Standard package format of PPAP for TAW suppliers

PPAP Package

Part No. CC-CB0490-200

Description INNER PIPE

Drawing Revision Ba

SHRI RAM ENGG.INDS.

Supplier Name

Prepared by NEETU

Date 09-12-2017
supplier: ShriRam Engg.Inds. Part No.:- CC-CB0490-200 index
PO-no R000262 SAP-no weight 75 GRM
supplier manufacturing information

SHRI RAM ENGG.INDS A 30,Industrial Area,Sector 73 (Phase VII),Mohali-160055,Punjab,India

supplier name customer production location

45,SAINIK COLONY HISSAR BHIWANI LINK ROAD

Street buyer

ROHTAK HARYANA 124001

city state ZIP

No. task/ submission requested issued by n/a TBVC comments

[acc. TBVC GP-01-7.4-0007] [Y/N] supplier assessment
[date] [OK/NOK]
1 Part submission Warrant (PSW/VDA EMPB)(All boxes checked ; reason, signed); level 3 Y √
2 limited approval x
3 Process Flow Chart: y √
4 Process FMEA (confirmation) y √
5 Control plan (annual requalification test included) y √
6 Early Production Containment Plan (EPC) y x
7 ISO/TS Certificate √
8 Design records (Ballooned 2D drawing - latest level) y x
9 Dimensional Results (all cavities) y x
10 IMDS submission y √
11 Material Test Reports including suppliers approval (PSW/EMPB cover sheet) y √
12 Measurement System Analysis MSA (Gauge R&R) y √
13 Initial Process Capability Studies for CC and SC characteristics (Pp/Ppk)Cp and Cpk results have to be y √
forwarded latest 3 months after SOP
14 Product samples (1 per cavity number, marked, with single measurements results, mimum 6 samples) y x
15 Product test results (Corrosion, torque, material setting, durability, …) as defined in drawing y x
16 Run at rate (Assessment sheet and capacity analysis sheet) y x
17 Bulk sheet (tools), Photographs of gages and assembly equipment y √
18 Packaging instruction y x
19 Part history y √
20 Approved deviations from agreed specifications y x
21 Successful processing, assembly and end-use of product at Vibracoustic y x
22 Appearance Approval Report (if applicable) y x
23 If part is designed by supplier- DVP test matrix (incl.status of all test)- Design FMEA (sign-off) x
24 Others (e.g. Archiving plan for safety parts, etc..) x
25 Part Specific Emergency Plan y
 Part Submission Warrant
Part Name Inner Pipe Cust. Part Number CC-CB0490-200

Shown on Drawing No. CC-CB0490-200 Org. Part Number CC-CB0490-200

Engineering Change Level Ba Dated 04/12/2017

Additional Engineering NA Dated

Safety and/or Government Regulation Yes ✘ No Purchase Order No. R000262 Weight (kg) 0.0752

Checking Aid Number SEI/CA/57 Checking Aid Engineering Change Level 0 Dated 09/12/2017

ORGANIZATION MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION

M/S SHRI RAM ENGG. INDUSTRIES. Customer Name/Division Vibracoustic India Pvt. Ltd,Mohali
Supplier Name & Supplier/Vender Code

45,SAINIK COLONY,HISSAR-BHIWANI,LINK ROAD, Buyer/Buyer Code Mr.Gaurav Malhotra

Street Address
ROHTAK NCR 124001 INDIA Application Automobile

Materials Reporting

Has customer-required Substances of concern information been reported? ✘ Yes No n/a

Submitted by IMDS or other customer format: IMDS REPORT

Are polymeric parts identified with appropriate ISO marking codes? Yes No ✘ n/a

REASON FOR SUBMISSION (Check at least one)

✘ Initial submission Change to Optional Construction or Materia

Engineering Change(s) Supplier or Material Source Change
Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing
Correction of Discrepancy Parts produced at Additional Location
Tooling Inactive > than 1 year Other -please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 -Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 -Warrant with product samples and limited supporting data submitted to customer.
Level 3 -Warrant with product samples and complete supporting data submitted to customer.
Level 4 -Warrant and other requirements as defined by customer.
✘ Level 5 -Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

SUBMISSION RESULTS

The results for ✘ dimensional measurements ✘ material and functional tests appearance criteria ✘ statistical process package
These results meet all design record requirements: ✘ Yes No (If "NO" -Explanation Required)
Mold / Cavity / Production Process Turning.CNC,

DECLARATION

I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets
all Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the
production rate of _400___ / __8_ hours. I also certify that documented evidence of such compliance is on file and available for review.
I have noted any deviations from this declaration below.

EXPLANATION/COMMENTS:

Is each Customer Tool properly tagged and numbered? ✘ Yes No

Organization Authorized Signature Date 9/12/2017

Print Name AMIT GOEL Phone No. 9215551251 Fax No.

Title Director E-mail [email protected]

FOR CUSTOMER USE ONLY (IF APPLICABLE)

Part Warrant Disposition: Approved Rejected Interim
Customer Signature Date

Print Name Customer Tracking No(optional)

SEI/DEV/F-06, REV00
 Format no : SEI/DEV/F-06A
PART WEIGHT CHECK SHEET Rev no/Date : 00/09.12.2017

Date:
Part Name: - INNER PIPE REV :Ba
Part No: CC-CB0490-200 Date:04/12/17
Drawing wt:- 75 GRM

Sl.No Weight-(Kgs)

1 0.0750

2 0.0730

3 0.0760

4 0.0740

5 0.0770

6 0.0750

7 0.0770

8 0.0730

9 0.0740

10 0.0780

Total 0.7520

Average: 0.0752

Prepared By: Neetu Approved By: Rohit Jangra

Note:Pl fill the weights to the accuracy of minimum 4 decimals .

