M-105H

BRIDGEPORT SERIES I
MILLING MACHINE

INSTALLATION, OPERATION
AND
MAINTENANCE

This manual carries additional safety precautions and warnings. Read and
observe the entire procedures contained in this manual.

Bridgeport Machines Division of Textron Inc.

 For photographic clarity, machine is shown
without point of operation guarding.

BRIDGEPORT SERIES I TURRET MILLER MODEL BR2J

 TABLE OF CONTENTS

Page
Machine Specifications 2
Milling Head Specifications 3
Uncrating 4
Shortages 4
Cleaning 4
Lifting Machine 5
Placing on Solid Foundation 6
Leveling Machine 6
Handles 6
Connecting Power Supply 6
Alignment of Head 8
Lubrication 8
Adjustment of Table Gib 10
Adjustment of Saddle and Knee Gibs 10
Clamping Table, Saddle and Knee 11
Removing Table 12
Removing Saddle • 12
Mounting Vari-Drive Attachment to Ram Adapter 14
Lubrication 14
Operating Instructions 14
Spindle Brake 16
High-Low Range Switch 16
Hi-Neutral-Lo Lever 16
Power Feed Transmission Engagement Crank 17
Quill Feed Selector 17
Feed Reversing Knob 17
Manual Feed 17
Feed Control Lever 18
Quill Feed Handle 18
Quill Stop 18
Micrometer Adjusting Nut 18
Position of Ram 19
Operating Instructions 19
Removing Motor 20
Changing Vari-Drive Belt 22
Changing Timing Belt 23
General Speed Recommendations 24
Parts Identification 25
Basic Machine 26
Leadscrew Assembly 28
J Head Top Housing 30
J Head 32
2J Head Top Housing 36
2J Head Back Gear 38

i
 TABLE OF CONTENTS (continued)

Page
M Head 40
Shaping Attachment 42
6F Longitudinal Power Feed Assembly 44
Metric Conversion Kits 48

LIST OF ILLUSTRATIONS

Figure Page
1 Principal Dimensions 1
2 Installation Layout 7
3 Head Alignment Y Axis 8
4 Head Alignment X Axis 8
5 Recommended Lubrication 9
6 Saddle /Table Gib 10
7 Saddle-Knee Gib 10
8 Knee-Column Gib 10
9 Longitudinal and Cross Feed Assembly 13
10 2J Milling Attachment 15
11 Motor Removal 21
12 Removing Vari-Drive Belt 22
13 Removing Timing Belt 23
14 Circuit Diagram - Motors 46
15 Circuit Diagram - Power Feed 47

ii
LONGITUDINAL TRAVEL TABLE LENGTH

30 in. (762mm) 42 in. (1067mm)

36 in. (914mm) 48 in. (1219mm)

A B C D E F

MIN. 82 3/16(2088) 51(1295) 8 3/4(222) 0 0 6 3/4(171)

MAX. 82 3/16(2088) 63(1600) 20 3/4(527) 18-1/2(470) 12(305) 18 3/4

(476)
NOTE: Metric specifications in parenthesis
Figure 1. Principal Dimensions
MACHINE SPECIFICATIONS

Range

Table travel (X-axis) 30 in. (762mm) 36 in. (914mm)

(42" table) (48" table)
Saddle travel (Y-axis) 12 in. (305mm)
Quill travel 5 in. (127mm)
Knee travel (Z-axis manual) 16 in. (406mm)
Ram travel 12 in. (305mm)
Throat distance (min.) 6-3/4 in. (171mm)
(max.) 18-3/4 in. (476mm)
Table to spindle nose gage
line (min.) 2-1/2 in. (64mm)
Max. weight of workpiece 750 lbs. (340 kg.)

Table

Overall sizes 9 x 42 in. 9 x 48 in.

(229 x 1067mm) (229 x 1219mm)
T-Slots 3 on 2-1/2 in.
(64mm) centers
T-Slot size 5/8 in. (16mm)
Height above floor (max.) 47-1/4 in. (1200mm)

Milling Std. Power Feed High Torque Power Feed

Feed rate* (X) 3/4-35 ipm (X) 3/8-15 ipm

(19-889mm/min.) (9.5-381mm/min.)

Space and weight

Floor area 7 x 1 0 ft. (2.1 x 3.1m)

Height 82-1/16 in. (2088mm)
Net weight 1988 lbs. (900 kg)
Shipping weight 2180 lbs. (989 kg)

Power

Electrical supply-60 Hz.,

3 phase 208/230/460/575V

Color

Standard - Bridgeport Gray

*Power optional

2
MILLING HEAD SPECIFICATIONS

MODEL "M" HEAD "I" HEAD "J" HEAD "2J" "2J"

Hi Speed (Before 1977) After 1977

Power . 5 HP 1.0 HP 1.5 HP 1.5 HP 2.0 HP

Motor RPM 1200 RPM 1800 RPM 3600 RPM 1800 RPM 1800 RPM

Speed Ranges - RPM 6 Steps 8 Steps 8 Steps Stepless Stepless

LOW 275 - 4550 8 0 - 325 160 - 660 60 - 500 60 - 500
HIGH 660 - 2720 1320 - 5440 500 - 4200 500 - 4200

Quill Travel 3.5 in (88.9 mm) 5.0 in (127 mm) 5.0 in (127 mm) 5.0 in (127 mm) 5.0 in (127 mm)
Quill Diameter 2.562 in (65 mm) 3.375 in (86mm) 2.375 in (86 mm) 3.375 in (86 mm) 3.375 in (86 mm)

Spindle Tapers: •2 Morse R-8 R-8 R-8 R-8

#7 B&S #30 Q . C . #30Q.C. #30 Q . C . #30 Q.C.
B-3 #40 #40 #40 #40

Spindle Diameter 1.437 in (36.5mm) 1.875 in (48 mm) 1.875 in (48 mm) 1.875 in (48 mm) 1.875 in (48 mm)

Spindle Feed Rate Manual .0015/Rev (.038mm) .0015/Rev (.038mm) .0015/Rev (.038mm) .0015/Rev (.038mm)
.003/Rev (.076mm) .003/Rev (.076mm) .003/Rev (.076mm) .003/Rev (.076mm)
.006/Rev (.152mm) .006/Rev (.152mm) .006/Rev (.lS2mm) .006/Rev (.152 mm)

Drilling Capacity -Manual .50 in (12.7mm)dla. .75 in (19 mm) dia. .75 in (19 mm) dia. .75 in (19mm) dia. .87 in (22mm) dia.
Drilling Capacity -Power .37 in (9.4mm)dla. .37 in (9.4mm) dla. .37 in (9.4mm) dia. .37 in (9.4mm) dia.

Boring Capacity 1.50 in (38mm)dla. 6.0 in (152.4mm)dla. 6.0 ln(152.4mm)dla 6.0 ln(152.4mm)dia. 6.0 ln(152.4mm)dla.

Milling Capacity 1.0 in /min 1.5 in /min 1.5 in /min 2.0 in /min 2.0 in /min
(16cc/min) (24cc/min (24cc/min) 32cc/min) (32cc/min)
Spindle to Column-Mininun 7.5 In (190.5 mm) 6.0 in (152mm) 6.0 in (152mm)
6.0 in (152mm) 6.0 in (152mm)
Maximum 19 in (483 mm) 23.00 in (584mm) 23.00 in (584mm) 23.00 in (584mm) 23.00 In (584mm)
 BRIDGEPORT SERIES I MILLING MACHINE

Carefully remove protective crating and skids so that the machine and
parts are not marred, scratched or impaired. In the event of damage in
transit, communicate AT ONCE with our representative and the trans-
portation company making delivery.

