NG-018-XX-PNL-023030 - Rev03 Unsigned

Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030

DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 1 of 25
Joint Venture Asset
OFON PHASE 2 PROJECT

CONTRACT D029 - Tie-In & Integration
WELDING-INSPECTION AND TEST PLAN - DOCUMENT

REVIEW AND MATERIAL RECEIVING
03 AFC 11- March-2013 AFC I.Imuka S.Ghosh BL
02 IFR 11-Feb-2013 IFR I.I SG BL
01 AFC 07-Nov-2012 AFC SG SG BL
00 IFR 06-Sep-2012 ISSUED FOR REVIEW BD SG BL
Rev. Status Date Revision memo Issued by Checked by Approved by
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
TABLE OF CONTENT
1. GENERAL …………………………………………………………….. PAGE 3
1.1. Scope and Objective…….……………………………………….. PAGE 3

1.2. Terms and Definitions…….………………………..….…………. PAGE 3
1.3. Involvement ……………….……………………………………… PAGE 4
2. QUALITY MANAGEMENT SYSTEM ………………………………….. PAGE 6
3. APPLICABLE DOCUMENTATION ………………………………….. PAGE 5
3.1. Spécifications, Codes and Standards …………………………. PAGE 5
APPENDIX I - INSPECTION AND TEST PLAN ………………………… PAGE 6
APPENDIX II - QUALITY RECORD FORM ……………………………… PAGE12
1. GENERAL
1.1. Scope and Objective

This ITP defines the Inspection and Test Plan requirements to be fulfilled by
CONSTRUCTION CONTRACTOR for the review of document and material receiving related
to welding works for PNL scope of OFON Phase 2 project.
1.2. Terms and Definitions
The following terms and definitions shall be used by CONSTRUCTION CONTRACTOR in
the preparation of any quality related document:
Construction
Subcontractor(s) Organisation(s), including its sub-contractors to whom any part of the
Works has been subcontracted by CONTRACTOR.
CONTRACTOR means PNL – Ponticelli Nigeria Ltd and Ponticelli Upstream that have
been awarded the CONTRACT by COMPANY.;
COMPANY Organization that receives the services related to the Works provided by
CONTRACTOR and by its Subcontractor(s), i.e. TOTAL E&P NIGERIA
Limited.
TPI Third Party Inspection: Any organization, authority, person or persons, to
whom Subcontractor has subcontracted the execution of inspection and /
or laboratory test related activities.
Works Means the permanent new, revamped and refurbished facilities
constituting the Project, including all the construction services, materials
and equipment to be provided by CONTRACTOR to satisfy its obligations
pursuant to the Contract undertaken with the COMPANY.
QMS Quality Management System: part of the organization’s management
system that focuses on achievement of results, in relation to the quality
objectives, to satisfy the needs, expectations and requirements of
COMPANY and of any other interested parties, as appropriate.
ITP Inspection and Test Plan: CONSTRUCTION CONTRACTOR plan
prepared in accordance with the applicable contractual, engineering and
vendors requirements. The ITP shall provide references to applicable
procedures, acceptance criteria, documentation, quality records and
inspection attendance to be performed, in chronological order, from initial
inspection, through final inspections and mechanical completion.
RFI Request for Inspection: Written notification to be issued by
CONSTRUCTION CONTRACTOR in order to allow all parties involved to
perform their inspection and test witnesses.
QA Quality Assurance: Part of quality management focused on providing
confidence that quality requirements will be fulfilled;
QC Quality Control: Part of quality management focused on fulfilling quality
requirements
NCR Non Conformity Report: Document recording a non-fulfillment of a

