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The document provides specifications for a centrifugal pump, including performance requirements, materials of construction, and design standards it must comply with.

The document provides specifications for a centrifugal pump that will be used at a vacuum tower overflash pump at the Joliet Refinery.

The pump must meet API 610 standards, have a minimum NPSH margin of 3 ft, withstand temperatures up to 400°F, and meet noise level requirements.

CLIENT: ExxonMobil

PROJECT TITLE: Joliet Vacuum Unit Projects

JOB NUMBER: 58QJ9830

EQUIPMENT NUMBER: 13-G-21A/B

EQUIPMENT SERVICE: Vacuum Tower Overflash Pump

SERIAL NUMBER:

REQ / SPEC NO. : J9860-010001 / 58QJ9860-MCH-010001

CWA NUMBER: 9803B

contain drop-down options

contain calculated values based on input data do not change.

identifies a cross referenced paraghaph in the document


note may also contain a drop down list

COMMENTS:

DATA SHEETS
ITEM No. ATT ITEM No. ATT ITEM No. ATT
PUMP 13-G-21A/B
MOTOR 13-G-21A/B M
GEAR
TURBINE
APPLICABLE OVERLAY STANDARDS GP's & GII

C 09/29/19 ISSUED FOR QUOTATION AS DP


B 09/13/19 Issued for Client Review AS BM
A 08/20/19 Issued for Squad Check AS BM
Rev Date Description PROC MECH CHK APPROVED

DATA SHEET No.

CENTRIFUGAL PUMP DATA SHEET 13-G-21A/B


Sheet 1 of 7
CENTRIFUGAL PUMP DATA SHEET

1 Note APPLICABLE TO: PROPOSAL APPLICABLE NTL/INTNTL STANDARD: API-610 Rev


2 FOR ExxonMobil UNIT Crude Vacuum
3 SITE Channahon, IL SERVICE Vacuum Tower Overflash Pump
4 NO. REQ 2 PUMP SIZE * TYPE OH2 No. STAGES 1
5 MANUFACTURER Flowserve MODEL 3HPX15B SERIAL NO. *
6
6 LIQUID CHARACTERISTICS
Maximum /
7 Units Rated Min. Note SERVICE : CONTINUOUS
8 LIQUID TYPE OR NAME : Vacuum Overflash Max & min values refer • IF INTERMITTENT NO. OF STARTS :
9 VAPOR PRESSURE : psia 0.656 0.656 only to the property PUMPS OPERATE IN: C
10 RELATIVE DENSITY : 0.773 0.784 listed CORROSION DUE TO : (6.12.1.9) Napthenic acid C
11 SPECIFIC HEAT : Btu/(lbm-°F) 0.738 0.724 EROSION DUE TO : (6.12.1.9) None C
12 VISCOSITY : cP 1.366 1.558 H2S CONCENTRATION (ppm) : (6.12.1.12) >100 C

13 OPERATING CONDITIONS (6.1.2) CHLORIDE CONCENTRATION (ppm) : Negl.


14 Units Maximum Rated Normal Minimum PARTICULATE SIZE (DIA IN MICRONS) See Note 14
15 NPSHa Datum: ft C.L. Impeller PARTICULATE CONCENTRATION (PPM)

16 PUMPING TEMPERATURE : °F 750 [11] 677 650 C


17 FLOW : gpm 592 [3] 296 Notes: C
18 DISCHARGE PRESSURE : (6.3.2) psia 239.4 Pump centerline level is assumed to be 3 feet above C
19 SUCTION PRESSURE : psia 69.8 18.5 grade. C
20 DIFFERENTIAL PRESSURE : psi 220.9 NACE MR0103 Compliance Required C
21 DIFFERENTIAL HEAD : ft 659.2 C
22 NPSHA : ft 48.5 [4] C
23 HYDRAULIC POWER : HP 76.2 C

