Gls-150 Operation Manual 16ver
Gls-150 Operation Manual 16ver
Gls-150 Operation Manual 16ver
MODEL:GLS-150 Series
HEADQUARTERS:
No.13, 5TH ROAD, TAICHUNG INDUSTRIAL PARK, TAICHUNG, TAIWAN, R.O.C.
TEL:886-4-23591226 FAX:886-4-23590536
CENTRAL TAIWAN SCIENCE PARK BRANCH:
No.38, KEYUAN ROAD, CENTRAL TAIWAN SCIENCE PARK, SITUN DISTRICT,
TAICHUNG CITY, 40763, TAIWAN, R.O.C.
TEL:886-4-24636000 FAX:886-4-24630038
Original Instructions
EC Declaration of Conformity
Manufacturer:
Goodway Machine Corp.
Address:
No. 38, Keyuan Road, Central Taiwan Science Park.Taichung, Taichung City,
407,Taiwan, R.O.C.
TEL: +886-4-2463-6000
FAX: +886-4-2463-9600
Thank you for your selection and purchase of our precision GLS-series CNC Turning
Center. This instruction manual describes the instructions and cautions as to the
installation, operation and maintenance in order to use this machine for longer years
while exerting full performance of the delivered machine. Accordingly, it is hope to
make perusal of this manual not only by the persons in charge but also by the actual
operators.
In addition to this manual, refer to the instruction manuals and maintenance manuals
issued by NC-maker for exact operation and maintenance of this machine.
* The specifications and descriptions given herein are subject to change without
previous notice.
IMPORTANT
It is the responsibility of the user of this machine to be acquainted with the legal
obligations and requirements in it's use and application.
Before attempting to install and use this machine, the owners, programmers,
operators and maintenance personnel must carefully read and understand all the
instructions and safety features given in this manual.
INSTALLATION
The machine must be installed in a safe operating position, with all service connecting
pipes and cables clear of the walk area around the machine. Sufficient access space
must be allowed for maintenance, disposal of swarf and oil, stacking and loading of
components.
MACHINE GUARDING
The machine is provided with totally enclosed guards as standard. All moving
transmission parts of the machine are covered with fixed guards, which must not be
removed which the machine is in operation. The work area which contains moving
parts directly involved in the machining process is completely enclosed by guards
which can be moved to allow setting of the machine, loading of the un-machined
component and unloading of the finished component. The guard door is provided with
clear observation window, and is fitted with safety interlock device which immediately
stop all parts of the machine which are in mode in the work area when the guard door
is open including: the work spindle, feed slides, tool changer.
When the guard door is opened, very limited movement of the powered elements in
the work area is permitted -- see information contained in the following chapters of
this manual.
The guards and interlocks must be kept fully maintained and regularly tested and
must not be removed or physically or electrically made in operative. Un-authorised
interference or changing of the machine mechanics, electrics, control parameters or
software may be hazardous and GOODWAY MACHINC CORP. and their authorised
representative will not under any circumstance accept liability for un-authorised
changes in these areas.
CONTENT
Page
1. Safety Precaution............................................................................................. 1-1
1.1 General Safety Reminders........................................................................1-1
1.2 Safety precaution for this machine............................................................1-2
1.3 Safety precaution for electricity ................................................................. 1-4
1.4 Safety signs on this machine (for CE machine only).................................1-6
1.5 Potentially dangerous area .....................................................................1-10
1.6 Stopping the machine .............................................................................1-14
1.7 Check and maintenance of safety critical item ........................................1-15
2. Overall description ...........................................................................................2-1
2.1. Machine description ..................................................................................2-1
2.2. Specifications ............................................................................................2-2
2.2.1. Machine Specification..................................................................... 2-2
2.2.2. NC control Specification FANUC 0i-mate / 0i- TD controller......... 2-10
2.3. Overall drawing .......................................................................................2-26
2.4. Main units................................................................................................2-30
2.5. Power diagram of spindle motor .............................................................2-31
2.6. Dimension of spindle nose ......................................................................2-33
2.6.1. Spindle nose of main spindle ....................................................... 2-33
2.6.2. Relational diagram of chuck and cylinder..................................... 2-37
2.7. Tools information.....................................................................................2-41
2.7.1. Standard tooling system ............................................................... 2-41
2.7.2. Power-driven tooling system ........................................................ 2-47
2.7.3. Turret head dimensional drawing ................................................. 2-51
2.8. Tooling interference.................................................................................2-60
2.8.1. GLS-150 Series Tooling interference............................................ 2-60
2.8.2. GLS-150M Series Tooling interference......................................... 2-64
2.8.3. GLS-150Y Series Tooling interference ......................................... 2-66
2.9. Travels and working area........................................................................2-71
2.10. Tools information for VDI Turret............................................................2-78
2.10.1. Tooling system for VDI Turret ..................................................... 2-78
2.10.2. Turret head dimensional drawing for VDI Turret ......................... 2-79
2.10.3. Tooling interference for VDI Turret.............................................. 2-80
2.10.4. Silde movable range for VDI Turret ............................................ 2-81
2.11. Jaw Information....................................................................................2-82
2.12. Tailstock Information ............................................................................2-84
I
3. Preparation for reception..................................................................................3-1
3.1. Requirements of the space and operating position ...................................3-1
3.2. Requirements of the foundation ................................................................3-6
3.3. Installation and storage requirements of the environment.........................3-8
3.4. Requirements of power source .................................................................3-9
3.4.1. Power consumption........................................................................3-9
3.4.2. Required input voltage ................................................................. 3-11
3.4.3. Fuses of main power switch ......................................................... 3-11
3.4.4. Wire size for power supply cable.................................................. 3-11
3.4.5. Check the supply voltage to the machine.....................................3-12
3.5. Oil requirement .......................................................................................3-13
4 Handling, Storage and installation....................................................................4-1
4.1 Handling and storage................................................................................4-1
4.1.1 Safety regulation moved by crane..................................................4-1
4.1.2 Safety regulation moved by fork lift ................................................4-1
4.1.3 Wooden Transportation ..................................................................4-2
4.1.4 Transportation and lifting of machine..............................................4-3
4.1.5 Position of fix block.........................................................................4-5
4.2 Installation of leveling bolt .........................................................................4-6
4.3 Connection of power supply......................................................................4-7
4.4 Dismantle ..................................................................................................4-9
5 Preparation for commissioning.........................................................................5-1
5.1 Machine level adjusting.............................................................................5-1
5.2 Cleaning and oil supply .............................................................................5-2
5.2.1 Cleaning .........................................................................................5-2
5.2.2 Oil supply before starting operation................................................5-2
5.3 Safety checking procedure........................................................................5-3
5.3.1 Before Power ON: ..........................................................................5-3
5.3.2 After Power ON: .............................................................................5-3
6 Manual operation .............................................................................................6-1
6.1 Safety device and warming-up..................................................................6-1
6.1.1 Safety device..................................................................................6-1
6.1.2 Warming-up and manual lubrication...............................................6-2
6.2 Switch and button on the operation panel .................................................6-3
6.2.1 Button and switches .......................................................................6-5
6.2.2 Buttons and Switches (For optional functions) .............................6-17
6.3 M.D.I. (Manual Data Input) Keyboard function ........................................6-20
6.4 How to opening / closing the electrical cabinet door ...............................6-21
II
6.4.1 Open the Electrical Cabinet Door .................................................6-21
6.4.2 Closing the Electrical Cabinet Door..............................................6-23
6.5 How to turn on the power ........................................................................6-24
6.6 How to stop the machine ........................................................................6-25
6.7 M.D.I (Manual Data Input) operation. ......................................................6-26
6.8 How to move the X and Z-axis slides......................................................6-30
6.9 How to perform the manual zero return. .................................................6-33
6.10 How to operate the spindle. ....................................................................6-34
6.11 How to operate the turret indexing. .........................................................6-37
6.12 How to turn off the power. .......................................................................6-39
6.13 Procedure for the automatic operations. .................................................6-40
7 Preparation of the actual machining.................................................................7-1
7.1 Tooling (Procedure of fixing the tool).........................................................7-1
7.1.1 How to mount the tool holder..........................................................7-2
7.1.2 How to fix a cutting tool ..................................................................7-2
7.2 Chuck (Jaw chuck & Collet chuck)..........................................................7-55
7.2.1 How to mount the chuck...............................................................7-55
7.2.2 Chucking pressure adjustment.....................................................7-58
7.2.3 Allowable maximum chuck pressure and speed ..........................7-59
7.2.4 Chuck gripping force ....................................................................7-60
7.2.5 Selection of chuck clamping direction. .........................................7-62
7.2.6 Chuck interlock switch adjustment ...............................................7-64
7.2.7 Boring soft jaws ............................................................................7-65
7.3 Tailstock (Option) ....................................................................................7-67
