Zucchini SCP Busbar PDF
Zucchini SCP Busbar PDF
Zucchini SCP Busbar PDF
58
super compact
high power busbar
Zucchini SCP busbar trunking systems are ideal for the distribution of high
power in industrial, commercial and service sector installations. Flexible and
safe, SCP is continually developed to offer maximum versatility for all power
applications, in any type of environment.
The high power, super compact Zucchini busbar range provides a complete
solution whether connecting power supply stations or transformers to the
main panel board, or transporting and distributing power around the building,
including rising mains applications.
SAFETY
Compact dimensions enhance SCP’s resistance to short circuit stresses.
Voltage drops can be controlled to reduce the impedance of the circuit and
enable installation of high power electrical systems in confined spaces.
MAINTENANCE FREE
The range is designed to be maintenance free with the exception of the
compulsory periodic inspections required by Standard IEC 60364. The
tightening torque inspection can be carried out when the busbar is energised.
FLEXIBILITY
Plug-in tap-off boxes provide connection and power supply of three phase
loads from 63 to 1250 A. Thanks to the galvanised metal sheet construction, the
boxes are suitable for heavy loads and for shielding the electromagnetic fields
generated by the passage of current.
59
ZUCCHINI SCP
fast, simple installation saves
time and money on site
INSTALLATION SIMPLICITY
Designed to work perfectly in conjunction with Zucchini EdM cast
resin transformers, the SCP busbar range offers quick, reliable
assembly with a vast combination of accessories for maximum
flexibility. Conductors are available in a choice of copper or
aluminium.
PLANNING SIMPLICITY
A comprehensive range of standard products is further enhanced
by Legrand’s technical expertise and ability to create bespoke
solutions tailored to any requirement. The SCP range can be
manufactured in standard, clean earth or 200% neutral versions.
60
Pre-installed monobloc
for fast, rigid and
reliable connections
61
SCP super compact busbar
aluminium conductors
TRUNKING LENGTHS
Rating (A) Feeder lengths
Standard 3 m Bespoke dimensions 1 to 1·5 m Bespoke dimensions 1·5 to 2 m Bespoke dimensions 2 to 2·5 m Bespoke dimensions 2·5 to 3 m
630 60280300P 60280310P 60280320P 60280330P 60280400P 60280410P 60280420P 60280430P 60280350P 60280340P
800 60280301P 60280311P 60280321P 60280331P 60280401P 60280411P 60280421P 60280431P 60280351P 60280341P
1 000 60280302P 60280312P 60280322P 60280332P 60280402P 60280412P 60280422P 60280432P 60280352P 60280342P
1 250 60280304P 60280314P 60280324P 60280334P 60280404P 60280414P 60280424P 60280434P 60280354P 60280344P
1 600 60280306P 60280316P 60280326P 60280336P 60280406P 60280416P 60280426P 60280436P 60280356P 60280346P
2 000 60280307P 60280317P 60280327P 60280337P 60280407P 60280417P 60280427P 60280437P 60280357P 60280347P
2 500 60390304P 60390314P 60390324P 60390334P 60390404P 60390414P 60390424P 60390434P 60390354P 60390344P
3 200 60390306P 60390316P 60390326P 60390336P 60390406P 60390416P 60390426P 60390436P 60390356P 60390346P
4 000 60390307P 60390317P 60390327P 60390337P 60390407P 60390417P 60390427P 60390437P 60390357P 60390347P
CONNECTION INTERFACES
Connection interfaces Connection interfaces + horizontal elbows
62
Key : How to select the correct configuration of bar 3L + N + PE 3L + N + FE+ PE 3L + 2N + PE
The 4th digit of an SCP Cat. No. determines the busbar configuration
All examples on this page show 4 conductor versions, ie. 8 or 9; Single bar 8 4 5
5 conductor and 200% neutral versions are available by substituting Double bar 9 6 7
the 4th digit with 4, 5, 6 or 7, as shown opposite
TRUNKING LENGTHS
Expansion
Distribution lengths lengths Transposition lengths Fire barriers
3 m – 3 + 3 outlets 2 m – 2 + 2 outlets 1 m – 1 + 1 outlets Phase transposition Neutral rotation Internal External
60280450P 60280440P 60280800P 60280810P 60280820P 60280830P 60280700P 60280710P 60280720P 60280730P
60280451P 60280441P 60280801P 60280811P 60280821P 60280831P 60280701P 60280711P 60280721P 60280731P
60280452P 60280442P 60280802P 60280812P 60280822P 60280832P 60280702P 60280712P 60280722P 60280732P
60280454P 60280444P 60280804P 60280814P 60280824P 60280834P 60280704P 60280714P 60280724P 60280734P
60280456P 60280446P 60280806P 60280816P 60280826P 60280836P 60280706P 60280716P 60280726P 60280736P
60280457P 60280447P 60280807P 60280817P 60280827P 60280837P 60280707P 60280717P 60280727P 60280737P
60390454P 60390444P 60390804P 60390814P 60390824P 60390834P 60390704P 60390714P 60390724P 60390734P
60390456P 60390446P 60390806P 60390816P 60390826P 60390836P 60390706P 60390716P 60390726P 60390736P
60390457P 60390447P 60390807P 60390817P 60390827P 60390837P 60390707P 60390717P 60390727P 60390737P
Bespoke dimensions
Type 1 female Type 2 female Type 3 male Type 4 male Type 1 male Type 2 female
63