24 SITE AND UTILITY DATA


25 LOCATION: COOLING WATER :
26 OUTDOOR UNHEATED INLET RETURN DESIGN

27 MOUNTED AT : GRADE TROPICALISATION REQD TEMP °F 85 MAX 120 150


28 ELECTRIC AREA CLASSIFICATION: 6.1.22 DIVISION 2 PRESS. psig MIN 80 175
29 GROUP CLASS I / GROUP C & D TEMP CLASS T3 SOURCE Site Cooling Water System
30 SITE DATA : COOLING WATER CHLORIDE CONCENTRATION: ppm
31 ELEVATION (MSL) : 553 ft BAROMETER : 14.4 PSIA INSTRUMENT AIR : MAX NA psig MIN N/A psig
32 RANGE OF AMBIENT TEMPS:MIN / MAX 17 / 84 °F STEAM
33 RELATIVE HUMIDITY: MIN / MAX 63 / 78 % DRIVERS HEATING
34 UNUSUAL CONDITIONS: TEMP °F Max

35 Coast Refinery Atmosphere Min


36 UTILITY CONDITIONS : PRESS. psig Max
37 ELECTRICITY : DRIVERS HEATING CONTROL SHUTDOWN Min
38 VOLTAGE (Remark:1) 480 / 4000 REMARKS:
39 PHASE 3 1. Voltage : 480 V (Motor rating upto 150 HP)
40 HERTZ 60 Voltage : 4000 V ( Motor rating > 150 HP)

41 PERFORMANCE DRIVER (7.1.5)


42 PROPOSAL CURVE NO. 3HPX15B-1-3 RPM 3540 Driver Type MOTOR
43 As Tested Curve No. GEAR NO
44 IMPELLER DIA.: RATED 13.39 MAX. 15.55 MIN. 12.4 in. VARIABLE SPEED REQUIRED NO
45 RATED POWER 142 HP EFFICIENCY 51.9 (%) SOURCE OF VARIABLE SPEED
46 RATED CURVE BEP FLOW (at rated impeller dia) 630.7 gpm SERVICE FACTOR 1.15
47 MIN FLOW : THERMAL gpm STABLE 232.4 gpm MANUFACTURER ABB / SIEMENS
48 PREFERRED OPERATING REGION (6.1.11) 441.49 to 756.84 gpm NAMEPLATE POWER HP
49 ALLOWABLE OPERATING REGION 232.4 to 812.4 gpm Nominal RPM
50 MAX HEAD @ RATED IMPELLER 751.26 ft RATED LOAD RPM
51 MAX POWER @ RATED IMPELLER (6.8.9) 176 HP FRAME OR MODEL
52 NPSH3 AT RATED FLOW : 16 ft ORIENTATION HORIZONTAL
53 CL PUMP TO U/S BASEPLATE ft LUBE Grease C
54 NPSH MARGIN AT RATED FLOW : 32.5 ft BEARING TYPE:
55 SPECIFIC SPEED (6.1.9) gpm,rpm,ft 606 RADIAL
56 SUCTION SPECIFIC SPEED LIMIT 11000 THRUST
57 SUCTION SPECIFIC SPEED gpm,rpm,ft 9,910 STARTING METHOD Open Valve (Fully-Loaded)
58 MAX. ALLOW. SOUND PRESS. LEVEL REQD (6.1.14) < 80 @ 3 ft (dBA) SEE DRIVER DATA SHEET
59 EST MAX SOUND PRESS. LEVEL (dBA)
60 MAX. SOUND POWER LEVEL REQ'D (6.1.14)
*SEE ATTACHED MOTOR QUOTE
61 EST MAX SOUND POWER LEVEL