Machine should be lifted by placing a sling under the ram as illustrated

on page 5.

SHORTAGES Check shipment carefully, against the itemized packing list

which is included in the parts box. In case of shortages, report them
IMMEDIATELY to the representative from whom the machine was purchased,
indicating parts not received which have been checked on the packing list.

CLEANING Thoroughly clean protective coating from machine with

suitable cleaning solution.

WARNING
IT IS NOT RECOMMENDED THAT GASOLINE OR ANY OTHER HIGHLY
INFLAMMABLE CLEANING AGENT BE USED.

Do not move the table, saddle, knee or any movable part until all ways
have been well cleaned and lubricated. Then, by hand, move table,
saddle and knee to limit stop in one direction. Clean and lubricate
exposed ways and then move each unit to the opposite limit stop and
similarly clean and lubricate the exposed ways. Loosen bolts to unlock
the ram, and move it forward and backward to the full length in order to
clean and lubricate.

POSITIONING HEAD UPRIGHT Loosen four locknuts (#157 page 35), pull
stop pin (#133 page 26), out to detent and rotate head to vertical position.
Proceed with alignment of head as described on page 8. Tighten nuts
evenly, using normal pressure. Care should be taken to avoid excessive
pressure since this will cause distortion in the quill. Tighten all nuts to
25 ft. lbs. torque-then repeat to 50 ft. lbs.

4
LIFTING THE MACHINE
Note position of ram and table when lifting with sling.

PROPER LIFTING SLING

(4) BOLTS TIGHTEN TO

47 FT. LBS. TORQUE
BEFORE LIFTING

TIGHTEN RAM LOCKING

BOLTS BEFORE LIFTING

MOVE TABLE AGAINST

COLUMN

INSTALLED GROSS
WEIGHT OF MACHINE
APPROX. 2200 LBS.

5
PLACING ON SOLID FOUNDATION

The column and base are cast in one piece. When setting machine on a
concrete foundation, it is advisable to use a little grout (thin mortar) to
take care of any unevenness in the concrete as well as to provide a solid
foundation at all points.

When setting machine on a floor that has any surface irregularities, shims
should be used to correct this condition to the greatest extent possible.
See Figure 2 for installation layout.

NOTE
IT IS RECOMMENDED THAT THE MACHINE BE SECURED TO THE
FLOOR TO PREVENT MOVEMENT OR TIPPING DUE TO OFF-CENTER
LOADING.

Before securing machine to floor (i.e. tightening hold down bolts), make
certain that all four corners are making contact with the floor after
machine is leveled. If above condition is not met, it is possible to twist
the column and put a bind into the ways.

LEVELING MACHINE Set machine by leveling the work table lengthwise

and crosswise with a precision instrument. After leveling machine, lower
the knee and remove protective material from between head and table.

HANDLES When crating, the three ball crank handles are sometimes turned
to face the machine. In these cases the handles should be reversed before
operating.

CONNECTING POWER SUPPLY To connect the machine to the plant sup-

ply, have qualified electrician proceed as follows:
1. Check required machine voltage against power supply to ensure
that they are compatible.
2. Connect machine wiring to power supply making sure connection
is in compliance with local safety regulations.
3. Check for correct spindle rotation. In the HIGH SPEED range,
the spindle should rotate clockwise when viewed from the top
of the machine.
NOTE
DRUM SWITCH AND HI-NEUTRAL-LO LEVER MUST BE IN HI RANGE.

6
(Bracketed) numbers
are in millimeters

Figure 2, Installation Layout

7
ALIGNMENT OF HEAD

In case of precision boring or work of that nature, where it is necessary

to have head perfectly square with the table, use method prescribed
below. For general milling use, graduations provided on the head are
close enough. To set head perfectly square with table, see Figures 3 and
4. This may be done with Ram adapter (#2 page 26) on Ram (#10 page 26),
by adjusting Ram adapter through vertical adjusting worm shaft (#8 page
26). Loosen four locknuts (#157 page 34) but leave drag on same for fine
adjustment. To square head to table in the longitudinal axis, mount
indicator as shown in Figure 4.

NOTE
WHEN INDICATING AS IN FIGURE 3, IT SHOULD BE
NOTED THAT THE TABLE IS FITTED TO BE SLIGHTLY
HIGHER IN FRONT, USUALLY ABOUT .0005".

ADJ. WORM
SHAFT

VERTICAL ADJ.
WORM SHAFT

LOCKNUTS

Figure 3. Head Alignment Y Axis Figure 4. Head Alignment X Axis

LUBRICATION

Do not operate machine until properly lubricated. Follow the instructions

given in Figure 5.

8
 Figure 5. Recommended Lubrication

Way Surfaces- Lead Screws ATTACHMENTS: POWER FEED

"Sunoco" Waylube #80 Oil to sight level with
or equivalent Mobilube No. 46 S.A.E. 140
Milling Heads (Spindle Bearings) SHAPING ATTACHMENT
S.A.E. 10 or 10W Light Oil Shell Nassa Oil J78 or K79
(none on grease packed heads) Socony Gargoyle Vactra
Motors are greased for life of bearings Oil (Heavy Medium)
SHAPING ATTACHMENT (Worm
Shell Nassa Oil J78 or K79
Socony Cylinder Oil 600W
9
 GIB ADJUSTING SCREW

ADJUSTMENT OF TABLE GIB. The

table is provided with a full length
tapered gib (#43 page 26) in the
saddle, and an adjusting screw on
the left side. To take up gib,
tighten gib adjusting screw (#41
page 26) slightly and repeat until a
slight drag is felt when moving the
table by hand.

Figure 6. Saddle/Table Gib.

(#43 page 26)

ADJUSTMENT OF SADDLE AND KNEE BACKING FELT

GIBS. A tapered gib (#49 page 26)
is used for adjusting the saddle
bearing on the knee. This forms
a guide for the saddle. To
tighten gib, the same principal as
described above is used; however, CHIP WIPER GUARD
the chip wiper has to be removed
first.
SADDLE GIB ADJ. SCREW

Figure 7. Saddle-Knee Gib

(#49 page 26)

ADJUSTMENT OF KNEE GIB. Remove

chip wiper and adjust screw until
smooth movement is attained.

Figure 8. Knee-Column Gib

(#55 page 26)
CLAMPING TABLE, SADDLE AND KNEE.
When milling with longitudinal table feed
only, it is advisable to clamp the knee to
the column and the saddle to the knee to
add rigidity to these members and pro-
vide for heavier cuts with a minimum of
vibration. The saddle locking lever is
located on the left-hand side of saddle.
-LOCK SADDLE LOCKING LEVER
Excessive pressure can cause slight table
bind. Use moderate clamping pressure,
as this will hold saddle sufficiently.

The table clamp lever is located on front

of saddle and should always be clamped
when longitudinal movement is not
required.

TABLE CLAMP LEVER

The knee clamping lever is at the left

side of the knee and should be drawn up-
ward to clamp the knee. This is only
a tension brake and will not lock the
knee completely. Leave clamped at all
times unless using knee in operation.

KNEE CLAMPING LEVER

UNLOCK

11
REMOVING TABLE. Remove as follows: ball crank handles, dial holders,
bearing brackets. Lead screw will then turn all the way out so it can be
removed. When this is accomplished, the table can easily be taken off by
sliding it from the saddle. See Figure 9.
REMOVING SADDLE. Follow along the same lines as removing table;
however, it is necessary to remove the entire front bracket assembly.
Next, remove the cross feed nut bracket which is made accessible by
removal of the table. See Figure 9.

