DINSE Catalogue

MIG/MAG Automation 02
Contents
Torch heads
MIG/MAG (up to 350 A) MET 35x/39x 2
MIG/MAG (up to 450 A) MET 32xx/37xx/39xx 6
MIG/MAG (up to 550 A) METZ 52x/59x/54x/56x/57x 12
MIG/MAG (up to 350 A) METZ 58xx 22
MIG/MAG (up to 450 A) METZ 64xx 24
MIG/MAG (up to 550 A) MFTZ 52xx/59xx/54xx/57xx 26
Accessories for torch heads 34
Gas nozzles 36
Version: short and reduced
SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

Torch heads DIX MET 350/352/354, METR 358
For separable torch sets, ECO.torch, LITE.torch and REVO.torch
(up to 350A)
Properties A
No gas loss due to separate shield gas MET 35x
feed
0°
57.9
Integrated air blast
102.2
TCP reachable by fixed and adjustable
bracket 22°
Reproducible position by using checking 45° 141.2
jig with aligning module 169.1
180
Precise shock sensor
Tool changer with storage station
B
METR 358
MIG/MAG Automation
Application
56,6
30°
Non- and low alloyed steels
High alloyed steels
279.5
Small to medium material thicknesses
For ECO.torch, LITE.torch and REVO.torch

The center point of the sixth robot axis will be cut with a
stickout of 15 mm.
Hint:
Technical data (DIN EN 60 974-7): Information to the appropriate torch sets you will find in
Gas nozzle trapezoid thread chapter MIG/MAG AUTOMATION Torch sets.
duty cycle
CO2: 350A/100%
Mixed gas: 300A/100%
Wire diameter: 0.8 - 1.2 mm
Description Dimension Part name Part number

A Torch head 0° DIX MET 350 631133008
Torch head 22° DIX MET 352 631133009
B Torch head 30° DIX METR 358 631133018
Swan neck
Hint:
Liners, capillary liners and service tools you will find in chapter tools and accessories.
02I2
Spare parts and wear parts
1 2 3 4 5 6 7 8 9 10 11 12 13 14
ø 23
68
MIG/MAG Automation
1 Gas nozzle ID ø 9 mm DIX 1-3-5209 A 6390152090
4 Insulator DIX 2-3-520 6390252000
For pos. 2 and 3
5 Contact tip M8 x 28 mm DIX 3-2-_._ M8 6290301_ _
Contact tip M8 x 28 mm DIX 3-2-_._ M8 CR-ZR 6290331_ _
6 Contact tip M6 x 28 mm DIX 3-2-_._ 6290300_ _
Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR 6290330_
7 Contact tip ø 6 x 35 mm DIX 3-1-_._ SR 6190354_ _
8 Tip adapter M6 DIX GS 300 M6 629040301
9 Clamp nut DIX CS 300 6390433000
11 Insulating sleeve DIX IH 300 6391053000
12 O - ring (10 pcs.) 639060004
13 Torch neck 0° DIX 6-3-350 MET 639063350
Torch neck 22° DIX 6-3-352 MET 639063352
Torch neck 30° DIX 6-3-358 METR 639067358
Swan neck
14 Connecting piece DIX MES 300/500 639061500041
Connecting piece, MEPTZ DIX MEPS 300/500 6390665000
(without picture)
Clamp sleeve (without picture) DIX SH 270 629270270
__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.

Standard equipment for wire diameter 1.0 mm steel with gas nozzle diameter 15 mm,
DIX 1-3-5215 A, (contact tip, DIX 3-1-1.0 S, flush, clamp nut DIX CS 300, insulating sleeve
DIX IH 300). Use the hook spanner DIX SLAT 4 to fix the torch heads.
Variants deviating of the standard fittings on request.
02I3
(up to 350A)
Properties A
No gas loss due to separate shield gas feed MET 39x
0°
TCP reachable by fixed and adjustable
21.3
22°
47.4
bracket
45°
Reproducible position by using checking 182
jig with aligning module 196.2
200.,3
B
METR 398
MIG/MAG Automation
Application
43.4 30°
Non- and low alloyed steels
High alloyed steels 279.5
Small to medium material thicknesses

stickout of 15 mm.
Hint:
Technical data (DIN EN 60 974-7): Information to the appropriate torch sets you will find in
Gas nozzle trapezoid thread chapter MIG/MAG AUTOMATION Torch sets.
duty cycle
CO2: 350A/100%

B Torch head 30° DIX METR 398 631133022
Swan neck
Hint:
02I4
1 2 3 4 5 6
MIG/MAG Automation
Contact tip M6 x 28 mm DIX 3-2-_._ CR-ZR 6290330_ _
3 Gas diffusor DIX GVT 590 6391059001
Gas diffusor (VPE 10 Stück) DIX GVT 590 K 6391059003
4 O - ring (VPE 10 Stück) 639060004
Torch neck 30° DIX 6-3-398 METR 639067398
Swan neck
(without picture)
DIX 1-3-5915 A, (contact tip, DIX 3-2-1.0, recessed, Gas diffusor DIX GVT 590).
Use the hook spanner DIX SLAT 4 to fix the torch heads.
02I5
Torch heads DIX MET 3200/3222/3245
(up to 400A)
Properties A
New cooling system - the gas is circula- MET 32xx
ting in a cooling spindle and flows spirally
around the tube to the contact tip
Optimated heat exchange to dissipate heat
effectively 0°
58
No gas loss due to separate
102,5
shield gas feed
Integrated air blast 22°
High-quality materials
45° 145,5
TCP reachable by fixed and 173,1
184
adjustable bracket
Reproducible position by using checking
MIG/MAG Automation
jig with aligning module

Precise shock sensor Hint:
Information to the appropriate torch sets you will
Tool changer with storage station find in chapter MIG/MAG AUTOMATION Torch
sets.
Application Technical data (DIN EN 60 974-7):

Non- and low alloyed steels Gas nozzle trapezoid thread
High alloyed steels duty cycle
Small to medium material thicknesses CO2: 400A/100%
Wire diameter 1.0 - 1.6 mm

Hint:
02I6
1 2 3 4 5 6 7 8 9 10
ø 23
68
MIG/MAG Automation
4 Insulator DIX 2-3-520 6390252000
5 Contact tip M6 x 47.5 mm DIX 3-2-_._/47.5 6290342_ _
6 Gas diffusor (10 pcs.) DIX GVT 3200 K 6391052001
7 O-Ring (Viton) (10 pcs.) 639060004
9 Screw cap, gray DIX 6-3 MET 629061001
(without picture)
DIX 1-3-5212 A, (contact tip, DIX 3-2-1.2/47.5, flush, Gas diffusor DIX GVT 3200 K).
02I7
(up to 450A)
Properties A
around the tube to the contact tip
effectively 0°
58
102,5
shield gas feed
45° 145,5
TCP reachable by fixed and 173,1
adjustable bracket 184

MIG/MAG Automation

Tool changer with storage station Hint:
find in chapter MIG/MAG AUTOMATION Torch
sets.

Non- and low alloyed steels Gas nozzle: trapezoid thread

Hint:
02I8
1 2 3 4 5 6 7 8 9 10
ø 28
76
MIG/MAG Automation
4 Insulator DIX 2-3-500 6390250000
5 Contact tip M6 x 47.5 mm DIX 3-2-_._/47.5 6290342_ _
6 Gas diffusor DIX GVT 3700 K 63910916072
7 O-Ring (Viton) (10 pcs.) 639060003
(without picture)
DIX 1-3-5415 A, (contact tip, DIX 3-2-1.2/47.5, flush, Gas diffusor DIX GVT 3700 K).
02I9
(up to 350A)
Properties A
around the tube to the contact tip 0°
22,1
effectively
48
shield gas feed
22° 186
Integrated air blast 200,2
45° 204,3
TCP reachable by fixed and
adjustable bracket
MIG/MAG Automation

Precise shock sensor Hint:
Tool changer with storage station find in chapter MIG/MAG AUTOMATION Torch
sets.

Non- and low alloyed steels Gas nozzle trapezoid thread

Hint:
02I10
1 2 3 4 5 6 7 8 9 10
ø DI
MIG/MAG Automation
4 Contact tip M6 x 46 mm DIX 3-2-_._/46 6290346_ _
6 Gas diffusor (10 pcs.) DIX GVT 590 K 6391059003
7 O-Ring (Viton) (10 pcs.) 629061021
(without picture)
DIX 1-3-5915 A, (contact tip, DIX 3-2-1.0/46, flush, Gas diffusor DIX GVT 590 K).
02I11
Torch heads DIX METZ 520/522/524/528
(up to 350A)
Properties A
No gas loss due to separate METZ 52x
shield gas feed
adjustable bracket 0°
57.9
102.2
22°
Tool changer with storage station 45° 141.2
169.1
180
MIG/MAG Automation
B
For hollow shaft robots METZ 528
Unlimited rotation of the torch head
Torsion free welding torch set
57.3
30°
Service friendly double separability at the
rotary interface and the wire feeder
No time loss for puring after air blast, im-
244
mediate start of welding

stickout of 15 mm.
Hint:
Information to the appropriate torch sets you will find in
chapter MIG/MAG AUTOMATION Torch sets.

Non- and low alloyed steels Dual - circuit cooling system
High alloyed steels Gas nozzle: trapezoid thread
Aluminium-, magnesium-, copper-and duty cycle
nickel alloys CO2: 350A/100%
Small to medium material thicknesses Mixed gas: 300A/100%

A Torch head 0° DIX METZ 520 631352001
Torch head 22° DIX METZ 522 631352002
B Torch head 30° DIX METZ 528 631352008
Hint:
02I12
1 2 3 4 5 6 7 8 9 10 11 12
ø 23
68
MIG/MAG Automation
4 Insulator DIX 2-3-520 6390252000
For pos. 2 and 3
7 Tip adapter DIX GS 1-K 618150001
8 Clamp nut DIX 4-1-MAS 6390452000
9 Gas diffusor DIX 10-1-MAS 6391052000
10 O - ring (10 pcs.) 639060002
11 Torch neck 0° DIX 6-3-520 METZ 6390635200
Torch neck 22° DIX 6-3-522 METZ 6390635220
Connecting piece, MEPTZ (without picture) DIX MEPS 300/500 6390665000
DIX 1-3-5212 A, (contact tip, DIX 3-1-1.0 S, flush, clamp sleeve DIX 4-1-MAS, Gas diffusor
DIX 10-1 MAS). Use the hook spanner DIX SLAT 4 to fix the torch heads.
02I13
(up to 350A)
Properties A
shield gas feed
0°
22.1
48
Reproducible position by using checking 45°
jig with aligning module 182
196.2
Precise shock sensor 200.3

MIG/MAG Automation
B
43.4
30°
No gas loss due to separate 244
shield gas feed
mediate start of welding For ECO.torch, LITE.torch and REVO.torch
stickout of 15 mm.
Hint:


Hint:
02I14
1 2 3 4 5 6
MIG/MAG Automation
Gas diffusor (10 pcs.) DIX GVT 590 K 6391059003
4 O - ring (10 pcs.) 639060001
(without picture)
DIX 1-3-5915 A, (contact tip, DIX 3-2-1.0 , recessed, Gas diffusor DIX GVT 590).
02I15
(up to 450A)
Properties A
shield gas feed
TCP reachable by fixed and 0°
57.9
adjustable bracket
102.2
22°
169.1
180
MIG/MAG Automation
B
61.9
Service friendly double separability at the 30°

shield gas feed
244
mediate start of welding For ECO.torch, LITE.torch and REVO.torch
stickout of 15 mm.
Hint:

Medium to large material thicknesses Mixed gas: 400A/100%

Hint:
02I16
1 2 3 4 5 6 7 8 9 10 11 12 13 14
ø 28
76
MIG/MAG Automation
4 Insulator DIX 2-3-500 6390250000
11 Gas diffusor DIX 10- 3-540 6391054000
12 O - ring (10 pcs.) 639060003
(without picture)
DIX 1-3-5415 A, (contact tip, DIX 3-2-1.2 S, flush, clamp nut DIX 4-2-MAS, Gas diffusor
DIX 10-3-540). Use the hook spanner DIX SLAT 4 to fix the torch heads.
02I17
(up to 550A)
Properties A
shield gas feed
58.2
102.9
Precise shock sensor 22°

170.1
181
MIG/MAG Automation
B
70.4
rotary interface and the wire feeder 30°

shield gas feed
No time loss for puring after air blast, im- 244

stickout of 15 mm.
Hint:

High alloyed steels Gas nozzle: with cooling jacket
Large material thicknesses Mixed gas: 500A/100%

Hint:
02I18
1 2 3 4 5 6 7 8 9 10 11 12 13 14
ø DI
ø 30
32
MIG/MAG Automation
1 Gas nozzle ID ø 15 mm DIX KMG 115 TR 628040315
4 Cooling jacket insulator DIX KME 110 628040303
5 O-ring, 23x1,5 mm Viton (10 pcs.) DIX KMR 100 629110904
6 Cooling jacket, complete, with o-ring DIX KM 100 628040301
9 Tip adapter M8 DIX GS 2-M8 628150008
11 Gas diffusor DIX 10-3-540 6391054000
12 O - ring (10 pcs.) 639060005
(without picture)
Standard equipment for wire diameter 1.2 mm steel with cooling jacket DIX KM 100, gas nozzle
diameter 18 mm, DIX KMG 118 TR, (contact tip, DIX 3-2-1.2 M8, flush, tip adapter DIX GS 2-M8,
gas diffuser DIX 10-3-540).
02I19
(up to 550A)
Properties A
shield gas feed
58.2
adjustable bracket
102.9
jig with aligning module 22°
45° 141.9
Tool changer with storage station 170.1
181
MIG/MAG Automation
B
60.8
30°
shield gas feed
244

