E-Series SHD Butt Welding Machines

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D R A F T!

DESIGN
ROWELD
ESERIES

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Welcome to the World of ROTHENBERGER
Pipelines conveying energy and water are the world’s lifelines. Just like the veins in
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their recipients – an important contribution to the overall quality of human life.
For more than 60 years now, ROTHENBERGER has been supporting all those whose
daily work helps not only to ensure that these lifelines reach more and more people,
but also to maintain them in an excellent condition: by supplying innovative and
reliable highest quality pipetools and machinery that can be found in the hands of
excellent skilled craftsmen and on construction sites all around the globe.

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HYDRAULIC BUTT WELDING MACHINE
D
D R
R A
A F
F TT!! HYDRAULIC BUTT WELDING MACHINE

DDEESSIIGGNN
01 WORKING RANGE Ø 63 - 630 MM WORKING RANGE Ø 63 - 630 MM
01

SHD160-I/SHD250-I/SHD315-I/ SHD450-I/SHD500-I/SHD630-I
9QTMKPITCPIG
SHD355-I &GUETKRVKQP ÔOO Ô+PEJ
5WKVCDNGHQTDWVVYGNFKPIQHRNCUVKERKRGUCPFHKVVKPIU SHD450-I 200-450 mm 18”-8”
OCFGQH2'22CPF28&(OCVGTKCN6JGNCVGUVFGUKIP SHD500-I 200-500 mm 18”-8”  (NGZKDNG
HQTDCUKEHTCOGGPENQUGFJ[FTCWNKEWPKVRNCPKPIVQQN  (NGZKDNG SHD630-I 315-630 mm 12”-22”
The 3rd basic clamping element
CPFJGCVKPIRNCVG.QYUVCTVKPIRTGUUWTGGPUWTGU can be moved to the end clamp
The 3rd basic clamping element
TGNKCDNGYGNFKPISWCNKV[QHUOCNNRKRGU2TGKPUVCNNGF to weld short fittings
can be moved to the end clamp
FCVCNQIEQPPGEVKQPUKPVGTPCVKQPCNSWCNKV[QHGNGEVTKECN to weld short fittings
EQORQPGPVU

9QTMKPITCPIG
&GUETKRVKQP ÔOO Ô+PEJ
SHD160-I 63-160 mm 1.5”- 6”  4QDWUVVQTUKQPCNN[
TKIKFHTCOG
SHD250-I 63-250 mm 3”- 8”
SHD315-I 90-315 mm 3”- 10” Allows reliable weldings in
almost any environment
SHD355-I 90-355 mm 3”- 12”

Reliable

Strong and reliable


trimmer and heating plate

 5KORNGQRGTCVKQP  5WRRQTV  5KORNGQRGTCVKQP


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Ideally matched Ideally matched
Perfect parking for trimmer TKIKFHTCOG
components allow precise components allow precise
and heating plate
start-up of the pressure and Allows reliable weldings in start-up of the pressure and
reliable welding operations almost any environment reliable welding operations

 5WRRQTV

Perfect parking for trimmer


and heating plate

Power supply for heating element Pressure regulating and pressure


Robust pressure regulating and pressure and trimmer integrated in the relieving valves.
relieving valve. Temperature controller and Power supply for heating element and The pull-off fixture allows rapid lift out of hydraulic unit. Temperature controller and timer The pull-off fixture allows rapid lift
timer integrated in the hydraulic unit. trimmer integrated in the hydraulic unit. the heating element (SHD 315-I). Preinstalled datalog connection. integrated in the hydraulic unit. out of the heating element. Crane (optional)

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HYDRAULIC BUTT WELDING MACHINE
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F TT!! HYDRAULIC BUTT WELDING MACHINE