12
Figure 9, Longitudinal and Crossfeed Assembly

13
 ASSEMBLY INSTRUCTIONS
FOR MOUNTING 2-J VARIDRIVE ATTACHMENT TO RAM ADAPTER

Lift the attachment. Insert the four tee bolts into the ram adapter and
position them to match the bolt holes in the attachment.
Slide the attachment onto the bolts, insert the spacers and washers and
secure with the nuts.
Tighten all the nuts with 25 ft. lbs. of torque, and then repeat with
50 ft. lbs.

CAUTION
IMPROPER TIGHTENING OF THESE COULD CAUSE
A CHOPPY QUILL MOVEMENT

LUBRICATION:
The useful life of this attachment will be determined to a large extent by
proper lubrication. Carefully observe the nameplate recommendations ana
avoid substitutions.

OPERATING INSTRUCTIONS:
SPEED CHANGE HANDWHEEL (16, Figure 10): DO NOT attempt to change
spindle RPM unless the motor is running. Dial speeds will only be
approximate. Belt wear will cause a slight variation in speeds from what
is indicated on the dial.
When tightening or loosening the drawbar (#14 page 38) it is necessary
to lock the spindle. To accomplish this, use the spindle brake (3) which
is located on the left side of belt housing, turning it either to the right
or left until it binds, then raise the quill feed handle (13).
Drawbar (#14 page 38) has 7/16-20 right hand thread and should be
tightened with normal amount of pressure using wrench furnished with
machine. To loosen collet back off drawbar and if collet does not open
immediately give knob on top of drawbar a slight tap. Spindle has
non-sticking taper and collet should release readily.

14
Figure 10. 2J Milling Attachment

15
SPINDLE BRAKE (3, Figure 10): Brake lever can be moved in either
direction to stop spindle; however, when locking spindle, lever should
be moved to right or left and then raised. When brake is worn out it
has to be replaced. There are no adjustments to be made.

CAUTION
BE CERTAIN THAT THE SPINDLE BRAKE IS RELEASED
BEFORE STARTING THE MOTOR. THIS IS IMPORTANT
AS THE MOTOR CAN BE DAMAGED IF SWITCH IS TURNED
ON WITH BRAKE IN LOCKED POSITION.

HIGH-LOW RANGE SWITCH (1): This is the motor reversing switch. When
the attachment is in direct drive (High Speed) the motor and spindle are
turning in the same direction. When the attachment is in "Back Gear"
(Low Speed) the spindle would run backwards unless the motor
direction is reversed.
The back-gear lever is marked Hi-Lo. This will indicate the proper
switch position. They should be alike or the spindle will run backwards.

HI-NEUTRAL-LO LEVER (15): This lever is used to put the attachment

into either back gear or direct drive. Rotate the spindle by hand to
facilitate meshing of clutch or gears.
Neutral can also be obtained at mid-way position. After a long period of
use, the neutral position may cause noise (in neutral only) by allowing the
clutch teeth to rub each other.
This can be corrected by loosening set screw (#64 page 36) and reversing
the position of the detent plate (#65 page 36).
Neutral is provided to permit free spindle rotation for indicating and
set-up work.

In the high speed position (direct drive) the spindle is driven by tapered
clutch teeth. If the clutch is not meshed tightly, clutch rattle will be
heard. This can be avoided by moving the detent plate upward as the
clutches wear. This is also the reason for possible loss of neutral,
requiring the reversal of the detent plate.

CAUTION
DO NOT shift Hi-Lo Lever while motor is running.
POWER FEED TRANSMISSION ENGAGEMENT CRANK (4, Figure 10) : En-
gages power feed worm gear. When lever is in right hand hole, the
power feed worm gear is engaged. To disengage worm gear, pull knob
out and crank handle in clockwise or down direction and move to
opposite position.

NOTE
CRANK CANNOT BE SWUNG AROUND IN COUNTER
CLOCKWISE DIRECTION; HOWEVER, NO DAMAGE
WILL OCCUR IF MOVED IN THIS DIRECTION. TO
ENGAGE THE WORM A CLOCKWISE MOVEMENT IS
REQUIRED.

CAUTION
POWER FEED WORM GEAR MAY BE ENGAGED WHEN
SPINDLE IS ROTATING, HOWEVER, IT SHOULD BE
ENGAGED GENTLY TO AVOID DAMAGE TO WORM
GEAR. THE WORM GEAR MAY BE DISENGAGED AT
ANY TIME. DO NOT USE POWER FEED AT SPEEDS
ABOVE 3000 RPM.

IMPORTANT : It is recommended that the Power Feed worm gear

be disengaged whenever the power feed is not
required. This will avoid unnecessary wear on
power feed worm gear.

QUILL FEED SELECTOR (5): This crank is used for selecting the
three feeds; .0015", .003" and .006" per revolution. It is shifted by
pulling knob out and turning from one position to the other. Feeds are
stamped on cover below indentation hole. Feed is more readily engaged
when spindle is running.

FEED REVERSE KNOB (7): Position of this knob depends upon direction
of spindle rotation. If boring with right hand cutting tools, pull feed
handle towards operator until clutch becomes engaged.
Neutral position is between forward and reverse position. It is recom-
mended that the handle be left in neutral position when not in use.

MANUAL FEED HANDWHEEL (6): Feed reversing knob should be in

neutral position and feed control lever (8) engaged. Clockwise rotation
of handwheel moves quill down. The Manual Feed Handwheel and the
Quill Feed Handle may be disengaged by moving them outward about
1/8".

17
 NOTE
The feed control lever must be engaged in order
to use manual feed controls. The Quill Feed
Handle and Manual Feed Handwheel may be taken
off when not in use.

FEED CONTROL LEVER (8): Engages over-load clutch on pinion shaft

when positioned left and will stay engaged until either quill stop comes in
contact with micrometer adjusting nut, forcing feed control lever to drop
out automatically, or released manually by engaging lever to right.

NOTE
The Feed Control Lever is carefully set at plant
to disengage automatically when quill stop goes
against micrometer adjusting nut or against throw
out pin at top. However, if this should go out of
adjustment, it may easily be brought back by
regulating the socket set screw located at bottom
of tripping rod (item no. 144 page 35).

CAUTION
WHEN ADJUSTING THE SOCKET SET SCREW,
CHECK AUTOMATIC DISENGAGEMENT IN BOTH
DIRECTIONS; THAT IS WITH QUILL-STOP NUT
(#161 PAGE 35) AGAINST THE FEED TRIP LEVER
(#145 PAGE 35) FOR DOWN POSITION, AND
AGAINST REVERSE TRIP BALL LEVER (#183
PAGE 35) FOR THE UP POSITION.

QUILL FEED HANDLE (13): May be removed by simply pulling handle

off. It is recommended that handle be disengaged when using power
feed.

QUILL STOP KNOB (14): Is used to disengage automatic feed in either

direction as well as the setting point for working to given depths.

MICROMETER NUT (11): This nut is used for setting of depths. Each
graduation on nut indicates .001" of depth, it reads directly to scale
mounted along side of it. Depths may be obtained by setting micrometer
nut in conjunction with quill stop.

QUILL LOCK (12) : This is a friction quill lock to be used when quill is
in stationary position such as milling operations. It is recommended that
this lock be used whenever quill movement is not desired.

18
POSITION OF RAM: Can be regulated by loosening two Ram Lock Studs
(#119 page 26) on turret (#124 page 26) and pulling the ram (#10 page 26)
in or out to desired position.

CAUTION
CARE SHOULD BE TAKEN TO LOCK RAM
SECURELY AFTER SETTING.