7.3.1 Adjusting of the tailstock quill pressure. .......................................7-67
8. Tool offset.........................................................................................................8-1
8.1. Determining start position of machining ....................................................8-1
8.2. Manual OFS/SET method .........................................................................8-5
8.3. The OFS/SET method of reference tool.................................................. 8-11
8.4. Tool setter (option) ..................................................................................8-16
8.4.1. Introduction ..................................................................................8-16
8.4.2. Tool setter construction ................................................................8-17
8.4.3. Specification .................................................................................8-18
8.4.4. Operation .....................................................................................8-22
8.4.5. The tool movement for tool setting ...............................................8-33
8.5. Tool wear offset.......................................................................................8-35
9. Machining (Actual Cutting) ...............................................................................9-1
9.1. Program registration .................................................................................9-1
III
9.1.1. Registration form MDI/LCD panel (Manual registration).................9-1
9.2. Program Edit .............................................................................................9-3
9.3. Program Check .........................................................................................9-5
9.4. Automatic operation without workpiece.....................................................9-7
9.5. Actual Cutting............................................................................................9-9
9.6. Measuring cutting size and other operations during automatic cycle. .....9-10
9.7. C axis operation for power turret model (OP.) .........................................9-12
9.7.1. Command of c axis.......................................................................9-12
9.7.2. Canned cycle for drilling ...............................................................9-14
9.7.3. G84 / G88 Format ........................................................................9-20
9.7.4. G07.1 (G107) Cylindrical Interpolation .........................................9-22
9.7.5. G12.1 (G112), G13.1 (G113) Polar Coordinate Interpolation .......9-29
9.8. Power Turret Operation...........................................................................9-33
9.8.1. Rotary Tool holder Direction .........................................................9-33
9.8.2. Command of Power Turret ...........................................................9-34
9.8.3. How to offset Rotary Tool holder ..................................................9-35
9.9. Y-AXIS operation.....................................................................................9-39
9.9.1. Polar coordinate interpolation on c-x plane ..................................9-39
9.9.2. Cylindrical interpolation ................................................................9-43
9.10. Tailstock Operation...............................................................................9-54
9.10.1. Hydraulic Programmingable Tailstock Operation (Moving by
Hydraulic motor) ...........................................................................9-54
9.10.2. Positioning of the tailstock side (Manual) ...................................9-56
10. Setting and Adjustment ..................................................................................10-1
10.1. Hydraulic pressure setting and adjustment ..........................................10-1
10.2. Setting of lubrication oil ........................................................................10-4
10.3. Belts of Spindle Adjustment..................................................................10-5
10.4. Timing Belt Adjustment.........................................................................10-7
10.5. Main Spindle Center Adjustment ..........................................................10-8
10.6. Turret Adjustment .................................................................................10-9
10.7. Tailstock Adjustment...........................................................................10-10
10.8. Backlash Adjustment.......................................................................... 10-11
10.8.1. Backlash Measurement ............................................................ 10-11
10.8.2. Input of backlash compensation value...................................... 10-13
10.9. Reference Point Adjustment...............................................................10-14
10.9.1. X-axis adjustment ..................................................................... 10-14
10.9.2. Z-axis Adjustment ..................................................................... 10-15
10.10.Machine Level Check.........................................................................10-17
IV
11 Maintenance .................................................................................................. 11-1
11.1 General notes ......................................................................................... 11-1
11.2 Maintenance cycle .................................................................................. 11-2
11.2.1 Daily maintenance........................................................................ 11-2
11.2.2 Weekly maintenance .................................................................... 11-2
11.2.3 Three-monthly maintenance......................................................... 11-2
11.2.4 Half-yearly maintenance............................................................... 11-2
11.2.5 Yearly maintenance ...................................................................... 11-2
11.3 Lubrication system (Option) .................................................................... 11-3
11.4 Hydraulic system..................................................................................... 11-5
11.5 Chuck...................................................................................................... 11-6
11.5.1 Lubrication.................................................................................... 11-6
11.5.2 Disassembly and cleaning............................................................ 11-6
11.6 Milling axle(For power-driven turret)................................................... 11-7
11.7 Oil maintenance chart ............................................................................. 11-9
11.8 Replacement of battery (For FANUC control) ....................................... 11-10
11.9 Cleaning of heat-exchanger .................................................................. 11-13
11.10 List of Maintenance Check Point........................................................ 11-14
11.10.1 Main spindle ............................................................................. 11-14
11.10.2 Main spindle drive unit.............................................................. 11-16
11.10.3 Hydraulic unit............................................................................ 11-17
11.10.4 Main turret slide ........................................................................ 11-17
11.10.5 Slide cover................................................................................ 11-20
11.10.6 Lubricating unit ......................................................................... 11-20
11.10.7 Coolant unit .............................................................................. 11-21
11.10.8 NC control unit.......................................................................... 11-21
11.10.9 Other ........................................................................................ 11-22
11.10.10 Optional Accessories ............................................................. 11-23
12. Trouble shooting ............................................................................................12-1
12.1 Alarms and remedies .............................................................................. 12-1
12.1.1 PCDGN (PC diagnosis)................................................................ 12-1
12.1.2 LCD not display ............................................................................ 12-4
12.1.3 Remedies when alarm is not indicated......................................... 12-5
12.1.4 Cycle start can not execute .......................................................... 12-6
12.1.5 Main spindle hydraulic chuck not work ......................................... 12-7
12.1.6 Tailstock is not works or (Sub-spindle chuck is not works) ........... 12-8
12.1.7 Coolant pump can not execute..................................................... 12-9
12.1.8 Lubrication system out of order .................................................... 12-9
V
12.2 Reset reference point ( when change battery ) ..................................... 12-10
Appendix A. G、M、T、K、D-Code function for 0I-Mate ......................................... A
1.G-Code and M-Code function .................................................................. A-1
1-1 G-Code function ............................................................................ A-1
1-2 M-Code function ............................................................................ A-4
2. T-Code function........................................................................................ A-6
3. K-Code function ....................................................................................... A-8
4. D-Code function ..................................................................................... A-24
5. Alarm Message for 0I-Mate.................................................................... A-25
6. Turret resetting procedure...................................................................... A-32
Appendix B. G、M、T、K- Code function for 18I-T/0I-T........................................... B
1.G-Code and M-Code function .................................................................. B-1
1-1 G-Code function ............................................................................ B-1
1-2 M-Code function ............................................................................ B-5
2. T-Code function........................................................................................ B-7
3. K-Code function ....................................................................................... B-9
4. Alarm Message for 18I/0I ....................................................................... B-29
5. Turret resetting procedure...................................................................... B-41
Appendix C OPTIONAL TOOL HOLDERS ................................................................ C
C. Optional tool holders ................................................................................ C-1
C-1 Tool holders for standard turret (10 st.) ......................................... C-1
C-2 Tool holders for standard turret (12 st.) ......................................... C-6
C-3 Tool holders for power-driven turret (CY-3704)............................ C-10
C-4 Tool holders for power-driven turret (CY-3604/Y) ........................ C-14
VI
1. Safety Precaution
1.1 General Safety Reminders
1. The operator to operate the machine should be properly trained.
2. Operation of the machine should not contradict with the instructions in
operation manual.
3. The area where the machine is to be used should be well lit.
4. Keep the machine and work area neat, clean and orderly.
5. Do not store any articles around the machine that will impede the safety of
the operation.
6. The operator should wear safety shoes to protect the feet and avoid slipping.
7. The operator operating the machine should wear safety glasses to protect
the eyes.
8. Do not work with long hair that can be caught injury by the machine, tie it up
at the back or wear a hat.
9. Do not operate the machine with gloves on.
10.Necklace and necktie should be taken off or put inside of clothes before
operating the machine.
11.After drinking alcohol or if the body is not in good condition, do not operate
or maintain the machine.
12.Do not clamber on to the machine, use the ladder if necessary.
13.Do not touch the turning part of the machine with hands or body.
14.Do not touch the turning part of the machine with handtools or the other
article.
15.Do not open the electrical cabinet, wire terminal or any other protection
covers.
16.Do not use screwdriver or handtools to hammer or pry.
17.Do not use air compressor to clean the machine, electrical cabinet or NC
control.
18.Do not pull the chip by hand.
