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DS 825 PDF

This document summarizes a MTU 12V2000 DS825 diesel generator set. It produces 825 kVA of standby power at 380V-415V/50Hz with air charge air cooling. It uses a MTU 12V2000G76F engine that produces 732 kWm at 1500 rpm. The generator set meets NEMA MG1, ISO, and other standards and is designed and manufactured to ISO 9001 and ISO 14001. It has a low fuel consumption and high reliability.

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0% found this document useful (0 votes)
122 views6 pages

DS 825 PDF

This document summarizes a MTU 12V2000 DS825 diesel generator set. It produces 825 kVA of standby power at 380V-415V/50Hz with air charge air cooling. It uses a MTU 12V2000G76F engine that produces 732 kWm at 1500 rpm. The generator set meets NEMA MG1, ISO, and other standards and is designed and manufactured to ISO 9001 and ISO 14001. It has a low fuel consumption and high reliability.

Uploaded by

vuong
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
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DIESEL GENERATOR SET

MTU 12V2000 DS825


Standby Power: 825 KVA
380V - 415V/50 Hz/Air Charge Air Cooling

Optional equipment and finishing shown. Standard may vary.

Product Highlights
//  Benefits //  Performance Assurance Certification (PAC)
- Low fuel consumption - Engine-generator set tested to ISO 8528-5 for transient
- Optimized system integration ability response
- High reliability and availability of power - 85% load factor for standby power applications
- Long maintenance intervals - Verified product design, quality and performance integrity
- Optimized ratio between size and power - All engine systems are prototype and factory tested
- Wide operating range without derating
//  Complete range of accessories available
//  MTU Onsite Energy is a single-source supplier - Control panel
- Circuit breaker/power distribution
//  Global product support - Fuel system
- Fuel connections with shut-off valve mounted to base frame
//  Standards - Starting/charging system
- Engine-generator set is designed and manufactured in - Exhaust system
facilities certified to standards ISO 2008:9001 and - Mechanical radiator
ISO 2004:14001 - Container and Canopy
- Generator set complies to G3 according to ISO 8528
- Generator meets NEMA MG1, BS5000, ISO, DIN EN and //  Emissions
IEC standards - TA-Luft optimized
- NFPA 110 - Tier 2 and NEA (ORDE) optimization
optionally available
//  Power
Rating
- System rating: 825 kVA //  Certifications
- Accepts rated load in one step per NFPA 110 - CE certification option
- Generator set complies to G3 according to ISO 8528-5 - German Grid Code Certification (BDEW) option
- Generator set exceeds load steps according to ISO 8528-5
2 / //  / MTU 12V2000 DS825 / 3D / 50 Hz / 380V - 415V

Application data➀
//  Engine // 
Combustion Air Requirements
Emission optimized ➁
Emission optimized➁
Manufacturer MTU Combustion air volume: m /s
3
0.9
Model 12V2000G76F Max. air intake restriction: mbar 40
Type 4-cycle
Arrangement 12V // 
Cooling/Radiator System
Displacement: l 26.8
Bore: mm 135 Coolant flow rate (HT circuit): m3/h 31.6
Stroke: mm 156 Heat rejection to coolant: kW 300
Compression ratio 17.5 Heat rejection to charge air: kW 160
Rated speed: rpm 1500 Heat radiated to ambient: kW 35
Engine governor ADEC Fan power for mech. radiator (40°C): kWm 34
Speed regulation ± 0.25% Fan power for mech. radiator (50°C): kWm 51.1
Max power: kWm 732 Air flow required for mech. radiator
Mean effective pressure: bar 21.9 (40°C) cooled unit: m3/min 969
Air cleaner Dry Air flow required for mech. radiator
(50°C) cooled unit: m3/min 1328
//  Fuel System Engine coolant capacity (without
cooling equipment): l 63
Maximum fuel lift: m 5 Radiator coolant capacity (40°C): l 59
Total fuel flow: l/min 30 Radiator coolant capacity (50°C): l 140
Max. coolant temperature (warning): °C 102
// 
Fuel Consumption➂ Max. coolant temperature (shutdown): °C 105
l/hr
At 100% of power rating: 174.6 // 
Exhaust System
At 75% of power rating: 133.0
At 50% of power rating: 93.0 Exhaust gas temp. (after turbocharger): °C 535
Exhaust gas volume: m3/s 2.43
//  Lube oil system Maximum allowable back pressure: mbar 50
Minimum allowable back pressure: mbar 30
Total oil system capacity: l 80
Max. lube oil temperature (alarm): °C 103 // 
Generator
Max. lube oil temperature (shutdown): °C 105
Min. lube oil pressure (alarm): bar 4.5 Protection class IP23
Min. lube oil pressure (shutdown): bar 4 Insulation class H
Voltage regulation (steady state) ± 0.25%
+ Rado interference class N

➀ All data refers only to the engine and is based on ISO standard conditions (25°C and 100m above sea level).
➁ Emission optimized data refer to TA-Luft optimized and NEA (ORDE) optimized/Tier 2 compliant engines.
➂ Values referenced are in accordance with ISO 3046-1. Conversion calculated with fuel density of 0.83 g/ml.
All fuel consumption values refer to rated engine power.
3 / //  / MTU 12V2000 DS825 / 3D / 50 Hz / 380V - 415V

Standard and Optional Features


//  System Ratings (kW/kVA)