NOTE
It is recommended that on heavy milling work,
head should be kept as close to column as
possible, where maximum rigidity is obtained.

RECOMMENDATIONS:
Use 2, 3, or 4 flute end mills. Eight flute end mills are usually not as
satisfactory for general milling. When using shell mills, face mills or any
other tooling, proper machining practice should be observed.
Power feed can be used for drills up to 3/8" in diameter. Use manual
feed for drills larger than 3/8".
Overload clutch is set at factory to hold up to 200 lbs. down pressure on
quill, which will accommodate drills up to 3/8" diameter in mild tool steel.

CAUTION
THIS CLUTCH SHOULD NOT BE TAMPERED
WITH IN THE FIELD.

OPERATING INSTRUCTIONS

CAUTION
DO NOT TRY TO CHANGE SPEED POSITION
UNTIL MOTOR IS RUNNING. THIS COULD
CAUSE BREAKAGE OF PARTS.

Spindle Speeds are adjusted by turning speed change handwheel (#21 page
36) on the front of the belt housing. There are two ranges shown; 60 to
500 and 500 to 4200.
60 to 500 is obtained through the back-gear drive and is referred to as the
low range. To engage the back-gears, use the lever marked Hi-Neutral-Lo
on the right rear side of the attachment. Move this lever to the "LO"
position and use the low range on the down switch.
When shifting to "LO," DO NOT FORCE THE LEVER if the back gears do not
mesh. Hold the lever so that the gears are clear of one another, rotate the
spindle nose by hand until the gears line up, then put the unit in "LO"
(back gear)
10
500 to 4200 is obtained through direct drive and is the high range. The
same lever and switch as above are used; selecting the "HI" range.

When shifting to "Hi," do not force the lever if the clutch teeth do not
mesh. It is a simple matter to engage the brake and rotate the spindle
nose by hand until the clutches engage.

Wear on the vari-drive belt will cause a slight change in the speeds to that
shown in windows (#22 page 36) on the dial. This can be corrected as
follows. Crank the speed change handwheel (#16, Figure 10) snugly
against the high speed stop. (This will be near the 4200 reading on the
dial.) Use a tachometer to determine the spindle speed, then turn the
pivot stud (#16 page 38), after loosening the jam nut (Item #7 page 38)
until the spindle speed registers 4200 on the tachometer; tighten jam
nut.

Now reposition the speed dial plate to match the tachometer reading. This
is done by loosening the Hex nut (#1 page 36) until the spindle speed
registers 4200 on the tachometer; tighten jam nut.

CAUTION
TRY TO AVOID SHIFTING THE HI-LO LEVER
WHEN THE FEED WORM IS ENGAGED.

DO NOT LOOSEN the 3 hex nuts (#61 page 36) on the upper part of the
Quill Housing (#192 page 34). These are set at the factory and are used
only for alignment.

SWIVELING THE VARI-DRIVE may be accomplished by loosening the lower

3 hex nuts (#47 page 36) attaching the Vari-Drive unit to the quill
housing and then swiveling to any desired position. See arrangement of
T-Bolts (#45 page 36) in Gear Housing(#44 page 36) for this purpose.

WARNING
CARE MUST BE TAKEN TO SECURE THE NUTS
(#47 page 36) WHEN THE ATTACHMENT IS IN
POSITION, BEFORE THE MOTOR IS TURNED ON.

REMOVING THE MOTOR (See Figure 11): Run the attachment to the
bottom of either speed range and shut off the motor. This puts the
vari-drive belt in the best position for disassembly.

DISCONNECT THE POWER and then remove the switch from

the side of the belt housing.
2. Remove the cover (#76 page 36) ( B , Figure 11) at the lower
end of the motor shaft. Use two cover screws (#75 page 36)
(A) to fasten the spring (#44 page 38) (C) on the lower end
of the motor shaft, to the lower motor vari-drive pulley
(#43 page 38). This will reduce the hazard of personal
injury that is always present when a heavy spring is under
compression. When the pulley, spring retainer (#45 page
38) and spring are securely fastened as a single unit,
crank the speed change handwheel (#16 Figure 10) to top
speed position.
3. Now remove the screws (#9 page 38) (D) that fasten the
motor to the belt housing. The motor should be lifted
slightly and pulled firmly away from the spindle and
toward the rear of the belt housing. This will pull the
vari-drive belt (#27 page 38) deeply into the spindle
pulley (#25 page 38), providing the slack needed to ship
the belt over the motor pulley (#43 page 38).
4. Now lift the motor high enough to rest the motor base
GENTLY on the adjusting screw (#16 page 38) (E) seen
directly in front of the motor flange. The belt can now
be slipped over the lower pulley and the motor removed
from the housing.

Figure 11. Removing the Motor (Side View)

21
CHANGING VARI-DRIVE BELT (Figure 12)
Complete the above procedures for removing the motor, then remove the
three screws (#1 page 38) (A, Figure 12) and lift out the top bearing cap
(#2 page 38) (B). Looking down inside of the housing, locate and re-
move two socket head cap screws (#17 page 38) and sleeves (#19 page 38)
(C). Next, remove the four screws (#6 page 38) (D) and the screw
(#55 page 38) (E) holding the belt housing (G) to the base (#53 page 38).
Unscrew and remove the two lower screws (#25 page 36) in the speed
changer bracket just below the speed dial (#2 page 36) (F).
NOTE
On Models with plastic face plate (#27 page 36)
remove screws (#23 page 36) first.

Figure 12. Removing the Vari-Drive Belt

The belt housing, complete with speed changer bracket, is now removed
from its belt housing base (#53 page 38). A slight blow under the speed
changer bracket (#5 page 36) may be needed to separate the belt housing
(#10 page 38) from the belt housing base (#53 page 38).
Remove the old belt (#27 page 38) and replace it with a new belt. DO NOT
use a substitute belt purchased from other than a Bridgeport Dealer.
Vibration and heat could result from the use of the wrong belt.

22
CHANGING TIMING BELT (Figure 13)
Complete the operation for removing the motor. Then put the Hi-Neutral-
Lo lever (#15, Figure 10) in the Lo position, remove the drawbar
(#14 page 38) (A, Figure 13) and lower the spindle.
Remove screws (#55 page 38) (B) holding the upper and lower housings
(#63 page 38) together, including the two lower screws (C) in speed
changer bracket just below the speed dial.

Figure 13. Removing Timing Belt

A slight blow under the speed changer bracket (#5 page 36) may be
needed to separate the upper housing (D) from its base.
As the housings are being separated, the HTD belt (D) (#36 page 36)
still connects them, resisting the separating movement. The separation
can be assisted by gently pushing the belt off the large pulley (#86 page
36) as the upper housing is being raised.
Remove the old belt and replace with a new belt.

