 – 127.0013 –
Note: Combined wire guides for ABIMIG® A / A T 405 LW on page 35.
¹¹Included in the standard equipment for complete torches ABIMIG® GRIP A 305 LW.
²²Included in the standard equipment for complete torches ABIMIG® GRIP A 355 LW.
³³Included in the standard equipment for complete torches ABIMIG® GRIP A 405 LW. 15
MIG/MAG Welding Torches “ABIMIG® A T LW”
The newly developed, super lightweight MIG/MAG ■ New welding torch series and lightweight
welding torch series “ABIMIG® A T LW” with ergo- “Bikox® LW” cable assembly – Reduction of the
nomic and universal two-component handle offer torch weight up to 50 %
flexibility in perfection. They are equipped standard ■ Newly designed ergonomic handle, optionally
with ball joint and lightweight “Bikox® LW” cable as- available with Up/Down module – Improved
sembly as well as exchangeable and 360° rota- working comfort
table torch neck, so the torches enable ergonomic ■ Universal contact tip holder (contact tip holder,
and relaxed welding in every position. gas diffuser and gas nozzle holder all in one) –
Reduction of the number of spare parts and thus
the costs
■ Screwable, thermally insulated gas nozzle –
Longer service life of the torch and cost reduction
■ Turnable, quick-change torch neck – increased
working comfort and reduction of service costs
ABIMIG® A T 155 LW
Rating: 190 A CO2
180 A Mixed Gases
Duty cycle: 60 %
Wire size: 0.8–1.0 mm
ABIMIG® A T 255 LW
Rating: 240 A CO2
220 A Mixed Gases
Duty cycle: 60 %
! ches
■ N E W htweight tor
li g
Super and
it h t u rnable h neck
w rc
a n g e able to
c h

ABIMIG® A T 155 LW Push-button short 006.D821.1 006.D822.1 006.D823.1 45° 006.D804.1
ABIMIG® A T 155 LW Push-button long 006.D810.1 006.D811.1 006.D812.1 45° 006.D804.1
Definition: T = turnable/exchangeable torch neck, LW = lightweight cable assembly
Attention: The specified variants correspond to the “BASIC” version. Further versions (COMBI, VARIO, FREE STYLE) on request.
16
ABIMIG® A T 155 LW, ABIMIG® A T 255 LW
Wear parts ABIMIG® A T 155 LW ABIMIG® A T 255 LW

X1 X2
ØA Ø 20 ØB Ø 22
Gas nozzle (5 pcs.) ØA X1 ØB X2

25 mm 28 mm
Ø6 Ø8

E-Cu Ø 0.8 140.00591 140.0051
Ø 1.0 140.0253 140.02422
Ø 1.2 – 140.0379
E-Cu for Al Ø 0.8 141.0002 141.0001
Ø 1.0 141.0007 141.0006
Ø 1.2 – 141.0010
CuCrZr Ø 0.8 140.0062 140.0054
Ø 1.0 140.0256 140.0245
Ø 1.2 – 140.0382
35 mm 51 mm
M6 M6
006.D719.51 004.D624.52

767.D607.51 767.D637.52
Torch neck liner for T-torches

Standard Ø 0.8 122.D0371 122.D037
Ø 1.0 122.D038 122.D0382
Ø 1.2 – 122.D0382
Brass for Al Ø 0.8 122.D040 122.D040
Ø 1.0 122.D040 122.D041
Ø 1.2 – 122.D041

Liner Ø 0.8 124.00111 124.00121 124.00151
Ø 1.0 124.00262 124.00312 124.00352
Ø 1.2 124.0026 124.0031 124.0035
PTFE liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Carbon Ø 0.8 127.0002 127.0003 127.0004
PTFE liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
¹¹Included in the standard equipment for complete torches ABIMIG® A T 155 LW.
²²Included in the standard equipment for complete torches ABIMIG® A T 255 LW.
17
MIG/MAG Welding Torches “ABIMIG® A T LW”
■ New welding torch series and lightweight ■ Universal contact tip holder (contact tip holder,
“Bikox® LW” cable assembly – Up to 50 % gas diffuser and gas nozzle holder all in one) –
lighter than comparable standard torches Reduces stocking requirements and costs
■ Newly designed ergonomic torch handle, ■ Screwable, thermally insulated gas nozzle –
available with optional Up/Down module – Longer service life of the torch – Cost reduction
Improved working comfort ■ Turnable, quick-change torch neck – increased
working comfort and reduction of service costs
ABIMIG® A T 305 LW
Rating: 290 A CO2
260 A Mixed Gases
Duty cycle: 60 %
ABIMIG® A T 355 LW
Rating: 340 A CO2
320 A Mixed Gases
Duty cycle: 60 %
ABIMIG® A T 405 LW*

Rating: 400 A CO2
370 A Mixed Gases
Duty cycle: 60 %
(up to 2.4 mm on demand)
! ches
■ N E W htweight tor
li g
Super and
it h t u rnable h neck
w rc
able to
change

ABIMIG® A T 305 LW Push-button short 018.D953.1 018.D954.1 018.D955.1 45° 014.H356.1
ABIMIG® A T 305 LW Push-button long 018.D960.1 018.D961.1 018.D962.1 45° 014.H356.1
ABIMIG® A T 355 LW Push-button short 014.H509.1 014.H510.1 014.H511.1 45° 014.H363.1
ABIMIG® A T 355 LW Push-button long 014.H390.1 014.H391.1 014.H392.1 45° 014.H363.1
Definition: T = turnable/exchangeable torch neck, LW = lightweight cable assembly
Attention: The specified variants correspond to the “BASIC” version. Further versions (COMBI, VARIO, FREE STYLE) on request.
*The ABIMIG® A T 405 LW is adjustable in 45° steps.
18
ABIMIG® A T 305 LW, ABIMIG® A T 355 LW,
ABIMIG® A T 405 LW
Wear parts ABIMIG® A T 305 / 355 LW ABIMIG® A T 405 LW

X1 X1
ØA Ø 25 ØA Ø 25
Gas nozzle (5 pcs.) ØA X1 ØA X1

Conical Ø 18 72 mm 145.D0211, 2 Ø 18 72 mm 145.D0213
30 mm 30 mm
Ø 10 Ø 10

E-Cu Ø 0.8 140.0114 140.0114
Ø 1.0 140.0313 140.0313
Ø 1.2 140.0442 140.0442
Ø 1.6 140.0587 140.0587
E-Cu for Al Ø 0.8 141.0003 –
Ø 1.0 141.0008 141.0008
Ø 1.2 141.0015 141.0015
Ø 1.6 141.0022 141.0022
CuCrZr Ø 0.8 140.0117 –
Ø 1.0 140.0316 140.0316
Ø 1.2 140.04451, 2 140.0445
Ø 1.6 140.0590 140.05903
52 mm 52 mm
M8 M8
M8 014.D745.51, 2 014.D745.53