Gas nozzle with screw adapter The center point of the sixth robot axis will be cut with a
stickout of 15 mm.
DIX SAD 5700 for extreme
cases of application. The order Hint:
designation you will find at accessories list. Information to the appropriate torch sets you will find in

High alloyed steels Gas nozzle: with screw adapter

Hint:
02I20
1 2 3 4 5 6 7 8
MIG/MAG Automation
65

5 Gas diffusor DIX 10-2-305 K 6291003051
6 O - ring, 18x2 mm (12 pcs.) 639060005
(without picture)
DIX 1-3-5718 A, (contact tip, DIX 3-2-1.2 M8, flush, Gas diffusor DIX 10-2-305 K).
02I21
Torch heads DIX METZ 5800/5822/5845
(up to 350A)
Properties A
No gas loss due to separate METZ 58xx
shield gas feed
24.9
52.8
adjustable bracket
Reproducible position by using 45°
checking jig with aligning module
211
Precise shock sensor 226.3
231
MIG/MAG Automation
Hint:


Hint:
02I22
1 2 3 4 5 6 7
ø 25 mm
ø ID
54
ø 25 mm
ø ID
54
MIG/MAG Automation
2 Gasd nozzle ID ø 15 mm DIX 1-3-5815 A 6390158150
4 Tip adapter DIX GS 5800 619040560
DIX 1-3-5718 A, (contact tip, DIX 3-1-1.2 M6, flush, tip adapter DIX GS 5800,Gas diffussor
DIX GVT 5800). Use the hook spanner DIX SLAT 4 to fix the torch heads.
02I23
(up to 450A)
Properties A
No gas loss due to separate METZ 64xx
shield gas feed
57.9
adjustable bracket
102.2
22°
169.1
180
For hollow shaft robots

MIG/MAG Automation

Service friendly double separability at the Hint:
rotary interface and the wire feeder Information to the appropriate torch sets you will
find in chapter MIG/MAG AUTOMATION Torch
No gas loss due to separate sets.
shield gas feed

Medium to large material thicknesses Mixed gas: 400A/100%

Hint:
02I24
1 2 3 4 5 6 7 8 9
ø ID
76
ø 30
ø 28
ø 19
ø 15
MIG/MAG Automation
76

4 Insulator DIX 2-3-500 6390250000
6 Gas diffusor DIX 10-3-540/1607 63910916071
7 O - Ring (10 pcs.) 639060003
DIX 1-3-5415 A, (contact tip, DIX 3-2-1.2 M8, recessed, gas diffussor DIX 10-3-540/1607).
02I25
Torch heads DIX MFTZ 5200/5222/5245/5236
For FRONIUS® torch sets (up to 350A)
A
MFTZ 52xx
0°
45.2
78.7
22°
98.5
36°
199
45° 212.8
228.5
237
MIG/MAG Automation


A Torch head 0° DIX MFTZ 5200 631505200
Torch head 22° DIX MFTZ 5222 631505222
Same TCP as Fronius®. Other TCP`s on request.
Hint:
02I26
1 2 3 4 5 6 7 8 9 10 11 12 13
ø ID
ø ID
ø ID
68
14
MIG/MAG Automation
4 Insulator DIX 2-3-520 6390252000
For pos. 2 and 3
7 Tip adapter DIX GS 1-K 618150001
9 Gas diffusor DIX 10-1-MAS 6391052000
10 O - ring, 17x1.5 mm (10 pcs.) 639060002
11 Torch neck 0° DIX 6-3-5200 MFTZ 6390685200
Torch neck 22° DIX 6-3-5222 MFTZ 6390685222
12 O - ring, 7x1.5 mm (10 pcs.) 639159009
13 O - ring, 4x1.2 mm (10 pcs.) 629110903
14 O - ring, 6x1.5 mm (10 pcs.) 639060008
02I27
A
MFTZ 59xx
0°
23.2
39.4
50.1
22°
36°
45° 221
228
235.6
240
MIG/MAG Automation


Hint:
02I28
1 2 3 4 5 6 7 8 9 10 11
ø 26
ø ID
46
12
MIG/MAG Automation
Gas diffusor (10 pcs.) DIX GVT 590 K 6391059003
5 Gas diffusor DIX GVT 590/001 6391059002
8 O - ring, 20x1.5 mm (10 pcs.) 639060001
10 O - ring, 7x1.5 mm (10 pcs.) 639159009
11 O - ring, 4x1.2 mm (10 pcs.) 629110903
12 O - ring, 6x1.5 mm (10 pcs.) 639060008
02I29
A
MFTZ 54xx
0°
45.2
78.7
98.5
22°
36°
45° 199
212.8
228.5
237
MIG/MAG Automation


Hint:
02I30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
ø ID
ø ID
76
16
MIG/MAG Automation
4 Insulator DIX 2-3-500 6390250000
11 Gas diffusor DIX 10-3-540 6391054000
12 O - ring, 22x2 mm (10 pcs.) 639060003
14 O - ring, 7x1.5 mm (10 pcs.) 639159009
15 O - ring, 4x1.2 mm (10 pcs.) 629110903
16 O - ring, 6x1.5 mm (10 pcs.) 639060008
02I31
A
MFTZ 57xx
0°
45.2
78.7
22°
98.5
36°
45° 199
212.8
228.5
237
MIG/MAG Automation
Gas nozzle with screw adapter DIX SAD 5700 for extreme cases of application.
The order designation you will find at the accessories list.

High alloyed steels Gas nozzle: with screw adapter

Hint:
02I32
1 2 3 4 5 6 7 8 9 10
ø ID
MIG/MAG Automation
65

4 Contact tip DIX 3-2-_._ M8 6290301_ _
Contact tip DIX 3-2-_._ M8 CR-ZR 6290331_ _
5 Gas diffusor DIX 10-2-305 K 6291003051
6 O - ring, 18x2 mm (12 pcs.) 639060005
8 O - ring, 7x1.5 mm (10 pcs.) 639159009
9 O - ring, 4x1.2 mm (10 pcs.) 629110903
10 O - ring, 6x1.5 mm (10 pcs.) 639060008
02I33
Accessories for torch heads
Gas nozzles
For torch heads DIX MET 35x, METZ 52x, METR 358, MFTZ 52xx
1 2 3 4 5 6
ø 20
ø 11
ø 20
ø 12
68 68
ø 20
ø 11
ø 23
ø 12
MIG/MAG Automation
5 63 ø 20 5 63
ø 12
5 63

1 Gas nozzle ID ø 11 mm DIX 1-3-5211 AR 6390152115
2 Gas nozzle ID ø 11 mm DIX 1-3-5211 AKR 6390152116
4 Gas nozzle ID ø 12 mm DIX 1-3-5212 AK 6390152121
6 Insulator DIX 2-3-520 6390252000
For pos. 4
K - short, R - reduced
Other versions on request.
02I34
Gas nozzles
For torch heads DIX MET 39x, METZ 59x , METR 398/59x, MFTZ 59xx
1 2
ø 14
ø 26
ø 26
ø 11
4 42 5 41
MIG/MAG Automation
2 Gas nozzle ID ø 14 mm DIX 1-3-5914 6390159149
02I35
Gas nozzles
For torch heads DIX METZ 54x, MFTZ 54xx
1 2 3 4
ø 24
ø 15
76
ø 15
ø 28
MIG/MAG Automation
5 71
ø 15
ø 24
5 71

2 Gas nozzle ID ø 15 mm DIX 1-3-5415 AK 6390154151
4 Insulator DIX 2-3-500 6390250000
For pos. 2
K - short, R - reduced
02I36
Gas nozzles
For torch heads DIX METZ 56x
ø 15 1 2 3 4 5
ø 24
76
ø 15
ø 28
MIG/MAG Automation
76
ø 18
ø 28
76

4 Insulator DIX 2-3-500 6390250000
For pos. 2
5 Screw adapter DIX SAD 2-404/540 628140000
R - reduced
02I37
Gas nozzles
For torch heads DIX METZ 57x, MFTZ 57xx
1 2 3
ø 19
ø 15
65
ø 22
ø 18
MIG/MAG Automation
65
ø 25
ø 21
65

02I38
Gas nozzles
For torch heads DIX MSZ/MCZ 305, METZ 57x, MFTZ 57xx
1 2 3 4
ø 15
ø 20
47
MIG/MAG Automation
ø 18
ø 23
47
ø 26
ø 21
47

1 Gas nozzle ID ø 15 mm DIX 1-3-5715 SAD 6390257157
4 Screw adapter DIX SAD 5700 628145700
02I39
Contents
Robotic and automatic applications MIG/MAG, TIG
Shock sensor SAS 100 42
Shock sensor SAS 200 43
Torch bracket, fixed version PHF 100 44
Torch bracket, adjustable version PHW 100 44
For TIG
Torch bracket, fixed version PHF 110 45
Torch bracket - system PHS 600 46

PHS 625
For PUSH-PULL and PUSH-PUSH

Torch bracket MEP 200 48

Shock sensor SAS 100
For robotic and automatic applications
Properties
Crash-protection of robot, welding
torch and welding fixture at collision in
set up and automatic mode
Quick shut down of the robot
through program stop or emergency
stop
Precise reset after deflection
MIG/MAG application sample
Low weight
Application
For DINSE torch systems
gas cooled
MIG/MAG Automation
DIX MET / METT 310

liquid cooled
DIX METZ / METTZ 600
For DINSE torch brackets
WIG application sample
DIX PHF 100, PHW 100, PHF 110
Technical data (DIN EN 60 974-7):

Reset accuracy: ± 0.03 mm
400 mm to robotic flange
Deflection range: 20°
1 2 Switch class: Opener
Switching capacity: 30V DC/0.5A
Dimension (D/H): ø 78.5 / 65 mm
Weight: 660 g
Cable length: 100-850 mm
Adapter flange DIX ADF 6xxx
Bore pattern dependent of
robot type
Hint:
Information to the appropriate adapter flanges ADF you
will find in chapter TOOLS and ACCESSORIES.
A
A Shock sensor ø 78.5 / 65 mm DIX SAS 100 683100001

1 Dust boot DIX SAS 640 683100015
2 Switch set DIX SAS 650 683100018
Hint:
Service tools you will find in chapter tools and accessories.
02I42
Shock sensor SAS 200
For robotic and automatic applications
Properties
Crash-protection of robot, welding
torch and welding fixture at collision in
set up and automatic mode
Quick shut down of the robot
through program stop or emergency
stop
Precise reset after deflection
MIG/MAG application sample
Low weight
Application
gas cooled
MIG/MAG Automation
DIX MEPTT 310
liquid cooled
DIX MEPTTZ 600
For DINSE torch brackets
WIG application sample
DIX MEP 200(E)(T)
Technical data (DIN EN 60 974-7):

Reset accuracy: ± 0.03 mm
Deflection range: 20°
1 2 Switch class: Opener
Switching capacity: 30V DC/0,5A
Dimension (D/H): ø 78.5 / 65 mm
Weight: 660 g
Cable length: 100-850 mm
Adapter flange DIX ADF 6xxx
Bore pattern dependent of
robot type
Hint:
Information to the appropriate adapter flanges ADF you
A
A Shock sensor ø 78.5 / 65 mm DIX SAS 200 683100200

1 Dust boot DIX SAS 640 683100015
2 Switch set DIX SAS 650 683100018
Hint:
02I43
Torch bracket, fixed PHF 100 / adjustable PHW 100
For robotic and automatic applications MIG/MAG
Properties
All common TCP’s (different lengths
and angles) with adapter flanges and
further retainers attainable
Torch brackets made of aluminium
cast alloy
High mechanical strength
High dimension accuracy
Low weight
Very good corrosion resistance
Torch bracket, fixed PHF 100
Flexible TCP adjustment by adjustable Separable and double separable version,
torch bracket with shock sensor DIX SAS 100
(application sample)
MIG/MAG Automation
Application
gas cooled
DIX MET / METT 310
liquid cooled
Technical data
Torch bracket, adjustable PHW 100
TCP for torch heads, 45° without offset,
with shock sensor Torch bracket, adjustable PHW 100
Separable and double separable version,
DIX SAS 100: 400 mm to robotic flange with shock sensor DIX SAS 100
1 2 3 4 2
A B
Description Part name Part number

A Torch bracket, fixed DIX PHF 100 683500100
B Torch bracket, adjustable DIX PHW 100 683501100
1 Bracket DIX FH 100 683530100
2 Retainer DIX HA 100 (0°) 683510100
3 Rocker DIX WI 100 683551100
4 Adjustable bracket DIX WH 100 683541100
Hint:
02I44
For robotic and automatic applications TIG
Properties
All common TCP’s (different lengths
and angles) with adapter flanges and
further retainers attainable
Torch brackets made of aluminium
cast alloy
High mechanical strength
High dimension accuracy
Low weight
Insulation by insulating sleeve
MIG/MAG Automation
Application
liquid cooled
DIX METZ / METTZ 600 Pistolenhalter, Fest PHF 110
Separable and double separable version,
with shock sensor DIX SAS 100
Technical data: (application sample)
Angle, horizontal: 30°
TCP for torch heads,
with shock sensor
DIX SAS 100:
(electrode stand out: 5 mm)
1 2

A Torch bracket, fixed DIX PHF 110 683500104
1 Fixed bracket DIX FH 110 683530110
2 Retainer DIX HA 110/011 (30°) 683510018
Hint:
02I45
Torch bracket - system PHS 600
For robotic and automatic applications MIG/MAG
Properties
All established TCP`s (different
lengths and angles) reachable by
PH-Jointer and other PH-Retainer
Bracket parts made of high-strength
aluminium
High mechanical strength PH-System PH 600-104, with PH-Jointer PHV 600-104,
Separable version,
High dimension accuracy with schock sensor DIX SAS 100
Low weight
Self-locking joint screw connection
MIG/MAG Automation
Advantage
High flexibility
New clamping technique PH-System PHS 600-129, with PH-Jointer PHV 600-129,
Separable version,
Mounting without PH-Jointer possible with schock sensor DIX SAS 100
Application
For DINSE torch sets
gas cooled
DIX MET / METT 310
liquid cooled
For front drive unit
gas and liquid cooled
DIX FD 200 M(E)
Angle continuously adjustable
1 2