23
 GENERAL SPEED RECOMMENDATIONS

Feet Per Minute

Rough Rough and Light and

Material to be Cut Cut Finish Finish Cut

Cast lron-Soft-(Under 200 Brinnell) 70 80-90 120

Cast Iron-Med.-(200-300 Brinnell) 55 60-70 90
Cast lron-Hard-(Over 200 Brinnell) 40 50-60 70
Steel (Chrome Nickel 40-45 Shore) 30 40 50
Steel (Stainless) 60 80 90
Steel (Low Carbon) 80 90 140
Steel (High Carbon) 40 50 70
Bronze (Medium) 90 120 150
Bronze (Hard) 65 90 130
Brass (Hard) 100 150 200
Copper 150 200 300
Duraluminum 400 ... 600
Aluminum 600 .... 1000

TABLE OF CUTTING SPEEDS AND FEEDS

Feet Per
Minute 15 20 25 30 40 50 60 70 80 90 100

Diameter,
Inches Revolutions Per Minute

1/1 6" 917 1222 1528 1833 2445 3056 3667 4278 4889 5500 6112
1/8" 458 611 764 917 1222 1528 1833 2139 2445 2750 3056
3/16" 306 407 509 611 815 1019 1222 1426 1630 1833 2037
1/4" 229 306 382 458 611 764 917 1070 1375 1375 1528
5/16" 183 244 306 367 489 611 733 856 978 1100 1222
3/8" 153 204 255 306 407 509 611 713 815 917 1019
7/16" 131 175 218 262 349 437 524 611 698 786 873
1/2" 115 153 191 229 306 382 458 535 611 688 764
5/8" 91 122 153 183 244 306 367 428 489 550 611
3/4" 76 102 127 153 204 255 306 357 407 458 509
7/8" 65 87 109 131 175 218 262 306 349 393 437
1" 57 76 95 115 153 191 229 267 306 344 382
1 1/8" 50 67 84 102 136 170 204 238 272 306 340
1 1/4" 45 61 76 91 122 153 183 214 244 275 306
1 3/8" 41 55 69 83 111 139 167 194 222 250 278
1 1/2" 38 50 63 76 102 127 153 178 204 229 255
1 5/8" 35 47 58 70 94 118 141 165 188 212 235
1 3/4" 32 43 54 65 87 109 131 153 175 196 218
1 7/8" 30 40 50 61 81 102 122 143 163 183 204
2" 28 38 47 57 76 95 115 134 153 172 191

24
PARTS IDENTIFICATION

25
26
 B A S I C M A C H I N E

ITEM NO. CODE NO. DESCRIPTION ITEM NO. CODE NO DESCRIPTION

1 2193500 Quill Housing ADJ. Gear 70 1111912 Washer

2 2060129 Ram Adapter 71 1010786 Knee Binder Plug (Plastic)
4 1060892 Snap Ring 72 1011375 Dog Point Set Screw
5 1011216 Socket Set Screw (2 Req.) 73 1011270 Set Screw
6 1062206 Vertical Adjusting Worm 74 1011755 Jam Nut
7 2060135 Worm Thrust Washer (2 Req.) 75 2060071 Key
8 2060130 Vertical Adjusting Worn Shaft 76 2060072 Washer
9 2060138 Worm Key 77 1062204 Bevel Gear
10 2060128 Ram 79 1060205 Sealed Ball Bearing
13 1011035 Socket Cap Screw (2 Req.) 80 2060070 Bearing Retainer Ring
14 1010590 Roll Dowel Pin 81 1011030 Socket Head Cap Screw
15 1062826 Angle Plate 82 2061238 Elevating Screw Assembly
16 1011555 Round HD Drive Screw (5 Req.) 83 2060060 Handle
17 2061028 Adapter Pivot Pin 84 2060080 Elevating Crank
18 2200109 Chamfered £ Hardened Washer (7 Req.) 85 2060079 Gearshaft Clutch Insert
19 1061180 Adapter Locking Bolt (3 Req.) 86 2060078 Dial Lock Nut
23 2060021 Table 36" (2060022 - 42" - 2060023 - 48") 87 2060076 Dial with 100 Graduations
31 1061602 Stop Piece T-Bolt (3 Req.) 88 2060077 Dial Holder
32 1062301 Table Stop Piece (2 Req.) 89 1011030 Socket Head Cap Screw
33 1011720 Hex Nut (3 Req.) 90 2060210 Bearing Retaining Ring
37 2060120 Table Lock Bolt Handle 91 1060204 Grease Sealed Bearing
38 2060126 Saddle Lock Bolt 92 2060074 Bearing Cap
39 2060125 Saddle Lock Plunger 93 1013078 Key
40 1011071 Socket HD Cap Screw (2 Req.) 94 2060147 Elevating Shaft for 12" Knee
41 2060088 Gib Adjusting Screw (3 Req.) 95 1060204 Grease Sealed Bearing
42 2060121 Table Stop Bracket 96 1062205 Bevel Pinion
43 2060117 Saddle/Table Gib 97 1011220 Set Screw
44 1062406 Felt Wipers (4 Req.) 98 2060209 Column
46 2060118 Table Lock Plunger 102 1011074 Socket Head Cap Screw
47 2060119 Table Lock Bolt 103 2060207 Pedestal
48 2060120 Table Lock Bolt Handle 104 2060051 Elevating Screw Nut
49 2060124 Saddle/Knee Gib 105 1011033 Socket Head Cap Screw
50 2060123 Saddle Knee Wiper Plate (2 Req.) 118 2060144 Spider
51 1011580 Oval Head Screw (6 Req.) 119 2060133 Ram Lock Stud
52 2060097 Saddle 120 2060134 Ram Pinion
53 2060093 Left Hand Column Wiper Holder 121 2060139 Ram Pinion Handle
54 1062405 Knee Wiper Felt 122 1192150 Plastic Ball
55 2060146 Knee/Column Gib 123 2200109 Chamfered x Hardened Washer
56 1011035 Allen Cap Screw (2 Req.) 124 2060143 Turret
57 2060094 Right Hand Column Wiper Holder 125 2060137 Ram Clamp Bar
58 1062405 Knee Wiper Felt 126 2060141 Ram Clamp Untapped
60 1060152 Chip Guards - Upper 127 2060136 Ram Clamp Tapped
61 1060153 Chip Guards - Lower 128 1010770 Split Pin
62 2060206 Knee 12" 129 1061178 Locking Bolt
64 2060095 Stop Screw 130 2060140 Ram Pinion Screw
65 2061230 Knee Lock Shaft Assembly 131 1113051 Wrench
69 2060089 Knee Lock Plunger 132 2650180 Stop Bracket
133 2069999 Stop Pin

27
28
 LEADSCREW ASSEMBLY

(See pages 48 thru 50 for Metric Kits)

ITEM NO. CODE NO. DESCRIPTION

1 1011755 Jam Nut (3 Req.)

2 2060085 Ball Crank Handle (3 Req.)
3 2060078 Dial Lock Nut (3 Req.)
4 2060083 Dial with 200 Graduations (3 Req.)
5 2060084 Dial Holder (3 Req.)
6 1011030 Socket Cap Screw (6 Req.)
7 2060075 Bearing Retainer Ring (2 Req.)
8 1060203 Grease Sealed Ball Bearings (2 Req.)
10 1011074 Socket Cap Screw (12 Req.)
11 * 2060116 Right Bearing Bracket
12 2060115 Left Bearing Bracket
13 1060204 Grease Seal Ball Bearing
14 1013078 No. 7 Woodruff Key (3 Req.)
15 2061222 Longitudinal Feed Screw 42" (48" also
available 2061223)
16 1011592 Washer Head Screw (2 Req.)
17 2060100 Cross Feed Nut Retaining Screw (2 Req.)
18 2060102 Longitudinal Feed Nut
20 2060099 Key (2 Req.)
21 1011074 Socket Cap Screw (4 Req.)
22 2061250 Feed Nut Bracket
23 2060096 Key Pin
24 2060098 Cross Feed Nut
26 2190188 Stop Pin
27 2061233 Cross Feed Screw for 12" Knee
28 2060082 Cross Feed Bearing Bracket
30
 J H E A D TOP H O U S I N G

