Concrete Works A Qac PLN 000 30051 3
Concrete Works A Qac PLN 000 30051 3
Concrete Works A Qac PLN 000 30051 3
A-CNT-CON-000-00282
Gundasi
Gundasi
Date: 2021.09.23 20:24:52
+04'00' G.H C.K
3 Issued For Use 23.09.2021 M. Leo Sitaram G. Hegde Chawki Khalil
A Issued For Review & Comments 22/08/2019 M. Leo V. Geddam G. Hegde V. Gupta
Revision History
Revision Changes
Holds
Hold No. Location Description
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ITP for Concrete Works
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TABLE OF CONTENTS
1. INTRODUCTION………………………………………………………………………………………………………………4
2. PURPOSE…………………………………………………………………………………………………………………………4
3. SCOPE OF DOCUMENT...…………………………………………………………….…………………………….….4
5. REFERENCE .........................……….………………………………….…………………………….………6
8. APPENDICES................................................................................. ......30
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1. INTRODUCTION:
PETROFAC hereafter referred as CONTRACTOR will execute the (Ain Tsila Development Project)
Contract on behalf of Sonatrach referred hereafter as COMPANY. The Contract is for the
Engineering, Procurement, Construction and Commissioning services (Incl. Performance Testing) of
the above-mentioned Contract on a lump sum basis.
2. PURPOSE:
The purpose of this document is to describe in detail the practice that will be implemented by
Contractor/Sub-contractor to manage, verify and control overall Inspections, sampling and testing
for activities such as Concrete, reinforcement, curing and materials conforms to the specified
requirements of the Company specifications, documents and drawings on Ain Tsila Development
Project.
3. SCOPE OF DOCUMENT:
The scope of this Inspection and Test Plan including the referenced ITRs applies to the execution of
Inspection and Test activities as per the Quality Control Procedure (QCP) for performing of
Concrete Works by assigned Qualified personnel during the Project Construction/Inspection
activities.
The Inspection will be carried out by the SUBCONTRACTOR in their respective areas as per this
procedure under the guidance of the CONTRACTOR’s Construction and Quality Management team to
ensure that Quality requirements are fulfilled within the scope of this document.
In case of any conflict between Project specification, drawings and applicable code, Project
specifications shall take precedence over this ITP and applicable ITRs.
This ITP serves primarily as a plan and it shall NOT be used to obtain signatures. Acceptance
signatures shall be obtained on the referenced Inspection and Test Record, which shall form part of
generic records to be handed over to the Client. Company signature is optional for Review and
Surveillance points.
The referenced Inspection and Test Records (ITRs) are controlled independently. Therefore, the
latest revision of these ITRs, at the time of initiation, shall be utilized.
ITR number suffixed with letter “X” are classified as in-process Site/Field Quality Records and will
not be part of the Turnover System Process where as ITR number suffixed with letter “A” are part
of the Turnover Process and Turnover Records.
When filling ITRs do not leave any blanks. If an item/activity is not applicable, denote as N/A.
Use of Blanco, Tipp-ex etc. on ITR is forbidden.
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4. DEFINITIONS/ABBREVIATIONS:
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5. REFERENCES:
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Note: It must be noted that in case of conflict, Project specification is governing document.
