Burckhardt Poppet Valve™: Fully Field Repairable and Cost-Effective - For Demanding Applications

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BURCKHARDT POPPET VALVE™

FULLY FIELD REPAIRABLE AND COST-EFFECTIVE –


FOR DEMANDING APPLICATIONS
WHY THE POPPET VALVE?

The Burckhardt Poppet Valve™ performs excellently in demanding applications with gases containing
oil and particles. The optimized flow area results in less pressure drop and increases efficiency. The
robust poppets are made of thermoplastics and minimize the risk of secondary damages to other parts
of the equipment. Furthermore, the Burckhardt Poppet Valve™ is designed for easy maintenance and
has one enormous advantage: It is the only valve on the market which is fully field repairable because
of the removable seat plate. This means neither machining, grinding, lapping nor any other additional
work has to be done on the components. The only tool needed is a wrench.

APPLICATION RANGE

INDUSTRIES PROCESSES
Oil refining, chemical and petrochemical Hydrocracking, hydrodesulphurization,
industries, natural gas, industrial gases fluid catalytic cracking, reforming, vent
gas recovery, natural gas transport and
storage, industrial gas production

GASES
N2, CO2, HCl, CnHm, CnHm mix gases, and
gases containing oil and/or particles

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DESIGN FEATURES
OF THE BURCKHARDT POPPET VALVETM

Bolted connection according


to API 618 specifications
Washers with locking function

Optimized flow area No wear on valve seat body


because of replaceable seat
plate

Replaceable seat plate

Metallic materials for seat


body, seat plate, springs,
bolted connection and guard,
Rugged poppet design
carefully selected for high
for high reliability and
resistence to wear and
less maintenance
corrosion

Springs centered by supports


– no metallic contact for less
wear, no spring breakage

BURCKHARDT COMPRESSION HAS OVER 120 YEARS


OF EXPERIENCE IN DESIGNING AND MANUFACTUR-
ING COMPRESSOR VALVES.

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TECHNICAL SPECIFICATION

OPERATING CONDITIONS CAPACITY CONTROL


Compressor speed 200–1’000 rpm The Burckhardt Poppet Valve™ is suitable for com-
Pressure difference max. 150 bar/2’175 psi pressors with variable speed drive, stepless flow control
Temperature range from –50 to +220 °C/ system or in combination with valve unloaders. The
–58 to +428 °F following types are available:
Lubrication lube and non-lube – Standard unloading device
. For suction valve with gas- or oil-actuated unloading
MATERIALS device
Guard and seat X12CrS13/AISI 416 – Unloading device for explosive and toxic gases
Poppet materials PEEK . Bellows type for suction valve with gas- or
Polyamide oil-actuated unloading device
PTFE . Hermetic sealed control unit
Other materials on demand – Unloading device for low-temperature applications
. For suction valve with gas-actuated unloading device
DIMENSIONS . Integrated control unit – no freezing problems
Min. diameter 68 mm/2.68 inch
Max. diameter 383 mm/15.08 inch
EACH VALVE IS CAREFULLY SELECTED AND
ENGINEERED FOR BEST EFFICIENCY IN CUSTOMER-
SPECIFIC APPLICATION.

ADVANTAGES OF THE BURCKHARDT POPPET VALVE™

PERFORMANCE – If one poppet fails, valve does not require immediate


– Significantly enhanced lifetime possible replacement – no immediate shutdowns required
– Less noise emissions and thus less vibrations and shutdown time gets reduced
(depending on compressor type)
– Compatible with stepless flow control systems COST SAVINGS
– No exchange valves are necessary
MAINTENANCE – No shipping to Service Center required, therefore
– Fully field repairable without special tools no administration cost and very low inventory cost
– Easy and fast maintenance: no refurbishment of main – Replacement kit costs considerably less than a
parts is necessary new valve (depending on the diameter etc.)
– No need of specially trained people for the service
The only poppet valve that is fully field repairable!

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BURCKHARDT PLATE VALVE™ BURCKHARDT POPPET VALVE™

Burckhardt Compression offers


different types of custom-
engineered valves for optimal
performance in your application.
These valves have proven
successful over many decades.
All valve types have similar
flow characteristics and are
designed for full interchange-
ability if needed.

FOR BEST PERFORMANCE AND LONGEST SERVICE LIFE –


BURCKHARDT VALVE SERVICE IS A MUST.

BURCKHARDT COMPRESSION PROVIDES VALVES AND


VALVE SERVICE FOR ALL BRANDS OF LUBRICATED AND
NON-LUBRICATED COMPRESSORS.

23.14.14.40 – Printed in Switzerland on FSC certified paper

Burckhardt Compression AG Your local contact


CH-8404 Winterthur
Switzerland
Tel.: +41 (0)52 262 55 00
Fax: +41 (0)52 262 00 51
24 hours emergency Tel.: +41 (0)52 262 53 53
[email protected]
www.burckhardtcompression.com

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