SCP super compact busbar
copper conductors
TRUNKING LENGTHS
Rating (A) Feeder lengths
Standard 3 m Bespoke dimensions 1 to 1·5 m Bespoke dimensions 1·5 to 2 m Bespoke dimensions 2 to 2·5 m Bespoke dimensions 2·5 to 3 m
800 65280300P 65280310P 65280320P 65280330P 65280400P 65280410P 65280420P 65280430P 65280350P 65280340P
1 000 65280301P 65280311P 65280321P 65280331P 65280401P 65280411P 65280421P 65280431P 65280351P 65280341P
1 250 65280303P 65280313P 65280323P 65280333P 65280403P 65280413P 65280423P 65280433P 65280353P 65280343P
1 600 65280305P 65280315P 65280325P 65280335P 65280405P 65280415P 65280425P 65280435P 65280355P 65280345P
2 000 65280306P 65280316P 65280326P 65280336P 65280406P 65280416P 65280426P 65280436P 65280356P 65280346P
2 500 65280308P 65280318P 65280328P 65280338P 65280408P 65280418P 65280428P 65280438P 65280358P 65280348P
3 200 65390305P 65390315P 65390325P 65390335P 65390405P 65390415P 65390425P 65390435P 65390355P 65390345P
4 000 65390306P 65390316P 65390326P 65390336P 65390406P 65390416P 65390426P 65390436P 65390356P 65390346P
5 000 65390308P 65390318P 65390328P 65390338P 65390408P 65390418P 65390428P 65390438P 65390358P 65390348P
CONNECTION INTERFACES
Connection interfaces Connection interfaces + horizontal elbows
64
Key : How to select the correct configuration of bar 3L + N + PE 3L + N + FE+ PE 3L + 2N + PE
The 4th digit of an SCP Cat. No. determines the busbar configuration
All examples on this page show 4 conductor versions, ie. 8 or 9; Single bar 8 4 5
5 conductor and 200% neutral versions are available by substituting Double bar 9 6 7
the 4th digit with 4, 5, 6 or 7, as shown opposite
TRUNKING LENGTHS
Expansion
Distribution lengths lengths Transposition lengths Fire barriers
3 m – 3 + 3 outlets 2 m – 2 + 2 outlets 1 m – 1 + 1 outlets Phase transposition Neutral rotation Internal External
65280450P 65280440P 65280800P 65280810P 65280820P 65280830P 65280700P 65280710P 65280720P 65280730P
65280451P 65280441P 65280801P 65280811P 65280821P 65280831P 65280701P 65280711P 65280721P 65280731P
65280453P 65280443P 65280803P 65280813P 65280823P 65280833P 65280703P 65280713P 65280723P 65280733P
65280455P 65280445P 65280805P 65280815P 65280825P 65280835P 65280705P 65280715P 65280725P 65280735P
65280456P 65280446P 65280806P 65280816P 65280826P 65280836P 65280706P 65280716P 65280726P 65280736P
65280458P 65280448P 65280808P 65280818P 65280828P 65280838P 65280708P 65280718P 65280728P 65280738P
65390455P 65390445P 65390805P 65390815P 65390825P 65390835P 65390705P 65390715P 65390725P 65390735P
65390456P 65390446P 65390806P 65390816P 65390826P 65390836P 65390706P 65390716P 65390726P 65390736P
65390458P 65390448P 65390808P 65390818P 65390828P 65390838P 65390708P 65390718P 65390728P 65390738P
Bespoke dimensions
Type 1 female Type 2 female Type 3 male Type 4 male Type 1 male Type 2 female
65
SCP super compact busbar
feeder lengths
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Supplied with electrical junction monobloc system pre-installed
66
SCP super compact busbar
distribution lengths
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Supplied with electrical junction monobloc system pre-installed
67
2
3
1
2 N
3 3
N 1
2
N
1 N
2 1
3 2
3
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6 1
Designed to be maintenance-free, except for the periodic and compulsory inspections2
3
Nrequired by the Standard IEC 60364
N
3
1
2
N
1
2
3
N
3
1
2
N
1
2
3
68
SCP super compact busbar
fire barriers and end stops
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Supplied with electrical junction monobloc system pre-installed
69
SCP super compact busbar
horizontal elbows
Single bar -
horizontal elbow
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Elbows are supplied with pre-installed monobloc and are able to change direction with standard or bespoke dimensions
70
SCP super compact busbar
vertical elbows
Single bar –
vertical elbow
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Elbows are supplied with pre-installed monobloc and are able to change direction with standard or bespoke dimensions
71
SCP super compact busbar
double elbows
Single bar –
double horizontal elbow
Single bar –
double vertical elbow
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Elbows are supplied with pre-installed monobloc and are able to change direction with standard or bespoke dimensions
72
SCP super compact busbar
vertical tees
Single bar -
vertical tee
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Tees are supplied with pre-installed monobloc and are able to change direction with standard or bespoke dimensions
73
SCP super compact busbar
horizontal tees
Single bar -
horizontal tee
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
Designed to be maintenance-free, except for the periodic and compulsory inspections required by the Standard IEC 60364
Tees are supplied with pre-installed monobloc and are able to change direction with standard or bespoke dimensions