1 PH-System DIX PHS 600-104 683500600
2 PH-System DIX PHS 600-129 683500625
Other torch bracket - systems on request.
02I46
Torch bracket - system DIX PHS 600
1 2 3
MIG/MAG Automation
L
Description Dimensions Part name Part number

1 PH-Torch set DIX PHG 600 683521001
2 PH-Jointer L = 104 mm DIX PHV 600-104 683522001
PH-Jointer L = 129 mm DIX PHV 600-129 683522002
(without picture)
3 PH-Retainer DIX PHA 600 683523001
4 Clamp sleeve, complete DIX SH 600 683524001
Other PH-Jointer lengths on request.
02I47
Torch bracket, MEP 200 (E) (T)
For PUSH-PULL and PUSH-PUSH applications
Application
gas cooled
DIX MEPTT 310
liquid cooled
DIX MEPTTZ 600
Torch bracket with integrated
wire feeder
(Delivery without drive rolls)
5
MIG/MAG Automation
1 2 3 4 5 6 7 8 9

A Torch bracket DIX MEP 200 631620010
Torch bracket, Encoder DIX MEP 200 E 631620014
Torch bracket, Tacho DIX MEP 200 T 631620012
1 Pressure system, with pos. 2 and 3 DIX MEP 310 6393116000
2 Pressure housing, without pressure roll DIX MEP 311 639311001
3 Pressure roll DIX MEP 312 639311600011
4 Screw axle DIX MEP 351 639350600037
5 Drive roll, for aluminium alloy DIX MEP 321-_._ A 639321_ _00
Drive roll, for steel DIX MEP 322-_._ S 639322_ _00
6 Stirrup lock DIX MEP 340 639340001
Pivot bearing, for stirrup lock, without picture DIX MEP 341 639340002
7 Flange screw 683216020
8 Threaded pin 6390601400022
9 Control wire DIX MEP 442 639446004
Enter the desired wire diameter, e.g.: 08 = 0.8 mm, 12 = 1.2 mm, or 16 = 1.6 mm
__ Standard diameter: 0.8 mm, 1.0 mm, 1.2 mm and 1.6 mm.
Other wire diameters on request.
Hint:
02I48
Contents
Separable and double seprable applications
Torch sets MET / METT 310 50
Torch sets PUSH-PUSH / PUSH-PULL MEPTT 310 54
Torch sets PUSH-PUSH / PUSH-PULL MEPTT 371 58
Torch sets METZ / METTZ 600 62
Torch sets PUSH-PUSH / PUSH-PULL MEPTTZ 600 66
Torch sets PUSH-PUSH / PUSH-PULL MEPTTZ 671 70
Torch sets with wire brake METZ 600 WB 1 74
Torch sets with wire brake METTZ 600 WB 1 75

Separable and double separable application MET(T) 310
For torch sets
Applications Torch head MES 300/500 MET 310

For DINSE torch heads
gas cooled
DIX MET 35x/39x
DIX MET 32xx/37xx/39xx MES 300/500
Torch head MEK 300/600 METT 310
PHF 100 PHW 100 MEX 100

DS 4/1.8
SAS 100
MIG/MAG Automation
I
Also available with SA connection or
N
F
with power pin connection.
O
Please ask your DINSE consultant.
A
L
Separable version application sample
1 2 3
Also for pos. A
B
L
Double separable version application sample

A Torch set 1.2 m DIX MET 310-1.2 630132005
Torch set 1.4 m DIX MET 310-1.4 630132006
Torch set 2.0 m DIX MET 310-2.0 630132007
B Torch set 1.2 m DIX METT 310-1.2 630133004
Torch set 1.4 m DIX METT 310-1.4 630133005
Torch set 2.0 m DIX METT 310-2.0 630133006
1 Torch body DIX MEK 300/600 631015005
2 Liner ø 1.8 / _._ m DIX DS 4/1.8-_ _ 6130002_ _
_ _ - Standard length: 1.7 m, 1.9 m and 2.5 m
3 Cable plug set DIX MEX 100 639077001
For DINSE wire feeders, only assembeld
__ Enter the desired length of the liner, e.g.: 17 = 1.7 m or 25 = 2.5 m.
Hint:
Other liners, capillary liners and service tools you will find in chapter tools and accessories.
The order designation of the system components you will find in the corresponding chapter.
02I50
Torch sets MET 310

Connecting set for torch sets
1 2 3 4
Torch sets METT 310

MIG/MAG Automation
1 5 6 3 4

1 Torch connection, ME DIX ME 150 639150003
2 Housing, MET 1 DIX MET 070 639073019
3 Push button - Set, ME DIX ME 080 639085001
For set-up mode
4 Socket set, ME 1, DIX ME 090 639076001
For shock sensor
5 Housing supporting ring, METT DIX METT 071 639073100012
6 Housing, METT 1 DIX METT 070 639073020
7 Fitting part, METT DIX METT 072 6391530001
02I51
Torch sets MET(T) 310

Supply hose
1 2 3 4 5 6
7
A
MIG/MAG Automation
Torch view Plug view

A Supply hose DIX VLE 310-_ _ 632233001_ _
1 Binary cable DIX VL 200-_ _ 639206002_ _

2 Gas hose DIX VL 180-_ _ 639186001_ _
3 Control wire set, blue DIX VL 210-_ _ 639216001_ _
For shock sensor
4 Cover hose set DIX VL 230-_ _ 639236001_ _
5 Air blast hose DIX VL 240-_ _ 639246001_ _
6 Air blast plug DIX 16-3-506 6391650600
7 Control wire set, black DIX VL 211-_ _ 639216002_ _
For set up mode
__ Enter the desired length of the welding torch set, e.g.: 12 = 1.2 m or 14 = 1.4 m.
Standard length: 1.2 m, 1.4 m and 2.0 m
02I52
Torch sets MET(T) 310

Plug
4 5
A 1 2 3
5 6 7
MIG/MAG Automation
5 8
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCME 330 N (Pos. C).
N
F
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools and
O
accessories or you ask your DINSE consultant.

A Plug DIX KCME 300 638900026
B Plug DIX KCME 300 SA 638900027
C Plug DIX KCME 300 N 638900044
1 Fixing ring DIX 12-3-510 HR 6391250013

2 Plug housing DIX 12-3-510 SG 6391250011
3 Sealing cap DIX 12-3-510 DK 901515135
4 Plug insert DIX ME 300 SE 639113004
5 Holding screw (10 pcs.) DIX ME 300 HS 629070005
6 Plug insert DIX ME 600 SA 639116070
7 Clamp nut DIX MEZ 113 639116007
8 Plug insert DIX MEP 300 N 639116077
02I53
Double separable application MEPTT 310
For PUSH-PULL and PUSH-PUSH torch sets
Properties MEPS 300/500 SH 270

Torch head MEP 200 (T) MEPTT 310
gas cooled
DIX MET 35x/39x DS 4/2,9
DIX MET 32xx/37xx/39xx SAS 200
MEX 100
MEP 322
DS 4/1,8-0,3
Torch bracket MEP 200
for PUSH-PULL applications
Double separable version for PUSH-PULL and PUSH-PUSH
Torch bracket, tacho MEP 200 T application sample
for PUSH-PUSH applications
I
Also available with SA connection or
N with power pin connection.
MIG/MAG Automation
F
O
A
L
1 2 3 4

A Torch set, for PUSH-PULL 1.2 m DIX MEPTT 310-1.2 630631001
Torch set, for PUSH-PULL 1.4 m DIX MEPTT 310-1.4 630631002
Torch set, for PUSH-PUSH 5.0 m DIX MEPTT 310-5.0 630631004
Torch set, for PUSH-PUSH 7.0 m DIX MEPTT 310-7.0 630631005
1 Liner ø 1.8 mm / 0.3 m DIX DS 4/1,8-0.3 639300001
For the torch head
2 Drive roll for steel ø 1.0 mm S DIX MEP 322-1.0 S 6393221000
3 Liner ø 2.9 / _._ m DIX DS 4/2.9-_ _ 6230005_ _
Standard lengtht: 1.7 m, 1.9 m, 2.5 m,
5.5 m und 7.5 m
__ Enter the desired length of the liner, e.g.: 17 = 1.7 m oder 25 = 2.5 m.
Hint:
02I54
Torch sets MEPTT 310

1 2 3 4 5 6 7 8
MIG/MAG Automation
1 Intake nozzle DIX MEP 152 6391536005
2 Connecting piece, MEP DIX MEP 151 6391536003
3 Drive connection, MEP DIX MEP 150 639150004
6 Socket set, ME 1 DIX ME 090 639076001
For shock sensor
For gear motor and tacho
8 Push button, ME 2 DIX ME 081 639085002
For set up mode
02I55

Supply hose
1 2 3 4 5 6 7
MIG/MAG Automation
8 9
A

A Supply hose DIX VLEP 310-_ _ 632631001_ _
1 Binary cable DIX VL 200-_ _ 639206002_ _

2 Control wire set, white / brown DIX VL 213-_ _ 639216004_ _
For tacho
For shock sensor
4 Gas hose DIX VL 180-_ _ 639186001_ _
For set up mode
9 Control wire set, brown / red DIX VL 212-_ _ 639216003_ _
For gear motor
Standard lenght: 1.2 m, 1.4 m, 2.0 m, 5.0 m and 7.0 m
02I56

Plug
4 5
A 1 2 3
5 6 7
MIG/MAG Automation
5 8
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 300 N (Pos. C).
N
F
O

A Plug DIX KCMEP 300 638900032
B Plug DIX KCMEP 300 SA 638900033
C Plug DIX KCMEP 300 N 638900048

2 Plug housing DIX 12-3-510 SG-EC 6391250015
8 Plug insert DIX ME 300 N 639116077
02I57
Double separable application MEPTT 371
Applications MEPS 300/500 SH 270 Wire guide

gas cooled MEPTT 371
DIX MET 35x/39x FD 200 M(E) MEX 100
Torch head
DIX MET 32xx/37xx/39xx
Front drive FD 200 M(E) for DS 4/1,8-0,3
applications with hollow shaft robots or FD100 WFR-10 S DS 4/2,9 PHS 6xx/PHF(W) 100 SAS 200
DINSE torch bracket systems with Double separable application for PUSH-PULL and PUSH-PUSH*
shock sensor DIX SAS 200 Application sample
For PUSH-PULL and PUSH-PUSH*
operation
Also available with SAZ connection

MIG/MAG Automation
I
N
F
or with power pin connection.
O
A
L
1 2 3 4

A Torch set, for PUSH-PULL 1.2 m DIX MEPTT 371-1.2 6303710120
Torch set, for PUSH-PUSH* 5.0 m DIX MEPTT 371-5.0 6303710500
Torch set, for PUSH-PUSH* 7.0 m DIX MEPTT 371-7.0 6303710700
1 Liner ø 1.8 mm / 0.3 m DIX DS 4/1.8-0.3 639300001
For torch heads
2 Wire feeder roll for steel ø 1.0 mm DIX FD100 WFR-10S 7430030070
3 Liner ø 2.9 / _._ m DIX DS 4/2.9-_ _ 6230005_ _
Standard lenght: 1.7 m, 1.9 m, 2.5 m,
5.5 m und 7.5 m
For wire feeders, only assembeld
Hint:
The order designation of wire feeder rolls and sets you will find in the chapter system components.
*PUSH-PUSH operation only in conjunction with the DINSE power sourcer.
02I58

Connection set
1 2 3 4 5 6
MIG/MAG Automation
1 Clamp sleeve DIX SH 270 629270270
2 Wire guide DIX FD200 WG-R 7430040016
3 Media adapter DIX FD200 MA 7430040045
4 Adapter DIX AD VL 371 7430040049
5 Housing, MEPT DIX MEPT FD200 7430040052
For shock sensor
7 Cylinder screw DIX MEZ 151 62906194596
02I59

Supply hose
1 2 3 4 5 6 7
8
MIG/MAG Automation
A

A Supply hose DIX VLEP 371-_ _ 632371_ _0
1 Binary cable DIX VL 371-_ _ 639371_ _ _

For shock sensor
3 Gas hose DIX VL 180-_ _ 639186001_ _
6 Control wire set 10.00 m DIX VL 670-10 7430040043
8 Control wire 3.00 m DIX FD200 CL3 7430040043
Control wire 10.00 m DIX FD200 CL10 7430040044
02I60

Plug
4 5
A 1 2 3
5 6 7
MIG/MAG Automation
5 8
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCMEP 300 N (Pos. C).
N
F
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools
O
and accessories or you ask your DINSE consultant.