 PROCESS FLOW CHART
Sample Trial Production Production
Part Num/Version： CC-CB0490-200 DRG. Rev.Date:- Ba / 04.12.2017
Part Name/Description： Inner Pipe Prepared Date: 09.12.2017
Supplier/Plant： SHRIRAM ENGG.INDS Customer: Vibracoustic Noida Pvt.Ltd

Manufactu No. SC CC EC
Process No

Move Store Inspe-ction

re Process Description
□ ○ △ ◇
# # # #

10 △ Raw Material Receipt

20 ◇ Raw Material Receipt Inspection
30 △ Raw Material Storage

○ Move to Work Station

INNER PIPE
40 □ CNC (Parting,Facing,Turning) SC

Move to Work Station

50 □ ◇ Deburring

○ Move to Work Station

60 ◇ Final Inspection

70 □ ○ Move to Work Station

Packing

80 △ Finish Good Store

90 △ Dispatch

100 △ Material Handling

Prepared By:- Neetu Approved By:- Mr.Amit Goel

 FLOOR LAYOUT

Part Name : Inner Pipe DRG REV NO: Ba / 04.12.2017

Part No : CC-CB0490-200 DATE 09.12.2017

RAW MATERIAL STORAGE CNC M/C

(Ground Floor) OPERATION:- CNC
(Ground Floor)

FINAL INSPECTION & DEBURRING

DISPATCH (Ground OPERATION:-
Floor) ( Ground Floor)

Remarks:-

Prepared by:- Neetu Approved by:- Mr.Amit Goel

 Page 7 of 31

Potential Failure Mode and Effects Analysis

Part Name : Inner Pipe Key Date : 09.12.2017 Prepare By : Neetu

Part No. : CC-CB0490-200 Core Team : Mr.Amit Goel,Rohit Jangra,Pardeep,Mohan,Neetu Drg.Rev.& Date : Ba / 04.12.2017
Item / Function Potential Faisure Mode Potential Effect(s) of Failure Sev. CLAS Potential Cause (s) / Mechanism(s) of Failure Occr. Current Preventive process Control Current Detective process Control Detec RPN Recommended Responsibility Action Results
s Action(s) &Target Actions Sev Occ Det Rpn
Completion Taken
Date

Material less and not identified Shortage of material at customer end. 5 Material received without invoice and tag 2 Supplier invoice verification Incoming Inspectin Report 5 50
10) Raw material
Receipt
Mixing of Raw Material Part faliure at customer end 7 No Identification marking, Storage mixup 2 Identification marking on each lot. Incoming Inspectin Report 5 70

Outer Dia Less, More Fitment problem at customer end 7 SC Material mix up from supplier end. 2 Supplier inspection report Incoming Inspectin Report 5 70

20) Raw material Inner dia less , More Fitment problem at customer end 7 Material mix up from supplier end. 2 Supplier inspection report Incoming Inspectin Report 5 70
Receipt Inspection
Inner
Chemical
Diameter&Less
Mechanical composition not as per
or more Part faliure at customer end 7 Material received without MTC report. 2 Supplier MTC verification Incoming Inspectin Report 5 70
specification
Effect working performance
Dent ,scratch,rust,etc. 5 No work instruction for handling of storage 2 Work Instruction Visual Inspection as per WI 7 70
30)Raw material
storage Mix up & wrong material ship to
Unidentified lot 5 Material not identified by supplier 2 Store person will unload the identified material Visual Inspection as per WI 7 70
customer

INNER PIPE

Appearance
Move to Work Station Dent & Damage 5 -Improper loading & unloading method 2 Proper Material Handling Visual Check 7 70
not OK

Check The Collet position as per WI, Check the

5 nos set up approvel, petrol inspection after
Scratch,Burr & Tool Mark Material not suitable for next Process 5 Collet and stoper not positioning,insert wear 2 Stoper position as per WI and Check the cutter Tool 5 50
every 2 hour
at regular interval

Check The Collet position as per WI, Check the

Fitment or functional problem at Stoper not positioning properly,play in limit 5 nos set up approvel, petrol inspection after
Length More 7 sc 2 Stoper position as per WI and Check the cutter Tool 5 70
customer end. switch,cutter wear every 2 hour
at regular interval

Check The Collet position as per WI, Check the

Fitment or functional problem at Previous process are not correct and part not 5 nos set up approvel, petrol inspection after
Length Less 7 sc 2 Stoper position as per WI and Check the cutter Tool 5 70
customer end. checked after every operation every 2 hour
at regular interval

Check The Collet position as per WI, Check the

40)CNC Fitment or functional problem at 5 nos set up approvel, petrol inspection after
Angle Less, More 7 Tool not positioning,insert wear 2 Stoper position as per WI and Check the chamfer 5 70
customer end. every 2 hour
Tool at regular interval

Check The Collet position as per WI, Check the

Fitment or functional problem at 5 nos set up approvel, petrol inspection after
Parallelism not as per spec. 7 Collet and stoper not positioning,insert wear 2 Stoper position as per WI and Check the chamfer 5 70
customer end. every 2 hour
Tool at regular interval

Check The Collet position as per WI, Check the

Fitment or functional problem at 5 nos set up approvel, petrol inspection after
Perpendicularity Not as per spec. 7 Stoper and tool not positioning,insert wear 2 Stoper position as per WI and Check the chamfer 5 70
customer end. every 2 hour
Tool at regular interval

Both ends of the tube should be red marked during

End parts mix up. Fitment Problem at customer end 7 Inspectore negligency 2 patrol inspection after every 2 hour 5 70
receipt and before loading to the racks.