74
SCP super compact busbar
connection interfaces
Single bar –
type 1 connection interface
High power busbar from 630 A to 4 000 A with aluminium alloy conductors and from 800 A to 5 000 A with copper conductors
SCP complies with IEC EN 61439-6
For connecting the busbar to the cabinet or transformer
75
SCP super compact busbar
connection interfaces + horizontal elbows
76
SCP super compact busbar
connection interfaces + vertical elbows and feed units
77
SCP tap-off boxes : plug-in type 63-630 A
with AC21A disconnection on the door
Plug-in boxes can be fitted on With fuse carrier (fuses not included)
any length with tap-off outlets Tap-off rating Fuse carrier 3L + N + PE 3L + N + FE + PE 3L + 2N + PE
irrespective of rating and
conductor material 63 A CH22 65285031P 65245021P 65255031P
125 A NH00 65285032P 65245022P 65255032P
Cover with AC21A
disconnection 160 A NH00 65285033P 65245023P 65255033P
250 A NH2 65285034P 65245024P 65255034P
630 A NH3 65285036P 65245026P 65255036P
With switch disconnector (AC23) and fuse carrier (fuses not included)
757
24
0
57
4 Tap-off rating Fuse carrier 3L + N + PE 3L + N + FE + PE 3L + 2N + PE
63 A NH000 65285051P 65245041P 65255051P
183
41
5
78
0 40 A 65285013PM4RB 65245003PM4RB 65255013PM4RB
63 A
63 A 65285013PM4RC 65245003PM4RC 65255013PM4RC
286
78
SCP tap-off boxes : plug-in type 125-400 A
: bolt-on type 125-1 250 A
Bolt-on tap-offs – with switch disconnector (AC23) and fuse carrier 125 A to 1 250 A (fuses not included)
The boxes cannot be installed simultaneously on both sides of the same junction
The bolted boxes are to be installed directly on the junction when the busbar is disconnected and not energised
Dimensions and technical information p. 103. Technical data p. 112-117
Busbar system – aluminium
Single bar Double bar
630 A
800 A
Tap-off rating/ 1 000 A
fuse carrier 1 250 A 1 600 A 2 000 A 2 500 A 3 200 A 4 000 A
A
125 A
65281811P 65281812P 65281814P 65391812P 65391813P 65391814P
NH00
E
250 A
65281821P 65281822P 65281824P 65391822P 65391823P 65291824P
NH1
C
400 A
B 65281831P 65281832P 65281834P 65391832P 65391833P 65291834P
NH2
D
630 A
65286041P 65286042P 65286044P 65396042P 65396043P 65396044P
NH3
800 A
65281851P 65281852P 65281854P 65391852P 65391853P 65291854P
NH4
1 000 A
65281861P 65281862P 65281864P 65391862P 65391863P 65291864P
NH4
1 250 A
65281871P 65281872P 65281874P 65391872P 65391873P 65291874P
NH4
Busbar system – copper
Single bar Double bar
800 A
Tap-off rating/ 1 000 A 1 600 A
fuse carrier 1 250 A 2 000 A 2 500 A 3 200 A 4 000 A 5 000 A
Dimensions of the box 125 A
Box rating 125-400 A 630 A 800-1 250 A 65281811P 65281812P 65281814P 65391812P 65391813P 65391814P
NH00
(A) mm 365 400 450
(B) mm 630 750 1 050 250 A
65281821P 65281822P 65281824P 65391822P 65391823P 65391824P
NH1
(C) mm 270 280 300
(D) mm 95 115 115
(E) mm
400 A 635 680 750 65281831P 65281832P 65281834P 65391832P 65391833P 65391834P
NH2
630 A
Rated insulating 65286041P 65286042P 65286044P 65396042P 65396043P 65396044P
NH3
AC voltage Ui (V) 1 000
79
SCP super compact busbar
fixing supports for horizontal installation
Fixing supports for fixing the busbar to the structure of the building
80
SCP super compact busbar
fixing supports for vertical installation
Fixing support with bracket and Fixing support with bracket Fixing support Fixing support –
springs with springs bracket only
Fixing supports for fixing the busbar to the structure of the building
For vertical installations and special applications
81
SCP super compact busbar SCP super compact busbar
fixing supports for vertical installation (continued) protective bellows
Dimensions and technical information p. 105-106 Dimensions and technical information p. 107
82
SCP super compact busbar
transformer connections
Transformer
Installation example
83
SCP super compact busbar
technical information
n Standard versions
H
N L1 L2 L3 PE
FE N L1 L2 L3 PE
2N L1 L2 L3 PE
84
Ue ≤ 1 000 V
–5 < T < + 50 °C
IP = 55
SCP
Busbar material
selection
COPPER ALUMINIUM
800 < In < 5 000 A 630 < In < 4 000 A
85
SCP super compact busbar
technical information
3 • Rt • Ib2 • L
Pj =
1 000
In single-phase regime :
2 • Rt •Ib2 • L
Pj =
1 000
Where :
Ib = utilisation current (A)
Rt = phase resistance for unit of length of the busbar trunking system,
measured at thermal regime (mΩ/m)
L = busbar length (m)
L3
L2
L1
I1+I2+I3 I2+I3 I3
l1 l2 l3
L L L
86
n Overload protection
Busbar overload protection is ensured following the same criteria used
for cables. It will be necessary to check the relationship :
Ib ≤ In ≤ Iz
Where :
Ib = circuit utilisation current
In = switch rated current
Iz = rating at permanent cable regime
Ib Iz 1.45 Iz
Iz = Iz0 · Kt
Where :
• Iz0 is the current that the busbar trunking system can carry for an
indefinite time at its reference temperature (40 °C)
• Kt is the correction coefficient for ambient temperature values other
than the reference temperature, as shown in the following table