A Plug DIX KCMEP 300 638900032
B Plug DIX KCMEP 300 SA 638900033
C Plug DIX KCMEP 300 N 638900048

02I61
Separable and double separable application MET(T)Z 600
For torch sets
Applications
Torch head MES 300/500 METZ 600
liquid cooled
DIX METZ 52x/59x/54x/56x/57x
DIX METZ 58xx
MES 300/600
Torch head MEK 300/600 METTZ 600
PHF 100 PHW 100 MEX 100

DS 4/2,2
I
Also available with SAZ connection SAS 100
N
F
O
MIG/MAG Automation
A
L
Separable version application sample
1 2 3
Also for pos. A
B
L
Double separable version application sample

A Torch set 1.2 m DIX METZ 600-1.2 630163022
Torch set 1.4 m DIX METZ 600-1.4 630163023
Torch set 2.0 m DIX METZ 600-2.0 630163024
B Torch set 1.2 m DIX METTZ 600-1.2 630166001
Torch set 1.4 m DIX METTZ 600-1.4 630166002
Torch set 2.0 m DIX METTZ 600-2.0 630166003
2 Liner ø 1.8 / _._ m DIX DS 4/1.8-_ _ 6130002_ _
_ _ - Standard length: 1.7 m, 1.9 m, 2.5 m,
Liner ø 2.2 / _._ m DIX DS 4/2.2-_ _ 6230003_ _
_ _ - Standard length: 1.7 m, 1.9 m, 2.5 m
__ Enter the desired length of the liner, e.g.: 17 = 1.7 m or 25 = 2.5 m.
Hint:
02I62
Torch sets METZ 600

1 2 3 4
Torch sets METTZ 600

MIG/MAG Automation
1 5 6 3 4

1 Torch connection, MEZ DIX MEZ 150 6391530003
2 Housing, MET 1 DIX MET 070 639073019
3 Push button set, ME 1 DIX ME 080 639085001
For set up mode, according to equipment
For shock sensor
02I63
Torch sets MET(T)Z 600

Supply hose
1 2 3 4 5 6 7
8 9
A
MIG/MAG Automation

A Supply hose DIX VLEZ 600-_ _ 632006001_ _
1 Conduit hose DIX VL 201-_ _ 639206003_ _

2 Combi cable DIX VL 220-_ _ 639226001_ _
For shock sensor
4 Gas hose DIX VL 180-_ _ 639186001_ _
8 Water hose DIX VL 190-_ _ 639196001_ _
For set up mode
Standard lengtht: 1.2 m, 1.4 m and 2.0 m
02I64
Torch sets MET(T)Z 600

Plug
3 4 5 6 7 8 9
A
1 2
9 10 11
MIG/MAG Automation
B
9 12
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCZME 600 N (Pos. C).
N
F
O

A Plug DIX KCZME 600 638900024
B Plug DIX KCZME 600 SAZ 638900025
C Plug DIX KCZME 600 N 638900045

3 Connection hose, red DIX VL 171 ROT 629171004
4 Connection hose, blue DIX VL 170 BLAU 629171003
5 Cap, red DIX VL 173 629172002
6 Cap, blue DIX VL 172 629172001
7 Water plug DIX 16-2 629160000
8 Plug insert DIX ME 300 SEZ 639116064
10 Plug insert DIX ME 600 SAZ 639116068
02I65
Double separable application MEPTTZ 600
Applications
MEPS 300/500 SH 270
For DINSE torch heads Torch head MEP 200 (T) MEPTTZ 600
liquid cooled
DIX METZ 58xx DS 4/2,9
SAS 200
MEX 100
Torch bracket MEP 200 for PUSH-PULL DS 4/1,8-0,3 MEP 322
applications
Double separable version for PUSH-PULL and PUSH-PUSH
Torch bracket, tacho MEP 200 T for
application sample
PUSH-PUSH applications
I
N
F
O
MIG/MAG Automation
A
L
1 2 3 4
Also for pos. A

A Torch set, for PUSH-PULL 1.2 m DIX MEPTTZ 600-1.2 630664001
Torch set, for PUSH-PULL 1.4 m DIX MEPTTZ 600-1.4 630664002
Torch set, for PUSH-PUSH 5.0 m DIX MEPTTZ 600-5.0 630664010
Torch set, for PUSH-PUSH 7.0 m DIX MEPTTZ 600-7.0 630664011
1 Liner ø 1.8 mm / 0.3 m DIX DS 4/1.8-0.3 639300001
For torch heads
2 Drive roll for steel ø 1.0 mm S DIX MEP 322-1.0 S 6393221000
3 Liner ø 2.9 / _._ m DIX DS 4/2.9-_ _ 6230005_ _
Standard length: 1.7 m, 1.9 m, 2.5 m,
5.5 m and 7.5 m
Hint:
The order designation of the system components you will find in the corresponding chapter..
02I66
Torch sets MEPTTZ 600

1 2 3 4 5 6 7 8
MIG/MAG Automation
9

1 Intake nozzle DIX MEP 152 6391536005
2 Connecting piece, MEP DIX MEP 151 6391536003
3 Drive connection, MEPZ DIX MEPZ 150 6391536001
For shock sensor
For gear motor and tacho
8 Push button set, ME 2 DIX ME 081 639085002
For set up mode
02I67

Supply hose
1 2 3 4 5 6 7 8
MIG/MAG Automation
9 10 11
A

A Supply hose DIX VLEPZ 600-_ _ 632663001_ _

2 Control wire set, white / brown DIX VL 213-_ _ 639216004_ _
For tacho
For shock sensor
5 Gas hose DIX VL 180-_ _ 639186001_ _
9 Water hose DIX VL 190-_ _ 639196001_ _
For set up mode
11 Control wire set, brown / red DIX VL 212-_ _ 639216003_ _
For gear motor
Standard length: 1.2 m, 1.4 m, 2.0 m, 5.0 m and 7.0 m
02I68

Plug
3 4 5 6 7 8 9
A
1 2
9 10 11
MIG/MAG Automation
B
9 12
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 600 N (Pos. C).
N
F
O

A Plug DIX KCZMEP 600 638900028
B Plug DIX KCZMEP 600 SAZ 638900029
C Plug DIX KCZMEP 600 N 638900047

5 Cap, red DIX VL 173 629172002
6 Cap, blue DIX VL 172 629172001
7 Water plug DIX 16-2 629160000
02I69
Double separable application MEPTTZ 671
Applications MES 300/500 SH 270 Wire guide

MEPTTZ 671
liquid cooled FD 200 M(E) MEX 100
DIX METZ 52x/59x/54x/56x/57x Torch head
DIX METZ 58xx/64xx
DS 4/1,8-0,3
Front drive FD 200 M(E) for
FD100 WFR-10 S DS 4/2,9 PHS 6xx/PHF(W) 100 SAS 200
applications with hollow shaft robots
or DINSE torch bracket systems with
shock sensor DIX SAS 200 Double separable application for PUSH-PULL and PUSH-PUSH*
Application sample
For PUSH-PULL and PUSH-PUSH*
operation
MIG/MAG Automation
I
N
F
O
1 2 3 4

A Torch set, for PUSH-PULL 1.2 m DIX MEPTTZ 671-1.2 6306710120
Torch set, for PUSH-PUSH* 5.0 m DIX MEPTTZ 671-5.0 6306710500
Torch set, for PUSH-PUSH* 7.0 m DIX MEPTTZ 671-7.0 6306710700
1 Liner ø 1.8 mm / 0.3 m DIX DS 4/1.8-0.3 639300002
For torch heads
2 Wire feeder roll for steel ø 1,0 mm DIX FD100 WFR-10S 7430030070
3 Liner ø 2.9 / _._ m DIX DS 4/2.9-_ _ 6230005_ _
Standard lenght: 1.7 m, 1.9 m, 2.5 m,
5.5 m und 7.5 m
For wire feeders, only assembeld
Hint:
The order designation of wire feeder rolls and sets you will find in the chapter system components.
* PUSH-PUSH operation only in conjunction with the DINSE power source.
02I70

Connection set
1 2 3 4 5
1
Description
Clamp sleeve
Part name
DIX SH 270
Part number
629270270
MIG/MAG Automation
2 Wire guide DIX FD200 WG-R 7430040016
3 Media adapter DIX FD200 MA 7430040045
4 Housing, MEPT DIX MEPT FD200 7430040052
For shock sensor
02I71

Supply hose
1 2 3 4 5 6 7 8 9
10
MIG/MAG Automation

A Supply hose DIX VLEPZ 671-_ _ 632671_ _0

For shock sensor
3 Gas hose DIX VL 180-_ _ 639186001_ _
4 Combi cable DIX VL 228-_ _ 639228_ _0
6 Water hose DIX VL 190-_ _ 639196001_ _
8 Air blast DIX VL 240-_ _ 639246001_ _
10 Control wire 3.00 m DIX FD 200 CL3 7430040043
Control wire 10.0 m DIX FD 200 CL10 7430040044
02I72

Plug
3 4 5 6 7 8 9
A
1 2
9 10 11
MIG/MAG Automation
B
9 12
I
You need a Power Pin / Power Pin Set for the compact plug DIX KCZMEP 600 N (Pos. C).
N
F
You will find the Power Pin / Power Pin Set that fits to your wire feeder in the chapter tools
O
and accessories or you ask your DINSE consultant.

A Plug DIX KCZMEP 600 638900028
B Plug DIX KCZMEP 600 SAZ 638900029
C Plug DIX KCZMEP 600 N 638900047

5 Cap, red DIX VL 173 629172002
6 Cap, blue DIX VL 172 629172001
7 Water plug DIX 16-2 629160000
02I73
Wire brake system METZ 600 WB 1
For torch sets separable application
Properties
Precise control of welding wire feed
With free programmable braking cy-
cles, the wire brake fixes the position
of the wire
Exactly calculation of the welding
seam position
Wire brake system application sample
Constant stickout
For commonly used wires
Precise measuring results
Optimum TCP reliability
Versatile applications
MIG/MAG Automation
The wire brake is perfect for all appli-

cations with tactile sensor MIG/MAG - Torch system with wire brake system
Torch heads depending on the wel- application sample
ding application
Technical data:
Dual - circuit liquid cooled
Wire-ø for WB 1: 0.8 - 1.6 mm
I
N
F
O
1
2
A
L

A Torch set, with wire brake WB1 1.2 m DIX METZ 600-1.2 WB1 630163266
Torch set, with wire brake WB1 1.4 m DIX METZ 600-1.4 WB1 630163267
Torch set, with wire brake WB1 2.0 m DIX METZ 600-2.0 WB1 630163306
1 Hint:
Liners you will find in chapter tools and accessories.
Hint:
Capillary liners and service tools you will find in chapter tools and accessories.
02I74
Wire brake system METTZ 600 WB 1
For torch sets double separable application
Properties
Precise control of welding wire feed
With free programmable braking cy-
cles, the wire brake fixes the position
of the wire
Exactly calculation of the welding
seam position
Wire brake system application sample
Constant stickout
For commonly used wires
Precise measuring results
Optimum TCP reliability
Versatile applications
MIG/MAG Automation
The wire brake is perfect for all appli-
cations with tactile sensor MIG/MAG - Torch system with wire brake system
Torch heads depending on the wel- application sample
ding application
Technical data:
Dual - circuit liquid cooled
Wire-ø for WB 1: 0.8 - 1.6 mm
I
N
F
O
1 2 3
A
L

A Torch set, with wire brake WB1 1.2 m DIX METTZ 600-1.2 WB1 630166155
Torch set, with wire brake WB1 1.4 m DIX METTZ 600-1.4 WB1 630166156
Torch set, with wire brake WB1 2.0 m DIX METTZ 600-2.0 WB1 630166157
2 Hint:
Liners you will find in chapter tools and accessories.
Hint:
Capillary liners and service tools you will find in chapter tools and accessories.
02I75
Torch set with wire brake system MET(T)Z 600 WB 1

Supply hose
1 2 3 4 5 6 7 8
9 10
A
MIG/MAG Automation

A Supply hose* DIX VLEZ 600-_ _ WB 1 632006003_ _

For shock sensor
3 Conduit hose* DIX VL 201-_ _ WB 1 639206011_ _
4 Gas hose DIX VL 180-_ _ 639186001_ _
7 Water hose DIX VL 190-_ _ 639196001_ _
8 Checking gas hose DIX VL 242-_ _ 639247001_ _
For wire brake
For set up mode
Standard length: 1.2 m, 1.4 m, 2.0 m
02I76
Wire brake WB1
1 2 3
MIG/MAG Automation
A Wire brake system DIX WB 1 629470100
For wire-ø 0.8-1.6 mm
1 Adapter DIX DBA 100 62947010016

2 Guide sleeve DIX DBF 100 62947010024
3 Wire brake unit DIX DBE 100 62947010010
02I77
Torch sets MET(T)Z 600 WB 1

Plug
3 4 5 6 7 8 9
A
1 2
9 10 11
MIG/MAG Automation
9 12
I
You need a Power Pin / Power Pin Set for the compact plug DIX DIX KCZME 600 N (Pos. C).
N
F
O

A Plug DIX KCZME 600 638900024
B Plug DIX KCZME 600 SAZ 638900025
C Plug DIX KCZME 600 N 638900045

5 Cap, red DIX VL 173 629172002
6 Cap, blue DIX VL 172 629172001
7 Water plug DIX 16-2 629160000
02I78
Contents
Rotary interface system application MIG/MAG

For ECO.torch
Rotary interface RET 341 F(S) 80
Rotary interface with wire brake RET 341 F(S) WB 1 81
For REVO.torch
Rotary interface RET 300 (L) 82
For ECO.torch
Rotary interface RETZ 641 F(S) 84
Rotary interface with wire brake RETZ 641 F(S) WB 1 85
For REVO.torch
Rotary interface RETZ 600 (L) 86
For ECO.torch and REVO.torch
Protection modul REMO 100/101/103 87

Rorary interface RET 341 F(S)
ECO.torch system application
Properties
For common hollow shaft robots
Flexible version (F) with maximum 15°
deflection
Rigid version (S) without deflection
Attention!
Mounting with adapter flange ADFRD
only
With rotation of +/-260° at the sixth
axis
Hint:
Application Information to the appropriate adapter flanges
MIG/MAG Automation
For DINSE torch sets ADFRD you will find in chapter TOOLS and
ACCESSORIES.
gas cooled
DIX RET 320-_ _
Compatibel with DINSE torch heads
gas cooled
DIX MET 35x, 39x, 32xx, 37xx, 39xx
1 2

A Rotary interface DIX RET 341 F 687242001
Flexible version, maximum 15° deflection
Rotary interface DIX RET 341 S 687232001
Rigid version, without deflection
1 Dust boot DIX RET 072 687001002
2 Housing, complete DIX RET 078 F 687212004
Housing, complete DIX RET 078 S 687212005
Hint:
02I80
Rotary interface RET 341 F(S) WB 1
ECO.torch with wire brake system
System application
Properties
Rotary interface with integrated wire
brake system
deflection
Attention!
only
axis
Hint:
Information to the appropriate adapter flanges
MIG/MAG Automation
ADFRD you will find in chapter TOOLS and
Application ACCESSORIES.