Approved By:-
Prepared By:- Page 7
file:///conversion/tmp/scratch/489940646.xls
 Page 8 of 31

Potential Failure Mode and Effects Analysis

Part Name : Inner Pipe Key Date : 09.12.2017 Prepare By : Neetu

Part No. : CC-CB0490-200 Core Team : Mr.Amit Goel,Rohit Jangra,Pardeep,Mohan,Neetu Drg.Rev.& Date : Ba / 04.12.2017
Item / Function Potential Faisure Mode Potential Effect(s) of Failure Sev. CLAS Potential Cause (s) / Mechanism(s) of Failure Occr. Current Preventive process Control Current Detective process Control Detec RPN Recommended Responsibility Action Results
s Action(s) &Target Actions Sev Occ Det Rpn
Completion Taken
Date

Appearance
Move to Work Station Dent & Damage 5 -Improper loading & unloading method 2 Proper Material Handling Visual Check 7 70
not OK

Check The Collet position as per WI, Check the

5 nos set up approvel, petrol inspection after
Scratch,Burr & Tool Mark Material not suitable for next Process 5 Collet and stoper not positioning,insert wear 2 Stoper position as per WI and Check the chamfer 5 50
every 2 hour & 100% gauging
Tool at regular interval
50) Deburring
Check The Collet position as per WI, Check the
Fitment or functional problem at 5 nos set up approvel, petrol inspection after
Chamfer depth Less, More 7 Stoper and tool not positioning,insert wear 2 Stoper position as per WI and Check the chamfer 5 70
customer end. every 2 hour
Tool at regular interval

Previous process are not correct and part not

Parts are not as per drawing and will be
60) Final Inspection Poor appearance and dimensionly NG 6 checked after every operation & Material 2 WI is provided on the all critical process Sampling inspection & PDIR 6 72
reject at customer end
Storage Problems

70) Packing Over/ under qty packing Over/ under qty packing 5 Packing operator negligence 2 Packing Standard. Visual Inspection 7 70

80) Finish Goods

Mixup,Rusty & Damage Customer dissatisfaction 6 No FIFO,No idetification & No proper location 2 FIFO followup Proper location & identification 6 72
store

Customer disatifaction or delivery

90) Dispatch Packing may be damage 6 Inproper loding & unloding 2 Proper materila lodaing Visual check 7 84
faliure

100) Matriel Handling Dent,Scratch,Damege Customer dissatisfaction 6 Matriel movement not proper 2 proper matriel handling Visual check 7 84

Prepared By:-Neetu Approved By:-Mr.Amit Goel

Approved By:-
Prepared By:- Page 8
file:///conversion/tmp/scratch/489940646.xls
 Page 9 of 31

CONTROL PLAN
Prototype Pre-launch Production

Part Number/Latest Change Level: CC-CB0490-200 / Ba Core Team: Mr.Amit Goel,Rohit Jangra,Pardeep,Mohan,Neetu Drg. Rev.& Date : 00/00

Part Name / Description: INNER PIPE Date (Orig.): 09.12.2017 Customer Engineering Approval/Date (If Required) 04.12.2017

Supplier / Plant:
M/S SHRIRAM ENGG IND. ROHTAK Supplier Code: Customer Quality Approval/Date (If Required) NA

Part / Process Name / Machine / Characteristic Special Method

Process Operation Description Device / Jig / Char. Evaluation / Measurement Sample
Number Tools for Mfg. Class Control
No. Product Process Product / Process Specification / Tolerance Technique Poke Yoke Reaction Plan/Corrective Action
Size Freq. Resp. Method

Invoice and identification Weight

10 Raw Material Receipt 1 Qty. and identification tag Weighing scale / visual Each Lot 100% Store Executive Hold the Material & Inform to Vendor
tag Verification

1 Outer Diameter 23.50~23.70 MM Micrometer

2 Inner Diameter 12.20~12.40 MM DVC 5 pcs

II R/ Stock
Raw Material 3 Apperance Free from rust,Scrat-ches,Dents & Wrinkles Visual
20 Per Lot / Per Coil Q.C Inspector Quantity Hold the Material & Inform to Vendor through purchase
inspection
Record
CEW-1 ( As Drawn)as per IS: 3074

Chemical composition Mill T.C. & Lab Test Cross

4 Material composition 1 no
Verificattion Report/ Per Coil
Mechanical Properties

No Burr, No Dents, No Each lot should be

30 Raw Material Storage Storage rack 1 Rack Identification FIFO 100% Continuous IIR Reject the material and inform the store incharge
Scretches identify

INNER PIPE
1 Appearance No Burr, No Dents, No Scretches Visual 100% Continuous Operator - Reject or Rework

2 Outer diameter 23.50~23.70 MM Micrometer A-At set up time

A-Five piece
B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
B- Five piece
3 Length sc 37.85~37.95 DVC hrs.