ITEM NO. CODE NO DESCRIPTION ITEM MO. CODE NO DESCRIPTION

1 2193502 Drawbar for R.8 Collet 42 2193507 Belt Housing

2 2190183 Drawbar Washer 43 2193541 Motor Locknut (2 Req.)
3 2190126 Upper Bearing Locknut 45 2190172 Motor Locknut Handle (2 Req.)
4 2190125 Bearing Sleeve Locknut 46 1192151 Black Plastic Ball (2 Req.)
5 119023* Ball Bearing 49 2193508 Motor Pulley
6 2193506 Upper Bearing Spacer (small) 50 2193452 Gear Housing Cover
7 2193506 Upper Bearing Spacer (large) 51 1011455 Round HO Screw (5 Req.)
8 1190232 Ball Bearing 52 1195720 Wick
9 1192032 Compression Spring (4 Req.) 53 2190120 Oiler Tube
10 1011258 Socket Set Screw (2 Req.) 54 2190121 Oiler Plug
11 2193512 Spindle Pulley Bearing Sleeve 55 1193105 Oil Cup
12 1011743 Jan Nut 56 2190116 Bull Gear Key
13 1191965 External Lock Washer 57 2190115 Splined Gear Hub
14 2193516 Brake Ring Screw (3 Req.) 58 2193548 Spindle Bull Gear Assembly
15 1192084 Spring (2 Req.) 59 1180235 Bearing
16 1010507 Roll Pin (4 Req.) 60 2190136 Countershaft
17 2190131 Brake Lock Stud 61 1013079 Key
18 2193477 Brake Assembly 62 2190137 Countershaft Gear
19 2190055 Spindle Pulley 63 1180235 Bearing
20 2193478 Spindle Pulley Hub 64 1010747 Dowel Pin
22 1192101 'V' Belt 65 2190062 Back Gear Shifter Fork
23 1182106 Timing Belt 66 2193505 Gear Housing
24 2190058 Timing Belt Pulley Flange 67 1010540 Dowel Pin (2 Req.)
25 2193509 Timing Belt Pulley 68 1010555 Roll Pin* (2 Req.)
26 2190058 Timing Belt Pulley Flange 69 1011104 Socket Cap Screw (6 Req.)
27 1011506 Flat Head Screw 71 1190230 Ball Bearing
28 1191738 Hex Jam Nut 72 1190806 Snap Ring
29 1192151 Black Plastic Ball Handle (2 Req.) 73 1191944 Lockwasher
30 2190128 Spindle Clutch Lever 74 1191793 Bearing Locknut
31 2190127 Cam Ring 75 1011718 Hex Nut Hardened (3 Req.)
32 2190129 Cam Ring Pin (2 Req.) 76 2193515 Vertical Tee Bolt (3 Req.)
33 1011215 Socket Set Screw 77 2190114 Vertical Bolt Washer (3 Req.)
34 2190133 Brake Lock Handle 78 2193545 Back Gear Shift Crank
35 2190134 Brake Lock Pin 79 1010517 Roll Pin
36 2190132 Brake Lock Washer 80 2190186 Back Gear Shift Bushing
37 1192830 Spindle Speed Plate 81 2193443 Shift Crank
38 1192832 Operating Instruction Plate 82 1192151 Black Plastic Ball 1" Dia.
39 1191796 Hex Jam Nut (2 Req.) 83 2190138 Gearshift Plunger
40 1191922 Lock Washer 84 1192052 Compression Spring
41 2190173 Motor Mounting Studs (2 Req.) 85 2190040 Belt Guard Assembly

31
32
 J H E A D
(SEE PAGE 48 FOR METRIC KIT)

ITEM NO. CODE NO DESCRIPTION ITEM NO. CODE NO DESCRIPTION

1 1011445 RD. HO. Screw 59 2190201 Pin

2 2190163 Bevel Pinion Washer 60 2190179 Feed Shift Rod
3 2190203 Feed Bevel Pinion 61 1011260 KP. Set Screw
4 2190164 Feed Worm Gear Shaft Sleeve 62 2190162 Key
5 1192303 Worm Cradle Bushing 63 2190061 Feed Gear Shift Fork
6 1011287 Setscrew 64 2193446 Cluster Gear Shift Crank
7 2190165 Worm Gear Spacer (4 Req.) 65 1011270 Socket Set Screw
8 2190166 Feed Drive Worm Gear 66 2190065 Cluster Gear Cover
9 2190167 Feed Drive Worm Gear Shaft 67 1011010 Cap Screw (4 Req.)
10 2190162 Worm Shaft Key 68 2190138 Gear Shift Plunger
11 1013078 Key 69 1192052 Compression Spring
12 1011771 Locknut 70 2193443 Shift Crank
13 2190199 Washer 71 1010517 Roll Pin
14 2190176 Cluster Gear Key 72 1192151 Black Plastic Ball
15 1192209 Feed Reverse Bevel Gear 73 1011014 Cap Screw (2 Req.)
16 2190168 Feed Engage Pin 74 2190188 Clutch Ring Pin (2 Req.)
17 2190059 Worm Gear Cradle 75 2190098 Clutch Ring
18 2190169 Worm Gear Cradle Throw-out 76 1011265 Socket Set Screw
19 2190170 Shift Sleeve 77 2200110 Brass Plug
20 2190138 Gearshift Plunger 78 2190105 Overload Clutch Locknut
21 1192052 Compression Spring 79 1192055 Safety Clutch Spring
22 1010517 Roll Pin 80 1192302 Overload Clutch
23 2193443 Shift Crank 81 2193549 Overload Clutch Sleeve
24 1192151 Black Plastic Ball 82 1191920 Single Spring Washer (3 Req.)
25 1011010 Cap Screw (3 Req.) 83 1011431 Round Bead Screw (3 Req.)
26 1011258 Set Screw 84 1011542 Hock-it Lockscrew
27 2190181 Cluster Gear Shaft Upper Bearing 85 1011268 Socket Set Screw
28 2193504 Cluster Gears Assembly 86 1011542 Lockscrew
29 2190175 Cluster Gear Key 87 1011268 Socket Set Screw
30 2190148 Round End Key 88 1192032 Compression Spring
31 2193517 Cluster Gear Shaft 89 2190096 Overload Clutch Lever Spring Plunger
32 1190836 Snap Ring 90 2190106 Quill Pinion Shaft Bushing
33 2190149 Bevel Gear Bearing 91 2190104 Pinion Shaft Worm Gear Spacer
34 2190150 Bevel Gear Thrust Spacer 92 2190103 Overload Clutch Worm Gear
35 2193544 Feed Reverse Bevel Pinion 93 2190102 Overload Clutch Ring
36 2190146 Feed Driving Gear 94 1190870 Snap Ring
37 2190176 Key 95 1010717 Dowel Pin
38 2193440 Cluster Gear Input Shaft 96 2193427 Overload Clutch Trip Lever
40 2193440 Feed Drive Gear 97 2190097 Overload Clutch Washer
41 1190310 Needle Bearing 98 1190822 Snap Ring
42 1193637 Bushing 99 2190068 Clutch An Cover
43 1192208 Worm 100 1011308 Socket Set Screw
44 2190155 Feed Worm Shaft Bushing 101 1011740 Chem Blacked Locknut
45 1011268 Socket Set Screw 103 2190094 Cam Rod
46 1011542 Nock-it Lockscrew 104 2190095 Trip Handle
47 2190152 Feed Worm Shaft Thrust Washer 105 1192151 Black Plastic Ball
48 1193635 Bushing 106 2190067 Feed Trip Bracket
49 2193432 Feed Reverse Bevel Gear 107 1011035 Cap Screw (2 Req.)
50 2190153 Feed Reverse Clutch 108 1011222 Socket Set Screw
51 2193432 Feed Reverse Bevel Gear 109 2190162 Key
52 1193635 Bushing 110 2193547 Feed Reverse Knob Stud
53 1011547 Socket Set Screw 111 2193433 Reverse Knob
54 1011375 Socket Set Screw 112 1180818 Snap Ring
55 2190157 Reverse Clutch Rod 113 2193518 Handwheel Clutch
56 1010509 Roll Pin
57 2190198 114 1192165 Steel Ball
Feed Worm Shaft
58 2190200 Pin