767.D668.51, 2 015.D080.53
Torch neck liner for T-torches

Standard Ø 0.8 122.D037 –
Ø 1.0–1.2 122.D0381, 2 122.D077
Ø 1.6 122.D045 122.D0783
Brass for Al Ø 1.0 122.D040 122.D040
Ø 1.0–1.2 122.D041 122.D041
305 / 355 405 305 / 355 405 305 / 355 405
Liner for 3 m for 3 m for 4 m for 4 m for 5 m for 5 m
Liner 0.8 124.0011 – 124.0012 – 124.0015 –
1.0 124.0026 124.D113 124.0031 124.D114 124.0035 124.D115
1.2 124.00261, 2 124.D113 124.00311, 2 124.D114 124.00351, 2 124.D115
1.6 124.0041 124.D1163 124.0042 124.D1173 124.0044 124.D1183
PTFE liner 0.8 126.0005 – 126.0008 – 126.0011 –
1.0 126.0021 – 126.0026 – 126.0028 –
1.2 126.0021 – 126.0026 – 126.0028 –
1.6 126.0039 – 126.0042 – 126.0045 –
Carbon 0.8 127.0002 – 127.0003 – 127.0004 –
PTFE liner 1.0 127.0005 – 127.0007 – 127.0008 –
1.2 127.0005 – 127.0007 – 127.0008 –
1.6 127.0010 – 127.0012 – 127.0013 –
Note: Combined wire guides for ABIMIG® A / A T 405 LW on page 35.
¹¹Included in the standard equipment for complete torches ABIMIG® A T 305 LW.
²²Included in the standard equipment for complete torches ABIMIG® A T 355 LW.
³³Included in the standard equipment for complete torches ABIMIG® A T 405 LW. 19
MIG/MAG Welding Torches “ABIMIG® W T”
Liquid cooled • rating 350 A up to 600 A
Welding torches in the ABIMIG® W T series convince ■■ Long-life screw-in gas nozzles with integrated, ex-
through higher load limits than traditional torches of changeable spatter protection
the same size, because the cooling concept that was ■■ A single basic torch for three capacities –
redesigned by ABICOR BINZEL protects wearing parts reduces storage and maintenance costs
even better against overheating with high power ■■ Quick change, freely positionable torch necks –
consumption as well. increase working comfort and reduce servicing
costs
A spatter protector integrated in the gas nozzles ■■ Torch necks available in many different lengths
makes them particularly resistant and can be replaced and bending angles – for best accessibility
separately where required. In addition, the torch ■■ Extended and short triggers available – for best
necks and the gas nozzle are nickel-plated, in order handling
to reduce spatter adhesions to a minimum. ■■ Tried-and-tested ergonomic grip – easy to hold in
all positions
Thanks to the rotatable and exchangeable torch necks
in various lengths and geometries welders can adjust
the ABIMIG® W T torch exactly to their needs.
ABIMIG® W T 340
Rating: 400 A CO2
350 A Mixed Gases
350 A Pulse
Duty cycle: 100 %
ABIMIG® W T 440
Rating: 500 A CO2
450 A Mixed Gases
350 A Pulse
Duty cycle: 100 %
ABIMIG® W T 540
Rating: 600 A CO2
550 A Mixed Gases
400 A Pulse
Duty cycle: 100 %
To protect cable assembly components from excessive heat build up
we recommend a post welding cooling cycle of at least four minutes.

ABIMIG® W T 340 Type “ABIMIG® T short trigger” 788.0041.1 788.0042.1 788.0043.1 50° 788.0020.1
ABIMIG® W T 340 Type “ABIMIG® T long trigger” 788.0116.1 788.0117.1 788.0118.1 50° 788.0020.1
20
ABIMIG® W T 340, ABIMIG® W T 440, ABIMIG® W T 540
Wear parts ABIMIG® W T 340 ABIMIG® W T 440 ABIMIG® W T 540

62 mm 66 mm 66 mm
ØA Ø 20 Ø A Ø 22 Ø A Ø 24
Gas nozzle incl. spat- ØA ØA ØA

ter protection1 (5 pcs.)
Cylindrical Ø 17 145.0740.5 Ø 18 145.0745.5 Ø 20 145.0742.5
Conical Ø 12.5 145.0737.52 Ø 14.5 145.D092.53 Ø 16 145.0735.54
Conical Ø 10 145.0739.5 Ø 12 145.0746.5 Ø 14 145.0741.5
28 mm 30 mm 30 mm
Ø8 Ø 10 Ø 10
Contact tip (10 pcs.) M6 M8 M8

E-Cu Ø 0.8 140.0051 140.0114 –
Ø 1.0 140.0242 140.0313 140.0313
Ø 1.2 140.0379 140.0442 140.0442
Ø 1.6 – 140.0587 140.0587
E-Cu for Al Ø 0.8 141.0001 141.0033 –
Ø 1.0 141.0006 141.0008 141.0008
Ø 1.2 141.0010 141.0015 141.0015
Ø 1.6 – 141.0022 141.0022
CuCrZr Ø 0.8 140.0054 140.0117 –
Ø 1.0 140.02452 140.0316 140.0316
Ø 1.2 140.0382 140.04453 140.04454
Ø 1.6 – 140.0590 140.0590
X mm X mm X mm
M6 M10x1 M8 M10x1 M8 M11x1
Contact tip holder (5 pcs.) X X X

Brass 24.0 142.0241.5 26.0 142.0252.5 25.0 142.0239.5
26.0 142.0242.52 28.0 142.0253.53 27.0 142.0240.54
– – 31.0 142.0243.5 – –
CuCrZr – – – – 25.0 142.0247.5
– – – – 27.0 142.0248.5
Torch neck spiral

Spiral Ø 0.8–1.2 123.D0972 123.D0973 123.D0974
Ø 1.4–1.6 – 123.D098 123.D098
BPL liner Ø 0.8–1.2 149.0418.1 149.0418.1 149.0418.1
Ø 1.4–1.6 149.0420.1 149.0420.1 149.0420.1

Spiral Ø 0.8 124.0137 124.0138 124.0139
Ø 1.0 124.01112 124.01122 124.01132
Ø 1.2 124.01113, 4 124.01123, 4 124.01133, 4
Ø 1.6 124.0114 124.0115 124.0116
PTFE Ø 0.8 126.0005 126.0008 126.0011
liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
Carbon Ø 0.8 127.0002 127.0003 127.0004
PTFE liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013
¹¹The integrated spatter protection is already contained in the above-mentioned gas nozzles and can be ordered separately on request.
²²Included in the standard equipment for complete torches ABIMIG® W T 340.
³³Included in the standard equipment for complete torches ABIMIG® W T 340. 21
⁴⁴Included in the standard equipment for complete torches ABIMIG® W T 340.
MIG/MAG Welding Torches “ABIMIG® GRIP W”
MIG/MAG welding torches ABIMIG® GRIP W ■■ Dual-circuit cooling system with increased cooling
liquid cooled with the innovative two-component liquid flow and novel heat dissipation for opti-
handle system “GRIP” combine ergonomics and feel mum power and heat conduction – guarantees
with all common module variations (for switch and less spatter adhesion and therefore extremely
control fuctions) as well as “top trigger” solutions. extended service life of wear and spare parts
“GRIP” insert and ball joint in the handle guarantees ■■ Additional torch neck protection through a UV,
secure grip and optimal handling. ozone and temperature resistant protective
cover – for longer torch service life
The liquid cooled ABIMIG® GRIP W torches particu- ■■ The newly developed torch neck and handle
larly excel in pulse arc welding due to an optimized system ABIMIG® GRIP with ball joint guarantees
dual-circuit cooling system that ensures “extra-cool” optimum balance – even for welding tasks when
wear parts and therefore extended service life. access is difficult
■■ Except the tip holder, all spare and wear parts of
All torches are thoroughly designed to provide the ABIMIG® GRIP W 555 series are compatible
comfortable and precise operation. with the torch series MB 401/501 – reduced
stocking requirements
■■ Mechanically resilient and robust tip holder
(optionally soldered or changeable) – long
service life
ABIMIG® GRIP W 555 D /

ABIMIG® GRIP W 555 D TS
Rating: 550 A CO2
500 A Mixed Gases
400 A Pulse
Duty cycle: 100 %
ABIMIG® GRIP W 555

Rating: 575 A CO2
525 A Mixed Gases
400 A Pulse
Duty cycle: 100 %

To protect cable assembly components from excessive heat build up we
recommend a post welding cooling cycle of at least four minutes.

