ESP Electrical part of the

training

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Directory

Electric precipitation principle

High voltage control cabinet

GGAj02K type high silicon rectifier
Transformer

Low voltage control cabinet
(heating control cabinet, shaking control cabinet)

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Working principle of electrostatic precipitator

Gas ionization

Suspended dust particles charged

Charged dust particles to the electrode (anode panel)
movement.

Charged dust particles deposited on the electrode
(anode panel)

Rapping dust particles deposited on the electrode
(anode) to fall into the ash bucket

Pneumatic ash conveying

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High Voltage Control Cabinet

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High Voltage Control Cabinet

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Main circuit principle diagram including equipment main
circuit, operating control circuit and auxiliary circuit (such
as cooling fan) and so on several parts.
AC 380 V power supply the circuit breaker (QF1) main
contact, the reverse parallel thyristors voltage V1, V2, sent
to the rectifier transformer primary, then through booster,
rectifier output dc negative high voltage.
R9 and R7 were DC high voltage side current measuring
resistance and voltage measuring resistance.
Current and Voltage measuring signal sent to the MVC -
196 controller,
The signal sent to the MVC-196 controller performs
arithmetic processing by the microprocessor system, and
give the output signals, control the thyristor conduction
angle, to form a closed loop of the automatic voltage
control system. 6
The main circuit of other major device function is as follows:

AC voltmeter PV1: Indicating the thyristors surge of rectifier transformer primary
side voltage.

AC current meter PA1: indicating rectifier transformer primary current.

DC voltmeter PV2: indicating equipment output dc voltage.

R1, C1 for thyristors resistance capacity snubber circuit.

Varistor RV1-6: absorption over-voltage surge

Damping resistor R6: Have a dampening effect on the spark discharge current
and damping distribution parameters caused by parasitic oscillation in high-
voltage output circuit LC.

capacitance C6 ~ C13, absorption of high-frequency voltage, and serve as
equalizing.

Resistance R5: High Voltage measuring resistance.

FU5 for lighting circuit power switch.

FU6 for fan power switch.

current transformer TA1: provide a current measurement and a current flow
signal.

relay KA1, KA2: according to user needs optional oil temperature over-
temperature alarm relay or gas relay.

KA3 for shutdown alarm relay.

KA4 for remote start relay.

KA5 for trip alarm relay.
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Thyristor voltage principle

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Measuring (sampling) signal board
Voltage input: 0 to 380V
conversion 0 ~ 10V input.
Secondary current input: 0 ~ 5A
transform 0 ~ 1.5V input.
Secondary voltage input: does not handle.
Secondary current input: 0 to rating,
transformation 0 ~ 7.85Vpek input.
Secondary voltage,
secondary ammeter shunt components.
Take measurement potentiometer action:
RP1 is secondary voltage meter calibration
potentiometers. Clockwise rotation, secondary voltage
Table shows the increase, conversely, counterclockwise
rotation, the secondary voltmeter display reduced.
RP2 is secondary current meter calibration
potentiometers. Clockwise rotation, secondary ammeter
display decreases, and conversely, counterclockwise
rotation, the secondary Ammeter display increase.
RP3 is secondary current peak calibration potentiometers.
Clockwise rotation, secondary current peak decreases,
and conversely, counterclockwise rotation, the secondary
Current peak value increases. Attention! Above potential
non-professionals do not adjust

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 MVC-196 controller

Structure:

Internally by the control board and the board two-
sided printed circuit board.

The control board includes 2 × 16 character LCD
display driver circuit, function key input circuit, serial
communications opto-isolated drive circuit, watchdog
self-resetting circuit.

The consolidated board mainly includes power
supply, the zero-crossing pulse signal generating,
brightest analog signal input processing circuit, the
spark detecting circuit, I / O interface, the a triac light
separator trigger circuit.