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▪ Project requirements
according to the order of
precedence
▪ Laboratory mix design shall
be tested to ensure the
proposed design complies
▪ Specification for Cast with all properties specified SC/PIUL Site
▪ Concrete ▪ Witness laboratory in place concrete (A- in project specification “A- Concrete mix
Construction
Mix Design- mix design activity CIV-SPE-000-30003) CIV-SPE-000-30003” & “A-
Representative design
Laboratory in laboratory ▪ Specification for CIV-SPE-000-30004” & and
9.0 general notes for concrete (or) laboratory H W R H
mix design ▪ Compile concrete precast concrete(A-
works PIUL/SC Civil test dossier
(Optional) laboratory mix CIV-SPE-000-30004) ▪ 28 days Compressive Inspector
design dossier ▪ AFC Drawings strength of concrete shall
be as per table 5-1 of A-CIV-
SPE-000-30003
▪ Water-Cement ratio(WCR)
shall be as per table 5-2 of
A-CIV-SPE-000-30003
▪ Slump shall be as per table
5-3 of A-CIV-SPE-000-30003
▪ Specification for Cast ▪ Project requirements Concrete mix
Concrete Mix ▪ Witness field/Plant in place concrete (A- according to the order of
trial activity in SC/PIUL design field
Design- CIV-SPE-000-30003) precedence
10.0 construction site at ▪ Proposed mix design shall QC Civil trial test H H W H
Field/Plant ▪ Specification for dossier
specific concrete be tested in field batching Inspector
trial mix batching plant precast concrete(A- plant to ensure the
CIV-SPE-000-00031) proposed design complies
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▪ Project requirements
according to the order of
precedence
▪ Specification for steel ▪ All pre-cast concrete work
reinforcement for shall be of concrete Grade
concrete(A-CIV-SPE- specified in AFC drawings.
000-30005) ▪ Surfaces of pre-cast
▪ Specification for concrete required to make
▪ Inspection of Concrete formwork structural connections with
blinding surface and falsework(A-CIV- in-situ concrete shall be
prior to SPE-000-30006) prepared in accordance with SC/PIUL Site
Precast- installation. ▪ Specification for Cast ACI 318M. Construction
Concrete ▪ Review of survey in place concrete (A- ▪ Moulds shall be purpose- Representative ITR-C-0208X
21.0 report prior to CIV-SPE-000-30003) made to produce required H W W N/A
Elements and
installation. ▪ Specification for finishes as described in AFC SC/PIUL QC
installation
▪ Lifting of Pre- cast precast concrete(A- drawings.
Civil Inspector
elements. CIV-SPE-000-30004) ▪ The moulds shall be strongly
▪ MH/CB/Sump leak ▪ Specification for constructed, closely jointed
test Underground system and true to the required
Fabrication and shape. Moulds shall be so
Installation(A-CIV- designed that they can be
SPE-000-30012) taken apart and
▪ AFC Drawings reassembled with ease.
▪ ACI 318M ▪ Pre-cast elements shall be
stored/ stacked in such a
manner which eliminates
the possibility of damage.
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8. APPENDICES:
ATTACHMENT 1 – JI-2045-C-0102X – SURVEY INSPECTION RECORD
ATTACHMENT 2 – JI-2045-C-0201X – REINFORCED CONCRETE PRE-POUR /POST-POUR INSPECTION RECORD
ATTACHMENT 3 – JI-2045-C-0204X – CONCRETE POURING INSPECTION RECORD
ATTACHMENT 4 – JI-2045-C-0207A – FOUNDATION COMPLETION CERTIFICATE
ATTACHMENT 5 – JI-2045-C-0208X – CONCRETE PRE-CAST UNITS INSTALLATION CHECK SHEET
ATTACHMENT 6 – JI-2045-C-0209X – CONCRETE BATCHING PLANT INSPECTION CHECK SHEET
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AIN TSILA DEVELOPMENT – MAIN EPC CONTRACT
INSPECTION & TEST RECORD-CIVIL
SURVEY INSPECTION RECORD Sub Contractor Code
ITR No: JI-2045-C-0102X Rev. 1
Notes:
*If RFI has 2 ITR numbers, record number for those ITRs shall be “RFI number/1” and “RFI number/2”. Test reports will have test house identification numbers.
Company Signature: Applicable Not Applicable
Name:
Signature:
Date:
Page 1 of 1 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
REINFORCED CONCRETE PRE-POUR/POST
POUR INSPECTION RECORD Sub Contractor Code
ITR No: JI-2045-C-0201X Rev. 1
RFI #: Date:
Structure/Member:
Area:
PRE-POUR INSPECTION
Sl. No. Description of Inspection Activity Status
1 Formation level inspection (survey report attached)
2 Blinding concrete thickness is as per AFC drawing
3 Formwork dimensions are as per AFC drawing
All setting out verified by Surveyor including anchor bolts and blinding concreting level and all
4 dimensions checked and correct within tolerances (Survey Report attached)