DATA SHEET No. 13-G-21A/B Rev: C SHEET 2 of 7


CENTRIFUGAL PUMP DATA SHEET

1 Note CONSTRUCTION Rev


2 API PUMP TYPE: OH2 [Based on API 610 definitions] CASING MOUNTING: CENTERLINE
3 CASING TYPE: (6.3.10) Single Volute
4 NOZZLE CONNECTIONS: (6.5.5) OH3 BACKPULLOUT LIFTING DEVICE REQD. (9.1.2.6)
5 Size Facing Rating Position CASE PRESSURE RATING:
6 SUCTION 4 RF 300 END MAWP : (6.3.6) 408 psig @ 750 °F C
7 DISCHARGE 2 RF 300 TOP HYDROTEST : 758.88 psig @ 70 °F C
8 PRESSURE CASING AUX. CONNECTIONS: (6.4.3.2) (As per GP 03-06-04)
9 No. Size Type Facing Rating Posn. HYDROTEST OH PUMP AS ASSEMBLY YES
10 BALANCE/LEAK OFF SUCT'N PRESS. REGIONS DESIGNED FOR MAWP YES
11 DRAIN 1 .75" SW RF 300 ROTATION: (VIEWED FROM COUPLING END)
12 VENT • IMPELLERS INDIVIDUALLY SECURED :
13 PRESSURE GAGE • BOLT OH 3/4/5 PUMP TO PAD / FOUNDATION : NO
14 TEMP GAGE • PROVIDE SOLEPLATE FOR OH 3/4/5 PUMPS NO
15 WARM-UP LINE ROTOR:
16 SHAFT FLEXIBILITY INDEX (SFI) (9.1.1.3)
17 Drain Valve Supplied By SUPPLIER First Critical Speed Wet (Multi stage pumps only) N/A
18 DRAINS MANIFOLDED YES COMPONENT BALANCE TO ISO 1940 G1.0 YES
19 VENT Valve Supplied By SELF-VENTING SUPPLIER SHRINK FIT -LIMITED MOVEMENT IMPELLERS (9.2.2.3) N/A
20 VENTS MANIFOLDED YES
21 THREADED CONS FOR PIPELINE SERVICE & < 50°C (6.4.3.2) COUPLING:(7.2.3) (7.2.13.f)
22 SPECIAL FITTINGS FOR TRANSITIONING (6.4.3.3) MANUFACTURER REXNORD
23 CYLINDRICAL THREADS REQUIRED (6.4.3.8) MODEL See Note 19 Thomas Series 71
24 GUSSET SUPPORT REQUIRED (As per GP 10-01-01) YES RATING (POWER/100 RPM)
25 MACHINED AND STUDDED CONNECTIONS (6.4.3.12) SPACER LENGTH Min > 7 in.
26 VS 6 DRAIN SERVICE FACTOR See Note 15 1.5
27 DRAIN TO SKID EDGE YES RIGID NO
28 COUPLING WITH HYDRAULIC FIT (7.2.10) NO
29 MATERIAL (6.12.1.1) COUPLING BALANCED TO ISO 1940-1 G6.3 (7.2.3) YES
30 APPENDIX H CLASS Modified A-8 COUPLING WITH PROPRIETARY CLAMPING DEVICE (7.2.11)
31 MIN DESIGN METAL TEMP (6.12.4.1)(Note-11) - 20 °F NO
32 REDUCED-HARDNESS MATERIALS REQ'D (6.12.1.12.1) COUPLING IN COMPLIANCE WITH (7.2.4)
33 Applicable Hardness Standard (6.12.1.12.3) COUPLING GUARD STANDARD PER (7.2.13.a)
34 BARREL : Window on Coupling Guard (*) YES
35 CASE : SS 317 (*) hinged door for inspecting coupling and bearing end seals C
36 DIFFUSERS BASEPLATE
37 IMPELLER : SS 317 API BASEPLATE NUMBER : C
38 IMPELLER WEAR RING : Hard-faced SS 317 BASEPLATE CONSTRUCTION (7.3.14) C
39 CASE WEAR RING : Hard-faced SS 317 BASEPLATE DRAINAGE (7.3.1) Entire Baseplate Drain Pan C
40 SHAFT: SS 317 MOUNTING : GROUTED C
41 Bowl (if VS-type) NON-GROUT CONSTRUCTION : (7.3.13) NOT REQUIRED
42 Inspection Class (Remark 1) Level 2 VERTICAL LEVELING SCREWS : REQUIRED