requirement
Non Conformity The non-fulfillment of specified requirements;
Special Process A process the results of which are highly dependent on the control of the
process or the skill of the operator and in which the specified quality
cannot be readily determined by inspection or test on the product;
Calibration Comparison of a measurement and test equipment with a reference
standard or with another one provided with better tolerance in order to
detect or to measure possible inaccuracies and to document or eliminate
them.
SPC Specification
IIA Independent Inspection Authority
Any other terms related to quality and not listed above shall conform to
section 3 “Term and Definition” of ISO 9000:2000 “Quality Management System –
Fundamentals and vocabulary”.
1.3. Involvement
P: Performance Point
ITP Inspection Point identifying the party responsible to perform the activity described.
H: Hold Point
ITP Inspection point means that the presence of the concerned party (ies)
(CONTRACTOR/COMPANY/IIA) is mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. Work cannot
proceed without the concerned party (ies) signing off the inspection activity, unless a waiver has
been received by the CONTRACTOR in writing from COMPANY.
W:Witness Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY/IIA) is
NOT mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. If COMPANY does
not wish to attend (or does not attend) the witness point, the CONTRACTOR must proceed with
internal inspection and work can go ahead, without presence of the COMPANY and without
delay.
R: Review
ITP Inspection point means that concerned party (ies) (COMPANY/IIA) must check the
CONTRACTOR’s manufacturing documents and review inspection / tests records and
certificates.
S: Surveillance Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY/IIA) is
NOT mandatory.
No notification is required but COMPANY may carry out inspection / tests at any stage of the
fabrication.
The CONTRACTOR must proceed with internal inspection and proceed with the work provided
that control and tests reports are available to the COMPANY for review.
CC – Subcontractor
QC – QC Contractor
CON – CONTRACTOR Construction
CONC – CONTRACTOR Commissioning
TP – Laboratory / Third Party
CPY – COMPANY
2. QUALITY MANAGEMENT SYSTEM
This Inspection and Test Plan is to be linked with the following documents:
- NG-018-XX-PNL-430930 - SPECIFICATIONS TO VENDORS; MANUFACTURING

SURVEILLANCE
- NG-018-XX-PNL-024024 - CRITICALITY RATING PROCEDURE
- NG-018-XX-PNL-430802 - PROJECT QUALITY ASSURANCE PLAN
- NG-018-XX-PNL-430801 - PROJECT INSPECTION AND TEST PLAN
- NG-018-XX-PNL-430918 - WELDING CONSUMABLE MANAGEMENT PROCEDURE
3. APPLICABLE DOCUMENTATION
3.1. Specifications, Codes and Standards
CONSTRUCTION SUBCONTRACTOR shall ensure that inspection and test activities

planned in the ITP(s) are in compliance with the following applicable documentation:
- Contractual specifications:
- Project specifications, including:
- NG-018-XX-PNL-431202 Piping Welding Book
- NG-018-XX-PNL-431201 Structural Welding Book
- COMPANY General Specifications, including:
- GS PVV 171 Steel piping fabrication.
- GS PVV 611 Welding of pressure containing piping and equipment.
- GS STR 301 Fabrication of offshore steel structures.
- GS STR 304 Fabrication of Welded Plate Girders.
- Codes and standards as referred in project specifications and COMPANY General
Specifications
APPENDIX I - INSPECTION AND TEST PLAN
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
7 OF 25 03
ITP WL0001 DISCIPLINE ITEM DESCRIPTION

TITLE:
WELDING - INSPECTION AND TEST PLAN
FOR
WELDING
DOCUMENT REVIEW AND MATERIAL
RECEIVING
QUALITY INVOLVEMENT
REFERENCE ACCEPTANCE
QC CODE DESCRIPTION RECORD CON NOTES
DOCUMENT CRITERIA CC CON QC TP CPY
FORM C
WL 0001 01 Review and approval of NG-018-XX-PNL- Project SPC. RFI , H H

WPS/WPQR prior to start 431202 GS PVV 611
welding work Controlsheet of
GS PVV 171
NG-018-XX-PNL- approved
431201 WPS/WPQR
ASME sec- IX &
NG-018-XX-PNL- AWS D1.1
430936
WL 0001 02 Welder and Welding NG-018-XX-PNL- ASME B31.3 Controlsheet of P H H W  Fill out checklist for each
operator certifications 430937 ASME IX, AWS approved welders/operators not project qualified
D1.1/ EN 287-1 WPS/WPQR under CONTRACTOR supervision.
Welders/
Operators job
knowledge.0
WL 0001 03 NDE’s personnel GS PVV 611 Controlsheet of R H