Generator model Voltage with mechanical radiator


kWel kVA* AMPS
Basic: Marathon 575RSL7180 380 V 660 825 1253
Advanced: Marathon 575RSL7181 400 V 660 825 1191
(Low voltage Marathon standard) 415 V 660 825 1148
Basic: Marathon 740RSL7182 380 V 660 825 1253
Advanced: Marathon 740RSL7183 400 V 660 825 1191
(Low voltage Marathon oversized) 415 V 660 825 1148
Leroy Somer LSA 49.2 L11 380 V 660 825 1253
(Low voltage Leroy Somer) 400 V 660 825 1191
415 V 660 825 1148
Leroy Somer LSA 50.2 M6 380 V 660 825 1253
(Low voltage Leroy Somer oversized) 400 V 660 825 1191
415 V 660 825 1148

* cos phi = 0,8

//  Engine

■ 4-Cycle ■ ADEC electronic isochronous engine ■ TA-Luft optimized engine


■ Standard single stage air filter governor  Tier 2 optimized engine
■ Oil drain extension & shut-off valve ■ Common rail fuel injection  NEA (ORDE) optimized engine
■ Full flow oil filters ■ Dry exhaust manifold
■ Closed crankcase ventilation ■ Electric starting motor (24V)

//  Generator

■ NEMA MG1, BS5000, ISO, DIN EN and ■ No load to full load regulation ■ Marathon low voltage generator
IEC standards ■ ±0.25% voltage regulation no load to  Leroy Somer generator
■ Self-ventilated full load  Oversized generator
■ Superior voltage waveform ■ Brushless alternator with brushless
■ Solid state, volts-per-Hertz regulator pilot exciter
■ Ingress protection IP 23 ■ 4 pole, rotating field
■ 3 phase voltage sensing ■ Sustained short circuit current of up
■ 3% maximum harmonic content to 250% of the rated current for up
■ 2/3 pitch stator windings to 10 seconds (Marathon generator)
 Sustained short circuit current of up
to 300% of the rated current for up to
10 seconds (Leroy Somer generator)

■ Represents standard features  Represents optional features


4 / //  / MTU 12V2000 DS825 / 3D / 50 Hz / 380V - 415V

Standard and Optional Features, continuation


//  Cooling System

■ Jacket water pump ■ Mechanical radiator


■ Thermostat(s)  Jacket water heater
■ Air charge air cooling

//  Control Panel

■ Pre-wired control cabinet for easy  Basler controller  Different expansion modules
application of customized controller  Deif controller  Remote annunciator
(V1+) ■ Complete system metering  Daytank control
 Island operation (V2) ■ Digital metering  Generator winding temperature
 Automatic mains failure operation ■ Engine parameters monitoring
with ATS (V3a) ■ Generator protection functions  Generator bearing temperature
 Automatic mains failure operation ■ Engine protection monitoring
incl. control of generator and mains ■ SAE J1939 engine ECU  Differential protection with
breaker (V3b) communications multi-function protection relay
 Island parallel operation of multiple ■ Parametrization software  Modbus RTU-TCP gateway
gensets (V4) ■ Multilingual capability
 Automatic mains failure operation ■ Multiple programmable contact inputs
with short (< 10s) mains parallel ■ Multiple contact outputs
overlap synchronization (V5) ■ Event recording
 Mains parallel operation of a single ■ IP 54 front panel rating with
genset (V6) integrated gasket
 Mains parallel operation of multiple
gensets (V7)

//  Circuit Breaker/Power Distribution

 3-pole circuit breaker  Manual-actuated circuit breaker  Base frame mounted circuit breaker
 4-pole circuit breaker  Electrical-actuated circuit breaker  Stand-alone circuit breaker in
separate switch box

//  Fuel System

■ Flexible fuel connectors mounted to  Fuel cooler


base frame
 Fuel filter with water separator
 Switchable fuel filter with
water separator

■ Represents standard features  Represents optional features


5 / //  / MTU 12V2000 DS825 / 3D / 50 Hz / 380V - 415V

Standard and Optional Features, continuation


//  Starting/Charging System

■ 24V starter  Battery charger


 Starter batteries  Redundant starter

//  Mounting System

■ Welded base frame ■ Resilient engine and generator ■ Modular base frame design
mounting

//  Enclosures and Containers

 Canopy  20 foot container

//  Exhaust System

 Exhaust bellows with connection  Exhaust silencer with 40 dB(A) sound


flange attenuation
 Exhaust silencer with 10 dB(A) sound  Y-connection-pipe
attenuation
 Exhaust silencer with 30 dB(A) sound
attenuation

■ Represents standard features  Represents optional features


6 / //  / MTU 12V2000 DS825 / 3D / 50 Hz / 380V - 415V

Weights and dimensions

Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design.
See website for unit specific template drawings.

System Dimensions (L x W x H) Weight (dry/less tank)


Open Power Unit (OPU) 4440 x 1910 x 2190 mm 6260 kg
Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific engine-generator set.

Sound data
//  Consult your local MTU Onsite Energy distributor for sound data.

Emissions data
//  Consult your local MTU Onsite Energy distributor for emissions data.

Rating Definitions and conditions


//  Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for
the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1,
BS 5514 and AS 2789. Average Load Factor: ≤ 85%. Operating hours/year: max. 500.
//  Deration factor:
Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude derations.
Subject to change. | 3239581 | Edition 01/15 | ENC 2015-04.
Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature derations.

Rated power is available up to 40°C and 400m above sea level.

Materials and specifications subject to change without notice.

MTU Onsite Energy


A Rolls-Royce Power Systems Brand

www.mtuonsiteenergy.com

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