gas cooled
DIX RET 320-_ _/ WB 1
gas cooled
1 2

A Rotary interface DIX RET 341 F/WB 1 687241000
For wire diameter 0.8-1.6 mm
Rotary interface DIX RET 341 S/WB 1 687231100
2 Housing, complete DIX RET 078 F/WB 1 687221002
Housing, complete DIX RET 078 S/WB 1 687221003
Hint:
02I81
Rotary interface RET 300 (L)
REVO.torch system application
Properties
Unlimited rotation at the sixth axiss
Application A
gas cooled
DIX RET 310-_ _ (A)
gas cooled
MIG/MAG Automation
1 2 B
Hint:
Information to the appropriate docking sets you

A Rotary interface DIX RET 300 687001001
Robot type
ABB: IRB 1600 ID Motoman: EA 1400N, MA 1400
Fanuc: ARC MATE 100iC SSA 2000
ARC MATE 100iC/6L EA 1900N, MA 1900
ARC MATE 120iC Kuka: KR 5 arc HW
ARC MATE 120iC/10L Reis: RV 20-6 HW
B Rotary interface DIX RET 300 L 687001030
Robot type
Motoman: EA 1800N
MA 1800

2 Housing, complete DIX RET 073 687001003
Housing, complete DIX RET 073 L 687001049
O-Ring, for connection nipple, without picture 629061018
Hint:
02I82
Rotary interface RETZ 641 F(S)
ECO.torch system application
Properties
deflection
Attention!
only
axis
Hint:
Application
MIG/MAG Automation

For DINSE torch sets ADFRD you will find in chapter TOOLS and
ACCESSORIES.
liquid cooled
DIX RETZ 620-_ _
liquid cooled
DIX METZ 52x, 54x, 56x, 57x, 59x, 58xx
1 2

A Rotary interface DIX RETZ 641 F 687342001
Rotary interface DIX RETZ 641 S 687332001
2 Housing, complete DIX RETZ 079 F 687312004
Housing, complete DIX RETZ 079 S 687312005
Hint:
02I84
Rotary interface RETZ 641 F(S) WB 1
ECO.torch with wire brake system
System application
Properties
Rotary interface with integrated wire
brake system
deflection
Attention!
only
axis
Hint:
MIG/MAG Automation
ADFRD you will find in chapter TOOLS and
ACCESSORIES.
Application
liquid cooled
DIX RETZ 620-_ _/ WB 1
liquid cooled
DIX METZ 52x, 54x, 56x, 57x, 59x, 58xx
1 2

A Rotary interface DIX RETZ 641 F/WB 1 687341001
Rotary interface DIX RETZ 641 S/WB 1 687331100
2 Housing, complete DIX RETZ 079 F/WB 1 687321103
Housing, complete DIX RETZ 079 S/WB 1 687321102
Hint:
02I85
Rotary interface RETZ 600 (L)
REVO.torch system application
Properties
Unlimited rotation at the sixth axiss
Application A
liquid cooled
DIX RETZ 610-_ _ (A)
liquid cooled
DIX METZ 52x, 54x, 56x, 57x, 59x, 58xx
MIG/MAG Automation
1 2 B
Hint:
Information to the appropriate docking sets you

A Rotary interface DIX RETZ 600 687101001
Robot type
ABB: IRB 1600 ID Motoman: EA 1400N, MA 1400
Fanuc: ARC MATE 100iC SSA 2000
ARC MATE 100iC/6L EA 1900N, MA 1900
ARC MATE 120iC Kuka: KR 5 arc HW
ARC MATE 120iC/10L Reis: RV 20-6 HW
B Rotary interface DIX RETZ 600 L 687101008
Robot type
Motoman: EA 1800N
MA 1800

2 Housing, complete DIX RETZ 073 687101006
Housing, complete DIX RETZ 073 L 687101023
O-Ring, for connection nipple, without picture 629061018
Hint:
02I86
Protection modul REMO 100 (101) (103)
ECO.torch and REVO.torch system application
1 2
MIG/MAG Automation
3 4 5 6

1 Protection modul DIX REMO 101 719283103
Special equipment for other wire feeders
2 Connection cable DIX REAK 100-10 738090110
Protection modul DIX REMO 100 719283100
For wire feeder DIX WD 650 X with integrated
shock sensor, only assembled, without picture
Only for rotary interfaces with wire brake WB 1,
without picture
3 Threaded joint, complete (5 pcs.) DIX SSV-G1/4-8 719283105
4 Threaded joint, complete (5 pcs.) DIX SSV-4-4 719283106
5 Solenoid valve, complete DIX GMV-24-1/DC 719283104
6 Threaded joint, complete (5 pcs.) DIX SSV-8-8 719283107
02I87
Contents
Torch sets for hollow shaft robots MIG/MAG
Torch sets for ECO.torch RET 320 90
Torch sets for ECO.torch with wire brake system RET 320 WB 94
Torch sets – LITE.torch RET 360 98
Torch sets – LITE.torch with wire brake system RET 360 WB 100
Accessories - LITE.torch 102
Torch sets for REVO.torch RET 310 (A) 104
Torch sets for ECO.torch RETZ 620 110
Torch sets for ECO.torch with wire brake system RETZ 620 WB 114
Torch sets – LITE.torch RETZ 660 118
Torch sets – LITE.torch with wire brake system RETZ 660 WB 120
Accessories - LITE.torch 122
Torch sets for REVO.torch RETZ 610 (A) 124
Connection set
REMA 100 SAZ 130
(SAZ connection)
Wire brake system WB 1 131
Torch sets for front drives and hollow shaft robots MEPTTZ 670(N) 132

ECO.torch RET 320
Torch sets for hollow shaft robots
System definition
Properties
For common hollow shaft robots.
gas cooled
MET 35x and MES 300/500 MET 32xx and MES 300/500
DIX MET 35x/39x
Hint:
For Rotary interfaces Information to the appropriate torch heads you will
gas cooled find in chapter MIG/MAG AUTOMATION Torch heads.
RET 341 F(S)
7 8
MIG/MAG Automation
1 2 3 4 5 6
> 30 mm
Description
A Length depends on the
position of the wire feeder
1 Torch head
2 Rotary interface
F with deflection / S without deflection
3 Adapter flange, ADFRD
Depends on the robot type
4 Torch set
5 Connection set, REMA
Depends on the wire feeder type,minimum distance for REMA 100 SAZ 100 mm
6 Wire feeder
7 Protection modul, REMO
8 Connection cable, REAK

Hint:
02I90
ECO.torch RET 320
Torch sets for hollow shaft robots
System components without wire feeder
1 2
3 4
MIG/MAG Automation
5
Application sample

1 Rotary interface DIX RET 341 F 687242001
Rotary interface DIX RET 341 S 687232001
2 Torch set DIX RET 320-_ _ 630135001_ _ _
The torch set length [_ _] depends on the robot type
3 Adapter flange DIX ADFRD 63_ _ 6870034_ _
The adapter flange type [_ _] depends on the robot type
4 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320
Options: DIX
For wire feeder DIX WD 650 X with integrated shock sensor,
only assembled, without picture
For shock sensor in external housing, without picture
Connection cable, without picture DIX REAK 100-10 738090110
Accessories:
5 Contact clamp DIX K 180 ME 687311011
Fitting for robotic and automatic torch sets
with sensor function through gas nozzle.
Variants deviating of the standard fitting on request.
For all common wire feeder systems.
02I91
Torch sets RET 320
ECO.torch for hollow shaft robots
Supply hose
1 2 3 4 5
MIG/MAG Automation

A
6 7 8 9 10 11
Connection rotary interface Connection wire feeder

A Supply hose DIX VLECO 320-_ _ 632131011_ _ _
1 Binary cable DIX VLECO 200-_ _ 639206038_ _ _

2 Air blast hose DIX VLRET 240-_ _ 639246101_ _ _
3 Gas hose DIX VL 180-_ _ 639186001_ _ _
4 Cover hose set DIX VLECO 230-_ _ 639231006_ _ _
5 Checking gas hose DIX VLRET 242-_ _ 639247101_ _ _
6 O ring (10 pcs.) 629061014
7 ECO - connection DIX RETECO 150 639151013
8 Plug insert DIX RET 110 639112001
9 O ring (10 pcs.) 629061014
10 Connecting mandrel DIX READ 100 639151007
For Dinse torch set connection
11 Inlet nozzle DIX RET 301 639151003
Other connecting mandrel depends on the wire feed type on request.

__ Length depends on the torch set description.
02I92
Torch sets RET 320
Special equipment for various wire feeder
1 2
3 4
MIG/MAG Automation
1 Intake nozzle DIX RET 301 639151003
2 Connection set DIX REMA 300/0_ _ 7182330_ _
Depends on the wire feeder type
3 Guide sleeve DIX RET 303 718200309
Substitute for Intake nozzle DIX RET 301
4 Connection set DIX REMA 100 SAZ 718231001
(SAZ connection)
More special variants on request.
02I93
Torch sets RET 320 WB with wire brake system
System definition
Properties
gas cooled
DIX MET 35x/39x
Rotary interface with integrated Hint:
wire brake system Information to the appropriate torch heads you will
find in chapter MIG/MAG AUTOMATION Torch heads.
For rotary interfaces
gas cooled 7
RET 341 F(S)WB1
MIG/MAG Automation
1 2 3 4 5 6
> 30 mm
Description
1 Torch head
2 Rotary interface with wire brake system
4 Torch set with wire brake system
5 Connection set, REMA / Power Pin
6 Wire feeder
Protection modul, REMO 100
Integrated into the DINSE wire feeder

Hint:
02I94
1 2
3 4
MIG/MAG Automation
1 Rotary interface, for wire diameter 0.8-1.6 mm DIX RET 341 F/WB 1 687241000
Rotary interface, for wire diameter 0.8-1.6 mm DIX RET 341 S/WB 1 687241100
2 Torch set DIX RET 320-_ _ WB 630138_ _ _ _ _ _
The adapter flange [_ _] depends on the robot type
4 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320
Options:

02I95
Supply hose
1 2 3 4 5 6
A
MIG/MAG Automation
7 8 9 10 11 12

A Supply hose DIX VLECO 320-_ _ WB 632131021_ _ _
1 Binary cable DIX VLECO 203-_ _/WB 639206138_ _ _

2 Air blast hose DIX VLRET 240-_ _ 639246101_ _ _
3 Gas hose DIX VL 180-_ _ 639186001_ _ _
6 Pressure hose, blue DIX VLRET 244-_ _ 639247202_ _ _
For wire brake
7 O ring (10 pcs.) 629061014
8 ECO - connection DIX RETECO 150 639151013
10 O ring (10 pcs.) 629061014

02I96
LITE.torch RET 360
Rotary interface for hollow shaft robots with integrated torch set
System definition
Properties
gas cooled
DIX MET 35x/39x
DIX MET 32xx/37xx/39xx Hint:
Information to the appropriate torch heads you will
1 2 3 4
MIG/MAG Automation
I
Only with power pin connection available.
N
F
O
Description
A Length depends on the robot type and
1 Torch head
2 Adapter flange, ADFR
3 Rotary interface with integrated torch set
Without deflection
4 Wire feeder

Hint:
02I98
LITE.torch RET 360
1 2
MIG/MAG Automation
I
The suitable power pin for your wire feeder you will find in chapter tools and accessories.
N
F
O

A Rotary interface with torch set DIX RET 360-_ _ N 687402_ _ _
The torch set length [_ _] depends on the robot type and
the wire feeder type
1 Adapter flange DIX ADFR 63_ _ 6870033_ _
2 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320
Options:
Measuring sensor set DIX M 150 ME 639153041
Fitting for robotic and automatic torch sets with sensor func-
tion for welding voltage measurement., without picture

02I99
LITE.torch RET 360 WB with wire brake system
System definition
Properties
gas cooled
DIX MET 35x/39x
DIX MET 32xx/37xx/39xx Hint:
Rotary interface with integrated torch Information to the appropriate torch heads you will
set and wire brake system find in chapter MIG/MAG AUTOMATION Torch heads.
1 2 3 4
MIG/MAG Automation
I
N
F
O
Description
1 Torch head
3 Rotary interface with integrated torch set and wire brake system
Without deflection
4 Wire feeder

Hint:
02I100
LITE.torch RET 360 WB with wire brake system
1 2
MIG/MAG Automation
I
N
F
O

A Rotary interface with torch set and DIX RET 360-_ N/WB 1 687401_ _ _
wire brake system
2 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320

02I101
LITE.torch RET(Z) 360 (660) (WB)
Accessories
1 2 3
A
MIG/MAG Automation
Application sample
I
Information to the appropriate adapter flanges ADFRD you will find in chapter TOOLS and
N
F
ACCESSORIES. Please ask your DINSE consultant.
O

A Change of the TCPs by adapter sleeve DIX ADH 6600.
1 Adapter sleeve DIX ADH 6600 687413002
To adapt to the length of ECO.torch
Only mounting in conjunction with Pos. 3
With and without wire brake system
3 Flange DIX ADFRD 63_ _ 6870034_ _
Hint:
The same TCP as “ECO.torch“ torch sets with rotary interface RET 341 F/S (WB)
and RETZ 641 F/S (WB).
02I102
Torch sets RET 310 (A)
REVO.torch for hollow shaft robots
System definition
Properties
gas cooled
DIX MET 35x/39x
DIX MET 32xx/37xx/39xx MET 35x and MES 300/500 MET 32xx and MES 300/500
For rotary interfaces Hint:
gas cooled Information to the appropriate torch heads you will
RET 300, RET 300 L find in chapter MIG/MAG AUTOMATION Torch heads.
1 2
MIG/MAG Automation