5 Form surface cleanliness verified
6 Reinforcement number, size, spacing and binding inspection. Binding wire shall be tucked inside.
7 Reinforcement is free of loose rust, grease, oil, paint or any other deleterious material
8 Reinforcement cover shall be in accordance with IFC drawing
9 Anchor bolts or any other embeds dimension in plan and elevation verification
10 Form work cleaned to remove dust and binding wire cut pieces. Form work cleaning pocket closed
11 Verification of compaction test report for formation level
POST-POUR INSPECTION
Sl. No. Description of Inspection Activity Status
1 Inspection of concrete top surface finishing
2 Inspection of top surface curing and protection method
3 Inspection of vertical surface finishing after striking form work
4 Inspection of vertical surface curing and protection method
5 Curing compound application verified (if any)
6 Anchor bolts in plan and elevation verified
7 Defects like cracks, honeycomb or damage to concrete noticed
8 Protective coating application is satisfactory and recorded
9 As built survey for the foundation and embeds
Remarks:
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will have test
house identification numbers.
Name
Signature
Date
Page 1 of 1 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE POURING INSPECTION RECORD
ITR No: JI-2045-C-0204X Rev. 1 Sub Contractor Code
2 Ensure the fresh concrete is not poured from height more than 1.0 m or as per project specification.
6 Ensure the concrete poured is vibrated using right size of vibrator needle.
7 Ensure the concrete finishing is in accordance with IFC drawing or project specification requirements.
Name
Signature
Date
Page 1 of 2 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE POURING INSPECTION RECORD
ITR No: JI-2045-C-0204X Rev. 1 Sub Contractor Code
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will have test house identification numbers.
Name
Signature
Date
Page 2 of 2 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC CONTRACT
INSPECTION & TEST RECORD-CIVIL
FOUNDATION COMPLETION CERTIFICATE
ITR No: JI2045-C-0207A Rev. 1
Sub Contractor Code
«BarcodeItem»
Project No: Record No*:
Tag No.:
Sub-System No:
Drawing No: Rev: SCE: YES / NO
RFI #: Date:
Structure/member:
Area:
Next construction discipline (Tick as Structural steel / equipment installation / underground piping / piping / E&I/ Painting and
applicable) coating
Confirm the plan and concrete finished elevation of the foundation is as per IFC
1
drawing (attached survey report)
Confirm that position of Anchor Bolts in plan and elevation is as per IFC drawing
2
(attached survey report)
3 Confirm that the anchor bolt and threads are protected in satisfactory condition.
4 Confirm that the Anchor Bolt pockets to receive grout are cleaned
Confirm that surrounding area has been back filled and compacted to correct
6
elevation
Confirm that all construction debris have been removed prior to release to next
9
discipline
10 Confirm that concrete 7 days and 28 days test reports are available and accepted
Remarks:
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will have test house
identification numbers.
Signature
Date
Page 1 of 1 Ref. ITP NO: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE PRECAST UNITS’ INSTALLATION
CHECK SHEET Sub Contractor Code
ITR No: JI-2045-C-0208X Rev. 1
RFI #: Date:
Structure/Member:
Area:
Check and ensure the excavation is carried out to the required dimension and bottom
1 of foundation is compacted to required degree of compaction. Check survey report and
compaction test report.
Check and ensure the blinding concrete curing period is complete and ensure
2 protective coating on top surface is complete and is acceptable (If applicable).
Check and ensure the pre-pour inspection check sheet is acceptable for the precast
3 member
Check and ensure the concrete pouring inspection check sheet and field concrete
4 pouring check sheet are acceptable for the precast member
Check and ensure concrete post pour inspection check sheet is acceptable and
5 protective coating application is complete.
6 Check cast date and foundation type is legibly marked on the precast member.
Check as installed coordinates in plan and elevation for the anchor bolts and top of
7 concrete of installed precast members.
Check all anchor bolts exposed threaded portion is covered with a film of grease to
8 avoid corrosion (If applicable).
Check and ensure back filling around installed foundations is carried out in layers as
9 per project specification and compacted to required degree of compaction (verify
compaction test report).