GS PVV 611
qualifications: approved NDE
1. Magnetic particle ASME BPVC operators
Testing Sec. V & IX
2. Penetrant Testing
3. Radiographic Testing
4. Ultrasonic Testing
5. Visual Testing
SHEET No REVISION
8 OF 25 03

TITLE:
FOR
WELDING
RECEIVING
QUALITY INVOLVEMENT
FORM C
WL 0001 04 PWHT working station NG-018-XX-PNL- NG-018-XX-PNL- Heat Treatment P H H  Fill out checklist for each PWHT
qualifications 430908 430913 Procedure working station
implementation
check list report
WL 0001 05 Procedures review: NG-018-XX-PNL- GS PVV 611 Sec- Controlsheet of H R  CONTRACTOR to file copy of
1. Procedure for Storage, 430918 4.1.2, 4.1.3 &4 .1.4 approvedQC approved procedures
Drying, procedures
Reconditioning, report form
Handling and
Scrapping of Welding
Consumables.
2. Procedure for Weld
NG-018-XX-PNL-
Identification and Weld
Traceability (original, 430926
modified and repaired
welds)
GS PVV 611 Sec-10
3. Weld Repair Method
4. Post Weld Heat

NG-018-XX-PNL-
Treatment Procedure
430908
NG-018-XX-PNL-
5. Procedure for Control
430918
of Welding
Consumables
SHEET No REVISION
9 OF 25 03

TITLE:
FOR
WELDING
RECEIVING
QUALITY INVOLVEMENT
FORM C
NG-018-XX-PNL-
6. Penetrant Testing
430904 & 430932
NG-018-XX-PNL-
7. Magnetic Particle
430905 & 430933
Testing
NG-018-XX-PNL-
8. Radiographic Testing 430903 & 430931
9. Ultrasonic Testing NG-018-XX-PNL-

430906 & 430934
10. Visual Testing NG-018-XX-PNL-
430924 & 430935
SHEET No REVISION
10 OF 25 03

TITLE:
FOR
WELDING
RECEIVING
QUALITY INVOLVEMENT
FORM C
WL 0001 06 Receiving inspection and NG-018-XX-PNL- Manufacturer Receiving H W   Witness: random inspection
verification of welding 430918 Recommandation Inspection   by welding inspector
consumables and their Reportfor   R  Warehouse Recording
certificates ASME II Part C welding   Verify compliance of filler metals
consumables R and electrodes with Project SPC
(LogBook
 Review of filler metal
() certificates
WL 0001 07 Welding Parameter NG-018-XX-PNL- Manufacturer Calib. R   Welding measurement devices

measurement devices: 430913 Recommendation Certificates  R Register
Calibration, Verification LogBook
()
WL 0001 08 Weekly reporting of the NG-018-XX-PNL- Project Specs Weekly P H R  CONTRACTOR Submit to the CPY
following: 430801 GS STR 301 Welding for approval
1. Production Weld Production
GS PVV 611
Status Report
GS PVV 171
SHEET No REVISION
11 OF 25 03

TITLE:
FOR
WELDING
RECEIVING
QUALITY INVOLVEMENT
FORM C
2. Welder & Project LogBook

Repair Rate
()
3. Welder's Repair
Assessment & Tracer
Welds.
END OF ITP
APPENDIX II – QUALITY RECORD FORMS
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.

REPORT N.
QC CODE PROGRESS. N.