87
SCP super compact busbar
technical information
n Selection of the busbar trunking system based Calculation of the voltage drop with loads not
on voltage drop evenly distributed (continued)
If the line is particularly long (> 100 m), it will be necessary to check the The current distribution factor ‘b’ depends on how the circuit is fed and
value of the voltage drop. For systems with power factor (cosjm) not on the distribution of the electric loads along the busbar
lower than 0·8 the voltage loss can be calculated using the following
formulas : The distribution factor of the current ‘b’
Ib Ib
Three phase system b = 1 Supplies at one end and load
b•√3•Ib•L•(Rt•cosjm + x•sinjm) at the end of the line L
b = 2
∆v = Ib
1 000 Supplies at one end and with
load evenly distributed L
b = 4
Single phase system Ib Ib
Supplies at both ends and with
b•2•Ib•L•(Rt•cosjm + x•sinjm) load evenly distributed L
∆v =
b = 4
1 000 Ib
Central supply with loads
Ib Ib
The percentage voltage drop can be obtained from : at both ends
2 L 2
b = 8
∆v Central supply with load Ib
∆v% = •100 evenly distributed
Vr
Example : SCP 2 000 A Al for rising main feed
Where Vr is the system rated voltage
If the three phase system and the power factor are not lower than
cosj = 0·7, the voltage loss may be calculated using the voltage drop
coefficient shown in the table opposite
k•Ib•L
∆v% = 2b• ·100
Vn
L3
L2
L1
l1 l2 l3
L L L
88
Time (t) TRANSFORMER impedance ZE = transformer secondary equivalent impedance (m)
Vcc% V2c Vc = phase voltage (V)
ZE =
Vcc% = percentage short circuit voltage
100 P
P = transformer power (kVA)
Symmetric component
TRANSFORMER reactance
The intensity of the estimated short circuit current essentially depends XE = transformer secondary equivalent reactance (m)
Andamento
on the following factorsreale
: XE = √ ZE2 – RE2
• power of the cabin TRANSFORMER, meaning that the higher the
power, the higher the current Short circuit impedance
• length of the line upstream the fault, in the sense that the longer the Zcc = total short circuit impedance (m)
Zcc = √(RL + RE)2 + (XL + XE)2
line, the lower the current
Estimated short circuit current
Current (I)
Vc Icc = symmetric component of the short circuit current
Icc =
(kA)
2 Icc
√ 3 Zcc
In
Time (t) Aluminium
Rating kA kA kA kA
(A) 3 phase 3 phase 1 phase 1 phase
lcw1 lpk lcw1 lpk
630 36 76 22 48
In three phase circuits reale
Andamento with neutral it is possible to have three different
types of short circuit : 800 42 88 25 55
• phase-phase 1 000 50 110 30 66
• phase-neutral 1 250 75 165 45 99
• balanced three phase (most demanding condition) 1 600 80 176 48 106
The formula for the calculation of the symmetric component is : 2 000 80 176 48 106
E 2 500 150 330 90 198
Icc = 3 200 160 352 96 211
ZE+ZL
4 000 160 352 96 211
Where :
• E = the phase voltage Copper
• ZE = the secondary equivalent impedance of the TRANSFORMER Rating kA kA kA kA
measured between the phase and the neutral (A) 3 phase 3 phase 1 phase 1 phase
• ZL = the impedance of the phase conductor only lcw1 lpk lcw1 lpk
800 45 95 27 57
3 E
ZE IccFF = 1 000 50 110 30 66
2ZE + 2ZL
Icc3~ IccFN 1 250 60 132 36 79
ZE
ZE E 1 600 85 187 51 112
IccFN =
ZE + 2ZL
2 000 88 194 53 116
E 2 500 88 194 53 116
Icc3~ =
IccFF ZE + ZL 3 200 170 374 102 224
E = phase voltage 4 000 176 387 106 232
5 000 176 387 106 232
1
All: dimensions
lcw for 1 second
(mm) are nominal
89
SCP super compact busbar
technical information
100%
Distortion of the individual harmonics
( )Uh
( ) ( )
23 11
H 2 2 2
THD% = 10 0 = 100 + = 25.5 %
h=2 U1 100 100
23%
11%
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Hz
Rated
current (A) 630 A 800 A 1 000 A 1 250 A 1 600 A 2 000 A 2 500 A 3 200 A 4 000 A 5 000 A
SCP busbar to be used
THD ≤ 15% 630 800 1 000 1 250 1 600 2 000 2 500 3 200 4 000 5 000
15% < THD ≤ 33% 800 1 000 1 250 1 600 2 000 2 500 3 200 4 000 5 000 –
THD > 33% 1 000 1 250 1 600 2 000 2 500 3 200 4 000 5 000 – –
Note
200% neutral versions are available for systems with harmonics present on the neutral
90
n Measurement of magnetic induction n Measurement of magnetic induction (continued)
Since 1994, with a study carried out by Chalmers University of The high quality standard guaranteed by busbar trunking systems can
Technology of Goteborg, Legrand has taken an interest in the issues be further appreciated by comparing the emission values measured
linked with the electromagnetic emissions in their Zucchini products, against those of other commonly used equipment, as taken from table
keeping at the forefront of the latest legislative directive, which has only 7·1 of CEI 211-6 standard
recently imposed the quality standards that were already widely met by The measurements obtained on aluminium SCP busbar trunking
Zucchini busbar trunking systems systems with ratings of 2 500 A (carried out in compliance with the
The ACAE (Association for the Certification of Electric and Electronic requirements of the technical product standard IEC EN 61439-6), show