Concrete strength test results are satisfactory and available prior to start installing
10 precast units.
Leak test for MH, CB & Sump has performed as per specification and found
11 satisfactory
Remarks:
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will have test house
identification numbers.
Company Signature: Applicable Not Applicable
Name
Signature
Date
Page 1 of 1 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE BATCHING PLANT INSPECTION
Sub Contractor Code
CHECK SHEET
ITR No: JI-2045-C-0209X Rev. 1
Proposed for:
Contact No:
Project Title:
Location:
GENERAL INFORMATION
Structural Non-structural
What is the approximate volume (cubic meters) of concrete required for (m3) (m3)
A this project?
What is the approximate distance (in kilometers) from the proposed batch
B plant to the jobsite?
What is the approximate travel time (in minutes) of transit mixer from the
C proposed batch plant to the jobsite?
D Is the batch plant central mixing or dry batching?
1. GENERAL
1.1 Plant Type/ Model
1.2 Capacity (m3/batch,m3/hour)
1.3 Plant Manager
1.4 QC Engineer
2.3 Plant Quality Control Laboratory test results on raw materials available?
2.4 Independent Testing Laboratory test results on raw materials available? Attach raw
materials test reports from approved civil testing laboratory.
2.5 Name of Independent Testing Laboratory.
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will
have test house identification numbers.
Company Signature: Applicable Not Applicable
3. PLANT SCALES CALIBRATION (Attach valid calibration certificates from approved calibration
agency.
Name
Signature
Date
Page 1 of 5 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE BATCHING PLANT INSPECTION
Sub Contractor Code
CHECK SHEET
ITR No: JI-2045-C-0209X Rev. 1
4. AGGREGATES HOPPER
No. of Identified Properly Separated Equippep with
Size Capacity(m3)
bins (Y/N) (Y/N) Vibrator (Y/N)
1.
2.
6. AGGREGATES SOURCE
Coarse and Fine Aggregate Stock Bays
Size No. Quantity(m3) Source (Name and Location of Crusher)
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will
have test house identification numbers.
Name
Signature
Date
Page 2 of 5 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE BATCHING PLANT INSPECTION
Sub Contractor Code
CHECK SHEET
ITR No: JI-2045-C-0209X Rev. 1
c Are coarse and fine aggregates placed on hard, properly compacted and well
drained surface?
TDS
pH
Source
8. CEMENT STORAGE
Capacity Identification at Inlet
Type Source No. of Silos Condition
(tons) Pipe (Y/N)
9. CENTRAL MIXER
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will
have test house identification numbers.
Company Signature: Applicable Not Applicable
11. CHEMICAL ADMIXTURE DISPENSERS (Attach valid calibration certificates from approved
calibration agency).
Name
Signature
Date
Page 3 of 5 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE BATCHING PLANT INSPECTION
Sub Contractor Code
CHECK SHEET
ITR No: JI-2045-C-0209X Rev. 1
Water Meter
Truck No. Capacity (m3) Condition of Blades Condition of Drum
(Y/N)
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will
have test house identification numbers.
Company Signature: Applicable Not Applicable
Name
Signature
Date
Page 4 of 5 Ref. ITP No: A-QAC-PLN-000-30051
AIN TSILA DEVELOPMENT – MAIN EPC
CONTRACT
INSPECTION & TEST RECORD-CIVIL
CONCRETE BATCHING PLANT INSPECTION
Sub Contractor Code
CHECK SHEET
ITR No: JI-2045-C-0209X Rev. 1
Based on our actual plant survey, we confirm that the subject batch plant meets the requirements of project
specification. In addition, we will perform the required QA/QC tests in the batch plant during concrete production
and on-site during placement, per our contract requirements.
---------------------------------
Print Name and Signature
(Petrofac QC)
---------------------------------
Print Name and Signature
(Client representative in charge)
*If an RFI has 2 # ITRs, record number for those ITRs shall be “RFI number/1” and “RFI number/2” Test reports will
have test house identification numbers.
Name
Signature
Date
Page 5 of 5 Ref. ITP No: A-QAC-PLN-000-30051