1 Rotary interface DIX RET 300 (L) 6870010_ _
The rotary interface [_ _] depends on the robot type.
Information to the rotary interface you will find in chapter
MIG/MAG AUTOMATION Rotary interface.
2 Torch set DIX RET 310-_ 630131004_
Torch set, A DIX RET 310-_ A 630131014_
The torch set length [_ _] depends on the robot type.
3 Docking set DIX REX 3_ _ 6870023_ _
The docking set [_ _] depends on the robot type.
Information to the docking sets you will find in chapter Tools
and Accessories..
4 Liner DIX DS 4/2,2-2 623000320
Accessories:
Fitting for robotic and automatic torch sets with sensor
function for welding voltage measurement
Set only assembled available, without picture
Hint:
02I104
Standard fittings
MIG/MAG Automation
x
Description Dimension (Length of the torch set) Part name Part number
1 Torch set _ m DIX RET 310-_ 630131004_
_- Robot type
ABB: IRB 1600 ID 0.89 m
Fanuc: ARC MATE 100iC 1.20 m
ARC MATE 100iC/6L 1.40 m
ARC MATE 120iC 1.40 m
Motoman: EA 1400N, MA 1400 0.78 m
SSA 2000 0.78 m
EA 1800N, MA 1800 1.08 m
EA 1900N, MA 1900 1.08 m
2 Torch set, A _ m DIX RET 310-_ A 630131014_
Connection housing 90° rotated
_- Robot type
Kuka: KR 5 arc HW 0.78 m
Reis: RV 20-6 HW 1.20 m
Standard equipment for wire feeder DIX WD 650 X. Use the hook spanner DIX SLAT 4 to fix
the torch heads.
02I105
Torch sets RET 310
1 2
4 3
MIG/MAG Automation
1 Torch set _m DIX RET 310-_/00x 63013100x_
_- Robot type
ABB: IRB 1600 ID 0.89 m Motoman: EA 1400N 0.78 m
Fanuc: ARC MATE 100iC 1.20 m MA 1400 0.78 m
ARC MATE 100iC/6L 1.40 m SSA 2000 0.78 m
ARC MATE 120iC 1.40 m EA 1800N 1.08 m
ARC MATE 120iC/10L 1.60 m MA 1800 1.08 m
EA 1900N 1.08 m
MA 1900 1.08 m
2 Wire feeder type (x): Fronius: 1, Lincoln, Miller, Motoman: 6, SKS: 2
3 Connection set DIX REMA 300/00y 71823300y

Wire feeder type (y): Fronius: 1, Lincoln: 6, Miller: 5, Motoman: 7, SKS: 2
02I106
Torch sets RET 310 A
1 2
4 3
MIG/MAG Automation
1 Torch set, A _m DIX RET 310-_/00x A 63013101x_
Connection handle 90° twisted
_- Robot type
Kuka: KR 5 arc HW 0.78 m A
Reis: RV 20-6 HW 1.20 m A

2 Wire feeder type (y): Fronius: 1, Lincoln: 6, Miller: 5, Motoman: 7, SKS: 2
02I107
Supply hose
1 2 3 4 5
A
MIG/MAG Automation
1 2 3 4 6
Torch connecting set

A Supply hose DIX VLRET 310-_ 632131003_ _ _
B Supply hose DIX VLRET 310-_ A 632131013_ _ _
1 Binary cable DIX VLRET 200-_ 639206008_ _ _

2 Gas hose DIX VL 180-_ 639186001_ _ _
3 Air blast hose DIX VLRET 240-_ 639246101_ _ _
4 Checking gas hose DIX VLRET 242-_ 639247101_ _ _
5 Cover hose set DIX VLRET 230-_ 639231003_ _ _
6 Cover hose set DIX VLRET 230-_ _A 639231013_ _ _
7 REVO connection DIX RET 150 639151004
__ Standard length: 0.78 m, 0.89 m, 1.08 m, 1.20 m, 1.40 m and 1.60 m
02I108
Plug
1 2 3
MIG/MAG Automation
7

2 O ring (10 pcs.) 629061014
For Dinse torch connection
For connection set DIX REMA 100 SAZ,
substitute for Intake nozzle DIX RET 301
6 Connecting mandrel DIX READ 100/001 639151008
For Fronius torch connection
For SKS torch connection
8 O ring (10 pcs.) 634013005
For Lincoln, Miller, Motoman torch connection
Other fittings on request.
02I109
Torch sets RETZ 620
System definition
Properties
liquid cooled
DIX METZ 52x/59x/54x/56x/57x Torch head METZ and MES 300/500
For Rotary interfaces Application sample
liquid cooled Hint:
RETZ 641 F(S) Information to the appropriate torch heads you will
7 8
MIG/MAG Automation
1 2 3 4 5 6
> 30 mm
Description
1 Torch head
2 Rotary interface
4 Torch set
5 Connection set, REMA
6 Wire feeder
7 Protection modul, REMO

Hint:
02I110
Torch sets RETZ 620
ECO.torch for hollow shaft robot
1 2
3 4
MIG/MAG Automation
5
Application sample

1 Rotary interface DIX RETZ 641 F 687342001
Rotary interface DIX RETZ 641 S 687332001
2 Torch set DIX RETZ 620-_ _ 630136001_ _ _
4 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320
Options:
Accessories:
5 Contact clamp DIX K 180 ME 687311011
Fitting for robotic and automatic torch sets
with sensor function through gas nozzle.
02I111
Torch sets RETZ 620
Supply hose
1 2 3 4 5 6 7
MIG/MAG Automation

A
8 9 10 11 12 13

A Supply hose DIX VLECO 620-_ 632162011_ _ _
1 Conduit hose DIX VLECO 201-_ 639206039_ _ _

4 Combi cable DIX VLECO 220-_ 639226008_ _ _
5 Cover hose set DIX VLECO 230-_ 639231006_ _ _
6 Water hose DIX VL 190-_ 639196001_ _ _
7 Gas hose DIX VL 180-_ 639186001_ _ _
8 O ring (10 pcs.) 629061018
9 ECO - connection DIX RETZECO 150 639151012
10 Plug insert DIX RETZ 110 ECO 639112005
11 O ring (10 pcs.) 629061014

02I112
Torch sets RETZ 620
1 2
3 4
MIG/MAG Automation
2 Connection set DIX REMA 600/00_ 7182360_ _ _
Substitute for Intake nozzle DIX RET 301
(SAZ connection)
02I113
Torch sets RETZ 620 WB with wire brake system
System definition
Properties
liquid cooled
DIX METZ 52x/59x/54x/56x/57x Torch head METZ and MES 300/500 Application sample
Rotary interface with integrated
wire brake system Hint:
For rotary interfaces Information to the appropriate torch heads you will
liquid cooled find in chapter MIG/MAG AUTOMATION Torch heads.
RETZ 641 F(S)WB1
7
MIG/MAG Automation
1 2 3 4 5 6
> 30 mm
Description
1 Torch head
2 Rotary interface with wire brake system
4 Torch set with wire brake system
5 Connection set, REMA / Power Pin
6 Wire feeder
Protection modul, REMO 100
Integrated into the DINSE wire feeder

Hint:
02I114
1 2
3 4
MIG/MAG Automation
1 Rotary interface, for wire diameter 0.8-1.6 mm DIX RETZ 641 F/WB 1 687341001
Rotary interface, for wire diameter 0.8-1.6 mm DIX RETZ 641 S/WB 1 687331100
2 Torch set DIX RETZ 620-_ _ /WB 630137_ _ _ _ _ _
The torch set length [_] depends on the wire feeder and
robot type
Adapter flange DIX ADFRD 63_ _ 6870034_ _
The adapter flange [_ _] depends on the robot type,
without picture
4 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320
Options:

02I115
Supply hose
1 2 3 4 5 6 7 8
A
MIG/MAG Automation
9 10 11 12 13 14

A Supply hose DIX VLECO 620-_ WB 632162_ _ _ _ _ _
1 Conduit hose DIX VLECO 202-_/WB 639206139_ _ _

4 Pressure hose, blue DIX VLRET 244-_ _ 639247202_ _ _
For wire brake
6 Combi cable DIX VLECO 220-_ _ 639226008_ _ _
7 Water hose DIX VL 190-_ _ 639196001_ _ _
8 Gas hose DIX VL 180-_ _ 639186001_ _ _
9 O ring (10 pcs.) 629061018
10 ECO - connection DIX RETZECO 150 639151012
11 Plug inset DIX RETZ 110 ECO 639112005
12 O ring (10 pcs.) 629061014

02I116
LITE.torch RETZ 660
System definition
Properties
liquid cooled
Hint:
1 2 3 4
MIG/MAG Automation
I
N
F
O
Description
1 Torch head
Without deflection
4 Wire feeder

Hint:
02I118
LITE.torch RETZ 660
1 2
MIG/MAG Automation
I
N
F
O

A Rotary interface with torch set DIX RETZ 660-_ _ N 687403_ _ _
2 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320

02I119
LITE.torch RETZ 660 WB with wire brake system
System definition
Properties
liquid cooled
Rotary interface with integrated torch
Hint:
set and wire brake system
1 2 3 4
MIG/MAG Automation
I
N
F
O
Description
1 Torch head
3 Rotary interface with integrated torch set and wire brake system
Without deflection
4 Wire feeder

Hint:
02I120
LITE.torch RETZ 660 WB with wire brake system
1 2
MIG/MAG Automation
I
N
F
O

A Rotary interface with torch set and DIX RETZ 660-_ N/WB 1 687404_ _ _
wire brake system
2 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320

02I121
LITE.torch RET(Z) 360 (660) (WB)
Accessories
1 2 3
A
MIG/MAG Automation
Application sample
I
Information to the appropriate adapter flanges ADFRD you will find in chapter TOOLS and
N
F
ACCESSORIES. Please ask your DINSE consultant.
O

A Change of the TCPs by adapter sleeve DIX ADH 6600.
1 Adapter sleeve DIX ADH 6600 687413002
To adapt to the length of ECO.torch
Only mounting in conjunction with Pos. 3
With and without wire brake system
3 Flange DIX ADFRD 63_ _ 6870034_ _
Hint:
The same TCP as “ECO.torch“ torch sets with rotary interface RET 341 F/S (WB)
and RETZ 641 F/S (WB).
02I122
Torch sets RETZ 610
System definition
Properties
liquid cooled
Torch head METZ and MES 300/500 Application sample
Hint:
1 2
MIG/MAG Automation

1 Rotary interface DIX RETZ 600 (L) 68710100_ _
The rotary interface [_ _] depends on the robot type.
Information to the rotary interface you will find in chapter
MIG/MAG AUTOMATION Rotary interface.
2 Torch set DIX RETZ 610-_ _ _ 630132004_ _ _
3 Torch set, A DIX RETZ 610-_ A 630131014_ _ _
4 Docking set DIX REX 3_ _ 6870023_ _
The docking set [_ _] depends on the robot type.
Information to the docking sets you will find in chapter Tools
and Accessories.
5 Liner DIX DS 4/2.2-2.2 623000320
Accessories:
Fitting for robotic and automatic torch sets with sensor
function for welding voltage measurement
Set only assembled available, without picture
Hint:
02I124
Standard fittings
MIG/MAG Automation
x
1 Torch set _ m DIX RETZ 610-_ _ _ 630132004_ _ _
_- Robot type
ABB: IRB 1600 ID 0.89 m
Fanuc: ARC MATE 100iC 1.20 m
ARC MATE 120iC 1.40 m
Motoman: EA 1400N, MA 1400 0.78 m
SSA 2000 0.78 m
EA 1800N, MA 1800 1.08 m
EA 1900N, MA 1900 1.08 m
2 Torch set, A _ m DIX RETZ 610-_ _ _A 630132014_

Connection handle 90° twisted
_- Robot type
Kuka: KR 5 arc HW 0.78 m
Reis: RV 20-6 HW 1.20 m
02I125
Torch sets RETZ 610
1 2
4 3
MIG/MAG Automation
1 Torch set _m DIX RETZ 610-_/00x 63013200x_
_- Robot type
ABB: IRB 1600 ID 0.89 m Motoman: EA 1400N 0.78 m
Fanuc: ARC MATE 100iC 1.20 m MA 1400 0.78 m
ARC MATE 100iC/6L 1.40 m SSA 2000 0.78 m
ARC MATE 120iC 1.40 m EA 1800N 1.08 m
ARC MATE 120iC/10L 1.60 m MA 1800 1.08 m
EA 1900N 1.08 m
MA 1900 1.08 m

02I126
Torch sets RETZ 610 A
1 2
4 3
MIG/MAG Automation
1 Torch set, A _m DIX RETZ 610-_/00x A 63013201x_
Connection handle 90° rotated
_- Robot type
Kuka: KR 5 arc HW 0.78 m A
Reis: RV 20-6 HW 1.20 m A

02I127
Torch sets RETZ 610 (A)
Supply hose
1 2 3 4 5 7 8
1 2 3 4 6 7 8
MIG/MAG Automation
B
Torch connecting set

A Supply hose DIX VLRETZ 610-_ 632132004_ _ _
B Supply hose DIX VLRETZ 610-_ A 632132014_ _ _
1 Conduit hose DIX VLRETZ 201-_ 639206009_ _ _

2 Gas hose DIX VL 180-_ 639186001_ _ _
4 Combi cable DIX VLRETZ 220-_ 639226006_ _ _
5 Cover hose set DIX VLRET 230-_ 639231003_ _ _
6 Cover hose set DIX VLRET 230-_ A 639231013_ _ _
8 Water hose DIX VL 190-_ 639196001_ _ _
9 REVO connection DIX RETZ 150 639151006
_- Standard length: 0.78 m, 0.89 m, 1.08 m, 1.20 m, 1.40 m and 1.60 m
02I128
Torch sets RETZ 610 (A)
Plug
1 2 3
MIG/MAG Automation
7