19.Do not wear magnetic accessory, which could influence the control unit of
the machine.
1-1
1.2 Safety precaution for this machine
This machine is provided with a number of safety devices to protect personal and
equipment from injuries and damages. So, the operator must fully under stand
what special precautions to take.
It is assumed that the operator has been properly trained, has the requisite skill
and is authorized to operate the machine. The following safety regulations which
should be observed:
1.Before operating the machine, be sure people who are not operating the
machine are kept away from the area which may caused danger during
machine running.
2.Before operating the machine the operation manual should be peruse contact
the manufactory for more details, if anything is unclear.
3.Please follow the instructions of the operation manual to check and maintain
the machine.
4.Don't take off any protection covers or interlock functions.
5.Don't take off any warring plate on the machine, if discard or ambiguous please
contact with manufacture.
6.Before starting the machine, be sure of the ways to can stop the machine in
case of emergency.
7.Before starting the machine, be sure which function will be executed after
pressing the push button on the machine.
8.Be sure the illumination of halogen lamp exceeds 500 lux..Change the lamp if it
is fail or braken.
9.Don't touch the tools and workpiece while the spindle motor and feed motors
are running.
10.Don't use obtuse or damaged tools.
11.Don't clean or load/unload the workpiece while the spindle motor and feed
motors are running.
12.Don't open the door while the spindle motor is running.
13.Before operating the machine, be sure the workpiece is properly clamped in
the hydraulic chuck and running in a balance condition.
1-2
14.Be sure the tools are fixed in correct way fastened tightly.
15.Don't use the coolant with a low flash point.
16.Before starting the program, be sure there is no mistake in the program with
the Dry Run function.
17.Use the quill to help clamp long workpieces.
18.Don't release the quill before the hand catches the long shaft workpiece while
the spindle is stopped.
19.If the weight of workpiece is over 10 kg then handling equipment should be
used to assist loading and unloading.
20.Please follow the operation manual to remove the hydraulic chuck while using
2 centers to clamp the workpiece.
21.Don't cut the workpiece from spindle side to quill side while using two centers
to clamp the workpiece between the spindle and quill, it may caused the
center quill to retract and drop out the workpiece.
22.Before cutting the workpiece, be sure of the cutting condition between tools
and workpiece.
23.Please don't try to use the hands to stop the spindle while it has not come to a
complete stop.
24.Don't lean on the machine or operation panel which may caused the wrong
operation.
25.Please don't try to maintain the machine without proper training or permission.
26.There should be a support for the shaft workpiece extending beyond the
chuck cylinder, during operation, all people should keep away from this area.
27.The Max. speed is 6000 rpm or 4200 rpm for 8" chuck, don't run the spindle at
Max. speed if the spindle has not rotated in a long period.
28.There is a limitation in the hydraulic chuck pressure and spindle speed, it
depends on the chuck, the weight and measurement of workpiece.
29.Don't use this machine to cut Magnesium material.
30.Don't use this machine in an explosive environment.
31.Replacement is necessary if coolant deterioration occurs.
1-3
1.3 Safety precaution for electricity
1. The required electrical source for the machine is 220V AC 3 Phase.
2. If the power supply voltage of the building where the machine is installed is
higher than above voltage, transformer shall be used to get required voltage.
3. Enough space should be reserved to open the electrical cabinet for
maintenance. There is an earth plate inside of the cabinet which should be
connected with the earth line outside of the machine.
4. All maintenance and adjustment related with the electrical control should be
executed by properly trained personal.
5. Before opening the electrical cabinet, the main power should be turned off.
6. Before replacing the electrical elements, be sure the power has been turned
off.
7. To avoid turning the power on during the maintenance, put a warning plate in
front of the machine.
8. Don't remove the connections which are related with the safety interlock
functions.
9. Before operating the machine, be sure to peruse all warning plates and wire
connection.
10.During the maintenance, be sure the power has been turned off and use tools
with insulated material.
11.Replace any wires only if corresponding with the original standard
specifications and colors.
12.Before turning on the power after completing the maintenance, be sure there
is nobody on the machine for any operation.
13.Install an earth connection and connect to the machine, if there is no earth
connection in public electrical source.
14.Don't put any article ( food .... ) inside of the electrical cabinet and on
operation panel.
15.Electric leakage or a malfunction may occur if liquid enters electric parts of the
machine. Do not splash the machine whit liquid when clean, etc.
1-4
16.Make sure to contact GOODWAY before modifying the control unit and circuit.
Follow our instructions to avoid serious damage to the control system.
17.High voltage current flows inside the cabinet and operation panel. Receiving
an electric shock may result in personal injury or death. The qualified
servicing personnel always keep the cabinet keys and opens the cabinet door
if need. In case of opening the cabinet door and removing the operation panel
cover, always the qualified servicing personnel need to do them.
18.Keep the control unit away from any shocks or vibrations.
19.Do not give strong force to the connecting parts.
20.Please do not lean against the operation panel.
1-5
1.4 Safety signs on this machine (for CE machine only)
1-6
Fig. 1.4.2 For GLS-150
1-7
Fig. 1.4.3
1-8
Fig. 1.4.4
1-9
1.5 Potentially dangerous area
Under normal operation the area ( see Fig. 1.5.1 ) will not caused any dangerous
but the area which have rotating part and electrical elements might be
dangerous under abnormal operation.
Fig. 1.5.1
1-10
AREA POTENTIAL HAZARDS UNDER NORMAL OPERATING
3 Touch the Z axis motor with high voltage to cause the electrical hazard
4 The saddle and turret head is moving to cause the crushing and impact
hazard
5 Touch the X axis motor with high voltage to cause the electrical hazard
7 The chuck is rotating to cause the impact hazard and ejection hazard
of workpiece
8 The turret is rotating to cause the impact hazard and cause the
stabbing hazard by tools
9 Touch the turret indexing motor with high voltage to cause the electrical
hazard
10 Touch the LCD with high voltage to cause the electrical hazard
11 Touch the coolant pump with high voltage to cause the electrical
hazard
12 Chain and wheel can cause hand hazard
13 Touch the spindle motor with high voltage cause the electrical hazard
14 Touch hydraulic pump with high voltage to cause the electrical hazard
15 Touch the Y axis motor with high voltage to cause the electrical hazard
16 Touch lubricator pump with high voltage to cause the electrical hazard
1-11
OPERATING POTENTIAL HAZARDS
When using the machine be FULLY AWARE of the following operating hazards
detailed under the following instructions:
A) Priblem of the skin caused by oil
Problem of the skin may be produced by continuous contact with oil; particularly
with straight cutting oils, but also with soluble oils.
The following precautions should be taken:
1. Avoid unnecessary contact with oil.
2. Wear protective clothing.
3. Use protective shields and guards.
4. Do not wear oil soaked or contaminated clothing.
5. After work thoroughly wash all parts of the body that have come into contact
with oils.
B) Safe operation of lathe chucks
Where details of operating speeds and of maximum recommended operating
speeds are supplied these are intended only as a guide. Such details must be
regarded as for general guidance only for the following reasons:
They apply only to chucks in sound condition.
If a chuck has sustained damage, high speeds may be dangerous. This applies
particularly to chucks with gray cast iron bodies wherein fractures may occur.
The gripping power required for any given application is not known in advance.
The actual gripping power being used for any given application is not known by
the chuck manufacturer.
There is the possibility of the workpiece becoming insecurely gripped due to the
influence of centrifugal force under certain conditions. The factors involved
include:
(a) Too high a speed for a particular application.
(b) Weight and type of gripping jaws if non-standard.
(c) Radius at which gripping jaws are operating.
(d) Condition of chuck - inadequate lubrication.
1-12
(e) State of balance.
(f) The gripping force applied to the workpiece in the static condition.
(g) Magnitude of the cutting forces involved.
(h) Whether the workpiece is gripped externally of internally.
Careful attention must be paid to these factors. As they vary with each
particular application, a manufacturer cannot provide specific figures for general
use, the factors involved being outside his control.
1-13
1.6 Stopping the machine
The machining cycle can be stopped in a variety of ways under normal conditions
for various reasons, such as checking the surface finish of the workpiece etc., in
the normal manner of machining. This can be a achieved by a variety of methods
as detailed below.
4. Emergency Stop
If a potentially dangerous condition begins, the machine can be stopped most
easily by depressing the large red push button. This suspends all active
commands. The spindle stops and all machine motion ceases. If, you want to
start the machine, please referent the operating manual.