ABIMIG® GRIP W 555 D Type “ABIMIG® GRIP” 766.0526.1 766.0527.1 766.0528.1 50° 766.0532.1
ABIMIG® GRIP W 555 D TS Type “ABIMIG® GRIP” 766.1457.1 766.1458.1 766.1459.1 50° 766.0900.1
ABIMIG® GRIP W 555 Type “ABIMIG® GRIP” 766.0529.1 766.0530.1 766.0531.1 50° 766.0533.1
22
ABIMIG® GRIP W 555 D, ABIMIG® GRIP W 555,
ABIMIG® GRIP W 555 D TS
Wear parts ABIMIG® GRIP W 555 D ABIMIG® GRIP W 555 D TS ABIMIG® GRIP W 555
(10 pcs.) (5 pcs.) (10 pcs.)
76 mm 65 mm 76 mm
ØA Ø 24 Ø A Ø 24 Ø A Ø 24
Gas nozzle ØA ØA ØA
Cylindrical Ø 20 145.0051 Ø 20 145.0709.5 Ø 20 145.0051
Conical Ø 16 145.00851 Ø 16 145.0708.52 Ø 16 145.00853
Conical Ø 14 145.0132 Ø 14 – Ø 14 145.0132
30 mm 30 mm 30 mm
Ø 10 Ø 10 Ø 10
Contact tip (10 pcs.) M8 M8 M8

E-Cu Ø 0.8 140.0114 140.0114 140.0114
Ø 1.0 140.0313 140.0313 140.0313
Ø 1.2 140.0442 140.0442 140.0442
Ø 1.6 140.0587 140.0587 140.0587
E-Cu for Al Ø 0.8 141.0003 141.0003 141.0003
Ø 1.0 141.0008 141.0008 141.0008
Ø 1.2 141.0015 141.0015 141.0015
Ø 1.6 141.0022 141.0022 141.0022
CuCrZr Ø 0.8 140.0117 140.0117 140.0117
Ø 1.0 140.0316 140.0316 140.0316
Ø 1.2 140.04451 140.04452 140.04453
Ø 1.6 140.0590 140.0590 140.0590
27 mm 27 mm
M8 M10x1 M8 M10x1

M8 142.0201.101 142.0201.102 –
28 mm 28 mm 28 mm

Standard 030.01451 030.01452 030.01453
Long life 030.0037 030.0037 030.0037
Ceramic 030.0190 030.0190 030.0190

Liner Ø 0.8 124.0137 124.0138 124.0139
Ø 1.0 124.0111 124.0112 124.0113
Ø 1.2 124.01111, 2, 3 124.01121, 2, 3 124.01131, 2, 3
Ø 1.6 124.0114 124.0115 124.0116
PTFE liner Ø 0.8 126.0005 126.0008 126.0011
Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
Carbon Ø 0.8 127.0002 127.0003 127.0004
PTFE liner Ø 1.0 127.0005 127.0007 127.0008
Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013
¹¹Included in the standard equipment for complete torches ABIMIG® GRIP W 555 D.
²²Included in the standard equipment for complete torches ABIMIG® GRIP W 555 D TS.
³³Included in the standard equipment for complete torches ABIMIG® GRIP W 555. 23
MIG/MAG Welding Torches “ABIMIG® GRIP W”
■■ Dual-circuit cooling system with increased cooling ■■ Specially designed spare and wear parts for the
liquid flow and new heat dissipation for optimal high-performance application range – excellent
power and heat conduction – guarantees less results especially in pulse arc welding
spatter adhesion and therefore extremely ■■ Gas nozzle with innovative “plug-screw
extended service life of wear and spare parts connection” – optimal fixing and heat dissipation
■■ Additional torch neck protection through a UV, ■■ Swan neck can be delivered in three versions –
ozone and temperature resistant protective with soldered or changeable tip holder M10 as
cover – for longer torch service life well as with collet body version for push-fit “click”
■■ The newly developed torch neck and handle contact tip
system ABIMIG® GRIP with ball joint guarantees
optimal balance – even for welding tasks when
access is difficult
ABIMIG® GRIP W 605

Rating: 625 A CO2
575 A Mixed Gases
450 A Pulse
Duty cycle: 100 %
ABIMIG® GRIP W 605 D

Rating: 600 A CO2
550 A Mixed Gases
450 A Pulse
Duty cycle: 100 %
ABIMIG® GRIP W 605 C

Rating: 600 A CO2
550 A Mixed Gases
450 A Pulse
Duty cycle: 100 %

ABIMIG® GRIP W 605 Type “ABIMIG® GRIP” 766.0537.1 766.0538.1 766.0539.1 50° 766.0541.1
ABIMIG® GRIP W 605 D Type “ABIMIG® GRIP” 766.0534.1 766.0535.1 766.0536.1 50° 766.0540.1
ABIMIG® GRIP W 605 C Type “ABIMIG® GRIP” 766.0543.1 766.0544.1 766.0545.1 50° 766.0542.1
24
ABIMIG® GRIP W 605, ABIMIG® GRIP W 605 D,
ABIMIG® GRIP W 605 C
Wear parts ABIMIG® GRIP W 605 ABIMIG® GRIP W 605 D ABIMIG® GRIP W 605 C
77 mm 77 mm 77 mm
ØA ØA ØA
Gas nozzle (10 pcs.) ØA ØA ØA

Cylindrical Ø 20 145.0678.10 Ø 20 145.0678.10 Ø 20 145.0678.10
Conical Ø 17 145.06691 Ø 17 145.06692 Ø 17 145.06693
Gas nozzle adapter 766.10701 766.10702 766.10703
35 mm 35 mm 32 mm
Ø 12 Ø 12 Ø 9.9

E-Cu Ø 1.0 140.1542.10 140.1542.10 –
Ø 1.2 140.1543.10 140.1543.10 –
Ø 1.6 140.1544.10 140.1544.10 –
CuCrZr Ø 1.0 140.0348 140.0348 140.1318
Ø 1.2 140.04811 140.04812 140.13193
Ø 1.6 140.0616 140.0616 140.1321
29 mm 19.5 mm
M10 M9x1
Contact tip holder / Collet body (10 pcs.)
Contact tip holder M10 – 142.0202.102 –
Collet body – – 766.10513
31 mm 31 mm 31 mm

Long Life (Standard) 766.05181 766.05182 766.05183

Liner Ø 1.0 124.0111 124.0112 124.0113
Ø 1.2 124.01111, 2, 3 124.01121, 2, 3 124.01131, 2, 3
Ø 1.6 124.0114 124.0115 124.0116
PTFE liner Ø 1.0 126.0021 126.0026 126.0028
Ø 1.2 126.0021 126.0026 126.0028
Ø 1.6 126.0039 126.0042 126.0045
Carbon Ø 1.0 127.0005 127.0007 127.0008
PTFE liner Ø 1.2 127.0005 127.0007 127.0008
Ø 1.6 127.0010 127.0012 127.0013
¹¹Included in the standard equipment for complete torches ABIMIG® GRIP W 605.
²²Included in the standard equipment for complete torches ABIMIG® GRIP W 605 D.
³³Included in the standard equipment for complete torches ABIMIG® GRIP W 605 C. 25
MIG/MAG Welding Torches Push-Pull Plus
Air and liquid cooled

The screw-type torch necks can be replaced quickly.