DDEESSIIGGNN
01 WORKING RANGE Ø 800 - 2000 MM WORKING RANGE Ø 800 - 2000 MM
01

SHD800-I/SHD1000-I/SHD1200-I 9QTMKPITCPIG SHD1600-I/SHD2000-I


5WKVCDNGHQTDWVVYGNFKPIQHRNCUVKERKRGUCPFHKVVKPIU &GUETKRVKQP ÔOO  5WKVCDNGHQTDWVVYGNFKPIQHRNCUVKERKRGUCPF
OCFGQH2'22CPF28&(OCVGTKCN'PENQUGFCPFTQDWUV SHD 1600-I 1000 -1600 mm HKVVKPIUOCFGQH2'22CPF28&(OCVGTKCN4QDWUV
J[FTCWNKEWPKV6JGNCVGUVFGUKIPHQTDCUKEHTCOGRNCPPKPI SHD 2000-I 1200 - 2000 mm HTCOGCPFENCORUUWKVCDNGHQTCYKFGTCPIGQH
VQQNCPFJGCVKPIRNCVG2TGKPUVCNNGFFCVCNQIEQPPGEVKQPU RKRGVJKEMPGUU+PVGITCVGFJ[FTCWNKEU[UVGOOCMGU
KPVGTPCVKQPCNSWCNKV[QHGNGEVTKECNEQORQPGPVU  (NGZKDNG VJGOCEJKPGVKF[CPFXGT[GCU[VQQRGTCVG
The 3rd basic clamping element  'TIQPQOKEU  'TIQPQOKEU %0%XGTUKQPCXCKNCDNG6JGYGNFKPIRTQEGUUYKNN
can be moved to the end clamp
to weld short fittings Hydraulic locking of Hydraulic open/close of DGEQFWEVGFCWVQOCVKECNN[+VKUUKORNGCPFJKIJ
clamps clamps GHHKEGPV2TGUGVYGNFKPIUVCPFCTFUWEJCU&85
+51)+565)CXCKNCDNGQPEWUVQOGTTGSWGUV7UGT
9QTMKPITCPIG FGHKPGFHWPEVKQPUECPDGWUGFVQUGV[QWTQYP
&GUETKRVKQP ÔOO Ô+PEJ UVCPFCTFVQOGGV[QWTFGOCPF9KVJCHTKGPFN[
SHD 800-I 450-800 mm 18”- 32” KPVGTHCEGVJGQRGTCVQTECPEQORNGVGVJGYGNFKPI
SHD 1000-I 630-1000 mm 24”- 36” RTQEGUUGCUKN[D[HQNNQYKPIVJGIWKFCPEGQHRTG
SHD 1200-I 630-1200 mm 24”- 48” UGVYGNFKPIUVCPFCTF+PVGITCVGFFCVCNQIIGTVQ
EQNNGEVCPFUVQTGVJGCEVWCNYGNFKPIRCTCOGVGTU
WRVQLQKPVU6JGYGNFKPITGEQTFUECPDG
RTKPVGFQWVCPFVTCPUHGTTGFD[75$KPVGTHCEG6JG
U[UVGOECPLWFIGVJGYGNFKPITGUWNVCEEQTFKPIVQ
VJGRTGUGVUVCPFCTFCPFTGEQTFUYKVJ(#.5'QT
647'5RGEKCNCRRNKECVKQPUUWEJCU)25&67CPF
/'5EQPPGEVKQPQPTGSWGUV

 'NGEVTKECNUVCPFCTF Reliable

High grade of water Strong and reliable


Reliable and dust proof trimmer and heating
to improve safety plate
Strong and reliable
trimmer and heating plate standard
 'TIQPQOKEU

Integrated hydraulic unit


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and wheels for easy moving  (NGZKDNG TKIKFHTCOG
 4QDWUVVQTUKQPCNN[
3+1 clamp design High-strength frame, suitable
TKIKFHTCOG
to improve stability for pipe welding in harsh
Allows reliable weldings in and to weld short environments in the wild
almost any environment fittings

 5WRRQTV

Prefect parking for


 5WRRQTV trimmer and heating
plate
Perfect parking for trimmer
and heating plate

Power supply for heating element Power supply for heating element
and trimmer installed in hydraulic Temperature controller and timer The pull-off fixture allows rapid and trimmer installed on control PLC controller and touch screen for The pull-off fixture allows rapid
unit. integrated in the hydraulic unit. lifting out of the heating element. Crane (optional) box. easy operation. lifting out of the heating element. Crane (optional)

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HYDRAULIC BUTT WELDING MACHINE
D
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01 WORKING RANGE Ø 63 - 2000 MM WORKING RANGE Ø 63 - 2000 MM 01

E-Series Butt-Welding field machines Option Parts:


Reducer insert sets (single/two piece)

Machines 63 - 2000 mm/ Machines 1.5"- 48"

Description Ø Basic unit Working range Voltage Frequency Total Power Heating Plate Power Planing Tool Power Hydraulic Unit Power
kg