5. Sliding Guard
The sliding guard is interlocked during automatic operation by means of a
solenoid operated shot bolt. This is a safety device to prevent the guard being
opened during cycle.
When the spindle comes to rest the shot bolt solenoid releases allowing the
guard to be opened. To resume automatic operation close the guard and push
cycle start. This will remove the interrupt condition, the spindle will start and the
cycle will continue immediately.
1-14
1.7 Check and maintenance of safety critical item
It is important to make sure some of the critical safety devices are well
functioned.
We strongly recommend that the function of following items to be checked prior to
start machining work each day. If they are not functioned, maintenance will be
required.
1.Emergency stop switch on control panel.
2.Door interlock switch.
3.Cabinet door interlock switch.
4.Emergency stop switch on chip conveyor.
Maintenance procedure.
1.Check wiring.
2.Check switch, replace if necessary.
3.Contact local agency.
1-15
2. Overall description
2.1. Machine description
The machine is equipped with auto hydraulic clamp, it's main performance is
chuck. Though the tailstock can clip workpiece auxiliary, user must not cut
workpiece from main spindle side to tailstock in Z-axis direction. Because that will
affect the precision or cause even hazard of projection of workpiece.
The machine has two operating models, i.e. AUTO, MANUAL, each has their own
subfunction. Please don't change randomly operating model during cutting.
Before operating the machine, please peruse the instruction manual by the NC
control manufacture and the operation manual provide by the manufacturer.
With regarding to cutting fluid, lubricant, hydraulic oil, all are contained in
containers. The throwing away liquid depends on the local low to deal with.
Note 1. The material which can be machined in the machine are: Iron, casting
iron, aluminum, copper, stainless steel and alloy steel. Please don't
machine graphite, wood which may caused dust, and plastic, magnesium
which may caused toxic or burning.
Note 2. Don't operate the machine without authorization.
2-1
2.2. Specifications
2.2.1. Machine Specification
I. Standard features
A. General GLS-150(Y) / GLS-200(Y) / GLS-260(Y)
1) Machine dimension mm GLS-150: 2258X1495X1675 (88.9X58.9X65.9)
without chip conveyor (inch) GLS-150Y:2470X1652X2057 (97.2X65.81)
(length×width×height) GLS-200:2258X1495X1675 (88.9X58.9X65.9)
GLS-200Y:2480X1652X2057 (97.6X65.81)
GLS-260:2375X1490X1675 (93.5X58.7X65.9)
GLS-260Y:2480X1647X2057 (97.6X64.8X81)
2) Maintenance area without mm
Standard mode:3260X4000 (128.3X157.5)
chip conveyor (inch)
Y-axis mode: 3588X4220 (141.3X166.1)
(length × width)
3) Machine weight with Kgs GLS-150 approx. 3200 (7050)
tailstock approx. (lbs) GLS-150Y approx. 4000 (8810)
GLS-200 approx. 3200 (7050)
GLS-200Y approx. 4000 (8810)
GLS-260 approx. 3650 (8039)
GLS-260Y approx. 4000 (8810)
4) Noise level measured at
1.6M high from floor and dBA
1.0M aside from machine Less than 78
B. Capacity
1) Chuck dia. φ6" / φ8" / φ10"
2) Max. swing φ500 (19.68)
3) Swing over saddle φ380 (14.96)
4) Max. turning dia. φ400 (15.75)……10&12 St. Standard Turret
φ370 (14.6)……10 St. Standard Turret (op)
mm
φ360 (14.2)……12 St. Standard Turret (op)
(inch)
φ280 (11.02)……Power Turret
5) Max. turning length 500 (19.69)
6) Distance between main Refer to 2.9Travels and working area
spindle nose and turret
face
2-2
C. Main Spindle GLS-150 GLS-200 GLS-260
1) Chuck mm 6" 8" 10”
2) Spindle nose A2-5 A2-5 A2-6 A2-8
3) Hole through spindle mm ψ56 ψ56 ψ66 ψ76
4) Hole through draw tube mm ψ46 ψ46 ψ52 ψ66
5) Front bearing inner dia mm ψ80 ψ80 ψ100 ψ120
6) Drive motor KW αB112M / β8/8000i β12/7000i
(HP) 15000i (OP)
5.5/7.5 7.5 /11 11/15
(7.4/10) ( 10 /15) ( 15/20 )
7) Speed range 60~6000 60~6000 42~4200 35~3500
Constant output area 1500~6000 1500~4500 1050~3150 875~2042
Constant torque area 60~1500 60~1500 42~1050 35~875
2-3
15)HOWA standard chuck operation power = piston thrust
cylinder
6" Chuck max. at 25kg / cm2 (355psi) 1742kgf * at 90% efficiency
(HOWA) min. at 4kg / cm2 (55psi) 279kgf * at 90% efficiency
2
8" Chuck max. at 25kg / cm (355psi) 2716kgf * at 90% efficiency
2
(HOWA) min. at 4kg / cm (55psi) 435kgf * at 90% efficiency
2
10" Chuck max. at 25kg / cm (355psi) 3314kgf * at 90% efficiency
(HOWA) min. at 4kg / cm2 (55psi) 530kgf * at 90% efficiency
16)Safety interlock for chucking failure
D. Saddle
1) Configuration 30°angle bed + flat saddle
GLS-150 GLS-150M GLS-150Y
2) Feed motors X axis KW(HP) 1.2(1.6) 2.7 (3.7) 2.7 (3.7)
Z axis KW(HP) 1.2 (1.6) 2.7 (3.7) 2.7 (3.7)
Y axis KW(HP) -- -- 2.7 (3.7)
3) Thrust X axis kgf 448 (Rated) 769 (Rated) 1282(Rated)
Z axis kgf 448 (Rated) 769 (Rated) 769(Rated)
Y axis kgf -- -- 1282(Rated)
4) Effective slide travel X axis mm(inch) 12 st: 195(7.7) 195 (7.7)
215 ( 8.7) 190(7.5)(OP)
10 st::
220(8.7)
10/12st:
210(8.3)(op)
Z axis mm(inch) 520 ( 20.47) 370 (14.6) 310(12.2)
Y axis mm(inch) -- -- Y:70 (2.8)
5) Rapid traverse X axis m / min. 24 (944) 24 (944)
Z axis m / min. 30 (1181) 30 (1181)
Y axis m / min. -- 10 (394)
6) Ball screw dia. / pitch X axis mm(inch) 32 ( 1.26) / 10 ( 0.39) 32 (1.26) /
6 (0.24)
Z axis mm(inch) 32 ( 1.26) / 10 ( 0.39)
Y axis mm(inch) -- 32 (1.26) /
6 (0.24)
2-4
E. Turret
1) Turret head type Drum
2) No. of tool stations st. 12 / 10(op) 10 / 12
3) Turret head width mm(inch) 330 (13) 360 (14.2)
4) Tool size square mm(inch) □25 ( 1 ) / □25 ( 1 )
□20 (0.75) (op)
round mm(inch) φ40 (1.2) / φ40 (1.2)
φ32 (1.25) (op)
5) Indexing drive with direction gear + servo motor
logic
6) Indexing motor KW(HP) AC 0.75 (1) AC 1.2 (1.6)
(β4/4000is) (β8/3000is)
7) Indexing time
for one station approx. 0.2 0.2
for 180 degree approx sec. 0.5 0.5
8) Curvic coupling dia. mm(inch) φ180 (7.1) φ210 (8.3)
9) Turret clamping force Kgs(lbs) 2100 (4629 ) 4020 (8862.5)
F. Hydraulic Unit
1) Pump motor KW(HP) AC 1.5 (2)( 4 poles)
2) Tank capacity liters 50
2
3) Line pressure in normal cutting kg / cm 35 (498)
(psi)
4) Pump delivery 50Hz / 60Hz liters/min 21/25
5) Pressure switch for power fault
G. Coolant (Cutting fluid) Unit
1)Pump motor KW AC 0.7 (4 poles)
2)Tank capacity liters 120
H. Lubrication unit
1)Pump motor KW AC 0.012
2)Tank capacity liters 2.5
3)Max. delivery cc/min 130
4)Max. pressure Kgf/cm2 15
2-5
I. Machine Work Light 1pcs 10 watts AC 24 volts
J. Splash Guards With Safety Door Interlock
K. Environment Conditions
AC 200/220 + 10% to -15% AC
1) Power supply volts (380/415/440/460/480 volts through a
transformer to AC 220 volts)
GLS-150 series: 20
2) Total power connected KVA
GLS-260 series: 25
3) Temperature °C 10 to 35
4) Humidity relative less than 75%
2-6
II. Optional Attachments
A. Interface for LNS/SAMECA Bar feed * Control voltage DC24 volts
B. Power Turret
1) No. of tool stations/Live tooling st. 12
stations
2) Tool size square mm(inch) □20 (0.75)
round mm(inch) φ25 ( 1 )
2-7
E. Chip conveyor * without chip collection bin to be supplied locally.
1) Drive motor HP AC 1/8 (4 poles)
2) Outlet height from floor mm(inch) 870 (34.3)
3) Conveyor chain speed m/min.