Controller supporting the use of external measuring
(sampling) signal board
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GGAj02K type high silicon rectifier transformer

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Structure - life
G G Aj 02 - □ A / □ kV-□□

G-Silicon rectifier,

G-Cooling for high Voltage

Aj-Oil-immersed self-cooled

02 - said the regulator means for the thyristor surge

□ A-rated output DC current (average)

□ kV-rated output DC voltage (average)

□ □ Transformer category, and outlet

(C for outlet, is qualifying omitted marked, M for hermetically sealed,
YT for integration, G for high impedance, low impedance omitted)

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Structure

The center column for the

multi-stage cylindrical the
iron yoke is rectangular,
Direct joint;

Core there is only a little
ground, otherwise it will
form a circulation burned
core;

Material cold-rolled silicon
steel sheet, 30Q130.

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Structure - low voltage winding

Layer structure, the paper covered flat

copper wire in the low voltage drum
Electrostatic Panel: Low voltage winding
voltage is low, the current is large, to
improve the impact on resistance of the
winding in the low voltage winding
electrostatic screen, increases the
capacitance of the winding to earth;

Cooling oil passage: Due to a large

current, winding losses value, according
to the coil temperature rise, which
normally takes to set the cooling oil
channel.
∆1 cardboard pressed into the
corrugated shape, placed between the
lead layer

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Structure - High Voltage winding
Wire wound structure - High voltage
windings with high voltage backbone
A plurality of windings: 6 to 10 depending
on the output voltage level of the windings
Strengthen the package and package:
according to the characteristics of the
transformer, the head and tail of the
potential gradient, package and ordinary
package, it is set to strengthen and
improve the reliability of the product.

Heat oil way: Due to the high voltage

winding turns, layer number is much also,
so winding end, inner layer and
intermediate layer set cooling oil duct.

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Structure - Silicon Stack board

The same as the number of the silicon
quantity and the high-voltage winding of the
pile board, respectively 6 ~ 10 of rectifier
bridge,

Each set of rectifier bridge has four silicon
stack, wherein the negative high voltage
output side of the reinforcing bridge (silicon
stack 35kV), rest as an ordinary bridge
(silicon stack 25kV).

Silicon stack multiple diode is connected in
series after that form epoxy wrapped seal.
Since the encapsulating material has a high
dielectric constant, it constitute a capacitor
between the diode, for equalizing, Improve
the reliability of silicon stack.

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Rectifier transformer overall internal and external structure

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The low voltage control cabinet (rapping cabinets)
Electromagnetic hammer rapper works

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The AZD electromagnetic rapping system - System components: Total figure

AZD-DY

AZD-MIO : Electrical I / O board

AZD-DY : Power board
AZD-HIO : Electrical I / O board High voltage related output board
AZD-ZK : Backup board
AZD-RJ : Communication distribution board hot standby interface board
AZD-CK : Current measuring board high voltage related output board
MZD-XK : A phased board
MZD-HX : Row card
MZD-LX : Column card
CTL-01 : Micro terminal 20
TXFPB : Palette
 Rapping cabinet control panel

Integrated Main part have main

functions of the two-part feature
Decoding coded signal will be of PLC
given to integrated plate (MZD-ZH)
ranks into the ranks of the signal
actually need to give to the line
palette and column selection board.
The phase control part of the main
function to PLC is integrated plate FM
pulse and rapping sync signal is
generated through a series of
conversion phase control signal, sent
to the control board (MZD-XK) to
trigger the SCR.
By the control thyristor conduction
time and then control the rapping
height.

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Power panel (MZD - DY)

Power board (MZD-DY)
function is to provide three sets
of DC power and a group of
grid AC signal. integrated
board +5 V and ± 15V AC grid
signal provided by the power
supply board.

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The phased phased board
(MZD-XK) board (MZD-XK)
function is rectified and phased.

0 ~ 220V AC grid voltage

through the board thyristor
rectifier bridge rectifier and
Phased plus rapper rapper coil
is selected, the driver.