SHD160-I SHD250-I SHD315-I SHD355-I


SHD160-I 160 mm 63-160 mm 220 V 50 Hz 2.45 kW 1 kW 0.7 kW 0.75 kW 57.4
SHD250-I 250 mm 90-140 mm 220 V 50 Hz 3.85 kW 2 kW 1.1 kW 0.75 kW 82.2
Ø mm kg Ø mm kg Ø mm kg Ø mm kg
SHD315-I 315 mm 90-315 mm 220 V 50 Hz 4.85 kW 3 kW 1.1 kW 0.75 kW 124.4
SHD355-I 355 mm 90-355 mm 220 V 50 Hz 5.58 kW 4 kW 1.1 kW 0.75 kW 140.7
SHD450-I 450 mm 200-450 mm 380 V 50 Hz 8.38 kW 5.38 kW 1.5 kW 1.50 kW 327 63 4 63 11.2 90 18.7 90 24.8
SHD500-I 500 mm 200-500 mm 380 V 50 Hz 9.50 kW 6.5 kW 1.5 kW 1.50 kW 482 75 3.8 75 11 110 18 110 24.2
SHD630-I 630 mm 315-630 mm 380 V 50 Hz 12.35 kW 9.35 kW 1.5 kW 1.50 kW 502 90 3.5 90 10.7 125 17.6 125 23.7
SHD800-I 800 mm 450-800 mm 380 V 50 Hz 17.70 kW 12.50 kW 2.2 kW 3 kW 110 3.2 110 10.5 140 17.4 140 23.7
SHD1000-I 1000 mm 630-1000 mm 380 V 50 Hz 23.50 kW 17.50 kW 3.0 kW 3 kW 125 2.8 125 10 160 12.7 160 20
SHD1200-I 1200 mm 630-1200 mm 380 V 50 Hz 28.50 kW 21.50 kW 4.0 kW 3 kW 140 1.8 140 8.1 180 12.1 180 19.3
SHD1600-I 1600mm 1000-1600 mm 380 V 50 Hz 57.00 kW 42.00 kW 7.5 kW 7.50 kW 160 7.5 200 11.7 200 18.8
SHD2000-I 2000mm 1200-2000 mm 380 V 50 Hz 95.00 kW 86.00 kW 7.5 kW 7.50 kW 180 6.5 225 10 225 17.2
200 6.1 250 8.5 250 15.7
225 4.2 280 6 280 13.2
315 8.2

Machines 63 - 2000 mm/ Machines 1.5"- 48"


SHD160-I SHD250-I SHD355-I SHD630-I

Description Basic unit Hydraulic Planing Tool Heating Plate Support Ø Inch kg Ø Inch kg Ø Inch kg Ø Inch kg
kg kg kg kg kg
1.5 3 3 9 3 10 12 45.5
SHD160-I 41 7.9 4.2 4.3 2 2.9 4 8.7 4 9.8 14 43.7
SHD250-I 50 18 6.8 7.4 3 2.8 5 8.4 5 9.5 16 40.7
SHD315-I 80 24 10.5 9.9 4 2.6 6 8.1 6 9.2 18 36.9
SHD355-I 91 27.5 12 10.2 5 2 8 7 8 8.4 20 26.6
SHD450-I 149 70 64 21 23 6 1.4 10 7.5 22 17.2
SHD500-I 258 70 88 29 47 12 6.1
SHD630-I 254 70 92 36 53
SHD800-I 560 90 170 63 70
SHD1000-I 1110 90 324 112 170
SHD1200-I 1770 90 450 154 220 Lift-out devices Flange Adapter
For centred welding of flanges
Description Lifting weight kg Power
Clamp insert sets (multi layer inserts)
SHD450-I 0.25 t 38 1.1 kW
SHD500-I 0.25 t 38 1.1 kW
Description Ømm kg No. SHD630-I 0.25 t 38 1.1 kW
SHD800-I 0.50 t 42 1.1 kW
160 63-160 mm 4.2 55299 SHD1000-I 0.50 t 42 1.1 kW
250 63-250 mm 12.2 55166 SHD1200-I 1.00 t 42 1.1 kW
315 90-315 mm 19.5 55447
355 90-355 mm 27.8 55236 Description Ø mm kg
450 200-450 mm 54.2 53321
500 200-500 mm 85.9 54175 Data Logger SHD160-I 160 mm 4
630 315-630 mm 106.3 SHD250-I 250 mm 7.5 55166
800 450-800 mm 160 SHD315-I 315 mm 12.5 55447
1000 630-1000 mm 225 SHD355-I 355 mm 15.3 55236
1200 630-1200 mm 472 SHD450-I 450 mm 25.5 53321
SHD500-I 500 mm 35 54175
SHD630-I 630PP 42.5
Description Power
kg SHD800-I 800 mm 72
SHD1000-I 1000 mm 93
WPR-2000 6.5 24 kW SHD1200-I 1200 mm 131

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