50Hz/60Hz (ipm) 0.98 (31.5) / 1.0 (39.37)
F. High pressure coolant pump * instead of standard pump
1) Type GRUNDFOS pump
MTH2-50
2) Pump motor AC 3×220 volts 1050 watts (4 poles)
3) Delivery pressure 3.5-6.0kg/cm250-85 psi Adjustable
G. Tool tip probing touch sensor
H. Automatic call up of alternate tool station
I. Automatic measuring system
J. Robot interface type of Robot shall be specified
K. Auto. doors
L. Air blow off for chuck
M. Spindle locking device (Disk brake type)
* This is to facilitate chuck mounting only in set-ups.
N. Cycle stop alarm light and buzzer
2-8
III. .Suggestive Equipment:(prepared by user)
A. Rake removing chip(without chip conveyor)
2-9
2.2.2. NC control Specification FANUC 0i-mate / 0i- TD controller
* The specifications and descriptions given herein are subject to change without
previous notice.
I. 0i-TD Standard Features
A. Controlled Axis 0i-TD
2~4 axis (X ,Z ,Z2 ,C ) simultaneous
1) Controlled axis
Manually 1 axis at a time
2) Least input increment
X,Z and Z2 axis 0.001mm 0.0001"
C axis 0.001∘
3) Least command increment
0.0005mm/p(0.001mm where radius
X axis
programming on X axis is selected)
Z axis 0.001mm
C axis 0.001∘
4) Max. programmable dimension /-9999.999mm +/-999.9999"
B. Interpolation Functions
1) Positioning G00
2) Linear interpolation G01
G02 Clockwise (CW)
3) Multi-quadrant circular interpolation
G03 Counterclockwise (CCW)
C. Feed Functions
1) Rapid traverse varies with machine models
2) Rapid traverse override F0 , 25% and 100%
3) Tool manual pulse generator
4) Manual continuous feed 1 axis at a time
5) Cutting feed rate G98(mm/min), G99(mm/rev.)
6) Cutting feed rate clamp
7) Feed rate override 0 to 150% at 10% increment
8) Tangential speed constant control
linear for rapid traverse exponential for
9) Automatic acceleration deceleration
cutting feed
10)Dwell G04 0 to 9999.999 sec.
11)Dry run
2-10
12)Feed hold
13)Reference point return
G27 and G28
Manual/automatic
14)Second reference point return G30
15)Exact stop G09
D. Spindle Functions
1)Spindle speed command S-4 digit direct RPM designation
2)Constant surface speed control G96 and G97
E. Tool Functions
1) T-function 2 digit tool No. + 2 digit offset No.
2) Tool offset memory +/-6 digits 16 pairs in memory
3) Tool nose radius compensation G40, G41, and G42
4) Direct input of measured offset value A
5) Incremental offset amount input
6) Counter input of offset amount
7) Tool geometry and wear offsets
8) Skip function G31
F. Miscellaneous Functions
1)M-functions 3 digits
G. Programming Functions
1) Coordinate system setting G50
2) Coordinate system shift
3) Automatic coordinate system setting
4) Work coordinate system shift
5) Direct input of measured work coordinate system shift value
6) Combined use of absolute and incremental programming in the same block
7) Decimal point programming
8) X axis diameter or radius programming
9) Chamfering and corner R
10)Circular interpolation by radius programming
11)Canned cycles G90, G92 and G94
12)Multiple repetitive cycles G70 to G76
13)Thread cutting G32
14)Program number 0 (EIA code) or (ISO) 4 digits
15)Program number search
2-11
16)Main program and sub programs
17)Sequence number display N 4 digits
18)Sequence number search
for FANUC cassette FANUC PPR
19)Reader/punch interface
Portable tape reader
EIA(RS-244A)/ISO(R-840) Automatic
Program code
recognition
20)Optional block skip
21)Buffer register
22)Program stop M00
23)Optional stop M01
24)Program end M02 or M30
25)Single block
26)Part program storage & editing 512k byte
27)Registrable programs 400 programs
28)Program protect key switch
H. Safety Functions
1) Emergency stop
2) Stored stroke check 1
3) Machine lock
4) Door interlock
I. Others
1)Manual data input (MDI) Keyboard type
2)8.4" color LCD character display
3)Self diagnosis functions
4)Programmable controller 0i-D PMC
Max. inputs 144
Max. outputs 96
No. of steps 24000 steps
English, German or French to be
5)Language of display
specified on order
Notes:
Local voltage transformed to AC 220
1)Power supply
volts through a transformer
2-12
2)Temperature 0 to 45∘C
3)Humidity relative less than 75%
2-13
II. 0i-TD Optional Functions
1)Portable tape reader without-reel type 250/300 ch/sec(50/60Hz)
Tape code EIA(RS-244A)/ISO(R-840) Automatic recognition
*This is to store the program punched on a paper tape in the NC memory.
The operation by commands on NC tape is not possible.
2)FANUC PPR Punch out / print out / tape reader
3)FANUC bubble cassette B1 80M 264ft
B2 160M 528ft
4)External workpiece number search up to 9999 works
2-14
III. 0i-Mate-TC Standard Features
A. Controlled Axis
18) Overtravel
2-15
22) Chuck and tall stock barrier
24) Follow-up
B. Operation
4) MDI operation
5) Schedule function
2-16
14) JOG feed
19) Manual handle feed rate x1, x10, xm, xn / m: 0~127, n: 0~1000
C. Interpolation functions
6) Cylindrical interpolation
8) Multiple threading
9) Threading retract
13) Skip
2-17
14) High-speed sikp
D. Feed function
2-18
E. Program input
1) Tap code EIA RS244 / ISO840
2) Label skip
3) Parity check Horizontal and vertical parity
4) Control in / put
5) Optional block skip 9
6) Max programmable dimension ±8-digit
7) Program number O4-digit
8) External memory and sub program calling
function
9) Sequence number N5-digit
10) Absolute/incremental programming Combined use in the same block
11) Decimal point programming /pocket
calculator type decimal point
programming
12) Input unit 10 time multiply
13) Diameter/radius programming (X axis)
14) Plane selection G17, G18, G19
15) Rotary axis designation
16) Rotary axis roll-over
17) Coordinate system setting
18) Automatic coordinate system setting
19) Coordinate system shift
20) Direct input of coordinate system shift
21) Workpiece coordinate system G52~G59
22) Workpiece coordinate system preset
23) Direct input of workpiece origin offset
value measured
24) Manual absolute on and off
25) Direct drawing dimension programming
26) G code system A/B/C
2-19
27) Chamfering / Corner R
28) Programmable data input G10
29) Sub program call 4 folds nested
30) Custom macro B
31) Addition of custom macro connon #100~#199, #500~#999
variables
32) Pattern data input
33) Interruption type custom macro
34) Canned cycles
35) Multiple repetitive cycle
36) Multiple repetitive cycle II ----
37) Canned cycles for drilling
38) Circular interpolation by R programming
39) Mirror image for double turret ----
40) Tape format for FANUC Series 10/11
F. Auxiliary / Spindle speed function
2-20
13) 2nd spindle orientation ----
3) Tool offset
640m (256Kbyte)
4) Program protect
5) Background editing
2-21
7) Playback
8) Password function
1) Status display
2) Clock function
7) Self-diagnosis function
8) Alarm display
2-22
23) Software operator's panel
4) External message
2-23
K. Others
2-24
IV.Optional Functions
1) Portable tape reader without-reel type 250/300 ch/sec(50/60Hz)
Tape code EIA(RS-244A)/ISO(R-840) Automatic recognition
*This is to store the program punched on a paper tape in the NC memory.
The operation by commands on NC tape is not possible.
2) FANUC PPR Punch out / print out / tape reader
3) FANUC floppy cassette F1 Memory 770M/cassette
4) External work number search switch up to 15 works
5) Spindle orientation A at one position
2-25
2.3. Overall drawing
2-26
Fig. 2.3.2 Machine Size (αP22 Spindle Motor)
2-27
Fig. 2.3.3 Machine Size (GLS-260 and GLS-260Y)
2-28
Fig. 2.3.4 Machine Size (αP22 Spindle Motor)
2-29
2.4. Main units
This machine is composed mainly of the parts and units shown below.