4 Inner diameter sc 12.20~12.40 PG A-At set up time

A-Five piece
B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
5 Diameter 22.75~22.85 Micrometer B- Five piece
hrs.

6 Diameter 19.7 DVC/PP A-At set up time

A-Five piece
B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
7 Dim 19.00 DVC B- Five piece
hrs.

8 Dim 2.00 DVC/PP A-At set up time

A-Five piece
B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
9 Chamfer on ID 1.00x45 0
PP B- Five piece
hrs.
CNC
40 (Parting,Facing,Turni CNC 10 Radius 11.8 PP A-At set up time
A-Five piece
ng) B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
11 Radius 10.1 PP B- Five piece
hrs.

12 Radius 5 PP
A-Five piece
13 Perpendicularity 0.08 A V-Block,H.G,P.Dial B- Five piece
A-At set up time
B- Every two Q.C Inspector PIR Reject/Rework,Reset the Machine & Recheck
14 Parallelism 0.08 B V-Block,H.G,P.Dial hrs.

15 Position ø 0.3 A vc
16 Profile 0.2 M A B Tracing Paper
OD Turning
Insert
17
TNMG
0.8 mm Written as on tools 800 pcs. Q.C Inspector/Setter By Counter Set the frequency of tool beat changing after 800 nos.
/VNMG
FEED 0.18~0.25 M/C Display Foreman Reset the Machine & Recheck
RPM 2200~2800 M/C Display Foreman Reset the Machine & Recheck
 Page 10 of 31

CONTROL PLAN
Prototype Pre-launch Production

Part Number/Latest Change Level: CC-CB0490-200 / Ba Core Team: Mr.Amit Goel,Rohit Jangra,Pardeep,Mohan,Neetu Drg. Rev.& Date : 00/00

Part Name / Description: INNER PIPE Date (Orig.): 09.12.2017 Customer Engineering Approval/Date (If Required) 04.12.2017

Supplier / Plant:
M/S SHRIRAM ENGG IND. ROHTAK Supplier Code: Customer Quality Approval/Date (If Required) NA

Part / Process Name / Machine / Characteristic Special Method

Process Operation Description Device / Jig / Char. Evaluation / Measurement Sample
Number Tools for Mfg. Class Control
No. Product Process Product / Process Specification / Tolerance Technique Poke Yoke Reaction Plan/Corrective Action
Size Freq. Resp. Method

Parting Insert
18
TDC /WMT
0.2 mm Written as on tools 600 pcs. Q.C Inspector/Setter By Counter Set the frequency of tool beat changing after 600 nos.

We set Pcs
FEED 0.04~0.1 M/C Display Foreman frequency Reset the Machine & Recheck
after
completion of
CNC RPM 1800~2600 M/C Display Foreman Reset the Machine & Recheck
pcs alarm
40 (Parting,Facing,Turni CNC show &
ng) machine stop
Boring Insert
19
TCMT
0.4 mm Written as on tools 1200 pcs. Q.C Inspector/Setter By Counter automatically. Set the frequency of tool beat changing after 1200 nos.

FEED 0.1~0.15 M/C Display Foreman Reset the Machine & Recheck

RPM 1800~2600 M/C Display Foreman Reset the Machine & Recheck

50 Deburring Drill M/C 1 Appearance Sharp edges,Dent,Rust & burr not allowed Visual 100% Cont. Operator - Rework or Reject

Outer A-Five piece

1 23.50~23.70 MM Micrometer
Dia B- Five piece

2 Length sc 37.80~38.00 DVC 100%

Inner
3 diamete sc 12.20~12.40 PG 100%
r
Diamet A-Five piece
4 22.75~22.85 Micrometer
er B- Five piece
Diamet
5 19.70 Micrometer
er
A-Five piece
6 Dim 19.00 DVC B- Five piece

7 Dim 2.00 DVC

Instrument & Chamfe

60 Final Inspection 8 1.00x450 PP Q.C Inspector PDIR Reject or Rework
Gauge r on ID

9 Radius 11.80 PP
A-Five piece
B- Five piece
10 Radius 10.10 PP

11 Radius 5.00 PP
Perpen
12 diculari 0.01 A V-Block,H.G,P.Dial
ty
Parallel A-Five piece
13 0.01 B V-Block,H.G,P.Dial
ism B- Five piece
Positio
14
n
ø 0.3 A vc

Appear
15
ance
Sharp edges,Dent,Rust & burr not allowed Visual 100%

as per packing
Manual 1 Packing Manual Visual 100% Continuous Store Incharge standerd Repacking
70 Packing
Visual 2 No Rust As per work instruction Visual 100% Continuous Store Incharge as per invoice Derusting & use Rust Preventive Oil again.

as per
80 Finish Goods store On the floor 1 Identification Put IdentificationTags Visual Every Bin Continuous Store Incharge Recheck & Put tags
dispatch
 Page 11 of 31

CONTROL PLAN
Prototype Pre-launch Production

Part Number/Latest Change Level: CC-CB0490-200 / Ba Core Team: Mr.Amit Goel,Rohit Jangra,Pardeep,Mohan,Neetu Drg. Rev.& Date : 00/00

Part Name / Description: INNER PIPE Date (Orig.): 09.12.2017 Customer Engineering Approval/Date (If Required) 04.12.2017

Supplier / Plant:
M/S SHRIRAM ENGG IND. ROHTAK Supplier Code: Customer Quality Approval/Date (If Required) NA

Part / Process Name / Machine / Characteristic Special Method

Process Operation Description Device / Jig / Char. Evaluation / Measurement Sample
Number Tools for Mfg. Class Control
No. Product Process Product / Process Specification / Tolerance Technique Poke Yoke Reaction Plan/Corrective Action
Size Freq. Resp. Method

First in First out to be

90 Dispatch By Truck 1 Location & FIFO Proper Packing & stacking Visual 100% Continuous Store Incharge Operator -
followed.