They are available as either straight or 45° angled
versions. A special interface between the handle and
the torch neck makes it possible to turn the necks up
to 360°. All torches, both air and liquid-cooled for
capacities of up to 400 A, are based on the tried-
and-trusted “MB” torch neck design.
The main areas of application for these welding

torches include wharfs, manufacturers of containers
and ships etc., as well as in vehicle and wagon
building. Wherever exact and constant wire feeding
is an absolute must.
The welding torches of the Push-Pull Plus series,
specially developed for aluminum welding require- ■■ Identical motor characteristics as standard
ments and the use of thin wires, makes problem-free Push-Pull
and consistent wire feed and constant wire feed ■■ Consistent and problem-free wire feeding thanks
possible, even with longer cable assemblies. A to a powerful pull motor
powerful, sturdy pull motor with potentiometer ■■ Precise contact pressure regulation of the wire
guarantees exact speed regulation. For an optimum feeding rollers directly on the torch
wire feed without frictional loss, the contact pressure ■■ Available with optional potentiometer for speed
of the feeding rollers can be regulated precisely and regulation
easily directly on the handle. The ergonomic handle ■■ Wearing parts are identical to those of the tried-
ensures optimum, low-fatigue handling. and-trusted MB torch series – minimised stocking
■■ Optimum torch cooling – long tool lives
■■ Sturdy design – long service life
Type Cooling Rating Duty cycle Wire size

Push-Pull Plus 36 D air 300 A 270 A 60 0.8–1.2
Push-Pull Plus 240 D liquid 270 A 240 A 100 0.8–1.2
Push-Pull Plus 401 D liquid 400 A 350 A 100 0.8–1.2
Torch complete (40 V motor) Part-No. Part-No. Part-No.

Type 8 m without Poti 8 m with Poti Swan neck
Push-Pull Plus 36 D; straight; GZ-2 085.0104.1 085.0106.1 085.0116.1
Push-Pull Plus 36 D; 45° bend; GZ-2 085.0105.1 085.0107.1 085.0117.1
Push-Pull Plus 240 D; straight; WZ-2 095.0110.1 095.0119.1 095.0040.1
Push-Pull Plus 240 D; 45° bend; WZ-2 095.0111.1 095.0120.1 095.0052.1
Push-Pull Plus 401 D; straight; WZ-2 095.0100.1 095.0114.1 095.0002
Push-Pull Plus 401 D; 45° bend; WZ-2 095.0101.1 095.0115.1 095.0015
Wire feeding roll Ø 0.8 Ø 1.0 Ø 1.2

ST/AL 095.0064.1 095.0065.1 095.0066.1
26
Push-Pull Plus 36, Push-Pull Plus 240, Push-Pull Plus 401
Wear parts Push-Pull Plus 36 D Push-Pull Plus 240 D Push-Pull Plus 401 D
84 mm 63.5 mm 76 mm
ØA Ø 24 Ø B Ø 20 Ø C Ø 24

Cylindrical Ø 19 145.0045 Ø 17 145.0047 Ø 20 145.0051
Conical Ø 16 145.00781 Ø 12.5 145.00802 Ø 16 145.00853
Conical Ø 12 145.0126 Ø 10 145.0128 Ø 14 145.0132
28 mm 30 mm 28 mm 28 mm 30 mm
Ø8 Ø 10 Ø8 Ø8 Ø 10

E-Cu Ø 0.8 140.0051 140.0114 140.0051 140.0051 140.0114
Ø 1.0 140.0242 140.0313 140.0242 140.0242 140.0313
Ø 1.2 140.0379 140.04421 140.03792 140.0379 140.04423
E-Cu for Al Ø 0.8 141.0001 141.0003 141.0001 141.0001 141.0003
Ø 1.0 141.0006 141.0008 141.0006 141.0006 141.0008
Ø 1.2 141.0010 141.0015 141.0010 141.0010 141.0015
CuCrZr Ø 0.8 140.0054 140.0117 140.0054 140.0054 140.0117
Ø 1.0 140.0245 140.0316 140.0245 140.0245 140.0316
Ø 1.2 140.0382 140.0445 140.0382 140.0382 140.0445
28 mm 26 mm 25 mm
M6 / M8 M8 M6 M6 M6 / M8 M10x1
M6 142.0005 142.00032 142.0008
M8 142.00201 – 142.00223
32.5 mm 20 mm 28 mm

Standard 014.02611 012.01832 030.01453
Long life 014.0026 – 030.0037
Ceramic 014.0023 – 030.0190
Liner
Neck liner4 0.8–1.0 mm 149.0260.3 149.0264.3 149.0264.3
Neck liner4 1.2 mm 149.0261.31 149.0265.32 149.0265.33
Neck liner5 0.8–1.0 mm 149.0262.3 149.0266.3 149.0266.3
Neck liner5 1.2 mm 149.0263.31 149.0267.32 149.0267.33
Liner blank 0.8 mm 122.0010 122.0010 122.0010
Liner blank 1.0–1.2 mm 122.0040 122.0040 122.0040
Liner insulated 0.8 mm 124.0169 124.0169 124.0169
PTFE liner 0.8 mm 126.0013 126.0013 126.0013
PTFE liner1.0–1.2 mm 126.0030 126.0030 126.0030
Carb. PTFE liner 0.8 mm 127.0015 127.0015 127.0015
Carb. PTFE l. 1.0–1.2 mm 127.0009 127.0009 127.0009
PA liner 1.0–1.2 mm 128.00191 128.00192 128.00193
¹¹Included in the standard equipment for complete torches Push-Pull Plus 36 D.
²²Included in the standard equipment for complete torches Push-Pull Plus 240 D.
³³Included in the standard equipment for complete torches Push-Pull Plus 401 D.
⁴⁴For straight torch necks (0°).
⁵⁵For bended torch necks (45°).
27
MIG/MAG Fume Extraction Torches “RAB GRIP”
Every welding job generates fumes and smoke that

could be hazardous if inhaled. Based on the
well-established torch series “MB” the RAB GRIP
Fume Extraction Torches offer efficient fume extrac-
tion through the torch itself. Special design solutions
guarantee highly efficient smoke removal directly at
its source without affecting the protective gas shield.
■■ Direct extraction at the arc – ensures

protection of the welder’s respiratory system
■■ Problem free installation in all existing
MIG/MAG work stations
■■ Small extraction tube diameter – better
accessibility ■■ Handle with extraction control and swivel joint –
■■ Aluminium extraction tube – considerable optimized handling
weight saving ■■ Smaller diameter extraction hoses for all types –
lower handling weight, optimum flexibility
■■ Considerable weight reduction of air cooled
torches due to the innovative ABICOR BINZEL
Low-Weight Bikox®
Suction nozzle with spring clip, feed air slide below*

Torch complete Part-No.
Type Connection 3m 4m 5m
RAB GRIP 15 AK Central connection KZ-2 602.3001.1 602.3002.1 602.3003.1
RAB GRIP 24 KD Central connection KZ-2 612.3001.1 612.3002.1 612.3003.1
RAB GRIP 240 D Central connection WZ-2 623.3003.1 623.3004.1 623.3005.1
RAB GRIP 501 Central connection WZ-2 632.3003.1 632.3004.1 632.3005.1
*Module
* solutions on demand.
Suction nozzle with Quicklock, feed air slide on top

Torch complete Part-No.
Type Connection 3m 4m 5m
RAB GRIP 501 Central connection WZ-2 632.3015.1 632.3016.1 632.3017.1
28
RAB GRIP
RAB GRIP specific wear parts
Type Suction nozzle spring clip Suction nozzle Quicklock

RAB GRIP 15 AK 600.2047.1 600.3017.1
RAB GRIP 24 KD 600.2045.1 600.3018.1
RAB GRIP 25 AK 600.2046.1 600.3019.1
RAB GRIP 36 KD 600.2044.1 600.3009.1
RAB GRIP 240 D 600.2045.1 600.3018.1
RAB GRIP 501 600.2044.1 600.3009.1
RAB GRIP 501 D 600.2044.1 600.3009.1
Replacement spring clip for the fixation of the suction nozzle on request.
Suction funnel (replaces the suction nozzle) on request.
Type Swan neck Outer neck Gas nozzle holder