43 BEARINGS AND LUBRICATION (6.10.1.1) LONGITUDINAL DRIVER POSITIONING SCREWS : REQUIRED


44 BEARING (TYPE / NUMBER): (6.11.4) See Notes 16 & 17 SUPPLIED WITH : GROUT AND VENT HOLES YES
45 RADIAL BALL / 6216 DRAIN CONNECTION YES
46 THRUST BALL / 7314 MOUNTING PADS SIZED FOR BASEPLATE LEVELING (7.3.5) YES
47 REVIEW AND APPROVE THRUST BEARING SIZE : (9.2.5.2.4) See Note 20 MOUNTING PADS TO BE MACHINED (7.3.6) YES
48 YES PROVIDE SPACER PLATE UNDER ALL EQUIPMENT FEET
49 LUBRICATION : (6.10.2.2) (6.11.3) (9.6.1) SLINGER OTHER: Grouting surfaces shall be sand blasted and epoxy coated per 7.3.12. C
50 PRESSURE LUBE SYSTEM TO ISO 10438- (9.2.6.5) N/A Baseplates shall be secured to foundation with Philadelphia resins C
50 ISO 10438 DATA SHEETS ATTACHED Escoweld ITW rust inhibitive 7CZ primer C
51 Pressurized Lube Oil System mtd on pump baseplate N/A REMARKS :
52 Location of Pressurized Lube Oil System mounted on baseplate : N/A 1. Source of major pressure-retaining castings shall be approved by
53 the Owner's Engineer. Major repairs as defined in GP 18-03-04 shall be
54 INTERCONNECTING PIPING PROVIDED BY reviewed and approved by the Owner's Engineer.
55 2. Couplings shall be of steel and of a non-lubricated flexible
56 OIL VISC. ISO GRADE VG disc-pack type
57 CONSTANT LEVEL OILER : REQUIRED 3. Provide optional cost for pre-grouted baseplates C

DATA SHEET No. 13-G-21A/B Rev: C SHEET 3 of 7


CENTRIFUGAL PUMP DATA SHEET

1 Note INSTRUMENTATION SEAL SUPPORT SYSTEM MOUNTING Rev


2 SEE ATTACHED API-670 DATA SHEET SEAL SUPPORT SYSTEM MOUNTED ON PUMP BASEPLATE
3 ACCELEROMETER (7.4.2.1) Validate existing plan 54 for new conditions (7.5.1.4) YES C
4 Number of Accelerometers 2 per housing (Remark 1) 2 IDENTIFY LOCATION ON BASEPLATE
5 Mounting Location of Accelerometers
6 Center of flat spot in horizontal and vertical positions INTERCONNECTING PIPING BY Supplier
7 PROVISION FOR MTG ONLY (6.10.2.10) YES
8 Number of Accelerometers 2 MECHANICAL SEAL (6.8.1)
9 Mounting Location of Accelerometers SEE ATTACHED ISO 21049/API 682 DATA SHEET NO C
10 Center of flat spot in horizontal and vertical positions ADDITIONAL CENTRAL FLUSH PORT (6.8.9)
11 FLAT SURFACE REQUIRED (6.10.2.11) (Remark 2) YES HEATING JACKET REQ'D. (6.8.11)
12 Number of Accelerometers
13 Mounting Location of Accelerometers HEATING AND COOLING (6.1.17)
14 1.5" flat in horizontal and vertical with drilled/tapped holes COOLING REQ'D YES
15 VIBRATION PROBES (7.4.2.2) COOLING WATER PIPING PLAN
16 PROVISIONS FOR VIB. PROBES NO COOLING WATER PIPING
17 NUMBER PER RADIAL BEARING FITTINGS
18 NUMBER PER AXIAL BEARING COOLING WATER PIPING MATERIALS
COOLING WATER REQUIREMENTS:
19 MONITORS AND CABLES SUPPLIED BY (7.4.2.4) BEARING HOUSING gpm
20 By Others HEAT EXCHANGER gpm
21 TEMPERATURE (7.4.2.3) TOTAL COOLING WATER gpm
22 TEMP PROBES (Remark 3) 1 per Housing YES HEATING MEDIUM
23 RADIAL BEARING TEMP. OTHER
24 NUMBER PER RADIAL BEARING HEATING PIPING
25 THRUST BEARING TEMP.
26 NUMBER PER THRUST BEARING ACTIVE SIDE PIPING & APPURTENANCES

27 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
28 TEMP. GAUGES (WITH THERMOWELLS) (9.1.3.6) VENT YES
29 PRESSURE GAUGE TYPE DRAIN YES
30 Remarks COOLING WATER YES
31 1. One Bently Nevada accelerometer (Model : 200150) TAG ALL ORIFICES (7.5.2.4) YES
32 at each bearing housing with Right Angle Bracket. SOCKET WELD CONN ON SEAL GLAND (7.5.2.8) NO C
33 2. Tap 3/8" x 24 UNF x 1/2" deep threaded connection near
34 each bearing.
35 3. One thermocouple of K-Type & Model : 200125 at each
36 bearing .
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DATA SHEET No. 13-G-21A/B Rev: C SHEET 4 of 7