100 Material Handling Trolly & Bins 1 Location & FIFO No Dent,Scratch, Damege Visual 100% Continuous Store Incharge as per register

Prepared By:-Neetu Approved By:- Rohit Jangra

 Material Test Results Format no :FO_36_7.4_7006
Rev no/Date : 01/16.12.2014

SUPPLIER : SHRI RAM ENGG.INDS. PART NUMBER:-CC-CB0490-200

NAME OF LABORATORY: KRISHNA METALLURGICAL LABORATORIES PART NAME :- INNER PIPE
MATERIAL SPECIFICATION CEW DATE:-09/12/2017

MATERIAL SPEC:-

Specification
TYPE OF TEST/ Parameter ( Customer Supplier Test Report Third Party Test OK NG
(MILL TC) Report
Requirment )
Chemical Properties

C% (Carbon) 0.12 Max. 0.084 0.103 Ok

Mn% (Manganese) 0.60 Max. 0.370 0.375 Ok
Si% (Silicon) max.
P% (Phosphorus) 0.040 Max. 0.014 0.0152 Ok
S% (Sulphur) 0.040 Max. 0.012 0.0166 Ok
Al Total% (Aluminium Total) min.
Nb% (Niobium) max.
V% (Vanadium) max.
Ti% (Titanium) max.
Mo% Max (Molybdenum) ----
B%Max (Boron) ----

Physical Properties
UTS (Mpa )

YS (Mpa)

EL % (GL-50)

SIGNATURE DATE
SIGNATURE DATE
 Dated:- 09.12.2017

Format no FO_36_7.4_7003
Rev no/Date :01/16.12.2014
Supplier Name & Address:-SHRI RAM ENGG.INDS,45,SAINIK COLONY HISSAR-
BHIWANI LINK ROAD,ROHTAK-124001

Sub Supplier Declaration for Raw Material Source

Material Source
S.No Part Name Part No. Remarks
Spec. Primary Secondary
Good Luck Tube
1 Inner Pipe CC-CB0490-200 CEW Tubes Investment of
Pvt.Ltd. India

We hereby certify that the raw material used in the above listed parts shall not be from sources other than the
above.

We will seek prior approval from Vibracoustic for any changes due to availability/supply constraints before
making any change in the source of Raw materials.
Based on the approval from the Vibracoustic on request for Source change ,We will submit the PPAP &
Component level DV/PV for the part which is processed using raw material from the new source.The
raw material from the new source will be introduced in mass production after TAIPL approval of the
PPAP & Component level DV/PV.

Supplier Vibracoustic STA

……………. ……………… ……………………

 Gage Repeatability and Reproducibility Report (Attribute)
量具重复性和再现性报告（计数型）
Product Reference/产品名称: Gage Type/量具型号： Gage Name/量具名称：
Inner Pipe / CC-CB0490-200 Plug Gauge Plug Gauge
Trials Parts Qty. Appraiser A Appraiser B Appraiser C Gage Number/量具代号： Analysis Result/分析结果：
试验 50 评价者A 评价者B 评价者C SEI/PG/57
Appraiser-Trail/评价记录
Part # Reference Ref Value Code
A-1 A-2 A-3 B-1 B-2 B-3 C-1 C-2 C-3 参考
编号 参考值 代码
1 1 1 1 1 1 1 1 1 1 1 0.350000
2 1 1 1 1 1 1 1 1 1 1 0.250000
3 1 1 1 1 1 1 1 1 1 1 0.220000
4 1 1 1 1 1 1 1 1 1 1 0.230000
5 1 1 1 1 1 1 1 1 1 1 0.540000
6 1 1 1 1 1 1 1 1 1 1 0.410000
7 1 1 0 1 1 1 1 1 1 1 0.480000
8 1 1 1 1 1 1 1 1 1 1 0.250000
9 1 1 1 1 1 1 1 1 1 1 0.270000
10 1 0 1 1 1 1 1 1 1 1 0.480000
11 1 1 1 1 1 1 1 1 1 1 0.270000
12 0 0 0 0 0 0 0 0 0 0 0.290000
13 1 1 1 1 1 1 1 1 1 1 0.156000
14 1 1 1 1 1 1 1 1 1 1 0.240000
15 1 1 1 1 1 1 1 1 1 1 0.260000
16 0 0 0 0 0 0 0 0 0 0 0.520000
17 1 1 1 1 1 1 1 1 1 1 0.420000
18 1 1 1 1 1 1 1 1 1 1 0.260000
19 1 1 1 1 1 1 1 1 1 1 0.270000
20 1 1 1 1 1 1 1 1 1 1 0.410000
21 1 1 1 1 1 1 1 1 1 1 0.260000
22 1 1 1 1 1 1 1 1 1 1 0.420000
23 1 1 1 1 1 1 1 1 1 1 0.280000
24 1 1 1 1 1 1 1 1 1 1 0.430000
25 1 1 1 1 1 1 1 1 1 1 0.230000
26 1 1 1 1 1 1 1 1 1 1 0.380000
27 1 1 1 1 1 1 1 1 1 1 0.111000
28 1 1 1 1 1 0 1 1 1 1 0.470000
29 1 1 1 1 1 1 1 1 1 1 0.250000
30 1 1 1 1 1 1 1 1 1 1 0.090000
31 1 1 1 1 1 1 1 1 1 1 0.220000
32 1 0 1 1 1 1 1 1 1 1 0.370000
33 1 1 1 1 1 1 1 1 1 1 0.390000
34 1 1 1 1 1 1 1 1 1 1 0.240000
35 1 1 1 1 1 1 1 1 1 1 0.370000
36 1 1 1 1 1 1 1 0 1 1 0.440000
37 1 1 1 1 1 1 1 1 1 1 0.420000
38 1 1 1 1 1 1 1 1 1 1 0.270000
39 1 1 1 1 1 1 1 1 1 1 0.430000
40 1 1 1 1 1 1 1 1 1 1 0.260000
41 0 0 0 0 0 0 0 0 0 0 0.620000
42 1 1 1 1 1 1 1 1 1 1 0.420000
43 1 1 1 1 1 1 1 1 1 1 0.260000
44 1 1 1 1 1 1 1 1 1 1 0.270000
45 1 1 1 1 1 1 1 1 1 1 0.430000
46 1 1 1 1 1 1 1 1 1 1 0.112000
47 1 1 1 1 1 1 1 1 1 1 0.280000
48 1 1 1 1 1 1 1 1 1 1 0.390000
49 1 1 1 1 1 1 1 1 1 1 0.260000
50 1 1 1 1 1 1 1 1 1 1 0.110000
Data Summary/数据总结
A*B A*C B*C A*Ref B*Ref C*Ref
0*0 9 9 9 9 9 9
1*0 1 1 1 0 0 0
0*1 3 3 1 3 1 1
1*1 137 137 139 135 137 137

