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Master Hazard Identification & Risk Assesment (Hira) : Document No: Rev. 0 Date

1. Bar bending and cutting activities present hazards such as overstacking of reinforcement material, improper loading and unloading, and mechanical handling without assessment. Controls include properly stacking and tying materials, using trained operators, inspecting lifting equipment, and wearing PPE. 2. Loading of reinforcement material can cause injuries from swinging loads, equipment, or material if not done carefully with assessed lifting procedures and calibrated slings. Additional controls are proposed to follow handling procedures and ensure dynamic risk assessments. 3. Residual risks were found to be acceptable after implementation of controls to properly handle and load reinforcement material through trained operators, inspection of equipment, and use of lifting procedures.

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3K views

Master Hazard Identification & Risk Assesment (Hira) : Document No: Rev. 0 Date

1. Bar bending and cutting activities present hazards such as overstacking of reinforcement material, improper loading and unloading, and mechanical handling without assessment. Controls include properly stacking and tying materials, using trained operators, inspecting lifting equipment, and wearing PPE. 2. Loading of reinforcement material can cause injuries from swinging loads, equipment, or material if not done carefully with assessed lifting procedures and calibrated slings. Additional controls are proposed to follow handling procedures and ensure dynamic risk assessments. 3. Residual risks were found to be acceptable after implementation of controls to properly handle and load reinforcement material through trained operators, inspection of equipment, and use of lifting procedures.

Uploaded by

HARSHAD
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Document No:

MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)


Rev. 0
Date:

3. BAR BENDING & CUTTING

Remarks (Acceptable: A/ Not-


Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Non Routine
Routine (R)/

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control


No.

Probability

Probability
Severity

Severity
Risk

Risk
3.1 Stacking of R 1. Over stacking of Injury / fatal due to: 1. Stack the reinforcement rod on the base of the Y 3 3 12 To follow OCP-04:Handling of 2 3 6 A
material material/ unstable 1. Collapse of material concrete sleeper / concrete blocks & not on the Reinforcement work
manner on to workmen ground directly.
2. Poor material 2.Shift / collapse of 2. Material should not be stacked more than 3
handling without stacked material. layers of bundle.
assessment 3. Hit by the loading/ 3. All the bars should be tied - minimum at 3
3.Mechanical unloading equipment. places & especially at the end so that they are not
material handling open.
4. Reinforcement should be laid in such a manner
that it does not block the passage.
5. Soft barricading should be provided around the
area
6. Gap should be provided for easy lifting /
inspection of the material.
7. All the personnel should wear appropriate PPE.

3.2 Loading of R 1.Mechancal / Injury due to: 1. Only trained rigger / operators are to be Y 3 3 12 1. To follow OCP-04: Handling of 2 3 6 A
material Manual handling 1. Hit by the swinging performed the loading / unloading operation. Reinforcement work
without assessment part of crane 2. Carefully select the type of equipment to carry 2. Ensure dynamic HIRA
2. Hit by the swinging out loading / unloading activity. precautionary measures are in place
material 3. Note the weight of the reinforcement bundle
before lifting.
4. Use of Chain sling / wire sling to lift the load.
5. The sling should be calibrated & inspected
before use.
6. While placing the sling carefully lift first at the
end & then tie the sling then lift at the other end.
7. If for some reason the load is to be lifted
through centre then repeat above steps & then
insert the sling in the middle.

Page 21 of 69
Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-


Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Non Routine
Routine (R)/

Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
8. Never place the sling directly on the packaged
tie up of reinforcement rod.
9. Check the stability & firmness of the ground
where the crane / TRX is to be placed.
10. Operator should first inspect the place of
lifting, material to be lifted & path from where the
material to be shifted to be placed on the trailer.
11. First lift the load less than 4 to 6 inches from
the ground level & check the CG & its stability,
wait for few minutes.
12. Then again lift the load @ 1 Feet above ground
13. Tie a Tag Line on both the end, the tag line
should be minimum 3 meters & the personnel
holding the tag line should

Page 22 of 69

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