CENTRIFUGAL PUMP DATA SHEET

1 Note SURFACE PREPARATION AND PAINT TEST Rev


2 MANUFACTURER'S STANDARD YES SHOP INSPECTION (8.1.1) Yes
3 OTHER (SEE BELOW) PERFORMANCE CURVE
4 SPECIFICATION NO. As per GP 19-01-01 & DATA APPROVAL PRIOR TO SHIPMENT. YES
5 TEST WITH SUBSTITUTE SEAL (8.3.3.2.b) NO
6 PUMP: MATERIAL CERTIFICATION REQUIRED CASING YES
7 PUMP SURFACE PREPARATION (6.12.1.8) IMPELLER YES
8 PRIMER SHAFT YES
9 FINISH COAT (Mobil) Beige FED ID : 36357 WEAR RINGS YES
10 IP Color No: 88023 CASTING REPAIR WELD PROCEDURE APPR REQD YES
BASEPLATE: (6.12.2.5) (6.12.3.1)
11 BASEPLATE SURFACE PREPARATION Primed for Escoweld Epoxy Grout INSPECTION REQUIRED FOR CONNECTION WELDS (6.12.3.4.d) C
12 PRIMER: (6.12.3.4.e) MAG PARTICLE YES
13 FINISH COAT RADIOGRAPHY YES
14 DETAILS OF LIFTING DEVICES LIQUID PENETRANT YES
15 ULTRASONIC
16 SHIPMENT: (8.4.1) EXPORT INSPECTION REQUIRED FOR CASTINGS C
17 EXPORT BOXING REQUIRED (For overseas only) YES MAG PARTICLE YES C
18 OUTDOOR STORAGE MORE THAN 6 MONTHS YES RADIOGRAPHY YES
LIQUID PENETRANT YES
19 SPARE ROTOR ASSEMBLY PACKAGED FOR: ULTRASONIC
20 ROTOR STORAGE ORIENTATION (9.2.8.2) HARDNESS TEST REQUIRED (8.2.2.7) per NACE MR0103 YES C
21 SHIPPING & STORAGE CONTAINER FOR VERT STORAGE (9.2.8.3) ADDNL SUBSURFACE EXAMINATION (6.12.1.5) (8.2.1.3) YES
22 FOR
23 N2 PURGE (9.2.8.4) METHOD
24 SPARE PARTS PMI TESTING REQUIRED (8.2.2.8) (As per GP 18-12-01) YES
25 START-UP YES COMPONENTS TO BE TESTED
26 NORMAL MAINTENANCE (shaft, impeller, gaskets and bearing) YES As specified in GP 18-12-01
27 WEIGHTS lb RESIDUAL UNBALANCE TEST (J.4.1.2) YES C