RAB GRIP 15 AK 602.3004.1 600.3007.1 902.0007
RAB GRIP 24 KD 612.2001 600.2002 –
RAB GRIP 25 AK 604.2001 600.3007.1 –
RAB GRIP 36 KD 614.2001 600.2002 –
RAB GRIP 240 D 623.3001.1 600.2002 –
RAB GRIP 501 632.3001.1 632.2009 –
RAB GRIP 501 D 634.3001.1 600.2002 –
The wear parts – contact tip, gas nozzle, gas diffuser, contact tip holder, neck liner or liner – are identical with those of the manual welding torches of same
size.
Technical Data
Type Cooling Rating Duty cycle Wire size

RAB GRIP 15 AK air 180 A 150 A 60 0.6–1.0
RAB GRIP 24 KD air 250 A 220 A 60 0.8–1.2
RAB GRIP 25 AK air 230 A 200 A 60 0.8–1.2
RAB GRIP 36 KD air 300 A 270 A 60 0.8–1.2
RAB GRIP 240 D liquid 300 A 270 A 100 0.8–1.2
RAB GRIP 501 liquid 550 A 500 A 100 1.0–1.6
RAB GRIP 501 D liquid 500 A 450 A 100 1.0–1.6
To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.
MIG/MAG Fume Extraction Torches in action …
MIG/MAG without fume extraction RAB GRIP with fume extraction
29
Fume Extraction System
FES-200 and FES-200 W3
Mobile, powerful and easy to use! The Fume ■■ Weighs approx. 23 kg

Extraction System FES-200 – for optimum extraction ■■ Automatic Start/Stop function included in
of contaminants with fume extraction directly at the basic equipment
arc. The W3 version is certified for all CrNi-steels! ■■ Integrated manual filter cleaning system for
longer uses
The high-vacuum extraction unit FES-200 and ■■ A filter contamination meter; only clean when
FES-200 W3 with the RAB GRIP torches constitutes necessary
the perfect system to extract welding fumes most ■■ IFA certified W3-License
effectively. Hence, the welder and his environment
are best protected, and the most productive work
enabled.
The FES-200 W3 was developed specifically to

meet the demands of chrome and nickel material
joining, and is certified by the Institute of Work
Safety with the W3 license for all welding
applications or related procedures with
emissions suitable to KMR / 1.2 materials*. Thus,
this device enables the filtering of the exhaust,
and work to be conducted without these other
wise harmful effects.
*List
* of carcinogenic, mutagenic, or toxic to reproduction materials
30
Fume Extraction System & Accessories
Complete Extraction unit package includes:

extraction unit ■■ Extraction hose with sleeve
■■ Start/Stop shunt
■■ 10 dust collection bags
■■ Filter cartridge
1 2
Replacement parts
and accessories
3 4 5 6
7 8 9 10
11
Pos. Description Part-No.

1 Complete unit FES-200 (230 V) 601.0001.1
Complete unit FES-200 (115 V) 601.0002.1
2 Complete unit FES-200 W3 (230 V) 601.0034.1
3 Carbon brush (230 V) 601.0005.1
Carbon brush (115 V) 601.0017.1
4 Filter cartridge FES-200 601.0008.1
Filter cartridge FES-200, carbonized 601.0056.1
Filter cartridge FES-200 W3, carbonized 601.0053.1
5 Hose with sleeve, L = 5.00 m 601.0015.1
6 Adapter ring (connection for two hoses) 601.0046.1
7 Start/Stop shunt, 4-pole 601.0041.1
8 Dust collection bag (w/o pan) 601.0021.10
9 Exhaust casting FES-200 (optional) 601.0023.1
10 Adapter ring FES-200 / RAB Plus (50 / 44 mm) 601.0031.1
11 Suction funnel flexible with stand 601.0016.1
31
MIG/MAG Machine Welding Torches
Machine welding processes are used wherever high

precision and productivity is required. Accessibility to
the components very often requires special solutions
with mechanical torches. ABICOR BINZEL offers an
almost infinite variety of solutions, always based on
the design of the world-wide recognized manual tor
ches.
This means, experience in service life and quality of-

fers additional advantages, so that special parts are
not required.
Your ABICOR BINZEL advantages:
■■ Expert competence
■■ Separate special torch production –
short delivery time
■■ High availability
■■ Right solution for every job

32
MIG/MAG Machine Welding Torches
Fixed swan neck

Type Duty Rating X Y Part-No.
cycle CO2 / M21 (mm) (mm)
AUT 24 KD; 0° 60 % 250 A / 220 A 154 912.0001
AUT 24 KD; 45° 60 % 250 A / 220 A 125 80 912.0002
AUT 25 KD; 0° 60 % 230 A / 200 A 140 904.0003
AUT 25 KD; 45° 60 % 230 A / 200 A 110 75 904.0004
AUT 36 KD; 0° 60 % 320 A / 290 A 185 914.0002
AUT 36 KD; 45° 60 % 320 A / 290 A 145 95 914.0001
AUT 240 D; 0° 100 % 300 A / 270 A 154 923.0001
AUT 240 D; 45° 100 % 300 A / 270 A 126 73 923.0002
AUT 501; 0° 100 % 550 A / 500 A 167 932.0001
AUT 501; 45° 100 % 550 A / 500 A 135 82 932.0002
AUT 501 D; 0° 100 % 500 A / 450 A 167 934.0001
AUT 501 D; 45° 100 % 500 A / 450 A 135 82 934.0002
ABIMIG® MT W 555; 0° 100 % 575 A / 525 A 175 766.0878.1
ABIMIG® MT W 555; 22° 100 % 575 A / 525 A 168 38 766.0879.1
ABIMIG® MT W 555; 45° 100 % 575 A / 525 A 144 84 766.0880.1
ABIMIG® MT W 555 D; 0° 100 % 550 A / 500 A 175 766.0865.1
ABIMIG® MT W 555 D; 22° 100 % 550 A / 500 A 168 38 766.0866.1
ABIMIG® MT W 555 D; 45° 100 % 550 A / 500 A 144 84 766.0867.1
ABIMIG® MT W 555 D TS; 0° 100 % 550 A / 500 A 175 766.0917.1
ABIMIG® MT W 555 D TS; 22° 100 % 550 A / 500 A 169 33 766.0918.1
ABIMIG® MT W 555 D TS; 45° 100 % 550 A / 500 A 148 74 766.0919.1
ABIMIG® MT W 605; 0° 100 % 625 A / 575 A 184 766.0883.1
ABIMIG® MT W 605; 22° 100 % 625 A / 575 A 176 41 766.0884.1
ABIMIG® MT W 605; 45° 100 % 625 A / 575 A 150 90 766.0885.1
ABIMIG® MT W 605 D; 0° 100 % 600 A / 550 A 183,5 766.0871.1
ABIMIG® MT W 605 D; 22° 100 % 600 A / 550 A 176 41 766.0872.1
ABIMIG® MT W 605 D; 45° 100 % 600 A / 550 A 150 90 766.0873.1
ABIMIG® MT W 645; 0° 100 % 650 A / 600 A 182 766.0459
ABIMIG® MT W 645; 45° 100 % 650 A / 600 A 149 89 766.0460
Changeable swan neck

Type Duty Rating X Y Part-No.
cycle CO2 / M21 (mm) (mm)
ABIMIG® MT 255 T8M; 0° 60 % 250 A / 220 A 195 012.D122
ABIMIG® MT 255 T8M; 45° 60 % 250 A / 220 A 140 85 004.D785
ABIMIG® MT 355 T8M; 0° 60 % 360 A / 320 A 224 014.D812
ABIMIG® MT 355 T8M; 45° 60 % 360 A / 320 A 185 95 014.D808
ABIMIG® MT 455 T8M; 0° 60 % 450 A / 400 A 230 016.D250
ABIMIG® MT 455 T8M; 45° 60 % 450 A / 400 A 190 100 016.D225
Fixed swan neck Changeable swan neck Order information:

ØA ØB When ordering complete torches,
please indicate the torch type,
torch geometry (straight or bent)
and dimension ”L” (see sketch).
Y
Y
X The wear parts – contact tip, gas
nozzle, gas diffuser, contact tip
X holder, neck liner or liner – are
identical with those of the manual
welding torches of same size
ØA air cooled torches: 38 mm ØB air cooled torches: 37 mm (ABIMIG® 455 / 645 on request).
liquid cooled torches: 38 mm liquid cooled torches: 40 mm
Dimension L
33
Bikox®, Control cables, Hoses and Liners
I. Cable assemblies air cooled

Type Bikox® Cable assembly length
3m 4m 5m 8m
MB GRIP 15 AK R4 / Type 16 160.D520 160.D521 160.D522 –
MB GRIP 24 KD / 26 KD R6 / Type 35 160.D430 160.D431 160.D432 –
MB GRIP 25 AK R5 / Type 25 160.D427 160.D428 160.D429 –
MB GRIP 36 KD R7 / Type 50 160.D434 160.D435 160.D436 –
ABIMIG® GRIP A 155 LW / R4 / LW 160.H025.1 160.H026.1 160.H027.1 –
ABIMIG® A T 155 LW / RAB GRIP 15
ABIMIG® A T 405 LW R9 / LW 160.H344.1 160.H345.1 160.H346.1 –
ABIMIG® GRIP A 405 LW R9 / LW 160.H053.1 160.H054.1 160.H055.1 –
PP Plus 36 D Type 35 – – – 118.0074
II. Cable assemblies liquid cooled
Type Description Cable assembly length

3m 4m 5m 8m per m
MB GRIP 240 / 401 / 501 Power cable FRH 115.0065 115.0070 115.0074 – –
ABIMIG® GRIP W 555 / 605 Power cable PVC 115.0581 115.0582 115.0583 – –
RAB GRIP 240 / 501 Power cable PVC 115.0581 115.0582 115.0583 – –
PP Plus 240 / 401 Power cable PVC – – – 115.0043 –
ABIMIG® W T 340 / 440 / 540 Power cable PVC 115.0581 115.0582 115.0583 – –
MB GRIP 240 / 401 / 501 Wire conduit 156.0275 156.0276 156.0277 – –

ABIMIG® GRIP W 555 / 605 Wire conduit 156.0275 156.0276 156.0277 – –
RAB GRIP 240 / 501 Wire conduit 154.0002 154.0003 154.0004 – –
PP Plus 240 / 401 Wire conduit – – – 156.0273 –
ABIMIG® W T 340 / 440 / 540 Wire conduit 109.0094.1 109.0095.1 109.0096.1 – –
MB GRIP 240 / 401 / 501 Water hose black FRH – – – – 109.0052

ABIMIG® GRIP W 555 / 605 Water hose blue PVC – – – – 109.0057
ABIMIG® GRIP W 555 / 605 Water hose red PVC 109.0056
RAB GRIP 240 / 501 Water hose blue PVC – – – – 109.0057
RAB GRIP 240 / 501 Water hose red PVC – – – – 109.0056
PP Plus 240 / 401 Water hose blue PVC – – – – 109.0057
PP Plus 240 / 401 Water hose red PVC – – – – 109.0056
ABIMIG® W T 340 / 440 / 540 Water hose blue PVC – – – – 109.0057
MB GRIP 240 / 401 / 501 Gas hose – – – – 109.0040

ABIMIG® GRIP W 555 / 605 Gas hose – – – – 109.0040
RAB GRIP 240 / 501 Gas hose – – – – 109.0040
PP Plus 240 / 401 Gas hose – – – – 109.0040
All torches Control cable 2-pole – – – – 100.0019
34
Bikox®, Control cables, Hoses and Liners
III. Outer and Suction Hose
Type Description Cable assembly length

3m 4m 5m per m
MB GRIP 240 / 401 / 501 Outer hose 25x1.5 – – – 107.0004
ABIMIG® GRIP W 555 / 605 Outer hose 25x1.5 – – – 107.0004
RAB GRIP 15 / 24 / 25 / 36 Outer hose LW 32 – – – 109.0043
RAB GRIP 240 / 501 Outer hose LW 38 – – – 109.0044
PP Plus 36 / 240 / 401 Outer hose 25x1.5 – – – 107.0004
ABIMIG® W T 340 / 440 / 540 Outer hose 25x1.5 107.0079 107.0044 107.0080 –
(with bend protection)
IV. Hose clamps, Quick connector and Marking washer
Type Pcs. Part-No. for hose

109.0040 109.0052 109.0056 109.0057
Hose clamp Ø=8.7 100 171.0002 •
Hose clamp Ø=9.0 with ring (mark. 9.5) 100 173.0001 • •
Hose clamp Ø=9.5 with ring (mark.10.0) 100 173.0002 •
Quick connector NW 5 / Ø=6.0 20 501.0114 • • •
Marking washer red 20 501.2166 •
Marking washer blue 20 501.2167 •
Fastener cap red 20 501.2423 • •
Fastener cap blue 20 501.2424 • •
V. Combined wire guides
Type for wire size for 3 m for 4 m for 5 m for 8 m

PTFE / Brass 0.8 126.M002 126.M003 126.M004 –
PTFE / Brass 1.0–1.2 126.M006 126.M007 126.M008 –
PTFE / Brass 1.6 126.M009 126.M010 126.M011 –
Carbon-PTFE / Brass 0.8 127.M002 127.M003 127.M004 –
Carbon-PTFE / Brass 1.0–1.2 127.M006 127.M007 127.M008 –
PA / Brass 1.0–1.2 128.M002 128.M003 128.M004 –
P (for ABIMIG® A / A T 405 LW) 1.0 126.D026.1 126.D027.1 126.D028.1
P (for ABIMIG® A / A T 405 LW) 1.2 126.D029.1 126.D030.1 126.D031.1
VI. Liner for special wire
Liner Color Ø inside / outside for wire size for 3 m for 4 m for 5 m for 8 m
PA liner grey 2.0 / 4.0 1.0–1.2 128.0012 128.0015 128.0016 128.0019
PA liner grey 2.3 / 4.7 1.6 128.0020 128.0021 128.0030 128.0023
PA liner grey 2.9 / 4.7 2.4 128.0024 128.0025 128.0027 128.0032
PA liner grey 2.3 / 4.7 1.2–1.6 128.0058.1 128.0059.1 128.0060.1 –
with inlet-tip
VII. BPL Liner
Liner Color Ø inside / outside for wire size for 3 m for 4 m for 5 m for 8 m
BPL liner orange 2.0 / 4.7 0.8–1.2 126.0069 126.0070 126.0071 –
BPL liner petrol 2.7 / 4.7 1.6 126.0072 126.0073 126.0074 –
35
Handles and control modules
VII. Handles / Handle tubes
Type Description Part-No.