1 Plug insert DIX RETZ 110 639112002
2 O ring (10 pcs.) 629061014
For Dinse torch connection
For connection set DIX REMA 100 SAZ,
substitute for Intake nozzle DIX RET 301
For Fronius torch connection
For SKS torch connection
8 O ring (10 pcs.) 634013005
For Lincoln, Miller, Motoman torch connection
Other fittings on request.
02I129
Torch sets RET 310 (A), 320 / Torch sets RETZ 610 (A), 620
ECO.torch / REVO.torch for hollow shaft robots
Special equipment for various wire feeder with SAZ connection
Connection set
1
MIG/MAG Automation

(SAZ connection)
02I130
Wire brake WB1
1 2 3
MIG/MAG Automation
A Wire brake system DIX WB 1 629470100
For wire-ø 0.8-1.6 mm
1 Adapter DIX DBA 100 62947010016

2 Guide sleeve DIX DBF 100 62947010024
3 Wire brake unit DIX DBE 100 62947010010
02I131
Torch sets MEPTTZ 670 N (NE)
For front drives and hollow shaft robots
System definition
Properties
liquid cooled
DIX METZ 52x/59x/54x/56x/57x Torch heads METZ and connecting piece MES 300/500
DIX METZ 58xx/64xx Application sample
For drive units:
DIX FD 200 M For PUSH-PULL Hint:
DIX FD 200 ME For PUSH-PUSH* find in chapter MIG/MAG AUTOMATION Torch
PUSH-PUSH operation only in heads.
conjunction with the DINSE robot
welding power source
1 2 3 4 5
MIG/MAG Automation
Description
A Length depends on robot typ and
the position of the wire feeder
1 Torch head, complete

2 Drive unit
4 Torch set
5 Wire feeder

Hint:
The order designation of the drive units you will find in the chapter system components.
* PUSH-PUSH operation only in conjunction with the DINSE power source.
02I132
1 2 3 4
I
N
F
O
MIG/MAG Automation
5 6

1 Clamp sleeve DIX SH 270 629270270
2 Wire guide DIX FD 200 WG-R 7430040016
3 Flange DIX FD 200 MF 7430040039
4 Torch set DIX MEPTTZ 670-_ _ N 630670_ _ _
Torch set DIX MEPTTZ 670-_ _ NE* 63067003_ _ _
without picture
6 Liner ø 2.2 mm/2.0 m DIX DS 4/2.2-2.0 623000320

* Shield gas hose carried out externally.
02I133
Supply hose
1 2 3 4 5 6 7 8 9 10
11
A 12
13
MIG/MAG Automation
14 15 16
Connection drive unit Connection wire feeder

A Supply hose DIX VLEPZ 670-_ _ 632670_ _ _
1 Conduit hose DIX VL 207-_ 639207_ _ _

2 Air blast hose DIX VL 240-_ 639246001_ _ _
3 Combi cable DIX VL 227-_ 639227_ _ _
4 Cover hose set DIX VLECO 230-_ 639231006_ _ _
Cover hose set DIX VLECO 234-_ N 639234000_ _ _
5 Gas hose DIX VL 180-_ 639186001_ _ _
7 Water hose DIX VL 190-_ 639196001_ _ _
9 Cap, blue DIX VL 172 629172001
10 Cap, red DIX VL 173 629172002
11 Control wire 3.00 m DIX FD200 CL3 7430040043
Control wire 10.0 m DIX FD200 CL10 7430040044
12 Water plug DIX 16-2 629160000
Connection drive unit:
13 Media adapter DIX FD 200 MA 7430040045
Connection wire feeder:
15 Plug insert (for power pin version) DIX RETZ 110 N 639112007
16 Water hose, red DIX VL 191-1,5 ROT 63919600215
The suitable power pin / power pin set for your wire feeder you will find in chapter tools and
accessories. Please ask your DINSE consultant.
Other connecting mandrel depends on the wire feed type available on request.
02I134 __ Length depends on the torch set description.

1 2
70 mm
MIG/MAG Automation
I
N
F
O

1 Power pin DIX PP 117 639118025
2 Connection set DIX REMA PP 117 SA 718231004
02I135
Contents
Power source - system components
MIG/MAG
Power source PI 270 138

142
for power sources
Accessories for power sources 145
Cooling modul CM 1200/5 (E) (S) 146
CM 1500/5 (E)
Cooling modul 148
CAN
Accessories for cooling moduls
150
Power supply cable, Filter mat kit
Remote panel RP 100 E 151
Wire feeder WF 50 SD-R (L) 152

Wire feeder WF 50 SE-R (L) 154
Wire feeder WF 50 HR-R (L) 156
Wire feeder unit 50 W-R (R) (L) 158
Drive rolls WFR-xxx S (A) (C) 159
Connection hose packages for power sources

VSD packet WFL-S - x/SG/xx 160
VSD packet WFL-S - x/SW/xx 161
Connection set, compact WFL-C-2/70 162

Power source PI 270
For robotic- and automatic applications
MIG/MAG
Technical data (IEC 60974-1):
Options according to range of application

Power source DIX PI 270
Mains voltage 3 x 400 VAC
Mains frequency 50 Hz - 60 Hz
Mains voltage - 20% / + 25%
tolerance
Mains fuse 32 A slow-blow
(16 A possible)
Power connection 4 x 4.0 mm2
cable (4 x 2.5 mm2 at 16 A)
Output
Open-circuit voltage max. 70 V
Welding current 5 A - 270 A
MIG/MAG Automation
Power source DIX PI 270 - can be used with and without cooling
adjustment range modul DIX CM 1200/1500 depending on the welding process
Welding current 270 A
at 40% duty circle
(40 °C)
at 60% duty circle
(40 °C)
at 100% duty circle
(40 °C)
Protection class IP 23
Safety marking S - mark
Dimension (L/W/H) 660 /340/610 mm
Weight approx. 40 kg
Options:
Cooling modul DIX CM 1200
Wire feeder DIX WF 50/x
Equipment system with power source, cooling modul and wire
Remote panel DIX RP 100 E feeder
Application sample
Properties
The modular design allows a lot of
variants
New spray arc procedure with RMT
technology
All components with standard inter-
faces
Robot interface for automatic applica- Remote panel DIX RP 100 E (optional)
tions
All parameters for welding procedures, Application
material and function are adjustable
For automatic operation
Call up and appliance of special wel-
ding characteristics via display Up to 100 stanard and special welding cha-
racteristics loadable by remote panel
Bus connection for data transfer and
control signals Up to 99 Jobs selectable
02I138
Power source PI 400
MIG/MAG

tolerance
(16 A possible)
cable (4 x 2.5 mm2 at 16 A)
Output
MIG/MAG Automation
adjustment range modul DIX CM 1200/1500 depending on the welding process
at 40% duty circle
(40 °C)
at 60% duty circle
(40 °C)
at 100% duty circle
(40 °C)
Options:
Equipment system with power source, cooling modul and wire
Remote panel DIX RP 100 E feeder
Application sample
Properties
variants
technology
faces
tions
02I139
Power source PI 500
MIG/MAG

tolerance
cable
Output
adjustment range
MIG/MAG Automation
Welding current 500 A modul DIX CM 1200/1500 depending on the welding process
at 40% duty circle
(40 °C)
at 60% duty circle
(40 °C)
at 100% duty circle
(40 °C)
Options:
Remote panel DIX RP 100 E Equipment system with power source, cooling modul and wire
feeder
Application sample
Properties
variants
technology
faces
tions
02I140
Power source PI 600
MIG/MAG

tolerance
cable
Output
adjustment range
MIG/MAG Automation
Welding current 600 A modul DIX CM 1200/1500 depending on the welding process
at 40% duty circle
(40 °C)
at 60% duty circle
(40 °C)
at 100% duty circle
(40 °C)
Options:
Remote panel DIX RP 100 E Equipment system with power source, cooling modul and wire
feeder
Application sample
Properties
variants
technology
faces
tions
02I141
Power sources PI 270/400/500/600
MIG/MAG
1 2 3 4
Right view
MIG/MAG Automation
Application sample

A Power source, 32 A connection, for standard configuration DIX PI 270 7410010270
Power source, 32 A connection, for standard configuration DIX PI 400 7410010400
Spare parts and wear parts:
1 Ventilator with cable harness + plug DIX PI FAN 7410087015
2 Control board DIX WFC DVC 7410080901
Additional control board, Push-Pull (option) DIX WF PP 7410084800
Additional control board, Push-Push (option) DIX WF AFD 300 7410084802
3 Printed circuit board DIX PI MSR 2 7410087026
Robotic interface board:
4 Interface module (analog) DIX INT SBY 7410081200
Interface module , without picture DIX INT SBX 7410081202
For robotic bus connection
Bus module DIX INT ProfiBus DP 7410081203
For interface card SBX, without picture
Bus module DIX INT DeviceNet 7410081204
Bus module DIX INT ProfiNet IO 7410081207
Bus module DIX INT Ethernet/IP 7410081206
Bus module CANOpen, without picture (option) DIX INT CANOpen 7410081205
02I142
MIG/MAG
5 6 7 8 9 10
11
Left view
MIG/MAG Automation
12
No assembling
Application sample

Spare parts and wear parts:
5 Cassette, complete DIX PI WCB 270/400 7410087001
For PI 270, PI 400
Cassette , complete DIX PI WCB 500/600 7410087002
For PI 500, PI 600
6 Contactor DIX PI CONTACTOR 7410087016
7 Printed circuit board DIX PI EAT 7410087017
8 Printed circuit board DIX PI PF2 7410087018
9 Printed circuit board DIX PI TGP 7410087019
Toroidal core control transformer, DIX PI TRF 7410087020
without picture
10 Printed circuit board DIX PI FLGB 7410087021
Patch cable, red, 0.5 m DIX PATCH RD-05 7410087022
without picture
Patch cable, red, 1.0 m DIX PATCH RD-10 7410087045
without picture
11 Patch cable, green 0.5 m DIX PATCH GN-05 7410087046
Patch cable, green 1.0 m DIX PATCH GN-10 7410087023
12 Inverter module DIX PI Inverter 1 7410087024
One-sided assembling for PI 270, PI 500
Inverter module DIX PI Inverter 2 7410087025
Double-sided assembling for PI 400, PI 500, PI 600
02I143
MIG/MAG
1 2 3 2 1 8 9
4
5 10
6
7
MIG/MAG Automation
3 11
Application sample

1 Handle DIX GRIP 7410081103
2 Jack ring M10, 2 pcs. DIX EYE BOLTS 7410081100
3 Mounting socket, compl., 5-pin DIX CON CAN 1 7410087006
(Socket with cable harness)
4 Mounting socket, 5-pin DIX CON CAN 2 7410087007
5 Mounting socket, 8-pin DIX CON AUTO 7410087011
Automatic interfaces
6 Mounting socket, 23-pin DIX CON WF 7410087047
(Socket with cable harness,
for wire feeder)
7 Mounting socket, 4-pin DIX CON CM/AS 7410087008
(Socket with cable harness, for CM 1200)
8 Mounting socket, 4-pin DIX CON CM/PS 7410087012
(Socket with cable harness,
for CM main connection)
9 Main cable 32 A, for PI 270/400/500 5.0 m DIX PI MC 32A-5 7410087013
Main cable 63 A, for PI 600 5.0 m DIX PI MC 63A-5 7410087014
10 Solenoid valve 24 V DC DIX GMV GAS 24V DC 7333050404
11 Coding plug cooling DIX CM C PLUG 7410082301
For applications without cooling module
02I144
MIG/MAG
Accessories
1
MIG/MAG Automation
1 Filter mat kit DIX FM KIT PI 7410081101
Filter mat set, DIX FM PI - 10 7410081102
10 pcs., without picture
02I145
Cooling module CM 1200/5 (E) (S)
MIG/MAG

Technical data (IEC 60974-2/10):
Cooling module DIX CM 1200/5
Cooling type Air Forced (AF)
Cooling performance max. 1200 Watt
at 25°
Cooling loop pressure max. 3.8 bar
Tank volume, approx. ca. 5.0 Liter
Dimensions (L/W/H) 710/340/255 mm
Cooling module DIX CM 1200/5, DIX CM 1200/5 E
Weight, approx. 25 kg and DIX CM 1200/5 S
(without coolant)
Properties
MIG/MAG Automation

variants
Standard - control by the power source
Options:
For external and separate operation
With heat controlled MIG/MAG tech-
nology
Application sample - Power source with cooling module

Application
Device cooling module for liquid cooled
MIG/MAG welding application

A Cooling module DIX CM 1200/5 7410020101
Standard control, 1.2 KW cooling performance
Cooling module DIX CM 1200/5 E 7410020103
External operation, 1.2 KW cooling performance,
without picture
Cooling module DIX CM 1200/5 S 7410020105
Separate operation, 1.2 KW cooling performance,
without picture
1 Coolant, 10 litres DIX CM LIQUID 10 7410082100
02I146 Liquid capacity of the cooling modules 5 litres.