28 ITEM No PUMP DRIVER GEAR BASE TOTAL NOTIFICATION OF SUCCESSFUL SHOP


29 13-G-21A/B PERFORMANCE TEST (8.1.1.c) (8.3.3.5) YES
30 BASEPLATE TEST (7.3.21) NO
31 HYDROSTATIC OBSERVE C
32 HYDROSTATIC TEST OF BOWLS & COLUMN (9.3.13.2)
33 OTHER PURCHASER REQUIREMENTS PERFORMANCE TEST OBSERVE
34 COORDINATION MEETING REQUIRED (10.1.3) YES TEST IN COMPLIANCE WITH (8.3.3.2) 8.3.3.2
35 MAXIMUM DISCHARGE PRESSURE TO INCLUDE TEST DATA POINTS TO (8.3.3.3) 8.3.3.3
36 MAX RELATIVE DENSITY YES TEST TOLERANCES TO (8.3.3.4) TABLE 16
37 OPERATION TO TRIP SPEED NO NPSH (8.3.4.3.1) (8.3.4.3.4) OBSERVE
38 MAX DIA. IMPELLERS AND/OR NO OF STAGES YES NPSH-1ST STG ONLY (8.3.4.3.2)
39 CONNECTION DESIGN APPROVAL (9.2.1.4) YES NPSH TESTING TO HI 1.6 OR ISO 9906 (8.3.4.3.3)
40 TORSIONAL ANALYSIS / REPORT (6.9.2.10) NO TEST NPSHA LIMITED TO 110% SITE NPSHA (8.3.3.6)
41 PROGRESS REPORTS YES RETEST ON SEAL LEAKAGE (8.3.3.2.d) NON-WIT C
42 OUTLINE OF PROC FOR OPTIONAL TESTS (10.2.5) NO RETEST REQUIRED AFTER FINAL HEAD ADJ (8.3.3.7.b)
43 ADDITIONNAL DATA REQUIRING 20 YEARS RETENTION (8.2.1.1) COMPLETE UNIT TEST (8.3.4.4.1)
44 NO SOUND LEVEL TEST (8.3.4.5) OBSERVE
45 LATERAL ANALYSIS REQUIRED (9.1.3.4) (9.2.4.1.3) NO CLEANLINESS PRIOR TO FINAL ASSEMBLY (8.2.2.6) OBSERVE
46 MODAL ANALYSIS REQUIRED (9.3.9.2) NO LOCATION OF CLEANLINESS INSPECTION @ SUPPLIER'S
47 DYNAMIC BALANCE ROTOR (6.9.4.4) YES NOZZLE LOAD TEST
48 INSTALLATION LIST IN PROPOSAL (10.2.3.l) YES CHECK FOR CO-PLANAR MOUNTING PAD SURFACES NON-WIT
49 VFD STEADY STATE DAMPED RESPONSE ANALYSIS (6.9.2.3) MECHANICAL RUN TEST UNTIL OIL TEMP STABLE
50 NO 4 HR. MECH RUN AFTER OIL TEMP STABLE (8.3.4.2.1)
51 TRANSIENT TORSIONAL RESPONSE (6.9.2.4) NO 4 HR. MECH RUN TEST (8.3.4.2.2) NON-WIT
52 BEARING LIFE CALCULATIONS REQUIRED (6.10.1.6) YES
IGNITION HAZARD ASSMT TO EN 13463-1 (7.2.13.e) NO BRG HSG RESONANCE TEST (8.3.4.7)
53 CASING RETIREMENT THICKNESS DRAWING (10.3.2.3) YES STRUCTURAL RESONANCE TEST (9.3.9.2)
54 FLANGES RQD IN PLACE OF SKT WELD UNIONS (7.5.2.8) YES REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST
55 INCLUDE PLOTTED VIBRATION SPECTRA (6.9.3.3) YES (9.2.7.5)

56 CONNECTION BOLTING (7.5.1.7) SS AUXILIARY EQUIPMENT TEST (8.3.4.6) C


57 CADMIUM PLATED BOLTS PROHIBITED YES EQUIPMENT TO BE INCLUDED IN AUXILLIARY TESTS
58 VENDOR TO KEEP REPAIR AND HT RCDS (8.2.1.1.c) YES
59 VENDOR SUBMIT TEST PROCEDURES (8.3.1.1) YES LOCATION OF AUXILIARY EQUIPENT TEST
60 SUBMIT INSPECTION CHECK LIST (8.1.5) YES
61 IMPACT TEST (6.12.4.3) PER EN 13445

62 PER ASME SECTION VIII

REMOVE CASING AFTER TEST

DATA SHEET No. 13-G-21A/B Rev: C SHEET 5 of 7


CENTRIFUGAL PUMP DATA SHEET

1 Note PRESSURE VESSEL DESIGN CODE REFERENCES Rev


2 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
3 CASTING FACTORS USED IN DESIGN ( TABLE 4)
4 SOURCE OF MATERIAL PROPERTIES
5
6 WELDING AND REPAIRS
7 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 11 IF NO PURCHASER PREFERENCE IS STATED)
8 ALTERNATE WELDING CODES AND STANDARDS YES
9 WELDING REQUIREMENT (APPLICABLE CODE OR STANDARD) PURCHASER DEFINED
10 WELDER/OPERATOR QUALIFICATION GP 18-07-01
11 WELDING PROCEDURE QUALIFICATION Required
12 NON-PRESSURE RETAINING STRUCTURAL WELDING SUCH AS BASEPLATES OR SUPPORTS
13 MAGNETIC PARTICLE OR LIQUID PENETRANT EXAMINATION OF PLATE EDGES
14 POSTWELD HEAT TREATMENT GP 18-07-01
15 POSTWELD HEAT TREATMENT OF CASING FABRICATION WELDS GP 18-07-01
16
17 MATERIAL INSPECTION
18 THESE REFERENCES MUST BE LISTED BY THE PURCHASER DEFAULT TO TABLE 14
ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 14) (8.2.2.5)
19 TYPE OF INSPECTION METHOD FOR FABRICATIONS FOR CASTINGS
20 RADIOGRAPHY
21 ULTRASONIC INSPECTION
22 MAGNETIC PARTICLE INSPECTION
23 LIQUID PENETRANT INSPECTION
24 VISUAL INSPECTION (all surfaces)
25
26 REMARKS :
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DATA SHEET No. 13-G-21A/B Rev: C SHEET 6 of 7