33
34
 J H E A D ( C O N T I N U E D )

(SEE PAGE 48 FOR METRIC K I T )

ITEM NO. CODE NO DESCRIPTION ITEM NO. CODE NO DESCRIPTION

115 1192054 Compression Spring 170 1010717 Roll Pin

116 2190154 Handwheel Clutch Spring Screw 171 1013076 Key
117 1010515 Roll Fin 172 2190182 Pinion Shaft Hub Screw
118 2190093 Cam Rod Sleeve Assy. 173 1192165 Steel Ball
119 1010513 Roll Pin 174 1192033 Compression Spring
120 1192053. Compression Spring 175 2201031 Rack Feed Handle Hub
121 2193456 Trip Plunger 176 2190079 Pinion Shaft Hub Sleeve
122 2190092 Feed Trip Plunger Bushing 177 2193436 Spring Cover
123 2190090 Trip Plunger Bushing 178 1192020 Clock Spring (Clock Spring Assy. 2193437)
124 2190089 Feed Trip Plunger 179 2190184 Outside Spring Pin
125 2193503 Handwheel 180 2190108 Quill Pinion
127 2193511 Spindle 181 1011268 Socket Set Screw
128 2190081 Quill Skirt 182 1011542 Lockscrew
129 1191790 Locknut 183 2190085 Reverse Trip Ball Lever
130 1191942 Lockwasher 184 2190086 Feed Reverse Trip Plunger
131 1190237 Bearing 185 2190087 Reverse Trip Ball Lever Screw
132 2190197 Sleeve 186 1192207 Worm Gear
133 2190196 Nose-piece 187 1013077 Key
134 2190193 Spindle Dirt Shield 188 1011370 Socket Set Screw
135 1190239 Bearing 189 2190177 ADJ Worm Shaft
136 2193513 (Bearing Spacer - Large 190 2201032 Pinion Shaft Hub Handle
137 (Bearing Spacer - Small 191 1202170 Black Plastic Ball Handles
138 1190239 Bearing 192 2193514 Quill Housing
140 1011545 Special Socket Set Screw
141 2193540 Collet Alignment Screw
142 2190192 Quill (O.D. Within .0001")
144 1011303 Socket Set Screw
145 2193498 Feed Trip Lever
146 2190185 Trip Lever Pin
148 2190110 Quill Lock Sleeve
149 2200098 Lock Handle
151 1192403 Felt Washer
152 2190111 Quick Lock Bolt
153 2190109 Quill Lock Sleeve Tapped
155 2193546 T-Bolt Assy.
156 2190135 Lower Clamping Bolt Spacer (2 Req.)
157 1191736 Locknut
158 1011411 Chem Blacked RD.HD. Screws (2 Req.)
159 1195306 Micrometer Scale
160 1190836 Snap Ring
161 2190190 Quill Micro-stop Nut
162 2190084 Micrometer Nut
163 2190082 Quill Stop Knob
164 2190083 Quill Stop Micro-screw
165 1011090 Screw
166 2193501 Quill Pinion Shaft
167 1013078 Key
168 2200111 Spring Pin
169 1011445 RD. Head Screw (2 Req.)

35
36
 2J H E A D TOP H O U S I N G

ITEM NO. CODE NO DESCRIPTION ITEM MO, CODE NO. DESCRIPTION

1 1011743 Hex Cap Nut 49 2180054 Fixed Clutch Bracket

2 1180033 Vari-Speed Dial 50 1011246 Socket Set Screw
3 1183646 Bronze Bearing 51 2180105 Guide for Clutch Bracket
4 1011380 Full Dog Socket Set Screw 52 1011016 Flat HD Socket Cap Screw (2 Req.)
5 2180055 Speed Changer Housing S3 1010511 Dowel Pin
6 1185325 Speed Changer Chip Shield 54 1183104 Oil Cup
7 1011420 Machine Screws (2 Req.) 55 1182071 Compression Spring (3 Req.)
8 1183655 Bearing 56 1181794 Bearing locknut
9 1010520 Roll Pin 57 2180061 Bearing Sleeve
9a 1010534 Roll Pin 58 1181977 Have Spring Washer
9b 2180066 Speed Change Stud 59 2180067 Bull Gear Shift Pinion
10 1183720 Speed Changer Chain 60 2180097 HI-LOW Detent Plate
11 1182655 Drum Switch 61 1181732 Hex Nut (3 Req.)
12 2183923 Belt Housing Assembly 62 1181910 Lock Hasher (3 Req.)
13 2180094 Top Bearing Cap 63 2180085 Studs (3 Req.)
14 1011065 Soc HD Cap Screw (2 Req.) 64 1011284 Socket Set Screw
15 2190201 Roll Pin 65 2180098 Adjustable Plate
16 1181923 Spring 66 2180100 HI-LOW Detent Plunger
17 1180214 Bearing 67 1182072 Spring
18 2182002 Speed Change Shaft 68 1011017 Socket Cap Screw (2 Req.)
19 1182178 Handle 69 1192151 Bakelite Ball Handle
20 1182892 Caution Plate 70 2180099 HI-LOW Shift Crank
21 2182001 Speed Change Handwheel 71 2180096 HI-LOW Pinion Block
22 1011133 Flat Hd. Cap Screw (2 Req.) 72 1010516 Roll Pin (2 Req.)
23 1182901 Plastic Face Plate 73 1011052 Socket Cap Screw (4 Req.)
24 1181233 Set Screw 75 1011012 Socket HD Cap Screw
25 1011037 Socket HD Cap Screw (4 Req.) 76 2180088 Motor Pulley Cover
26 1011287 Socket Set Screw 77 1011287 Socket Set Screw
27 1183645 Bronze Bearing 78 1013079 Key (2 Req.)
28 2190201 Pin 79 1180235 Ball Bearing (2 Req.)
29 2180087 Speed Control Shaft 80 2180075 Bull Gear Pinion Counter Shaft
30 1192208 Worm Gear 81 2180103 Key
31 1183636 Bearing 82 1181975 Have Spring Washer
33 2180090 Speed Changer Spur Gear 83 2183933 Bull Gear Pinion
35 2180065 Speed Change Chain Drum 84 2180076 Bull Gear Pinion Bearing Cap
36 1182106 Belt 85 1011011 Socket HD Cap Screw (2 Req.)
37 2180060 Spindle Pulley Hub 86 2550016 Timing Belt Pulley
38 2180064 Timing Pulley Clutch Sleeve 87 1191738 Jam Nut
39 2180059 Splined Gear Hub.
40 2183933 FOR 2 HP HEAD, SUBSTITUTE THE FOLLOWING:
Spindle Bull Gear Assembly
41 1180254 Ball Bearing (2 Req.) 36 1552106 Belt
42 2180092 Snap Ring (2 Req.) 37 2550012 Pulley Hub
43 2180063 Bull Gear Bearing Spacer 38 2550013 Clutch Sleeve
44 2180053 Gear Housing 86 2180091 Pulley
45 1181650 Vert. Tee Bolts (3 Req.)
46 1181906 Steel Hasher (3 Req.)
47 1011750 Hex Jam Nut - Finished HDN. (3 Req.)
48 1181986 Ball Bearing Gear Sleeve Washer

37
38
 2 J H E A D A S S E M B L Y

(SEE PAGE 48 FOR METRIC KIT)

ITEM NO. CODE NO DESCRIPTION ITEM HO. CODE NO. DESCRIPTION

1 1011033 Socket Cap Screw (3 Req.) 42 1182123 Plastic Insert (2 Req.)

