NG-018-XX-PNL-023030 - Rev03 Unsigned
NG-018-XX-PNL-023030 - Rev03 Unsigned
NG-018-XX-PNL-023030 - Rev03 Unsigned
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 2 of 25
TABLE OF CONTENT
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 3 of 25
1. GENERAL
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 4 of 25
1.3. Involvement
P: Performance Point
ITP Inspection Point identifying the party responsible to perform the activity described.
H: Hold Point
ITP Inspection point means that the presence of the concerned party (ies)
(CONTRACTOR/COMPANY/IIA) is mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. Work cannot
proceed without the concerned party (ies) signing off the inspection activity, unless a waiver has
been received by the CONTRACTOR in writing from COMPANY.
W:Witness Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY/IIA) is
NOT mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. If COMPANY does
not wish to attend (or does not attend) the witness point, the CONTRACTOR must proceed with
internal inspection and work can go ahead, without presence of the COMPANY and without
delay.
R: Review
ITP Inspection point means that concerned party (ies) (COMPANY/IIA) must check the
CONTRACTOR’s manufacturing documents and review inspection / tests records and
certificates.
S: Surveillance Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY/IIA) is
NOT mandatory.
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 5 of 25
No notification is required but COMPANY may carry out inspection / tests at any stage of the
fabrication.
The CONTRACTOR must proceed with internal inspection and proceed with the work provided
that control and tests reports are available to the COMPANY for review.
CC – Subcontractor
QC – QC Contractor
CON – CONTRACTOR Construction
CONC – CONTRACTOR Commissioning
TP – Laboratory / Third Party
CPY – COMPANY
This Inspection and Test Plan is to be linked with the following documents:
3. APPLICABLE DOCUMENTATION
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 6 of 25
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
7 OF 25 03
WL 0001 02 Welder and Welding NG-018-XX-PNL- ASME B31.3 Controlsheet of P H H W Fill out checklist for each
operator certifications 430937 ASME IX, AWS approved welders/operators not project qualified
D1.1/ EN 287-1 WPS/WPQR under CONTRACTOR supervision.
Welders/
Operators job
knowledge.0
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
8 OF 25 03
WL 0001 04 PWHT working station NG-018-XX-PNL- NG-018-XX-PNL- Heat Treatment P H H Fill out checklist for each PWHT
qualifications 430908 430913 Procedure working station
implementation
check list report
WL 0001 05 Procedures review: NG-018-XX-PNL- GS PVV 611 Sec- Controlsheet of H R CONTRACTOR to file copy of
1. Procedure for Storage, 430918 4.1.2, 4.1.3 &4 .1.4 approvedQC approved procedures
Drying, procedures
Reconditioning, report form
Handling and
Scrapping of Welding
Consumables.
2. Procedure for Weld
NG-018-XX-PNL-
Identification and Weld
Traceability (original, 430926
modified and repaired
welds)
GS PVV 611 Sec-10
3. Weld Repair Method
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
9 OF 25 03
NG-018-XX-PNL-
6. Penetrant Testing
430904 & 430932
NG-018-XX-PNL-
7. Magnetic Particle
430905 & 430933
Testing
NG-018-XX-PNL-
8. Radiographic Testing 430903 & 430931
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
10 OF 25 03
WL 0001 06 Receiving inspection and NG-018-XX-PNL- Manufacturer Receiving H W Witness: random inspection
verification of welding 430918 Recommandation Inspection by welding inspector
consumables and their Reportfor R Warehouse Recording
certificates ASME II Part C welding Verify compliance of filler metals
consumables R and electrodes with Project SPC
(LogBook
Review of filler metal
() certificates
WL 0001 08 Weekly reporting of the NG-018-XX-PNL- Project Specs Weekly P H R CONTRACTOR Submit to the CPY
following: 430801 GS STR 301 Welding for approval
1. Production Weld Production
GS PVV 611
Status Report
GS PVV 171
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
COMPANY: TOTAL E&P NIGERIA LIMITED
ITP No NG-018-XX-PNL-023030
PLANT LOCATION: OFON
SHEET No REVISION
PROJECT TITLE: OFON PHASE 2
11 OF 25 03
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 12 of 25
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 13 of 25
No. Inspection and test report issued? YES NO Form Code Report number
1 □ □
2 □ □
3 □ □
4 □ □
5 □ □
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 14 of 25
PAGE OF
RANGE OF QUALIFICATION
SUPPORTING
S/N° WPS DOC. N°. DISCIPLINE DIA (Ø) THICK REMARK
PQR. DOC. N°. POSITION
(“) (MM)
RFI No.