NOTES

1 Note 1. Pumps and motors to be replaced for existing pumps, 13-G-21A/B. Refer Mechanical Design Specification Doc No. 58QJ9860-MCH-01001 Rev
2 for the requirements.
3 2. Re-use existing seal flush skid if possible. ADD note flowserve to evaluate
4 3. Pump rated capacity includes 5% capacity for warm up facilities.
5 4. The datasheet NPSH available is the calculated NPSH available (based on minimum elevations) divided by 1.1. An allowance of 1 psi is included
6 for suction strainer.
7 5. The seal shall be constructed in accordance with API 682,4TH Edition & GP 10-01-03. Seal category 2 is applicable. Arrangement 3 pressurized
8 double seals are required (Seal Plan 54). All pump mechanical seals and sealing systems shall be supplied by Flowserve. All applications must
9 be reviewed and approved by Flowserve's Joliet Refinery on-site seal specialist prior to submittal to the Owner's Engineer for approval.
10 6. Pumps shall be designed and built according to GP 10-01-01 which includes API Standard 610, 11th Edition. The material class (modified) C
11 designations for centrifugal pumps shall correspond to those given in API Standard 610, 11th Edition.
12 7. Instrumentation requirements proposed by vendor shall be reviewed by Machinery and Instrumentation specialist.
13 8. All centrifugal pumps are to be supplied with impellers at least 5% smaller in diameter than the largest impeller that can be installed. The
14 largest impeller diameter that can be installed in a casing offered by a vendor must be demonstrated either by test or by operating experience.
15 9. Vendors to comply with the noise specifications in GP 02-01-01 (Table 5 for Sound Pressure ) and associated datasheets/specifications.
16 Vendor to provide a sound level certificate for pump and motor in dBA for information. If a vendor is unable to meet the noise requirements,
17 ExxonMobil shall be notified of appropriate alternatives.
18 10. Pumps should be selected with NPSH margin of at least 3 ft at rated conditions. Margins of 3 ft or less require NPSHR and performance testing.
19 11. Maximum temperature based on pump casing design temperature. Site Critical Exposure Temperature is -20°F.
20 12. Pumps with a normal operating temperature of 400ºF shall require warm-up facilities as specified by the Owner's Engineer.
21 13. For pumps operating above 400°F, bearing cooling water is required.
22 14. 1/4" to 1/2" coke particles typical in addition to fine coke solids. Vendor to provide recommendation or alternate option to mitigate coke crushing C
15. Coupling shall be capable of transmitting the maximum torque developed by the driver with the defined normal operating service factor. Also, the coupling
23 shall be sized for a minimum transient torque of 400%.

16. Bearings shall be supplied by SKF or MRC. Thrust bearings shall be back to back angular contact, with machined bronze cages only. Any other type or brand
thrust bearing must be approved by the Owner's Engineer. Loose bearing fits to shaft are not acceptable. Spot welded type ball or roller retainers (cages) are not
acceptable for any bearings.
24

17. If cylindercal roller beargins are used for radial bearings, they shall be of the SKF NU type. The pump bearing housing and shaft design shall prevent the
inner and outer bearing races from inadvertent axial movement.
25
26 18. All seal glands shall be equpped with an additional port labeled "IP" (for instrument port). In general, location of the port shall be between seal.

19. Couplings shall have a 0.000" +/- 0.0005" diametrical fit and be held by a set screw over the key or other suitable means. The operating magnetic center shall
be set by the motor manufacturer or pump system vendor and marked on the coupling end of the motor shaft. This should be used when the pump and motor are
27 assembled on a baseplate and used to set the coupling spacing and coupling hub on the motor shaft.
20. Thrust bearing load calculations shall be provided to support the proposed thrust bearing. These calculations shall include the influence of max / min suction
28 pressure and flow effects from minimum continous to 120% of design flow.
29 21. Barrier Fluid for Pumps 13-G-21A/B shall be Duraclear DS-4614-32-F C
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DATA SHEET No. 13-G-21A/B Rev: C SHEET 7 of 7

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