2-30
2.5. Power diagram of spindle motor
2-31
Fig. 2.5.2 αP22 Spindle speed / output / Torque Diagram
2-32
2.6. Dimension of spindle nose
2.6.1. Spindle nose of main spindle
Unit:mm
Fig. 2.6.1 GLS-150 Spindle nose (A2-5) (CY-2023)
2-33
Unit:mm
Fig. 2.6.2 GLS-200 Spindle nose (A2-6) (CY-2113B)
2-34
Unit:mm
Fig. 2.6.3 GLS-260 Spindle nose (A2-8)(CY-2313A)
2-35
Unit:mm
Fig. 2.6.4 GLS-150 Built-in Spindle nose (A2-5)(CY-2213)
2-36
2.6.2. Relational diagram of chuck and cylinder
2-37
Fig. 2.6.6 GLS-200
2-38
Fig. 2.6.7 GLS-2600
2-39
Fig. 2.6.8 GLS-150 Built-in
2-40
2.7. Tools information
2.7.1. Standard tooling system
2-41
Metric Size British Size
No. Part Name Qty
Part No. (mm) Part No. (inch)
1 Clamp piece CV-3046 □25 CV-3046 □1 5
2 Clamp piece CV-3045 □25 CV-3045 □1 5
3 Face Cutting Tool Holder CV-3090 □25 CV-30A6 □1 1
Boring Bar Holder /
4 CV-3091 ψ40 CV-30A7 ψ1.5 5
Throw-away Drill Holder
5 Cut-off Tool Holder CY-3087 □25 CY-3187 □1 1
CJ-3016A ψ12 CJ-3112A ψ0.5 1
CJ-3016B ψ16 CJ-3112B ψ0.625 1
CJ-3016C ψ8 CJ-3112D ψ0.25 1
6 Boring Bar Sleeve CJ-3016D ψ10 CJ-3112C ψ0.375 1
CJ-3014A ψ20 CJ-3110A ψ0.75 1
CJ-3014B ψ25 CJ-3110B ψ1 1
CJ-3014C ψ32 CJ-3110C ψ1.25 1
CV-3203A ψ16 CV-3204A 1 1
CV-3203B ψ20 CV-3204B 1.25 1
7 Throw-away Drill Socket
CV-3203C ψ25 -- -- 1
CV-3203D ψ32 -- -- 1
CJ-3009 MT1 CJ-3106 MT1 1
8 Boring Bar Sleeve CJ-3010 MT2 CJ-3107 MT2 1
CJ-3011 MT3 CJ-3113 MT3 1
2-42
Fig 2.7.1.2 Tooling system
*The information of tooling system please refer to Ch. 7.1.2
*For 330mm width turret head only.
*The turret part no. is CY-30A4.
2-43
Metric Size British Size
No. Part Name Qty
Part No. (mm) Part No. (inch)
1 Clamp piece CT-3046 □20 CT-3115 □0.75 6
2 Clamp piece CT-3045 □20 CT-3114 □0.75 6
3 Face Cutting Tool Holder CY-3007 □20 CY-3107 □0.75 1
Boring Bar Holder /
4 CY-3006 ψ32 CY-3106 ψ1.25 6
Throw-away Drill Holder
5 Cut-off tool holder CY-3031 □20 CY-3131 □0.75 1
CY-3032A ψ10 CY-3132A ψ0.375 1
CY-3032B ψ12 CY-3132B ψ0.5 1
6 Boring Bar Sleeve CY-3032C ψ16 CY-3132C ψ0.625 1
CF-3052D ψ8 -- -- 1
CF-3052E ψ6 -- -- 1
CY-3033A ψ20 CY-3133A ψ0.75 1
7 Throw-away Drill Socket
CY-3033B ψ25 CY-3133B ψ1” 1
CF-3053 MT1 CF-3106 MT1 1
8 Boring Bar Sleeve
CF-3054 MT2 CF-3107 MT2 1
2-44
Fig 2.7.1.3 Tooling system
*The information of tooling system please refer to Ch. 7.1.2
*For 360mm width turret head only.
*12 st. turret part no. is CY-3804 or CY-38A4.
*10 st. turret part no. is CY-3904 or CY-39A4.
2-45
Metric Size British Size 10st. 12st.
No. Part Name
Part No. (mm) Part No. (inch) Qty Qty
1 Clamp piece CV-3045 CV-3045 5 6
2 Clamp piece CV-3046 CV-3046 5 6
3 Cut-off tool holder CY-3808 □25 CY-38A8 □1 1 1
4 Face Cutting Tool Holder CY-3807 □25 CY-38A7 □1 1 1
Boring Bar Holder /
5 CY-3806 ψ40 CY-38A6 ψ1.5 5 6
Throw-away Drill Holder
CJ-3016C ψ8 CJ-3112D ψ0.25 1 1
6 Boring Bar Sleeve
CJ-3016D ψ10 CJ-3112C ψ0.375 1 1
CJ-3016A ψ12 CJ-3112A ψ0.5 1 1
CJ-3016B ψ16 CJ-3112B ψ0.625 1 1
7 Boring Bar Sleeve CJ-3014A ψ20 CJ-3110A ψ0.75 1 1
CJ-3014B ψ25 CJ-3110B ψ1 1 1
CJ-3014C ψ32 CJ-3110C ψ1.25 1 1
CV-3203A ψ16 CV-3204A 1 1 1
CV-3203B ψ20 CV-3204B 1.25 1 1
8 Throw-away Drill Socket
CV-3203C ψ25 -- -- 1 1
CV-3203D ψ32 -- -- 1 1
CJ-3009 MT1 CJ-3106 MT1 1 1
9 Boring Bar Sleeve CJ-3010 MT2 CJ-3107 MT2 1 1
CJ-3011 MT3 CJ-3113 MT3 1 1
2-46
2.7.2. Power-driven tooling system
2-47
Metric Size British Size
NO. Part Name Qty
Part No. (mm) Part No. (inch)
1 Face Tool Holder CX-4506 □20 CX-45A7 □0.8 1
2 Cut-off Tool Holder CX-4597 □20 CX-45B8 □0.8 1
Cut-off Tool Holder
3 CX-4507A 3 CX-4507A 0.12 OP
(Grooving tool)
4 Face Tool Holder CX-4598 □20 CX-45B9 □0.8 OP
5 Face Tool Holder CX-4594 □20 CX-45A9 □0.8 6
Boring Bar Holder /
6 CX-45D3 ψ25 CX-45A6 ψ1 6
Throw-away Drill Holder
7 Boring Bar Holder CX-4592 ψ25 CX-45A5 ψ1 OP
CX-4588 ψ20 CX-45B2 ψ0.75 1
8 Boring Bar Sleeve
CX-4589 ψ16 CX-45B3 ψ0.625 1
CL-3762 ψ8 CL-3955A ψ0.375 1
9 Throw-away Drill Socket CL-3763 ψ10 CL-3955B ψ0.5 1
CL-3764 ψ12 -- -- 1
CX-4586 MT-1 CX-45B0 MT-1 1
10 Boring Bar Sleeve
CX-4587 MT-2 CX-45B1 MT-2 1
11 90° Power-driven tool CX-4583 ER-20 CX-4583 ER-20 OP
12 0° Power-driven tool CX-4582 ER-20 CX-4582 ER-20 OP
2-48
Fig 2.7.2.2 Tooling system for power turret (12 st.)
*The information of tooling system please refer to Ch. 7.1.2
*Only for GLS-150M and GLS-150Y series. Live tooling tools rotate in working
position only and the turret part no. is CY-3704.