Equipment) certified internal laboratory is capable of carrying out the that the magnetic induction generated by the busbar is in the range of
measurement of the electromagnetic emissions of busbar trunking 1·5 - 2 μT at a distance of one metre from the busbar itself
systems. This measurement is nowadays one of the tests to which the These values also apply near the junction, which is considered the
products are subjected before they reach the market critical point due to the wider distance between the busbar conductors
in this position
The busbar trunking system in itself already minimises electromagnetic
emissions, which are much lower when compared with those
generated by cables with the same current intensity Levels of exposure to industrial frequency magnetic field sources
It is a well-known fact that the electromagnetic field is the result of the (table 7.1 from CEI 211-6 standard)
superimposition of two fields : the electric and the magnetic field
The first is totally shielded by the equipotential metal casing of the Magnetic
busbar trunking system, while the second is very low due to the Source induction Distance
intrinsic characteristic of the busbar trunking system. More precisely, (µT)
due to the fact that busbar conductors are extremely close inside
the busbar package, the three busbar conductors, crossed by three Electric shaver 150-240 on the face
balanced currents displaced by 120°, induce fields that tend to Hairdryer 1-13 10-20 cm
overlap, cancelling one another, therefore resulting in an extremely low
external impact Blender 0·9 40 cm
However, also in conditions of imperfect current balance, the metal 12 V, 20 W halogen lamp 0·5 30 cm
casing of the busbar trunking system is capable of reducing most Aerosol therapy equipment 20-50 20-30 cm
of the magnetic field, which otherwise would spread through the
surrounding environment Electric blanket 2 on contact
21 inch television set 0·3 50 cm
Testing at Legrand’s laboratory in Italy for the approval Washing machine 3·4 50 cm
certification of Zucchini SCP busbar trunking systems Dishwasher 0·05 50 cm
Electric oven 0·4 20 cm
600 W drill 2 on the chest
100 W welding machine 14·5 on the chest
225 W grinder 0·8 40 cm
1 100 W compressor 8·2 40 cm
2 150 W arc welding machine 23·2 40 cm
75 MW, 55-65 kA, 150 t arc oven 100-270 in proximity
Electric scalpel 2·9 in proximity
Battery charger 22·9 in proximity
Echograph 0·8 operator position
Projector 2·3 20 cm
B (μ T)
25
Objective level
The laboratory tests carried out show how the magnetic induction Quality objective level
20
emitted by SCP busbar trunking systems, measured at a distance of
approximately one metre, is well below the critical value of 3 μT
With Legislative Decree DPCM dated 8/7/2003, Italian law set the first 15
exposure limit at 100 μT
In addition, in locations where attendance is expected for no less than
four hours a day, an attention value of 10 μT has been set, to avoid
10
possible long term effects on health
In the decree, the 3 μT threshold is indicated as the ‘quality objective’.
However, as the product is intended for the European and world
market, low magnetic emission is a fundamental point that cannot be 5
disregarded, to ensure a presence in foreign countries : one example
of this is Germany, where for over 10 years the regulation has set a
cautionary limit of 3 μT as the maximum permitted threshold in certain 0
structures, for example hospitals, so much so that in these types of 20 40 60 80 100 120 CM
environments the busbar trunking system has become a mandatory
choice, as well as a high quality one
91
SCP super compact busbar
technical information
Shown in green is the orthogonal plane of the element on which the magnetic
inductions referred to in the following graphs are measured
Detailed view
92
n Magnetic induction graphs at 60 cm from the busbar n Magnetic induction graphs at 60 cm from the busbar
(continued)
The graphs shown refer to the measurements carried out on the
aluminium SCP prefabricated electric busbar with rated load of 2 500 As it can be seen on the graph below, up to a distance of
A, crossed by a 2 500 A current approximately 40 cm from the axis of the busbar, the field appears
The measurements carried out at 60 cm from the junction are to be generated by two separate sources. This is due to the fact that the
considered as higher due to the magnetic induction generated by the busbar being analysed consists of two series of busbar conductors set
busbar power supply : in parallel at a distance of approximately 5 cm from each other
due to the intrinsic geometry of the measurement laboratory structure,
it must be assumed that the measurement area is also affected by a
magnetic induction of no less than 1·5 μT generated by the line power The cells making up the measurement grid are 20 cm squares
supply