ITP REF.
ST
1 INSPECTION RFI - REQUEST FOR INSPECTION
MONTH DAY HOUR MIN
JAN FEB MAR APR 1 2 3 4 5 6 7 8 9 10 11 00 01 02 03 04 05 06 07 08 00 10
MAY JUN JUL AUG 12 13 14 15 16 17 18 19 20 21 22 09 10 11 12 13 14 15 16 17 20 30
SEP OCT NOV DEC 23 24 25 26 27 28 29 30 31 18 19 20 21 22 23 40 50
RESULT
No. ITEM TAG No ITEM DESCRIPTION REFERENCE DRAWING FOR LOCATION
POS. NEG.
1
2
3
Note:
QC Inspector Name: Signature: Date
2nd INSPECTION REQUEST FOR RE-INSPECTION ON DATE

MONTH DAY HOUR MIN
JAN FEB MAR APR 1 2 3 4 5 6 7 8 9 10 11 00 01 02 03 04 05 06 07 08 00 10
MAY JUN JUL AUG 12 13 14 15 16 17 18 19 20 21 22 09 10 11 12 13 14 15 16 17 20 30
SEP OCT NOV DEC 23 24 25 26 27 28 29 30 31 18 19 20 21 22 23 40 50
RESULT
No. ITEM TAG No ITEM DESCRIPTION REFERENCE DRAWING FOR LOCATION
POS. NEG.
1
2
3
4
Note:
QC Inspector Name: Signature: Date
QC CONSTRUCTION Sub QC Welding CONSTRUCTION / QC Supervisor / Manager

COMPANY
CONTRACTOR / CONTRACTOR CONTRACTOR CONSTRUCTION CONTRACTOR
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date
No. Inspection and test report issued? YES NO Form Code Report number
1 □ □
2 □ □
3 □ □
4 □ □
5 □ □
Company”.

REPORT N.


ITP REF.
CONTROL SHEET OF APPROVED WPS/WPQR

TAG/ITEM CODE/SPECIFICATION
PAGE OF
RANGE OF QUALIFICATION
SUPPORTING
S/N° WPS DOC. N°. DISCIPLINE DIA (Ø) THICK REMARK
PQR. DOC. N°. POSITION
(“) (MM)
NOTES: INSPECTION NOTIFICATION REFERENCE
RFI No.
ISSUE DATE:
PREPARED BY :
QC Supervisor / Manager CONSTRUCTION

QC Welding CONSTRUCTION CONTRACTOR COMPANY
CONTRACTOR
NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE
Date Date Date
Company”.
REPORT N.
PLANT LOCATION: OFON QC CODE PROGRESS. N.

ITP REF.
CONTROL SHEET OF APPROVED WELDERS AND WELDING OPERATORS

PAGE OF
TEST W /T RANGE
WELDING RANGE CODE
NAME OF CID WELDER DATE OF POSITI DIA OF MAT;L MECH.
S/N PROCES OF WPS QUA. NDT REMARK
WELDER NO. STAMP TEST ON (MM) DIA SPECS. TEST
S THK QUA. TEST
[“] QUA
INSPECTION NOTIFICATION REFERENCE

NOTES:
RFI No.
ISSUE DATE:
PREPARED BY :
QC Welding CONSTRUCTION CONTRACTOR QC Supervisor / Manager CONSTRUCTION CONTRACTOR COMPANY
NAME NAME NAME
Date Date Date

REPORT N.
PLANT LOCATION: OFON QC CODE PROGRESS. N.
PROJECT TITLE: OFON PHASE 2 ITS REF.
WELDERS/OPERATORS JOB KNOWLEDGE

WELDER/OPERATOR N° BASE MATERIAL TYPE & GRADE WELDING PROCESS WPS/WPQR N°
TAG/ITEM or ISO DWG. PAGE 1 OF 2

COMPLIANCE OF Welders Operators
VARIABLES actions WITH WPS/Q.C. Procedures data
YES NO N.A.
PARENT METAL
Capability to identify of base metals
Capability to verify joint preparation conformance
Verification of cleanliness of the fusion face
Correct application of pre-heating
Correct control of pre-heating temperature
Correct control of interpass temperature
Correct application of post-heating
Correct control of post-heating temperature
WELDING CONSUMABLES
Capability to identify of weld consumables (including flux)
Capability to select the correct size
Correct storage, handling and conditions of welding
consumables
MACHINE SETTING
Correct connection of return cable
Correct setting of type of current
Correct setting of current parameters
Correct setting of tension parameters
Correct regulation of wire-feed speed
POSITIONS
Use of correct welding positions
WELDING PROCESS
SMAW
Capability to follow specified travel speed or run-out of length
NOTES:
RFI No.
PREPARED BY : ISSUE DATE:
QC Welding CONSTRUCTION QC Supervisor / Manager COSNTRUCTION

COMPANY
CONTRACTOR CONTRACTOR
NAME NAME NAME
Date Date Date
Company”.
REPORT N.