2180094 Top Bearing Cap 43 2183931 Adjustable Motor Varidisc Assembly
3 1181977 Spring Washer 44 1182083 Spring for Varidisc Motor Shaft
4 1180252 Ball Bearing 45 1182305 Adjustable Varidisc Spring Collar
5 1180848 Snap Ring No. 46 1011065 Socket HD Cap Screw (2 Req.)
6 1011069 Socket HO Cap Screw (2 Req.) 47 1180860 Set. Ring
7 1011745 Hex Jan Nut 48 1011052 Socket Cap Screw
8 2015171 Motor 1 1/2 HP (complete unit) 230/460 3/60 49 1182122 Plastic Key
8a 1550001 2 HP Motor 51 2180084 Key
8b 2550019 2 HP Motor Assembly 52 2180107 Taper Pin
9 1011148 Hex HO Screw (2 Req.) 53 2183923 Belt Housing Base
10 2183923 Belt Housing 54 2180088 Motor Pulley Cover
11 2180066 Speed Change Chain Stud 55 1011012 Socket Cap Screw
12 1010534 Boll Pin 56 1011552 Drive Screw (4 Req.)
13 2180058 Speed Change Plate 58 1182893 HI-LOW Range Nameplate
14 2183920 Drawbar 59 1011552 Drive Screw (4 Req.)
15 1010604 Cotter Pin 60 2180107 Taper Pin (2 Req.)
16 2180074 Speed Change Plate Pivot Stud 61 1182894 Quill Feed Nameplate
17 1011125 Socket HD Cap Screw (2 Req.) 62 1011552 Rivets (4 Req.)
18 2180095 Washer 63 2180053 Gear Housing
19 2180089 Pivot Sleeve (2 Req.) 64 1011443 Round HD. Machine Screw (3 Req.)
20 2180093 Draw Bar Washer 65 1185030 Gear Housing Plate
21 1180915 "0" Ring 66 1180818 Snap Ring
22 2180056 Spindle Pulley Bearing Sliding Housing 67 2180083 Brake Finger Pivot Stud
23 1180253 Ball Bearing 68 2180072 Brake Operating Finger
24 1182124 Plastic Insert (2 Req.) 69 1192151 Bakelite Ball Handle
25 2183934 Adjustable - Driven Varidisc 70 2190133 Brake Lock Handle
26 1180855 Snap Ring No. 71 2190134 Brake Lock Pin
27 1182120 Belt 72 1011215 Socket Set Screw
28 2180082 Stationary Driven Varidisc 73 2180104 Sleeve for Brake Lock Shaft
29 2180057 Brake Bearing Cap 74 2180070 Brake Lock Shaft
30 1180253 Ball Bearing 75 2180069 Brake Lock Cam
31 1182081 Brake Spring (2 Req.) 76 1010534 Roll Pin
32 2180073 Brake Shoe Assembly (2 Req.) 77 1011287 Socket Set Screw
33 2180078 Spindle Pulley Spacer FOR 2 HP HEA
34 2180060 Spindle Pulley Hub
35 1011140 Hex HD. Screw 38 2550007 Key
36 2180071 Brake Shoe Pivot Sleeve 39 2550004 Key
37 1010501 Roll Dowel Pin 40 2550006 Stationary Varidisc
38 2180102 Drive Key 42 1182126 Plastic Insert (2 Req)
39 1182121 Key for ADJ Varidisc Motor Shaft 43 2550005 Adjustable Varidisc Assembly
40 2180080 Stationary Motor Varidisc 43A 2550023 Adjustable Varidisc Assembly
41 1011287 Socket Set Screw 44 1182083 Spring
45 2550003 Spring Collar
47 1170865 Ret. Ring

39
40
 M HEAD
(SEE PAGE 48 FOR METRIC KIT)

ITEM HO. CODE NO. DESCRIPTION ITEM NO. DESCRIPTION

CODE NO
1 2204826 Spindle Pulley Hub, Single Belt Drive 57 1011116 Cap Screw
2 2200069 Spindle Pulley, Single Belt Drive 58 1202845 Micrometer Scale
3 2200072 Bearing Retainer Ring 59 1011411 Flat Head Screw (2 Req.)
4 1200202 Ball Bearings (2 Req.) 60 2190084 Micrometer Mat
5 2204834 Bearing Housing 61 1011720 Hex Nut (4 Req.)
6 1241940 Bearing Lock Washer 62 2200076 Micrometer Lock Nut
7 1241786 Bearing Lock Nut 63 2200100 Quill Lock Sleeve, Drilled
8 1202450 Paper Gasket 64 2200099 Quill Lock Bolt
9 1011040 Cap Screw (6 Req.) 65 2200098 Quill Lock Bolt Handle
10 1202102 V Belt 66 2200077 Micrometer Screw
11 2204847 Motor Pulley, Single Drive 67 2200110 Brass Plug
13 1011240 Set Screw 68 1011265 Set Screw
14 1011715 Hex Nut (2 Req.) 69 2200101 Quill Lock Sleeve, Tapped
15 2200109 Chamfered & Hardened Washer 70 2204832 Quill Housing
16 1011855 Motor Mounting Ring Stud (2 Req.) 73 1201788 Bearing Lock Nut
17 1203108 Oil Cup 74 1191942 Bearing Lock Washer
18 2204833 Belt Housing, Single Belt Drive, 60 Cycle 75 1200201 Ball Bearing (4 Req.)
19 2204854 Belt Guard Assembly 76 2204840 Outside Bearing Spacer)
Machined as unit
26 1011236 Set Screw 77 Inside Bearing Spacer )
27 1011170 Hex Head Screw 78 1200201 Ball Bearing (4 Req.)
28 2200109 Chamfered & Hardened Washer 79 2200064 Long Spacer aligner spring plunger assembly
29 2200106 Brass Quill Skirt 80 2200053 Quill
33 1011455 Round Head Screw (3 Req.) 81 1011265 Set Screw
34 2200093 Quill Feed Clutch Knob 82 1200201 Ball Bearing (4 Req.)
35 2200092 Spring Cover 83 2204842
36 2200108 Outside Spring Pin 84
37 1202021 Clock Spring 85 1200201 Ball Bearing (4 Req.)
38 2200111 Pinion Spring Pin 86 2200060 Nosepiece
39 2200091 Split Bushing 87 2200097 Quill Feed Worm
40 2204837 Quill Feed Pinion 88 1633638 Bronze Bearing
41 1013076 Pinion Key 89 2200107 Straight Pin
42 1202452 Fibre Washer (2 Req.) 90 2200112 Straight Pin
43 2200090 Quill Feed Worn Wheel 91 2200096 Quill Feed Worm Hub
44 2204836 Quill Feed Clutch Hub 94 2204849 Quill Worm Feed Handwheel Assembly
45 1010541 Roll Pin
46 2201031 Hub
49 1011265 Set Screw
50 2204835 Drawbar Knob
51A . 2204845 Drawbar, Single Drive #2 MT & #7 B & S Taper
51B 2204846 Drawbar, Single Drive B-3 Taper
52 1202170 Ball
53 2203466 Rack Feed Handle
54 2201032 Drawbar Nut
55A 2204820 Spindle, Single Belt *2 MT Taper
55B 2204821 Spindle, Single Belt #7 B & S Taper
55C 2204822 Spindle, Single Belt B-3 Taper
56 2200073 Micrometer Stop

4.1