In view of this observation, in case of actual operating line the quality
objective indicated by Legislative Decree DPCM dated 8/7/2003 is
widely met at less than one metre from the axis of the busbar
6 5 4 2
1·6
7
98 1·2
10 0·8 2 dimensional map of the magnetic induction around the busbar
1211 0·4
1413 at 60 cm from the junction
15
16 At the centre of the graphic is a schematic representation of the
busbar
12
11·6
11·2
10·8
10·4
10
9·6
12 9·2
11 8·8
8·4
10 8
9 7·6
7·2
8 6·8
7 6·4
6
6 5·6
5 5·2
4·8
4 4·4
3 4
8 9 3·6
2 10 11 3·2
1 12 13 2·8
14 2·4
0 15
16 2
1·6
1·2
0·8
0·4
93
SCP super compact busbar
technical information
n Graphs showing magnetic induction near the junction n Graphs showing magnetic induction near the junction
(continued)
It is considered important to show, side by side with the results relating
to straight lengths, the results of the measurement carried nearby the 2 dimensional map of magnetic induction near the junction
electro-mechanic junction of the busbar length. This location may in At the centre of the graphic is a schematic representation of the
fact be considered critical, as here magnetic induction is higher due to busbar
the higher distance between the busbar conductors corresponding to
the various phases of the line
24
23·2
22·4
21·6
20·8
20
19·2
23
22 18·4
21 17·6
20
19 16·8
18 16
17
16 15·2
15 14·4
14
13 13·6
12 12·8
11
10 12
9 11·2
8
10·4
7
6 9·6 y
5
4 8·8
3 8
2
1 7·2
0 6·4
5·6
4·8
4 x
3·2
2·4
1·6
0·8
24
23·2
22·4
23 21·6
22 20·8
21 20
20 19·2
19 18·4
18 17·6
17 16·8
16 16
15·2
15
14·4
14 13·6
13 12·8
12 12
11 11·2
10 10·4
9 9·6
8 8·8
7 8
6 7·2
5 6·4
4 5·6
3 4·8
2 4
1 3·2
0 2·4
1·6
0·8
94
1
n Feeder lengths 10
n Transposition lengths 2
3
N
H
(L) Dimension H changes with the rating and is specified on p. 112-117
00
30
Neutral rotation can be used when the sequence of the distribution
board phases is different to that of the transformer
For more information please contact us on +44 (0) 370 608 9020
10
N
1
H
Minimum and maximum dimensions of single and double bars
2
3 00
12 N
3
1
2
Aluminium 630 A to 4 000 A N
1
2
Copper 800 A to 5 000 A 3
n Distribution lengths
10
Phase transposition
0
65
0
85
L)
H
0 0(
30 10
0
85
0 00
65 10 1
2
3
H
N
N
1
2
3
N
3
1
2
Dimension H changes with the rating, and is specified on p. 112-117
N
Neutral rotation
3
1
2
1
2
3
in straight runs of more than 40 m L)
and repeated every 40 m 0(
00 3
N
95
1
2
3
SCP super compact busbar
technical information
Left hand
10
≥ 200 620 ≥ 200
Fig. 1 B
A
300
450
B
211
H + 81 B
No fire
H
0
barrier 30 0
45
≥ 200 620 A
Fig.
Dimension H changes with the rating, and is specified on p. 112-117
The dimensions refer to standard elbows (bold = double bar)
A 10
A 0
30
H
Aluminium 630 A to 4 000 A Dimension H changes with the rating, and is specified on p. 112-117
Copper 800 A to 5 000 A The dimensions refer to standard elbows
(A) min./max. (mm) 250 / 1 299
(B) min./max. (mm) 250 / 1 299 Double horizontal elbow – bespoke dimensions
Please specify required dimensions when ordering
96
Double vertical elbow – standard dimensions Vertical tees – standard dimensions
300
450
B 0
A 30 0
10 60
300
600
C
H
45
10
C
0
30 0
45 C
H
A
Right hand - female Right hand - male
B B
Dimension H changes with the rating, and is specified on p. 112-117
A
The dimensions refer to standard elbows (bold = double bar) A
C
Double vertical elbow – bespoke dimensions C
Minimum and maximum dimensions of double bar Dimension H changes with the rating, and is specified on p. 112-117
The dimensions refer to standard tees (bold = double bar)
Aluminium 2 500 A to 4 000 A
Copper 3 200 A to 5 000 A Vertical tees – bespoke dimensions
(A) min./max. (mm) 450 / 1 449 Please specify required dimensions when ordering
(B) min./max. (mm) 50 / 899
(C) min./max. (mm) 450 / 1 449 Minimum and maximum dimensions of single bar
97
SCP super compact busbar
technical information
A (2)
0
60
10 0
20
(1) U
H
Non-standard centre distance
H
D Dimensions to be
E
F provided when
G
requesting a non-
standard centre distance
Right hand – female Right hand – male
Type 1 – Type 2 – female
B B
U A
A A U
C A
C
Left hand – male Left hand – female Dimension H changes with the rating, and is specified on p. 112-117
See p. 100 for dimensions of cover plate (1) and bars (2)
C C
Connection interfaces – in-line bespoke dimensions
Please specify required dimensions when ordering
B B
Minimum and maximum dimensions of single and double bars
A
A
Aluminium 630 A to 4 000 A
Copper 800 A to 5 000 A
Dimension H changes with the rating, and is specified on p. 112-117
The dimensions refer to standard tees (bold = double bar) (A) min. / max. (mm) 300 / 1 299
(U) min. / max. (mm) 150 / 400
Horizontal tees – bespoke dimensions
n Connection interfaces + horizontal elbows
Please specify required dimensions when ordering A
0
30
30 B
Minimum and maximum dimensions of single and double bars U 0
0
20
Aluminium 630 A to 4 000 A 10
Copper 800 A to 5 000 A
(A) min. / max. (mm) 550 / 1 049