ITS REF.
WELDERS/OPERATORS JOB KNOWLEDGE

BASE MATERIAL TYPE &
WELDER/OPERATOR N° WELDING PROCESS WPS/WPQR N°
GRADE
TAG/ITEM or ISO DWG. PAGE 2 OF 2
compliance of welders/operators actions

VARIABLES WITH WPS/Q.C. Procedures data
YES NO N.A.
GTAW-GMAW-FCAW
Capability to identify the shielding gas
Capability to regulate/evaluate the shielding gas flow rate
Capability to identify the purging gas
Capability to regulate/evaluate the purging gas flow rate
Capability to install purging gas system
Capability to set-up correct metal transfer mode
Capability to set-up correct wire stick-out
Capability to follow specified travel speed or run-out of length
SAW
Capability to follow specified travel speed
Capability to set-up correct wire stick-out
Capability to set-up correct flux feeding
Capability to set-up correct alignment of welding head
WPSs with MULTIPROCESS
Correct max thickness deposited for each welding process (as
permitted by WPQR):
st
1 process
nd
2 process
rd
3 process
PREPARED BY :
RFI No.
QC Welding CONSTRUCTION QC Supervisor / Manager COSNTRUCTION ISSUE DATE:
COMPANY
CONTRACTOR CONTRACTOR
NAME NAME NAME
Date Date Date
Company”.

REPORT N.


ITP REF.
CONTROL SHEET OF APPROVED NDE OPERATORS

PAGE OF
QUALIFICATION OF PERSONAL QUALIFIED BY LEVEL III & NAME

NAME OF NDE CERTIFICATE OF INSTITUTION
S/N° QUALIFICATION REMARK
OPERATOR
CERT. N° EXPIRED CERT. N° INSTITUTION
RFI No.
ISSUE DATE:
PREPARED BY :
NDT Coordinator
NDT CONSTRUCTION QC Supervisor / Manager
CONSTRUCTION COMPANY
CONTRACTOR COSNTRUCTION CONTRACTOR
CONTRACTOR
NAME NAME NAME NAME

Date Date Date Date
Company”.
REPORT N.
PLANT LOCATION: OFON PROGRES
QC CODE
S. N.
PROJECT TITLE: OFON PHASE 2 ITP REF.
HEAT TREATMENT PROCEDURE IMPLEMENTATION CHECKLIST

HEAT TREATMENT WORKING BASE MATERIAL
TYPE OF HEAT TREATMENT METHOD OF HEAT TREATMENT
STATION N° TYPE & GRADE
STRESS RELIEVING FURNACE HEATING
TEMPERING ELECTRICAL RESISTANCE HEATING
STABILIZING TREA DIRECT FIRING
OTHER ………… INDUCTION HEATING
TAG/ITEM or ISO DWG.: PAGE 1 OF 2
Compliance of operators actions with
VARIABLES heat treatment / QC Procedures data
YES NO N.A.
PARENT METALs
Capability to identify base metals
THERMOCOUPLES
Capability to recognize correct thermocouples type
Capability to attach thermocouples to the components
and to the recorder
Capability to position in the correct place the
thermocouples
Capability to remove the thermocouples
MACHINE SETTING
Capability to program/set up correct heating cycle
Capability to program/set up correct holding
time/temperature
Capability to program/set up correct cooling cycle
Capability to position heating elements (burner, electrical
resistance) to have uniform heating through the
components
Capability to obtain and maintain correct heat treatment
chamber atmosphere
RFI No.
NDT - CONSTRUCTION NDT Coordinator CONSTRUCTION QC Supervisor / Manager
COMPANY
CONTRACTOR CONTRACTOR COSNTRUCTION CONTRACTOR
NAME NAME NAME NAME
Date Date Date Date
Company”.
REPORT N.