ISSUE DATE:
PREPARED BY :
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 15 of 25
REPORT N.
COMPANY: TOTAL E&P NIGERIA LIMITED
PAGE OF
TEST W /T RANGE
WELDING RANGE CODE
NAME OF CID WELDER DATE OF POSITI DIA OF MAT;L MECH.
S/N PROCES OF WPS QUA. NDT REMARK
WELDER NO. STAMP TEST ON (MM) DIA SPECS. TEST
S THK QUA. TEST
[“] QUA
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 16 of 25
RFI No.
PREPARED BY : ISSUE DATE:
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 17 of 25
REPORT N.
PLANT LOCATION: OFON
QC CODE PROGRESS. N.
PREPARED BY :
RFI No.
QC Welding CONSTRUCTION QC Supervisor / Manager COSNTRUCTION ISSUE DATE:
COMPANY
CONTRACTOR CONTRACTOR
NAME NAME NAME
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 18 of 25
PAGE OF
RFI No.
ISSUE DATE:
PREPARED BY :
NDT Coordinator
NDT CONSTRUCTION QC Supervisor / Manager
CONSTRUCTION COMPANY
CONTRACTOR COSNTRUCTION CONTRACTOR
CONTRACTOR
NAME NAME NAME NAME
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 19 of 25
REPORT N.
PLANT LOCATION: OFON PROGRES
QC CODE
S. N.
RFI No.
PREPARED BY : ISSUE DATE:
NDT - CONSTRUCTION NDT Coordinator CONSTRUCTION QC Supervisor / Manager
COMPANY
CONTRACTOR CONTRACTOR COSNTRUCTION CONTRACTOR
NAME NAME NAME NAME
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 20 of 25
REPORT N.
PLANT LOCATION: OFON
QC CODE PROGRESS. N.
COMPLIANCE OF Operators
Actions’ WITH Heat Treatment /Q.C.
VARIABLES Procedures data
YES NO N.A.
INSULATION
Capability to choose correct insulation material type,
thickness and width
Capability to position external/internal insulation
Capability in position bulkheads
SUPPORTATION
Capability to choose the support system (avoiding
restraints)
Capability to position the support system (avoiding
distortion, sagging and flame impingement)
PROTECTION
Capability to protect machined and threaded components
against oxidation
COMPONENTS LOADING/REMOVAL
Capability to load components in the furnace at the correct
temperature
Capability to remove components from the furnace at the
correct temperature
RFI No.
ISSUE DATE:
PREPARED BY :
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 21 of 25
REPORT N.
PLANT LOCATION: OFON
QC CODE PROGRESS. N.
PAGE OF
DOCUMENT APPROVED
S/N° DESCRIPTION DISCIPLINE REMARK
N° DATE
RFI No.
ISSUE DATE:
PREPARED BY :
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 22 of 25
PAGE OF
INSPECTION
PACKING DIMENSION QTY NCR /
PO. ITEM BRAND AWS MAT’L
S/N° PO N° BRAND LOT BATCH N° VACUUM SEALED CARTON Ø L DAMAGED REMARK
N° TYPE CLASS PACK KG CERT.S N°
PACK PACK PACK (mm) (cm) REPORT
PREPARED BY :
QC Material Inspector CONSTRUCTION QC Supervisor / Manager
QC Welding CONSTRUCTION CONTRACTOR COMPANY
CONTRACTOR CONSTRUCTION CONTRACTOR
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 23 of 25
% Repair
% Repair
% Repair
total RT
total RT
total RT
total RT
welded
welded
welded
welded
welder
Repair
Repair
Repair
Repair
length
length
length
length
active
total
total
total
total
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
Document Identification Number
WELDING INSPECTION AND TEST PLAN - NG-018-XX-PNL-023030
DOCUMENT REVIEW AND MATERIAL RECEIVING
Revision : 03 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 11-March-2013
Contractor document number NG-018-XX-PNL-023030 Page 24 of 25
REPORT NO.
PLANT LOCATION: OFON PROGROES
QC CODE S NO.
MATERIAL CONTROL Manager CONSTRUCTION QC Material Inspector CONSTRUCTION QC Supervisor / Manager CONSTRUCTION COMPANY
CONTRACTOR CONTRACTOR CONTRACTOR
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
DOC.TITLE: MATERIAL TREACEBILITY REPORT Document Identification Number
NG-018-XX-PNL-023030
COMPANY: Revision : Status: AFC
03
Rev Date : 11-March-2013
PLANT LOCATION: PNL YARD
END OF DOCUMENT
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the
Company”.