(B) min. / max. (mm) 550 / 1 049 10
H
0
(C) min. / max. (mm) 550 / 1 049 10
0 (1)
10
0 (2)
98
n Connection interfaces + vertical elbows n Feed units
End feed unit
A
0
30 0
45
U
0 10 B
20 C 0
10
0
10
0
300
450
B
0
20
0
30
10
0
10
10
A
0
10
0
(2) (1) H
H
U B
A
B For dimensions
U of holes for
connections,
see p. 100
Type 3 – male Type 4 – male Dimension H changes with the rating and is specified on p. 112-117
U
U Rear cable input
A Aluminium gland plate(s) for cable entry
170mm x 410mm
B Single bar : 1 plate
B Double bar : 2 plates
A
99
SCP super compact busbar
technical information
n Connection interfaces
Cover plate drilling details
Aluminium 630 A to 2 000 A Aluminium 2 500 A to 3 200 A Aluminium 4 000 A
90 110
Copper 800 A to 2 500 A Copper 3 200 A to 4 000 A Copper 5 000 A
Ø9 Ø9 Ø9
120
160 160
15
15
15
100
100
75
75
330
100
100
75
100
555
125
90 110 90 110
125
120 12021
605
160
15 100 100 100 100 15
15
430
100
75
90 110
100
75
120 160
75
100 100 100
15
15 100 15
15 100 100 100 100 15
15
430
160 190
430
Holes
9 x 30
160210 160
190 190
Holes
110
15 x 20
120 160
120
120
120
120
120
60
60
60
60
60
30 30 30 30 30
160 190
35 50 50 90 90
160
160160 190
190190
Aluminium 2 500 A
Holes
9 x 30
Holes
15 x 20
120
60
120
120
60
60
30 30
30
50 50 50 50 50 50 90
Holes
9 x 30
210
210210
210 210
Holes
15 x 20
120
120
120
60
60
60
50 50 50 50 50 50 50 50 50
30
30
30
100
n Compatibility with Zucchini SCP busbar 417 V secondary voltage
Transformer Busbar (aluminium)
The Zucchini SCP busbar trunking system and EdM cast resin Insulation 417 V
transformers have been designed in perfect synergy for a direct kVA class current IK 6 % Connection
(kVA) (kV) (A) (kA) Family component
connection
The versions shown below represent just a few of the standardised 630 873 14·60 SCP 1 000 A 60281012P
solutions 800 1 108 18·50 SCP 1 250 A 60281014P
1 000 1 385 23·10 SCP 1 600 A 60281016P
400 V secondary voltage 12, 17·5,
1 250 1 731 28·90 SCP 2 000 A 60281017P
Transformer Busbar (aluminium) 24, 36
Insulation 400 V
1 600 2 216 37·00 SCP 2 500 A 60391014P
kVA class current IK 6 % Connection 2 000 2 770 46·20 SCP 3 200 A 60391016P
(kVA) (kV) (A) (kA) Family component
2 500 3 462 57·70 SCP 4 000 A 60391017P
630 910 15·20 SCP 1 000 A 60281012P
800 1 155 19·30 SCP 1 250 A 60281014P Transformer Busbar (copper)
1 000 1 444 24·10 SCP 1 600 A 60281016P Insulation 417 V
12, 17·5, kVA class current IK 6 % Connection
1 250 1 805 30·10 SCP 2 000 A 60281017P (kVA) (kV) (A) (kA) Family component
24, 36
1 600 2 310 38·50 SCP 2 500 A 60391014P 630 873 14·60 SCP 1 000 A 65281011P
2 000 2 887 48·20 SCP 3 200 A 60391016P 800 1 108 18·50 SCP 1 250 A 65281013P
2 500 3 609 60·20 SCP 4 000 A 60391017P 1 000 1 385 23·10 SCP 1 600 A 65281015P
12, 17·5,
1 250 1 731 28·90 SCP 2 000 A 65281016P
Transformer Busbar (copper) 1 600 224, 36 216 37·00 SCP 2 500 A 65391018P
Insulation 400 V
kVA class current IK 6 % Connection 2 000 2 770 46·20 SCP 3 200 A 65391015P
(kVA) (kV) (A) (kA) Family component
2 500 3 462 57·70 SCP 4 000 A 65391016P
630 910 15·20 SCP 1 000 A 65281011P
3 150 4 362 62·401 SCP 5 000 A 65391018P
800 1 155 19·30 SCP 1 250 A 65281013P
1 000 1 444 24·10 SCP 1 600 A 65281015P 433 V secondary voltage
12, 17·5,
1 250 1 805 30·10 SCP 2 000 A 65281016P
Transformer Busbar (aluminium)
1 600 224, 36 310 38·50 SCP 2 500 A 65391018P Insulation 433 V
kVA class current IK 6 % Connection
2 000 2 887 48·20 SCP 3 200 A 65391015P (kVA) (kV) (A) (kA) Family component
2 500 3 609 60·20 SCP 4 000 A 65391016P 630 841 14·10 SCP 1 000 A 60281012P
3 150 4 547 65·001 SCP 5 000 A 65391018P 800 1 067 17·80 SCP 1 250 A 60281014P
1 : 7% impedance 1 000 1 334 22·30 SCP 1 600 A 60281016P
12, 17·5,
1 250 1 667 27·80 SCP 2 000 A 60281017P
24, 36
1 600 2 134 35·60 SCP 2 500 A 60391014P
2 000 2 667 44·50 SCP 3 200 A 60391016P
2 500 3 334 55·60 SCP 4 000 A 60391017P
101
SCP super compact busbar
technical information
Polyester coated, galvanised steel structure. Metal boxes are suitable From 63 A to 160 A
for heavy loads and are used to shield electromagnetic fields caused
by flows of current
Fuses not included. Please contact us on +44 (0) 370 608 9020 for
details of available fuses
Cover with AC21A
disconnection
Connection terminals
With fuse carrier for cables max 50 mm2
757
From 63 A to 160 A 24
0
4
57
183
757
Cover with
AC21A 24
0
disconnection 4
57
Aluminium cable
183
entry plates on
both sides
Side cable
input
1034
disconnection 41
5
0
78 286
Cover with
AC21A
1 034
disconnection 41
5
0
78 Aluminium cable
entry plates on
both sides
286
Side cable
input
102
n Tap-off boxes n Bolt-on tap-off boxes
With AC23A switch disconnector and fuse carrier, With AC23 switch disconnector and fuse carrier : 125 A to 1 250 A
125 A to 400 A : plug-in type
Rear cable
input
34
0
A
550
C
260
320
B
85
0
54
D
20
Specification
103
SCP super compact busbar
technical information
n Fixing supports
Suspension bracket for edgeways installation
00 )
2 0 3 000
a x.