ITS REF.
HEAT TREATMENT PROCEDURE IMPLENTATION CHECKLIST

TAG/ITEM or ISO DWG.: PAGE 2 OF 2
COMPLIANCE OF Operators
Actions’ WITH Heat Treatment /Q.C.
VARIABLES Procedures data
YES NO N.A.
INSULATION
Capability to choose correct insulation material type,
thickness and width
Capability to position external/internal insulation
Capability in position bulkheads
SUPPORTATION
Capability to choose the support system (avoiding
restraints)
Capability to position the support system (avoiding
distortion, sagging and flame impingement)
PROTECTION
Capability to protect machined and threaded components
against oxidation
COMPONENTS LOADING/REMOVAL
Capability to load components in the furnace at the correct
temperature
Capability to remove components from the furnace at the
correct temperature
RFI No.
ISSUE DATE:
PREPARED BY :

COMPANY
NAME NAME NAME NAME
Date Date Date Date
Company”.
REPORT N.

ITP REF.
CONTROL SHEET OF APPROVED QC PROCEDURES

PAGE OF
DOCUMENT APPROVED
S/N° DESCRIPTION DISCIPLINE REMARK
N° DATE
RFI No.
ISSUE DATE:
PREPARED BY :

COMPANY
NAME NAME NAME NAME
Date Date Date Date
Company”.
PLANT LOCATION: OFON REPORT N.

ITP REF.
RECEIVING INSPECTION REPORT FOR WELDING CONSUMABLES

PAGE OF
INSPECTION
PACKING DIMENSION QTY NCR /
PO. ITEM BRAND AWS MAT’L
S/N° PO N° BRAND LOT BATCH N° VACUUM SEALED CARTON Ø L DAMAGED REMARK
N° TYPE CLASS PACK KG CERT.S N°
PACK PACK PACK (mm) (cm) REPORT

NOTES:
RFI No.
ISSUE DATE:
PREPARED BY :
QC Material Inspector CONSTRUCTION QC Supervisor / Manager
QC Welding CONSTRUCTION CONTRACTOR COMPANY
CONTRACTOR CONSTRUCTION CONTRACTOR
NAME NAME NAME NAME
Date Date Date Date
WEEKLY WELDER REPAIR RATE

REPORT
CS/SS PIPING/STR WORK
COMPANY TOTAL E & P NIGERIA LIMITED Report No
PROJECT TITLE OFON PHASE 2 Week
PLANT LOCATION PNL YARD Proj.No Date

WELDS EXAMINED BY NDT ON LINEAR BASIS ( INCHES) WELDS EXAMINED BY NDT ON JOINT BASIS
linear basis per week linear basis cumulative Joint basis per week joint basis cumulative
TOTAL
=
% Repair
% Repair
% Repair
% Repair
total RT
total RT
total RT
total RT
welded
welded
welded
welded
welder
Repair
Repair
Repair
Repair
length
length
length
length
active
total
total
total
total
REPORT NO.
PLANT LOCATION: OFON PROGROES
QC CODE S NO.

ITP Ref.
Date:
MATERIAL RECEIVING INSPECTION REPORT
Purchase order. Supplier. Carrier. Invoice /Way Bill.
Total Quantity Total Quantity Total Quantity Quantity DAMA DAMAGE
Required on P.O. Accepted. Rejected. Dimension Arrive Identification CER GED ACCEP D NCR Remarks
P.O. Mat. TIFIC DESCR TED REPORT No.
Item Item met Spe Heat ATE MATERIAL IPTION (YES/N No.” (if (If
No. Description Pcs. meters Pcs. meters Pcs. meters size Sch/wt RATING Pcs. ers c. No, No, FILE NO. . O) any) Any)