2-49
Metric Size British Size
NO. Part Name Qty
Part No. (mm) Part No. (inch)
1 Face Tool Holder CY-3749 □20 CY-37A8 □0.75 1
2 Face Cutting Tool Holder CY-3748 □20 CY-37A7 □0.75 6
2-50
2.7.3. Turret head dimensional drawing
2-51
Fig 2.7.3.2 Turret head dimensional drawing (12 stations)(CY-3804)
2-52
Fig 2.7.3.3 Turret head dimensional drawing (12 stations)(CY-38A4)
2-53
Fig 2.7.3.4 Turret head dimensional drawing (10stations)(CV-3004)
2-54
Fig 2.7.3.5 Turret head dimensional drawing (10stations)(CY-3904)
2-55
Fig 2.7.3.6 Turret head dimensional drawing (10stations)(CY-39A4)
2-56
Unit: mm
Fig 2.7.3.7 Turret head dimensional drawing for power turret (OP)
(Live tooling tools rotate together.)(CY-3604 for M-series)
2-57
Fig 2.7.3.8 Turret head dimensional drawing for power turret (OP)
(Live tooling tools rotate together.)(CY-3604Y for Y-series model)
2-58
Fig 2.7.3.9 Turret head dimensional drawing for power turret (OP)
(Live tooling tools rotate in working position only.)(CY-3704 for M and Y-series)
2-59
2.8. Tooling interference
2.8.1. GLS-150 Series Tooling interference
Tooling interference may occur depending on a tool holder mounted to the turret
head, cutting tool overhang amount, or tool combination.
2-60
Fig. 2.8.2 Tooling interference drawing (10 stations)(op)
*For 360mm width turret head only.
2-61
Fig. 2.8.3 Tooling interference drawing (12 stations)
2-62
Fig. 2.8.4 Tooling interference drawing (12 stations)(op)
*For 360mm width turret head only.
2-63
2.8.2. GLS-150M Series Tooling interference
2-64
Fig. 2.8.6 Tooling interference drawing for GLS-150M
*Live tooling tools rotate in working position.
2-65
2.8.3. GLS-150Y Series Tooling interference
2-66
Fig. 2.8.8 Tooling interference drawing for GLS-150Y (OP)
*Live tooling tools rotate together
2-67
Fig. 2.8.9 Tooling interference drawing for GLS-150Y (OP)
*Live tooling tools rotate together
2-68
Fig. 2.8.10 Tooling interference drawing for GLS-150Y (OP)
*Live tooling tools rotate in working position.
2-69
Fig. 2.8.11 Tooling interference drawing for GLS-150Y (OP)
*Live tooling tools rotate in working position.
2-70
2.9. Travels and working area
2-71
Fig. 2.9.2 GLS-150 Slide movable range
2-72
Unit:mm
2-73
Fig. 2.9.4 GLS-150M Slide movable range
*Live tooling tools rotate together.
2-74
Fig. 2.9.5 GLS-150M Slide movable range
*Live tooling tools rotate in working position
2-75
Fig. 2.9.6 GLS-150Y Slide movable range
*Live tooling tools rotate together.
2-76
Fig. 2.9.7 GLS-150M Slide movable range
*Live tooling tools rotate in working position
2-77
2.10. Tools information for VDI Turret
2.10.1. Tooling system for VDI Turret
2-78
2.10.2. Turret head dimensional drawing for VDI Turret
Unit:mm
Fig. 2.10.2 Turret head dimensional drawing for VDI turret (option)
2-79
2.10.3. Tooling interference for VDI Turret
Unit:mm
Fig. 2.10.3 Tool interference for VDI turret (option)
2-80
2.10.4. Silde movable range for VDI Turret
2-81
2.11. Jaw Information
Unit: mm
Chuck size 165 (6") 210 (8") 254 (10")
J1 35 40 45
J2 35 40 45
J3 66 85.5 108
J4 22 26 30
J5 5 5 5
J6 31.5 40.5 54
J7 20 25 30
J8 14.5 20 24
J9 12 16 18
J10 17.5 20 23
J11 11 13.5 15.5
J17 --- --- ---
Serration Pitch 1.5 1.5 1.5
2-82
B. Standard hardened jaw (HOWA H3KT)
Unit: mm
Chuck size 165 (6") 210 (8") 254 (10")
JH1 35 40 45
JH2 35 40 45
JH6 11 14 18
JH7 20 25 30
JH18 11 13 15
JH24 12 16 24
JH25 71 90 109
JH26 8 8 13
2-83
2.12. Tailstock Information
Tailstock
1) Type Programable type
2) Distance between main mm(inch) Refer to 2.9 Travels and working
spindle nose and quill center area
with quill at retracted position
3) Quill taper MT-4
4) Quill stroke mm(inch) 150 ( 5.9)
5) Quill dia. mm(inch) 70 (2.75)
6) Quill thrust kgf 100.5~251.2
7) Tailstock quill sensor Proximity sensor
Fig. 2.12.1
2-84
3. Preparation for reception
3.1. Requirements of the space and operating position
Unit: mm[inch]
Fig. 3.1.1 Maintenance space (for GLS-150)
3-1
Unit: mm[inch]
Fig. 3.1.2 Maintenance space (GLS-150 OP.)
3-2
Unit: mm[inch]
Fig. 3.1.3: Maintenance space (for GLS-150Y)
3-3
Unit: mm[inch]
Fig. 3.1.4: Maintenance space (GLS-260)
3-4
Unit: mm[inch]
Fig. 3.1.5: Maintenance space (GLS-260Y)
3-5
3.2. Requirements of the foundation
The foundation has great effects on the accuracy of the machine, and machining
accuracy by machine installation.
Therefore, a foundation site must be selected with full care.
Refer to Fig. 4-2 to make foundation.
Fig. 3.2.1
3-6
3.2.1 Foundation work
(1) The foundation box is a hard cardboard tube. The shape of the foundation box is
shown as the diagram.
Fig. 3.2.2
Fig. 3.2.3
3-7
3.3. Installation and storage requirements of the environment
(1) Do not install the machine where it may be exposed to direct sunlight
(2) Chips or other refuse, water, oil, etc. from other equipment.
(3) Ambient temperature 0-45℃
3-8
3.4. Requirements of power source
3.4.1. Power consumption
3-9
Current capacity of building which shall be provided by user is figured out as
followings.
KVA × 1000
A=
V× 3
3-10
3.4.2. Required input voltage
40 ampere fuses shall be provided in the factory main power switch for the
machine.
Fuse GLS-150/260 GLS-150M/260M
220V 60A 75A
380V 40A 50A
(B) Grounding
The machine should be ground by the power supply cable connected to the PE
terminal as shown in Fig. 4.3.1
3-11
3.4.5. Check the supply voltage to the machine
In order to check a phase, fill the hydraulic tank and lubrication tank with the oil
recommended first.
Then turn 'ON' the main power switch which is located at the electric cabinet and
press the POWER ON button on the operation panel.
When the power is turned on to the NC unit, the hydraulic pump will start rotating
by pressing "HYDRAULIC START" button..
If the power cable is connected properly, the indication of the pump pressure
gauge will increase and point at 30-35kg/cm2 (430-500 PSI).
But if the indication of the pump pressure gauge does not increase, press the
POWER OFF button on the operation panel immediately.
Then, turn off the main power switch and switch the connections of the power
cables which are connected to the terminals L1, L2 & L3 on the terminal block .
3-12
3.5. Oil requirement
Fig. 3.5.1
3-13
4 Handling, Storage and installation
4.1 Handling and storage
4.1.1 Safety regulation moved by crane
4-1
4.1.3 Wooden Transportation
Fig. 4.1.1
B. Moved by fork lift
Fig. 4.1.2
4-2
4.1.4 Transportation and lifting of machine
When transporting the machine, be careful not to give vibrations or shocks to it.
The fix block must to be mounted and locked. Please refer to Ch.4.1.5.
(Note)
GLS-Series ------- 3200 kgs (7050 lbs)
GLS-Y Series ---- 4000Kgs (8810Lbs)
GLS-260 ----------- 3650Kgs (8039Lbs)
GLS-260Y --------- 4000Kgs (8810Lbs)
4-3
B. When using a fork lift (Refer to Fig. 4.1.4)
1.Fork lift truck must be a minimum of 5 tons capacity.
2.IF the left fork can touch any hydraulic manifold and control valves, must insert
a wooden piece on left fork.
3.Make sure that forks do not touch any delicate part of the machine.
4.Make sure machine is in balance.
Fig. 4.1.4
4-4
4.1.5 Position of fix block
(1) Mount the fix block and tighten the screw to fix the front door before transport.
(2) Tighten the Hex. head bolt to fix slide and saddles before transport.
Fig. 4.1.5
Note: Before the first time putting the machine in use, please remove these plates
4-5
4.2 Installation of leveling bolt
Put the machine down slowly when the machine in the correct position, mount the
leveling bolts ( CF-1048 ) on the machine and be sure the leveling blocks
( CF-1197 ) are supporting the machine.
Fig. 4.2.1
4-6
4.3 Connection of power supply
(Remarks) There wire connections on the transformer are made before shiping of
machine. However connection must be checked and reset when
machine is installed.