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Row palette palette (MZD-HX) and
columns (MZD-LX) line palette and
columns palette must be used in
conjunction with, selected by the board of
the turn-on and turn-off thyristor a rapper.
Which line SCR palette is common anode
connection, column selection panel SCR
is a common cathode connection can not
be mixed.
The 8-way MZDHX and 4-way line palette
MZD-HX two board candidates list only 8
Way; the line palette (column palette) can
be connected in series to use the largest
ones 16 × 16; row (column) election panel
light-emitting diode is used to indicate
whether the row (column) selection input.

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Low voltage control cabinet (Heating Cabinet)

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SLNO Description Type Main function Quantity
description

1 Switching power HF35W-D (5V/3.5A DC power required by 1

supply module ;12V/1.5A） the system

2 Main Control Board ATC20A-ZK Data acquisition, system 1

control core

3 Output board ASC-16 Final output interface 1

4 Terminal board DZB-30 PT100 Three-wire ≤2
access

5 Extended input KIN-16 Extended 16 12V ≤3

board Potential input

6 Input terminal board IDZ-16 16 input interface relay ≤3

isolation

7 Communication TXFPB Provide IPC, micro 1

distribution board terminal and lower
machine communication
port.

8 Micro terminal CTL-01 Display and set the 1

system parameters

9 Alarm output board BJSC-01 Sound and light alarm 1

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output interface
In the incubator or girder insulator electric heating and ash
bucket electric heating control, main circuit using ac
contactor output, broken breaker short circuit protection.

The electric heating circuit in the control cabinet panel has

"manual", "shutdown" and "automatic" control on off.

Automatic control by single chip microcomputer control, in

the "automatic" mode through the control cabinet panel
micro terminal can party and establishment of the required
temperature range, realize constant temperature electric
heating work.

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Import and export of the horn temperature measurement
circuit electrostatic precipitator temperature changes affect
the running state of the ESP is very sensitive.
ESP flue gas temperature detection and recording, and
analysis of electrostatic precipitator performance indicators
and the proposed improvements are very meaningful.
Speakers set up in each one of the import and export of the
project ESP room temperature measurement devices,
temperature measurement devices to adopt WZP230Pt100
platinum thermal resistance.
Platinum thermal resistance signal is sent to the the
corresponding chamber electric heating control cabinet PLC
low voltage controller for the import and export of flue gas
temperature
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Electric precipitation ash bucket high and low material
level display

In order to meet the ash bucket inside the material level

monitoring requirements, electric except precipitator ash
bucket appropriate position installed the material level
meter.
According to the agreement calls for each hopper installed
a high level gage or a high material level meter and a low
material level meter, the material level meter provides two
groups of relay signals, one group of signal supply to the
corresponding room electromagnetic vibration play control
cabinet of the single chip microcomputer to realize low
pressure controller material level display, another group of
supply ash control system.

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 High voltage isolation switch in position display

High voltage isolation switch equipment and high silicon rectifier

equipment accessories, installed in electric precipitator and high
silicon rectifier, between no load, used for electric precipitator high
pressure loop cut in, transfer and ground.
High voltage isolation switch is equipped with auxiliary open pass,
high voltage isolation switch in position when the auxiliary switch
normally open contacts instantaneous into normally closed, this switch
signal sent to the electric precipitation low voltage control cabinet of
the single chip microcomputer to realize high voltage isolation switch
in position display.

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 Safety interlock control

Electric precipitation operation, in silicon rectifier transformer output end

have tens of thousands of volts to more than ten v high pressure on
electric precipitator Yin, between anode.
In order to prevent mal operation accident, electric precipitator take
more strict safety logic interlocking measures.
Who can enter the high risk in door, manhole shall add safety padlock,
its key and all interlocking tray corresponding electric key should be
reliably tied together, to open any door, manhole, must the safety
interlocking tray corresponding electric field with key keep off high
pressure control cabinet control circuit power and high silicon rectifier
equipment electrical source, to ensure personal safety.
Filter the electric field of the manhole door key position, can only open
high, and corresponding high could not be opened.

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