(m
110
15
M10
Slot 9x20 A
40
190
Flat length
00 )
2 0 3 000
ax.
(m
100 100
15
M10
210
130
Slot 9x20
40
104
n Fixing supports
1 : For single bar lengths, the standard bracket is also anti-seismic rated
For double bar loads there are two separate Cat. Nos. see p. 82
Version 1 30 Version 3 4
Ø9 17
Ø9 Y
30
50
170
x x
84
50
84
Y
131
131
0
17
4
17
160
46
0
0
26 21
140
5
375
240
160
4
21
Slot 9 x 30
Slot 9 x 30
Version 2
Ø9 30 Version 4
0 4
17 17
x Ø9 Y
50
84
x Y
X 30
Y
50
131
84
Y
131
0
17
160
375
30 0 4
140
7 21 56
0 17
160
240
4
21
Slot 9 x 30 Slot 9 x 30
105
SCP super compact busbar
technical information
• Section of over 4 m
In the lowest point Type A vertical bracket if secured to the wall, or
Type C if secured to the floor and one edgeways installation bracket
every 1·5 m of the path and one Type A or C bracket based on the
following table
Aluminium Copper
Rating (A) (m) Rating (A) (m)
630 17 – –
800 16 800 10
1 000 16 1 000 9
1 250 15 1 250 9
1 600 12 1 600 7
2 000 10 2 000 6
2 500 14 2 500 4
3 200 12 3 200 7
4 000 10 4 000 6
– – 5 000 5
Edgeways length
106
n Protective cover for outdoor applications n Protective bellows
Covering accessory to be used for outdoor installations and wherever Recommended for protection
the standard IP 55 protection is not adequate of the interface connection A B
For more information, please contact us on +44 (0) 370 608 9020 on panel boards, dry-type
transformers with enclosure
and oil-type transformers
For EdM cast resin
400
transformers, custom-made
connections are available
upon request (see p. 83)
15
Edgeways length Flat length Single bar
Cat. No.
135
SF766040
150
600 (A)
540
150
135
700
760 (B)
Double bar
Cat. No.
190
SF927140
150
710 (A)
650
150
190
860
920 (B)
107
SCP super compact busbar
technical information
Type A setup
Lv side
ØD
Type B setup
A
Example of a vertical connection
Lv side
The distance between the phases can
be designed according to your needs
Type C setup
Transformer
Lv side
108
SCP super compact busbar
installation guidelines
n Installation design
109
SCP super compact busbar
installation guidelines
100
100
300
100
Wall Wall
300
When there are tap-off units along the busbars, the minimum
distances depend on the dimensions of the tap-offs selected.
Ceiling
Wall
300
* * When there is
300
a tap-off box
300
Wall Ceiling
100
300
100
Wall
80
80
Wall Ceiling
100
100
300
Wall
60
For further information, please contact us on +44 (0) 370 608 9020
110
n Installation sequence of the junction Measurement of trunking lengths
1 Installation instructions are included near the junction (Fig.1) The exact length to be ordered can be determined by measuring
Make sure that the contacts are clean before joining lengths the distance between the components (as shown below) and then
subtracting 270 mm
Fig. 1
Length = Q - 270 mm
Instructions
nQ
sio
en
dim
2 Make sure that the earth plate of the trunking length is inserted N
behind the front plate of the junction monobloc (Fig.2) 12
3
m
0m
27
For further information, please contact us on +44 (0) 370 608 9020
B = Q2 - 70 mm
N1
2
Fig. 4 85Nm
3
A = Q1 - 70 mm
Q2
Fig. 5
Fig. 6
111
SCP super compact busbar – 4 conductor (aluminium)
technical data
H
N L1 L2 L3 PE
112
SCP super compact busbar – 4 conductor (copper)
technical data
H
N L1 L2 L3 PE
113
SCP super compact busbar – 5 conductor (aluminium)
technical data
H
FE N L1 L2 L3 PE
114
SCP super compact busbar – 5 conductor (copper)
technical data
H
FE N L1 L2 L3 PE
115
SCP super compact busbar – double neutral (aluminium)
technical data
H
2N L1 L2 L3 PE
116
SCP super compact busbar – double neutral (copper)
technical data
H
2N L1 L2 L3 PE
117