RFI NO.
MATERIAL CONTROL Manager CONSTRUCTION QC Material Inspector CONSTRUCTION QC Supervisor / Manager CONSTRUCTION COMPANY
CONTRACTOR CONTRACTOR CONTRACTOR
NAME NAME NAME NAME
Date Date Date Date
DOC.TITLE: MATERIAL TREACEBILITY REPORT Document Identification Number
NG-018-XX-PNL-023030
COMPANY: Revision : Status: AFC
03
Rev Date : 11-March-2013
PLANT LOCATION: PNL YARD
PROJECT TITLE : OFON II Page 24 of 25

CERTIFICATE
S/NO NAME CONTRACT NO ENG NO. PART MARK SECTION SIZE UIN NO 1 Category Grade HEAT NO Comments
NO
END OF DOCUMENT
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Document Identification Number

WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030

Joint Venture Asset

OFON PHASE 2 PROJECT

WELDING-INSPECTION AND TEST PLAN - DOCUMENT

03 AFC 11- March-2013 AFC I.Imuka S.Ghosh BL

02 IFR 11-Feb-2013 IFR I.I SG BL

01 AFC 07-Nov-2012 AFC SG SG BL

00 IFR 06-Sep-2012 ISSUED FOR REVIEW BD SG BL

Rev. Status Date Revision memo Issued by Checked by Approved by

1. GENERAL …………………………………………………………….. PAGE 3

1.1. Scope and Objective…….……………………………………….. PAGE 3

2. QUALITY MANAGEMENT SYSTEM ………………………………….. PAGE 6

3. APPLICABLE DOCUMENTATION ………………………………….. PAGE 5

3.1. Spécifications, Codes and Standards …………………………. PAGE 5

APPENDIX I - INSPECTION AND TEST PLAN ………………………… PAGE 6

APPENDIX II - QUALITY RECORD FORM ……………………………… PAGE12

1.1. Scope and Objective

NCR Non Conformity Report: Document recording a non-fulfillment of a

2. QUALITY MANAGEMENT SYSTEM

- NG-018-XX-PNL-430930 - SPECIFICATIONS TO VENDORS; MANUFACTURING

3.1. Specifications, Codes and Standards

CONSTRUCTION SUBCONTRACTOR shall ensure that inspection and test activities

APPENDIX I - INSPECTION AND TEST PLAN

ITP WL0001 DISCIPLINE ITEM DESCRIPTION

WL 0001 01 Review and approval of NG-018-XX-PNL- Project SPC. RFI , H H

WL 0001 03 NDE’s personnel GS PVV 611 Controlsheet of R H

ITP WL0001 DISCIPLINE ITEM DESCRIPTION

4. Post Weld Heat

ITP WL0001 DISCIPLINE ITEM DESCRIPTION

9. Ultrasonic Testing NG-018-XX-PNL-

ITP WL0001 DISCIPLINE ITEM DESCRIPTION

WL 0001 07 Welding Parameter NG-018-XX-PNL- Manufacturer Calib. R   Welding measurement devices

ITP WL0001 DISCIPLINE ITEM DESCRIPTION

2. Welder & Project LogBook

APPENDIX II – QUALITY RECORD FORMS

COMPANY: TOTAL E&P NIGERIA LIMITED

PROJECT TITLE: OFON PHASE 2

QC Inspector Name: Signature: Date

2nd INSPECTION REQUEST FOR RE-INSPECTION ON DATE

QC Inspector Name: Signature: Date

QC CONSTRUCTION Sub QC Welding CONSTRUCTION / QC Supervisor / Manager

COMPANY: TOTAL E&P NIGERIA LIMITED

PLANT LOCATION: OFON

PROJECT TITLE: OFON PHASE 2

CONTROL SHEET OF APPROVED WPS/WPQR

NOTES: INSPECTION NOTIFICATION REFERENCE

QC Supervisor / Manager CONSTRUCTION

SIGNATURE SIGNATURE SIGNATURE

Date Date Date

PLANT LOCATION: OFON QC CODE PROGRESS. N.

PROJECT TITLE: OFON PHASE 2

CONTROL SHEET OF APPROVED WELDERS AND WELDING OPERATORS

INSPECTION NOTIFICATION REFERENCE