MB GRIP 15 / 24 / 25 / 26 / 36 Handle Type MB GRIP 180.0127
Ball joint cable protection MB GRIP air cooled 400.1395.1
MB GRIP 240 / 401 / 501 Handle Type MB GRIP 180.0127
Ball joint cable protection MB GRIP liquid cooled 400.1392.1
Inner ring MB GRIP for ball joint cable protection (400.1392.1), liquid cooled 400.0790
ABIMIG® GRIP A LW 155 / 255 / 305 / 355 Handle Type MB GRIP 180.0127
Ball joint cable protection short ABIMIG® GRIP A LW air cooled 400.1323.1
ABIMIG® GRIP A 405 LW Handle Type ABIMIG® GRIP S 180.0132.1
Ball joint cable protection short ABIMIG® GRIP A LW air cooled 400.1323.1
ABIMIG® GRIP W 555 / 605 Handle Type ABIMIG® GRIP S 180.0132.1
Ball joint cable protection ABIMIG® GRIP W liquid cooled 400.1392.1
Inner ring ABIMIG® GRIP W for ball joint cable protection (400.1392.1), liquid cooled 400.0790
AUT 24 / 25 / 26 / 36 / 240 / 401 / 501 Handle tube AUT 180.0097
ABIMIG® W MT 555 / 605 / 645 Handle tube MT 180.0114
VIII. Handle Type SH and control modules / Handle Type TO and control modules
Type Description Details Part-No.

All ABIMIG® GRIP Torches Handle Type ABIMIG® GRIP SH, without control module 180.0133.1
All ABIMIG® GRIP Torches Control module with potentiometer left 10 kΩ BIS-01L 400.0956
Control module with potentiometer right 10 kΩ BIS-01R 400.0957
Control module with potentiometer left 10 kΩ LED for Migatronic BIS-02 400.0958
Control module with push-button and 4 LED BIS-06 400.0959
Control module Up/Down 7-segment switch crosswise BIS-07B 400.0961
Control module Up/Down switch lengthwise BIS-10A 400.0963
Control module Up/Down switch crosswise BIS-10B 400.0964
Control module Up/Down switch crosswise for Fronius BIS-10D 400.1085
Control module Up/Down 2x switch lengthwise for EWM BIS-13A 400.0966
Control module Up/Down 2x push-button for Cloos BIS-18 400.1545.1
Control module push-button 3-step BIS-19 400.1088
All ABIMIG® GRIP Torches Handle Type ABIMIG® GRIP TO (top trigger) 180.0134.1
IX. Adapter

For all torch types MB ERGO / For use of handle type ABIMIG® GRIP / ABIMIG® GRIP SH / 400.1341.1
MB GRIP / ABIMIG® GRIP 155–355 ABIMIG® GRIP TO
36
Handles and control modules
Handle Type “MB GRIP” Handle Type “ABIMIG® GRIP SH”
BIS-01L
Control module with potentiometer
left 10 kΩ
BIS-01R
right 10 kΩ
Part-No.: 180.0127
BIS-02
left 10 kΩ LED for Migatronic
BIS-06
Control module with push-button and 4 LED
Handle Type “ ABIMIG® GRIP S” BIS-07B

Control module Up/Down 7-segment
switch crosswise
BIS-10A
Control module Up/Down switch lengthwise
BIS-10B
Control module Up/Down switch crosswise
Part-No.: 180.0132.1
BIS-10D
Control module Up/Down switch crosswise
for Fronius
BIS-13A
Control module Up/Down 2x switch
lengthwise for EWM
Handle Type “ABIMIG® GRIP TO”
BIS-18
Control module Up/Down 2x push-button
for Cloos
BIS-19
Control module push-button 3-step
cpl. with top trigger

Part-No.: 180.0134.1
incl. add-on for control modules

Adapter
Part-No.: 180.0133.1
for all torch types MB ERGO / MB GRIP / ABIMIG® GRIP 155–355

for using the handles Type ABIMIG® GRIP / ABIMIG® GRIP SH / ABIMIG® GRIP TO
Part-No.: 400.1341.1
Please note: All trademarks mentioned in this catalogue are property of the respective companies.
37
Handles and Modules
X. Handle ABIMIG® T without Modules
Push-button long, blind cover Push-button short, blind cover

ABIMIG® A T LW 155 / 255 / 305 / 355 / 405 Handle push-button long, blind cover 180.D077.1
ABIMIG® A T LW 155 / 255 / 305 / 355 / 405 Handle push-button short, blind cover 180.D078.1
ABIMIG® W T 340 / 440 / 540 Handle push-button long, blind cover 180.0164.1
ABIMIG® W T 340 / 440 / 540 Handle push-button short, blind cover 180.0165.1
Cable protection ABIMIG® A T LW short 400.D574.1
Half rings (fixes cable protection on handle) 1 pair 400.D561.2
XI. Handle ABIMIG® T with Module
Push-button long, Up/Down Push-button short, Up/Down

ABIMIG® A T LW 155 / 255 / 305 / 355 / 405 Handle push-button long, incl. Module BIS-52 180.D079.1
Up/Down 2x push-button (400.1292.1)
ABIMIG® A T LW 155 / 255 / 305 / 355 / 405 Handle push-button short, incl. Module BIS-52 180.D080.1
ABIMIG® W T 340 / 440 / 540 Handle push-button long, incl. Module BIS-52 180.0166.1
ABIMIG® W T 340 / 440 / 540 Handle push-button short, incl. Module BIS-52 180.0167.1
Cable protection ABIMIG® A T LW short 400.D574.1
Half rings (fixes cable protection on handle) 1 pair 400.D561.2
38
Handles and Modules
XII. Handles RAB GRIP without Modules
Push-button, feed air slide below Push-button, feed air slide on top

RAB GRIP 15 / 24 / 25 / 36 / 240 / 501 Handle feed air slide below 180.0138.1
RAB GRIP 15 / 24 / 25 / 36 / 240 / 501 Handle feed air slide on top 180.0144.1
Connector RAB GRIP 15 / 24 / 25 / 36 air cooled 600.2008
Connector RAB GRIP 240 / 501 liquid cooled 600.0080
XIII. Handle RAB GRIP for Modules
BIS-51
Control module push-button
BIS-52
Control module Up/Down
2x push-button
Push-button, feed air slide below

RAB GRIP 15 / 24 / 25 / 36 / 240 / 501 Handle feed air slide below (without module) 180.0154.1
Connector RAB GRIP 15 / 24 / 25 / 36 air cooled 600.2008
Connector RAB GRIP 240 / 501 liquid cooled 600.0080
Module push-button BIS-51 400.1296.1
Module Up/Down 2x push-button BIS-52 400.1292.1
Please note: All trademarks mentioned in this catalogue are property of the respective companies.
39
The universal connection …
The original ABICOR BINZEL central adaptor and All machine types are different in construction and
central connector, for air and liquid cooled MIG/ all wire feeding systems have their own dimensions.
MAG machines, have been the industry s tandard for However, there is a common denominator the
more than 40 years. central adaptor system from ABICOR BINZEL.
We offer more than 500 different central adaptor

types. Please indicate manufacturer and type of your
wire feeder or your compact power source and we
will supply you with the appropriate adaptor.
However, if an adaptation problem should occur,
please contact us – we will take care of it.
40
Insulation flanges
Description Pos. Details Part-No.

Insulation flange not ill. Ø 120 mm 501.0602
Insulation flange 1 85 mm 501.2381
Insulation flange 2 Ø 85 mm 501.0616
Insulation flange 3 Ø 50 mm 501.0588
Insulation flange not ill. 60 mm 501.2308 1
2
Brass bodies

5
Brass body 4 Gas axial 501.0168
Brass body 5 Gas axial 501.0169
Brass body 6 Power / Gas radial 501.0170 4
Brass body 7 Power and Gas radial 501.0172
Brass body 8 Power radial / Gas axial 501.0175 7
Connector with control line not ill. 600 mm (white) 501.0183
Connector with control line not ill. 600 mm (brown) 501.2020
6
Adaptor plugs

Blank Ø 16 9 100 mm 501.2191
Blank Ø 16 10 170 mm 501.2192
Blank Ø 16 11 250 mm 501.2193
Blank Ø 22 12 200 mm 501.2190 9
Here you can see a small selection of adaptor plug blanks for individual
adaption, representing more than 500 different adaptor plugs available in
the ABICOR BINZEL range. 10
We supply ready made adaptors on request, please specify the make and
type of wire feeding device and/or compact machine in your order.
11
12
Description Part-No.
Power lug 501.0280
41
Capillary tubes
Description Details Part-No.