Self agreement/自评
A B C
47 49 49

A*B Crosstabulation/A*B交叉表
B Total
0.00 1.00 总计 Po: 0.97
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.8 11.2 12 Pe: 0.86
1.00 Count/数量 1 137 138
Expected Count期望的数量 9.2 128.8 138
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

B*C Crosstabulation/B*C交叉表
C Total
0.00 1.00 总计 Po: 0.99
B 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.7 9.3 10 Pe: 0.88
1.00 Count/数量 1 139 140
Expected Count期望的数量 9.3 130.7 140
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

A*C Crosstabulation/A*C交叉表
C Total
0.00 1.00 总计 Po: 0.97
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.8 11.2 12 Pe: 0.86
1.00 Count/数量 1 137 138
Expected Count期望的数量 9.2 128.8 138
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

A*B B*C A*C Reproducibility

Kappa 0.80 0.89 0.80
Conclude Good Good Good
Kappa=(Po-Pe)/(1-Pe)
A*REF Crosstabulation/A*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.98
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.7 11.3 12.0 Pe: 0.87
1.00 Count/数量 0 135 135
Expected Count期望的数量 8.3 126.7 135.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

B*REF Crosstabulation/B*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.99
B 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.6 9.4 10.0 Pe: 0.88
1.00 Count/数量 0 137 137
Expected Count期望的数量 8.4 128.6 137.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

C*REF Crosstabulation/C*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.99
C 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.6 9.4 10.0 Pe: 0.88
1.00 Count/数量 0 137 137
Expected Count期望的数量 8.4 128.6 137.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

A B C Concordance
Kappa 0.85 0.94 0.94
Conclude Good Good Good

Repeatability % Appraiser/评价者 Repeatability

重复性再现性 A B C
Total Inspected 50 50 50
Matched 47 49 49
% 94% 98% 98%
Conclude Good Good Good