Cooling module CM 1200/5 (E) (S)
MIG/MAG
1 2 3 4 5 6 7 8 9 10 11 12
MIG/MAG Automation
Right view Back side

1 Heat exchanger DIX CM HE 7410087027
For cooling modules DIX CM 1200/1500
2 Ventilator DIX CM1200 FAN 7410087028
For cooling module DIX CM 1200
3 Toroidal core transformer, DIX CM TRF 7410087029
For 400V/230V
4 Pressure monitor DIX CM FW 7410087038
For cooling module DIX CM 1200/5
5 Printed circuit board DIX CM KGC 7410087032
6 Water pump, 230V DIX CM CP 7410087031
7 Coupling socket, blue DIX CM KD BL 7410087033
8 Coupling socket, red DIX CM KD RD 7410087034
9 Mounting plug, 4-pin DIX CON CM/AP 7410087048
For DIX PI standard version CM 1200/5
10 Mounting plug, 4-pin DIX CON CM/PP 7410087049
(Plug with cable harness)
11 Push-button, grey DIX CM Button 7410087035
12 Cover DIX CM CAP 7410087036
For cooling water tank
02I147
Cooling module CM 1500/5 CAN (E CAN)
MIG/MAG

Technical data (IEC 60974-2/10):
Cooling module DIX CM 1500/5 CAN
Cooling type Air Forced (AF)
Cooling performance max. 1500 Watt
at 25°
Cooling loop pressure max. 3.8 bar
Tank volume, approx. ca. 5.0 Liter
Dimensions (L/W/H) 710/340/255 mm
Cooling module DIX CM 1500/5 CAN,
Weight, approx. 25 kg DIX CM 1500/5 E CAN
(without coolant)
Properties
MIG/MAG Automation
The modular design allows a lot of vari-

ants
CAN-Bus - control by the power source
Options:
For external operation
With heat controlled MIG/MAG
technology
Application sample - Power source with cooling module
Application
Device cooling module for liquid cooled
MIG/MAG welding application
Operation only in connection with
DINSE robot welding power source
DIX PI 270/400/500/600
1

A Cooling module DIX CM 1500/5 CAN 7410020102
CAN-Bus control, 1.5 KW cooling performance
Cooling module DIX CM 1500/5 E CAN 7410020104
CAN-Bus control, 1.5 KW cooling performance,
External operation, without picture
1 Coolant, 10 litres DIX CM LIQUID 10 7410082100
Capacity of the cooling modules 5 litres.
02I148
Cooling module CM 1500/5 CAN (E CAN)
MIG/MAG
1 2 3 4 5 6 7 8 9 10 11 12
MIG/MAG Automation
Right view Back side

1 Heat exchanger DIX CM HE 7410087027
For cooling modules DIX CM 1200/5 and CM 1500/5
2 Ventilator DIX CM1500 FAN 7410087050
3 Toroidal core transformer, DIX CM TRF 7410087029
For 400V/230V
4 Flowmeter DIX CM FHKC 7410087030
5 Printed circuit board DIX CM KGP 7410087037
6 Water pump, 230V DIX CM CP 7410087031
7 Coupling socket, blue DIX CM KDBL 7410087033
8 Coupling socket, red DIX CM KDRD 7410087034
9 Mounting plug, 5 pin DIX CON CAN 3 7410087003
(plug with cable harness)
For DIX CM 1500/5 CAN, tilted
10 Mounting plug, 4-pin DIX CON CM/AD 7410087004
11 Push-button, grey DIX CM - Button 7410087035
12 Cover DIX CM CAP 7410087036
For cooling water tank
02I149
Cooling modules CM 1200/5 (E) (S) / CM 1500/5 CAN (E CAN)
MIG/MAG
Accessories
1 2 3
MIG/MAG Automation

1 Connection cable DIX CM Link CAN 7410082201
Connection intermediate
power source and cooling modules CM
1500/5, CAN control
Connection cable 5.0 m DIX CM Link E5 CAN 7410082203
power source and cooling modules, external,
CAN control
2 Connection cable DIX CM Power 7410082205
For voltage
power source and cooling module
Connection cable 5.0 m DIX CM Power E5 7410082206
For voltage
power source and cooling module, external,
without pictures
3 Connection cable DIX CM Link 7410082200
power source and cooling module CM 1200/5
Connection cable 5.0 m DIX CM Link E5 7410082202
Connection intermediate power source
and cooling module, external,
without pictures
4 Filter mat kit DIX FM KIT CM 7410082101
Filter mat set, without picture 10 pcs. DIX FM CM 10 7410082102
Standard length: 5 m and 10 m. Other length on request..
02I150
Remote panel RP 100 E
MIG/MAG
1 2
MIG/MAG Automation
1 Remote panel, complete DIX RP 100 E 7410050100
2 Connection cable 5.0 m DIX RP Cable 5 7410050205
02I151
Wire feeder WF 50 SD-R(L)
MIG/MAG

Wire feeder DIX WF 50 SD-R(L)
Wire feed speed 1.5-20.0 m/min
duty circle
Welding current max. 500 A/ 60%
max. 400 A/100%
Drive rolls (Page 143)
Maximum 60 VDC
connection voltage
Wire feeder DIX WF 50 SD-R(L)
Power consumption: right and left version
WF 50 SD-R(L) 120 VA
Dimension (L/W/H) 265/162/246 mm
Weight:
MIG/MAG Automation
WF 50 SD-R(L) 7.25 kg
Properties
variants
Powerful 4-roll drive
Compact construction The wire feeder is usable only in conjunction with the DINSE
power source (optional) - Application sample
Quick couplings improve the ease of
use Application
For all current torch set connections For automatic operation
Options: Operation only in conjunction with the
Can also be used for PUSH-PULL DINSE robot welding power source
applications DIX PI 270/400/500/600
1 2 3
left version right version

back side back side

1 Wire feeder 50 W DIX WF 50 SD-L 7410040162
With Dinse connection, left version, circuit points horizontal
2 Wire feeder 50 W DIX WF 50 SD-R 7410040161
With Dinse connection, right version, circuit points horizontal
3 Compact socket, For Dinse connection DIX EC 2-WF 50 SD 7410087250
4 Water set DIX WDW 100 738040000
For applications with standard robots the connections are mounted horizontal to the wire fee-
der, for applications with hollow shaft robots vertical. Torch set-connection sets (only mounted
available). Other torch set-connections on request.
02I152
Wire feeder WF 50 SD-R(L)
MIG/MAG
1 2 3 4 5 6 7 8
MIG/MAG Automation
Right version
Electronics view Drive view

1 Plug coupling, blue DIX WD-30 BLAU 739300001
2 Plug coupling, red DIX WD-30 ROT 739300002
3 Control DIX ESLO 0208 719430208
4 Sealing cap (Push-button) DIX DV-32 DK 719329000
5 Water plug, red DIX WD-26 ROT 739260002
6 Water plug, blue DIX WD-26 BLAU 739260001
7 Connecting set DIX WF CSET 7410084700
8 Compact socket, complete DIX EC 2-WF 50 SD 7410087250
Solenoid valve, 24V /DC DIX GMV GAS 24V DC 7333050404
For gas, without picture
Solenoid valve DIX GMV-24 /DC 719283201
For blow out, without picture
Housing case (without picture) DIX WF 110 S 741004010115

Cover plate catch (without picture) DIX WF 110 SR 741004010110
On request all sets will be delivered well mounted (Please specify when ordering).
02I153
Wire feeder WF 50 SE-R(L)
MIG/MAG

Wire feeder DIX WF 50 SE-R(L)
duty circle
max. 400 A/100%
Maximum max. 60 VDC
connection voltage
Wire feeder DIX WF 50 SE-R(L)
Power consumption:
right and left version
WF 50 SD-R(L) 120 VA
Weight:
MIG/MAG Automation
WF 50 SE-R(L) 7.25 kg
Properties
variants
use Application
Can also be used for PUSH-PULL appli- DINSE robot welding power source
cations DIX PI 270/400/500/600
1 2 3

back side back side

1 Wire feeder 50 W DIX WF 50 SE-L 7410040122
With SAZ connection, left version
2 Wire feeder 50 W DIX WF 50 SE-R 7410040121
With SAZ connection, right version
3 Compact socket, For SAZ connection DIX EC 3-WF 50 SE 7410087350
4 Water set DIX WDW 100 738040000
02I154
Wire feeder WF 50 SE-R(L)
MIG/MAG
1 2 3 4 5 6 7 8
MIG/MAG Automation
Right version
Electronics view Drive view

1 Plug coupling, blue DIX WD-30 BLAU 739300001
2 Plug coupling, red DIX WD-30 ROT 739300002
9 Compact socket, complete DIX EC 3-WF50 SE 7410087350
Solenoid valve, 24V /DC DIX GMV GAS 24V DC 7333050404
Solenoid valve DIX GMV-24 /DC 719283201

02I155
Wire feeder WF 50 HR-R(L)
MIG/MAG

Wire feeder DIX WF 50 HR-R(L)
duty circle
max. 400 A/100%
Maximum max. 60 VDC
connection voltage
Power consumption:
Wire feeder DIX WF 50 HR-R(L)
WF 50 SD-R(L) 120 VA right and left version
Weight:
MIG/MAG Automation
WF 50 HR-R(L) 7.25 kg
Properties
variants
use Application
Can also be used for PUSH-PULL appli- DINSE robot welding power source
cations DIX PI 270/400/500/600
1 2 3

back side back side

1 Wire feeder 50 W DIX WF 50 HR-L 7410040152
For hollow shaft robots with REMA connection set, left version, circuit points vertical, without picture
2 Wire feeder 50 W DIX WF 50 HR-R 7410040151
For hollow shaft robots with REMA connection set, right version, circuit points vertikcal
3 Connection set, For REVO connections DIX REMA 100-WF 50 718231002
02I156
Wire feeder WF 50 HR-R(L)
MIG/MAG
1 2 3 4 5 6
MIG/MAG Automation
Right version
Electronics view Connection, down view

3 Connection set DIX REMA 100-WF 50 718231002
Solenoid valve, 24V DC DIX GMV GAS 24V DC 7333050404
Solenoid valve, DIX GMV-24 /DC 719283201

02I157
Wire feeder unit 50 W-R(R)(L)
MIG/MAG
1 2 3
4
MIG/MAG Automation

1 Pressure unit, complete DIX 50 W-CL 7410087039
2 Pressure arm, complete, left DIX 50 W-PS/L 7410087040
3 Pressure arm, complete, right DIX 50 W-PS/R 7410087041
4 Mounting screw M5 ø 18 mm DIX 50 W-SCREW 7410087042
5 Cover DIX 50 W-COVER 7410087043
02I158
Drive rolls WFR-xxx S(A)(C)
MIG/MAG
MIG/MAG Automation
For application with steel wire electrodes:
1 Drive roll ø 0.6 + 0.8 mm DIX WFR-0608 S 7410084108
Drive roll ø 0.9 + 1.0 mm DIX WFR-0910 S 7410084110
For application with aluminium alloy and copper wire electrodes:
Drive roll ø 0.8 + 1.0 mm DIX WFR-0810 A 7410084210
For application with filler wire electrodes:
Drive roll ø 0.8 + 0.9 mm DIX WFR-0809 C 7410084309
Each wire diameter requieres two drive rolls. Other diameters on request.
02I159
VSD Packet WFL-S-x/SG/xx
MIG/MAG
Accessories
MIG/MAG Automation
Application sample

For standard wire feeder
VSD packet 70 mm2 / 5.0 m DIX WFL-S-5/SG/70 7410080001

VSD packet 95 mm / 10.0 m DIX
2 WFL-S-10/SG/95 7410080023
Standard length: 5 m and 10 m. Other length on request.
02I160
VSD Packet WFL-S-xx/SW/xx
MIG/MAG
Accessories
MIG/MAG Automation
Application sample

VSD packet 70 mm2 / 5.0 m DIX WFL-S-5/SW/70 7410080002
VSD packet 2x70 mm2 / 5.0 m DIX WFL-S-5/SW/2x70 7410080081

VSD packet 95 mm / 10.0 m DIX
2 WFL-S-10/SW/95 7410080024
VSD packet 2x70 mm2 / 10.0 m DIX WFL-S-10/SW/2x70 7410080082
Standard length: 5 m and 10 m. Other length on request.
02I161
Connection set WFL-C-2/70
MIG/MAG
Accessories
MIG/MAG Automation
Application sample

A Connection set, compact 70 mm2 / 2.0 m DIX WFL-C-2/70 7410080095
Standard length: 2 m. Other length on request.
02I162

DINSE Catalogue

Uploaded by

Copyright:

Available Formats

DINSE Catalogue

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DINSE Catalogue

Uploaded by

Copyright:

Available Formats

MIG/MAG Automation 02

MIG/MAG (up to 350 A) MET 35x/39x 2

MIG/MAG (up to 450 A) MET 32xx/37xx/39xx 6

MIG/MAG (up to 550 A) METZ 52x/59x/54x/56x/57x 12

MIG/MAG (up to 350 A) METZ 58xx 22

MIG/MAG (up to 450 A) METZ 64xx 24

MIG/MAG (up to 550 A) MFTZ 52xx/59xx/54xx/57xx 26

Accessories for torch heads 34

SCHWEIS SEN W E LD I N G SCHWEIS SEN W E LD I N G SCHWEIS SEN

For ECO.torch, LITE.torch and REVO.torch

Description Dimension Part name Part number

Torch heads DIX MET 350/352/354, METR 358

__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.

Small to medium material thicknesses

Description Dimension Part name Part number

Torch heads DIX MET 390/392/394, METR 398

__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.

jig with aligning module

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX MET 3200/3222/3245

__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.

Reproducible position by using checking

jig with aligning module

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX MET 3700/3722/3745

__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.

jig with aligning module

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX MET 3900/3922/3945

__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.

For ECO.torch, LITE.torch and REVO.torch

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX METZ 520/522/524/528

__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.

Tool changer with storage station

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX METZ 590/592/594/598

__ Enter the required wire diameter, e.g.: 08 = 0.8 mm or 10 = 1.0 mm.

Service friendly double separability at the 30°

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX METZ 540/542/544/548

__ Enter the required wire diameter, e.g.: 10 = 1.0 mm or 12 = 1.2 mm.

Tool changer with storage station 45° 141.9

rotary interface and the wire feeder 30°

No gas loss due to separate

For ECO.torch, LITE.torch and REVO.torch

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX METZ 560/562/564/568

__ Enter the required wire diameter, e.g.: 12 = 1.2 mm or 16 = 1.6 mm.

For ECO.torch, LITE.torch and REVO.torch

Application Technical data (DIN EN 60 974-7):

Description Dimension Part name Part number

Torch heads DIX METZ 570/572/574/578