Capillary tubes for wire up to Ø 1.0 mm 200 mm 129.0164
300 mm 129.0187
500 mm 129.0189
1000 mm 129.0107
Capillary tubes for wire up to Ø 1.6 mm 200 mm 129.0313
300 mm 129.0357
500 mm 129.0361
1000 mm 129.0227
Capillary tubes for wire Ø 2.0 and 2.4 mm 200 mm 129.0395
300 mm 129.0411
500 mm 129.0412
1000 mm 129.0366
Guide tubes
Description Details Part-No.

Guide tubes for liners 200 mm 129.0461
The guide tubes must be fitted as shown in the assembly instructions on page 41.
42
Assembly instruction for use of PTFE- and plastic liners:
Brass body Feed block

O-ring 3.5 x 1.5 mm, The guide tube for PTFE
prevents loss of gas and plastic liners with
Nut 4 mm outer diameter is
inserted into the central
adaptor block instead of
the steel capillary tube.
PTFE-/plastic liner
Central connector
Nipple (= clamping part) Wire feed roll
Part-No. 131.0001 for 4.0 mm ext. thread
Part-No. 131.0002 for 4.7 mm ext. thread
Dimension sketch for central adaptors (please insert the exact dimensions and send back by fax or e-mail):
Front panel-machine Adaptor plug
Wire feed
Insulation flange Feed block roll-machine
Brass body Capillary tube
B=
A=
Ø C=
9.5 13
20
Ø D=
F= E=
G=
H=
Connections Hose cable Connections

Power source Wire feeder
Plug conn. Thread length (in mm) inside outside
Manufacturer Gas
Type Current
Serial No. Water preflow
Constr. year Current / Water
Control lead 1 2 3
Sender
Company: Name: Hint:
Copy this page so you can use it
Phone: several times.
Street / No.: Fax:
Post code: Date:
City: Signature:
43
Flexible contact …
The system works! Whether the contact guides have become slightly
No matter what happens. damaged due to rough operating conditions or have
even been deformed by improper handling – this
central adaptor will ensure a safe contact even with
female connectors from other manufacturers.
The new original.

The new central adaptor with flexible spring contacts.
Because when the adaptor and female connector

are joined together, the contact pins on the adaptor
are no longer inserted into the female connector.
Instead, hemispherical contact is made with the in
sertion openings, whereby spring force ensures
additional contact pressure.
Even in the case of misuse or the wrong female con-

nectors nothing can happen, nothing becomes bent.
Because the contact pins then retract flexibly. For
longer service life and better contact!

Central adaptor KZ-2 for MB ERGO / MB GRIP / ABIMIG® GRIP A LW 155– 501.0003
355 / ABIMIG® A T LW 155–355 / RAB GRIP, air cooled
Central adaptor WZ-2 for MB ERGO / MB GRIP / ABIMIG® / Push-Pull Plus / 501.0015
RAB GRIP, liquid cooled
Central adaptor GZ-2 for Push-Pull Plus, air cooled 501.0018
Adaptor with control line 100 mm (white) 501.2539.10
Adaptor with control line 100 mm (brown) 501.2538.10
The central adaptor that

always produces a good
connection thanks to its
flexible spring contacts.
44
Notes
45
Notes
46
Notes
47
T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .
M&W
Our product range:
■■ MIG/MAG ■■ Robotic Peripheral Equipment
•• Welding Torches ••Robot Torches
••Machine and Special Torches MIG/TIG/Plasma
••Push-Pull Welding Torches ••Robot Mount CAT2/iCAT
••Fume Extraction Torches ••Torch Change System
••Central Adaptor System ATS-Rotor
••Tool Change System WWS
■■ WIG ••Wire Cutting Station DAV
••Welding Torches ••Torch Cleaning Station
••Machine and Special Torches BRS-LC, BRS-CC and BRS-FP
••Wire Feeding Station APD-MF
■■ PLASMA
••Cutting Torches ■■ Welding Accessories
••Welding Torches
••Coolers
••Machine and Special Torches
••Welding Cable Plug and Socket
••Anti Spatter Spray and Paste
and so on …
PRO.M277.GB • Bi-2.000.10.15 • Printed in Germany • © Copyright
Alexander Binzel Schweisstechnik GmbH & Co. KG

P.O. Box 10 01 53 · D-35331 Giessen
Phone: +49 (0) 64 08 / 59-0
Fax: +49 (0) 64 08 / 59-191
Email: [email protected]
www.binzel-abicor.com

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T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .

Product Catalogue 3.1 / V1

MIG/MAG Welding Torches

■ Fume Extraction System Page 30–31

Central adaptor and central connector system

Central adaptor with spring contacts

Torch complete Part-No. Swan neck

Wear parts MB GRIP 15 AK MB GRIP 25 AK

Gas nozzle (10 pcs.) ØA ØB

Contact tip (10 pcs.) M6 M6

Nozzle spring (100 pcs.)

Liner for 3 m for 4 m for 5 m

Torch complete Part-No. Swan neck

Wear parts MB GRIP 24 KD MB GRIP 26 KD MB GRIP 36 KD

Gas nozzle (10 pcs.) ØA ØB ØC

Contact tip (10 pcs.) M6 M6 M8 M6 M8

Contact tip holder (10 pcs.)

Gas diffuser (10 pcs.)

Liner for 3 m for 4 m for 5 m

¹¹Included in the standard equipment for complete torches MB GRIP 24 KD.

MB GRIP 401 D / MB GRIP 401

MB GRIP 501 D / MB GRIP 501

Note for liquid cooled torches:

Torch complete Part-No. Swan neck

Gas nozzle (10 pcs.) ØA ØB ØC

Contact tip (10 pcs.) M6 M6 M8 M6 M8

Gas diffuser (10 pcs.)

Liner for 3 m for 4 m for 5 m

Technical data (EN 60 974-7):

MIG/MAG Welding Torches “MB ERGO” (air cooled)

Type Rating (A) Duty cycle Wire size

Type Rating (A) Duty cycle Wire size

Torch complete* Part-No. Swan neck

Note for liquid cooled torches:

ABIMIG® GRIP A 155 LW

ABIMIG® GRIP A 255 LW

Torch complete Part-No. Swan neck

Wear parts ABIMIG® GRIP A 155 LW ABIMIG® GRIP A 255 LW

Gas nozzle (5 pcs.) Ø X1 ØB X2

Contact tip (10 pcs.) M6 M6

Liner for 3 m for 4 m for 5 m

ABIMIG® GRIP A 305 LW

ABIMIG® GRIP A 355 LW

ABIMIG® GRIP A 405 LW

Torch complete Part-No. Swan neck

Wear parts ABIMIG® GRIP A 305 LW ABIMIG® GRIP A 405 LW

Gas nozzle (5 pcs.) ØA X1 ØA X1

Contact tip (10 pcs.) M8 M8

305 / 355 405 305 / 355 405 305 / 355 405

Torch complete Part-No. Swan neck

Wear parts ABIMIG® A T 155 LW ABIMIG® A T 255 LW

Gas nozzle (5 pcs.) ØA X1 ØB X2

Contact tip (10 pcs.) M6 M6

Adapter piece (5 pcs.)

Torch neck liner for T-torches

Liner for 3 m for 4 m for 5 m

ABIMIG® A T 405 LW*

Torch complete Part-No. Swan neck

Wear parts ABIMIG® A T 305 / 355 LW ABIMIG® A T 405 LW