Miss Rate Conclusion False Alarm Rate Conclusion Effectiveness Conclusion

/漏发 /结论 /误报警 /结论 /有效性 /结论
A 0.0% Acceptable 2.2% Acceptable 94% acceptable
B 0.0% Acceptable 0.7% Acceptable 98% Acceptable
C 0.0% Acceptable 0.7% Acceptable 98% Acceptable
Done by: Approved by: Date:
分析者： 批准：
 Gage Repeatability and Reproducibility Report (Attribute)
量具重复性和再现性报告（计数型）
Product Reference/产品名称: Gage Type/量具型号： Gage Name/量具名称：
Inner Pipe / CC-CB0490-200 Snap Gauge Snap Gauge
Trials Parts Qty. Appraiser A Appraiser B Appraiser C Gage Number/量具代号： Analysis Result/分析结果：
试验 50 评价者A 评价者B 评价者C SEI/SG/48
Appraiser-Trail/评价记录
Part # Reference Ref Value Code
A-1 A-2 A-3 B-1 B-2 B-3 C-1 C-2 C-3 参考
编号 参考值 代码
1 1 1 1 1 1 1 1 1 1 1 0.350000
2 1 1 1 1 1 1 1 1 1 1 0.250000
3 1 1 1 1 1 1 1 1 1 1 0.220000
4 1 1 1 1 1 1 1 1 1 1 0.230000
5 1 1 1 1 1 1 1 1 1 1 0.540000
6 1 1 1 1 1 1 1 1 1 1 0.410000
7 1 1 0 1 1 1 1 1 1 1 0.480000
8 1 1 1 1 1 1 1 1 1 1 0.250000
9 1 1 1 1 1 1 1 1 1 1 0.270000
10 1 0 1 1 1 1 1 1 1 1 0.480000
11 1 1 1 1 1 1 1 1 1 1 0.270000
12 0 0 0 0 0 0 0 0 0 0 0.290000
13 1 1 1 1 1 1 1 1 1 1 0.156000
14 1 1 1 1 1 1 1 1 1 1 0.240000
15 1 1 1 1 1 1 1 1 1 1 0.260000
16 0 0 0 0 0 0 0 0 0 0 0.520000
17 1 1 1 1 1 1 1 1 1 1 0.420000
18 1 1 1 1 1 1 1 1 1 1 0.260000
19 1 1 1 1 1 1 1 1 1 1 0.270000
20 1 1 1 1 1 1 1 1 1 1 0.410000
21 1 1 1 1 1 1 1 1 1 1 0.260000
22 1 1 1 1 1 1 1 1 1 1 0.420000
23 1 1 1 1 1 1 1 1 1 1 0.280000
24 0 0 0 0 0 0 0 0 0 0 0.430000
25 1 1 1 1 1 1 1 1 1 1 0.230000
26 1 1 1 1 1 1 1 1 1 1 0.380000
27 1 1 1 1 1 1 1 1 1 1 0.111000
28 1 1 1 1 1 0 1 1 1 1 0.470000
29 1 1 1 1 1 1 1 1 1 1 0.250000
30 1 1 1 1 1 1 1 1 1 1 0.090000
31 1 1 1 1 1 1 1 1 1 1 0.220000
32 1 0 1 1 1 1 1 1 1 1 0.370000
33 1 1 1 1 1 1 1 1 1 1 0.390000
34 1 1 1 1 1 1 1 1 1 1 0.240000
35 1 1 1 1 1 1 1 1 1 1 0.370000
36 1 1 1 1 1 1 1 0 1 1 0.440000
37 1 1 1 1 1 1 1 1 1 1 0.420000
38 1 1 1 1 1 1 1 1 1 1 0.270000
39 1 1 1 1 1 1 1 1 1 1 0.430000
40 1 1 1 1 1 1 1 1 1 1 0.260000
41 1 1 1 1 1 1 1 1 1 1 0.620000
42 1 1 1 1 1 1 1 1 1 1 0.420000
43 1 1 1 1 1 1 1 1 1 1 0.260000
44 1 1 1 1 1 1 1 1 1 1 0.270000
45 1 1 1 1 1 1 1 1 1 1 0.430000
46 1 1 1 1 1 1 1 1 1 1 0.112000
47 1 1 1 1 1 1 1 1 1 1 0.280000
48 1 1 1 1 1 1 1 1 1 1 0.390000
49 1 1 1 1 1 1 1 1 1 1 0.260000
50 1 1 1 1 1 1 1 1 1 1 0.110000
Data Summary/数据总结
A*B A*C B*C A*Ref B*Ref C*Ref
0*0 9 9 9 9 9 9
1*0 1 1 1 0 0 0
0*1 3 3 1 3 1 1
1*1 137 137 139 135 137 137

Self agreement/自评
A B C
47 49 49

A*B Crosstabulation/A*B交叉表
B Total
0.00 1.00 总计 Po: 0.97
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.8 11.2 12 Pe: 0.86
1.00 Count/数量 1 137 138
Expected Count期望的数量 9.2 128.8 138
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

B*C Crosstabulation/B*C交叉表
C Total
0.00 1.00 总计 Po: 0.99
B 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.7 9.3 10 Pe: 0.88
1.00 Count/数量 1 139 140
Expected Count期望的数量 9.3 130.7 140
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

A*C Crosstabulation/A*C交叉表
C Total
0.00 1.00 总计 Po: 0.97
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.8 11.2 12 Pe: 0.86
1.00 Count/数量 1 137 138
Expected Count期望的数量 9.2 128.8 138
Total Count/数量 10 140 150
Expected Count期望的数量 10.0 140.0 150

A*B B*C A*C Reproducibility

Kappa 0.80 0.89 0.80
Conclude Good Good Good
Kappa=(Po-Pe)/(1-Pe)
A*REF Crosstabulation/A*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.98
A 0.00 Count/数量 9 3 12
Expected Count期望的数量 0.7 11.3 12.0 Pe: 0.87
1.00 Count/数量 0 135 135
Expected Count期望的数量 8.3 126.7 135.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

B*REF Crosstabulation/B*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.99
B 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.6 9.4 10.0 Pe: 0.88
1.00 Count/数量 0 137 137
Expected Count期望的数量 8.4 128.6 137.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

C*REF Crosstabulation/C*参考交叉表
REF/参考 Total
0.00 1.00 总计 Po: 0.99
C 0.00 Count/数量 9 1 10
Expected Count期望的数量 0.6 9.4 10.0 Pe: 0.88
1.00 Count/数量 0 137 137
Expected Count期望的数量 8.4 128.6 137.0
Total Count/数量 9 138 147
Expected Count期望的数量 9.0 138.0 147.0

A B C Concordance
Kappa 0.85 0.94 0.94
Conclude Good Good Good

Repeatability % Appraiser/评价者 Repeatability

重复性再现性 A B C
Total Inspected 50 50 50
Matched 47 49 49
% 94% 98% 98%
Conclude Good Good Good

Miss Rate Conclusion False Alarm Rate Conclusion Effectiveness Conclusion

/漏发 /结论 /误报警 /结论 /有效性 /结论
A 0.0% Acceptable 2.2% Acceptable 94% acceptable
B 0.0% Acceptable 0.7% Acceptable 98% Acceptable
C 0.0% Acceptable 0.7% Acceptable 98% Acceptable
Done by: Approved by: Date:
分析者： 批准：
 List no : LI_36_7.4_7001
BULK SHEET- LIST OF TOOLING, GAUGE & FIXTURE
Rev no/Date : 01/16.12.2014
PART NAME:- INNER PIPE PART NO:- CC-CB0490-200 DATE:- 9-Dec-17
CUSTOMER: TRELLEBORG VIBRACOUSTIC INDIA PVT LTS APPLICATION:-

TOOL TAGGING PICTURE TOOL PICTURE IN OPEN STAGE WISE PART

S.NO TOOL NO. DESCRIPTION TOOL TYPE PROJECT REMARKS / Supplier
& DIMENSION CONDITION PICTURE

BORINGINSERT
1 CNC CNC M/C TCMT 110204 FG India
PV3010

PARTING
2 CNC CNC M/C INSERT BPG20B India
TDC2

ROUGH OD
TURNING
3 CNC CNC M/C INSERT TNMG India
160408 43
DC015

FINAL OD
TURNING
4 CNC CNC M/C INSERT VNMG India
12T304 EN-TMF
ISO-HC P35M30

5 Plug Gauge SEI/PPG/16

 6 Snap Gauge SEI/SG/24

PREPARED BY:- APPROVED BY:-

PREPARED BY:- APPROVED BY:-
 Format no :FO_36_7.4_7005
Rev no/Date : 01/16.12.2014

MASTER SAMPLE

Part Name & No :-INNER PIPE & CC-CB0490-200

Prepared By :- Approved By:-

 List no :
LIST OF CHECKING AIDS LI_36_7.4_7002
Rev no /Date :
01/16.12.2014

PART NAME: INNER PIPE PART NO.:- CC-CB0490-200 REV NO:- Ba

CHECKING AID LIST NO:- SEI/CA/57 REV:- 00 SUPPLIER NAME:-SHRI RAM ENGG.INDS

Sl. No. Measuring Range Least count ID Code Calibration Calibration Remarks
Instrument Date Due Date

1 Micrometere 0-25 MM 0.01 SEI/MIC/05 05-10-2017 05-04-2018

2 D.V.C 0~150 MM 0.01 SEI/DVC/05 06-10-2017 06-04-2018

12.22~12.39
3 Plug Gauge MM 12.20~12.40 SEI/PPG/16 06-12-2017 05-03-2018

37.83~37.98
4 Snap Gauge MM 37.80~38.00 SEI/SG/24 18-12-2017 17-03-2018

5 Profile Projector 0~3600 0.005 SEI/PP/01 06-10-2017 06-04-2018

6 V-Block/P.Dial/H.G 0~300 MM 0.001 SEI/HG/01 06-10-2017 06-04-2018

PREPARED BY:- Approved By

 APPEARANCE APPROVAL
PART
NUMBER 零件件号
PART
NAME 零件名称
SUPPLIER
NAME 供应商
REASON FOR PART SUBMISSION WARRANT PSW
SUBMISSION 提交原因 PRE TEXTURE 皮纹前

APPEARANCE EVALUA
SUPPLIER SOURCING AND TEXTURE INFORMATION

COLOR EVALUATIO
COLOR MASTER MASTER MATERIAL
SUFFIX 颜色后 TRISTIMULUS DATA颜色数据 NUMBER标准 DATE标准色
TYPE材料
缀 色板号 板日期
DL* Da* Db* DE* CMC

COMMENTS 注释
SUPPLIER PHONE NO. DATE
SIGNATURE
供应商签字
E APPROVAL REPORT外观批准报告
DRAWING APPLICATION
NUMBER 图号 (VEHICLES) 车型
BUYER E/C LEVEL DATE
CODE 采购员号 工程更改等级
MANUFACTURING
LOCATION 生产地
SPECIAL SAMPLE 特殊样品 RE-SUBMISSION 重新提交
FIRST PRODUCTION SHIPMENT 首件生产件 ENGINEERING CHANGE 工程更改

APPEARANCE EVALUATION 外观评定

NFORMATION供应商及纹理信息 PRE-TEXTURE 皮纹前
EVALUATION评定

CORRECT AND 改进并

PROCEED继续

CORRECT AND 改进并

RESUBMIT重新提交

APPROVED TO 同意
TEXTURE做皮纹

COLOR EVALUATION 颜色评定

MATERIAL METALLIC
CHROMA饱
SOURCE材料 HUE颜色 VALUE亮度 GLOSS光泽 BRILLIANCE
和度
源 反光亮度
RED YEL GRN BLU LIGHT DARK GRAY CLEAN HIGH LOW HIGH LOW
CUSTOMER REPRESENTATIVE
SIGNATURE客户签字

CUSTOMER USE ONLY

 DATE
时间
SUPPLIER
CODE 供应商号
OTHER 其他
GE 工程更改

CUSTOMER

SIGNATURE/DATE 签字

COLOR
PART
SHIPPING
DISPOSITION
SUFFIX
DATE