4-7
Fig. 4.3.1 Power supply cable connection chart (FANUC 0i-TD & 0i-Mate-TD)
4-8
4.4 Dismantle
4-9
Fig. 4.4.2 0i-Mate-TD Electric Appliance Box
4-10
5 Preparation for commissioning
5.1 Machine level adjusting
Make machine properly leveled because machining accuracy and machine life is
affected by poor leveling.
(1) [Adjusting procedure]
(2) Mount the leveling base(CY-3064) to the turret head.
(3) Place a spirit level gauge on the leveling base.
(At this procedure, do not rotate the turret head.)
(4) Use a level with graduations in 0.02mm/m (0.00025 inch per foot).
(5) Adjust level of X axis and Z axis direction with leveling bolts (CF-1048)
(6) Finally, The permissible level value must under 0.02mm/m. When adjust
mend is complete, secured all the bolts.
Fig. 5.1.1
5-1
5.2 Cleaning and oil supply
5.2.1 Cleaning
Do not move the saddle and tailstock until they have been completely removed.
1) Wipe off with a rag soaked in toluene the painted anti-rustive spread over each
slide way carefully.
Therefore, apply lubricating oil thinly.
1. Hydraulic tank
2. Hydraulic pump (*)
3. Lubrication grease (change about 3 c.c per nipple)
3. Lubrication tank (optional device)
(Note)
(*)-- Before starting the hydraulic pump, fill the pump case with the
hydraulic oil initially to prevent an abnormal sound, vibrations and
damaging the pump.
5-2
5.3 Safety checking procedure
5.3.1 Before Power ON:
1. Be sure the power source is 3 phase 220V AC, if not the transformer must be
used..
2. The power connection should be wired by 14mm2 wires. (refer to ch.3.4.4 A)
3. Be sure the earth wire has been connected. (refer to ch. 3.4.4 B)
4. Be sure the fix block on machine has been removed. (refer to ch. 4.1.5)
5. Be sure the screws in hydraulic chuck has been tighten.
6. Be sure the leveling bolts and nuts have been fixed. (refer to ch. 4.2)
7. Be sure the coolant is in normal level.
8. Be sure the coolant/hydraulic tubes and connection are in good condition.
9. Be sure the protection cover and door are in good condition.
10.Be sure the connection of lubrication is in good condition.
11.Check the hydraulic oil level in hydraulic oil tank.
12.Be sure there is nothing loose in turret disk.
13.Be sure the limit switch and dog of over travel is in good condition and not
loose.
14.Be sure the spindle drive belts have been installed and are in good condition.
15.Be sure there is no articles around the machine which will effect the operation.
1. Be sure the hydraulic pump works and the hydraulic pressure is in normal
condition.
2. Be sure the Emergency switch is in good condition.
3. Be sure the functions of the buttons for NC power on and power off.
4. Be sure all functions of push button works normally in manual mode.
5. Use manual mode to move the slide way to check if the lubrication oil is working
properly.
6. Use manual mode to move the X/Z axes to check the functions of the over
ravel switch.
5-3
6 Manual operation
6.1 Safety device and warming-up
6.1.1 Safety device
The following devices have been equipped to maintain the safety operation.
Please check the Emergency stop button and door interlock switch is available
before operating.
Fig. 6.1.1
No Name of devices Function Location
Chuck interlock
To confirm proper
1 device gripping of workpiece
Rear of chuck cylinder
(Proximity switches)
To confirm Hydraulic system
2 Pressure switch pressure
Aside electric cabinet
To prevent flashing out
3 Front door (guard) Front side of machine
cutting chip and coolant
To prevent electrical
4 Door interlock switch Above the front door
accident
5 Tailstock interlock To confirm proper Rear of tailstock
To indicate the shortage of
6 Lub. Alarm lamp Operation panel
the lubrication oil
To stop operation
7 Emergency button Operation panel
in emergency condition
X & Z Axis To determine the stroke of
8 NC software
soft limit slide
Chuck barrier Turret interference between
9 NC software
(Option) chuck and tools
6-1
6.1.2 Warming-up and manual lubrication
There might be some possibility of faulty or damage of the machine if the machine
is operated without warming-up after long period of machine stop for vacation, etc.
INSTRUCTION OF WARMING-UP
1) Performed of warming-up : Minimum 15 minute
2) Spindle speed (5 min. each) : 500rpm -- 2400rmp -- Max. speed
3) Movement of slide : Max. stroke on each axis.
4) Turret indexing.
Remarks
Check the distribution of lubrication oil during warming-up.
Warming-up shall be performed for longer period in cold season.
6-2
6.2 Switch and button on the operation panel
6-3
Fig. 6.2.2 Operation panel
6-4
6.2.1 Button and switches
4) MODE switch
Use this switch to select the mode of machine
operation.
6-5
[MEMORY RESTART]
Select this mode when continuous cycle
memory operation is needed, using the
bar feeder or other automatic loading device.
[MEMORY]
Select this mode when single cycle
memory operation is needed, using the
bar feeder or other automatic loading device.
[JOG]
Select this mode when moving the slide by JOG
buttons ( +-X , +-Z ). Speed of slide movement can
be selected bychanging "FEEDRATE OVERRIDE"
switch.
[RAPID]
Select this mode when moving the slide
with rapid speed by JOG buttons ( +-X , +-Z ).
Rapid speed can be selected by "RAPID
OVERRIDE" switch.
[ZERO RETURN]
Select this mode when moving manu- ally the slide
to the "ZERO RETURN " position.
6-6
5) HANDLE (Manual Pulse Generator)
6-7
8) RAPID OVERRIDE switch
Rapid traverse rate can be adjusted by 3
step of F0, 25%, 50% and 100% adjust a standard
speed.
* F0--- 125mm/min
9) SPINDLE switch
These buttons are used to operate (Forward
Reverse and Stop)
6-8
12) SPINDLE SPEED rotary switch
This switch is used to control a spindle speed.
Spindle speed is displayed to the position display
of LCD.
14) TOOL NO. SELECT switch This switch selects needed No.of tool.
6-9
16) FEED HOLD button
Press this button to stop the machine feed
temporarily during automatic operation. The slide
stops moving and its lamp lights up.
6-10
20) DIYRUN switch
[ON]---Slide moves at the feedrate (mm/min or
inch/min) set by the FEEDRATE OVERRIDE
switch instead of the feedrate (mm/rev. or
inch/rev.) set by the programming
F-command. Also, effective to the rapid
traverse.
6-11
23) EDIT key switch
When this switch is turned off the following
operations can not be executed.
1. TV check (Tape vertical check).
2. Selection of ISO/EIA and INCH/MM.
3. Memorizing and editing a machining program.
6-12
28) LUB. ALARM lamp
This lamp will light up when quantity of lubrication
oil is short.
6-13
3. Lubrication unit starts after NC being ready, the lamp of
the function button will not shine.
4. The button won't keep pressed, so the chip conveyor
stop when the button isn't pressed.
5. Under automation status, the reverse button isn't useful.
2)Reverse motion of the chip conveyor:
1. Reverse function isn't useful when the door is opened.
2. Under automation status, the chip conveyor reverses
when M62 is working.
3. This button is controlled by manual.
6-14
3. Lubrication unit starts after NC being ready, the lamp of
the function button will not shine.
4. The button keep pressed , so the chip conveyor keep
working when the button isn't pressed.
5. Under automation status, the turn button is useful.
2)Turning motion of the chip conveyor:
1. When the chip conveyor turns forward, it turns for a
while and then stops temperately, till the stop button is
"ON". T1, T2 = set by manual.
2. When the door is opened, the motion stops, The chip
conveyor works when the door is closed.
3. Under automation status, conveyor turns when M61 is
working .
4. This button is controlled by manual.
5. As to the different machines, the settings of T1 and T2
are as following:
6-15
1. When the button is on, machine finishes working, and it
oesn't reach T1 Time, machine will turn off automati
cally if there is no further action. (set T1 = 30min.)
2. This button is useful in any condition.
6-16
6.2.2 Buttons and Switches (For optional functions)
3)TOOL SETTER button Make the arm of tool setter send out or retrieve.
6-17
5)PARTS CATCHER button
Catcher comes near to spindle if push the button,
and it will retract when push again for setup usually.
6-18
manual mode, the 2nd steady rest will
unclamp the work piece and the lamp will
become "OFF".
12)H button
When the spindle switches to high speed level, the
lamp will become "ON".
13)G / L button
When the spindle switches to low speed level, the
lamp will become "ON".
6-19
6.3 M.D.I. (Manual Data Input) Keyboard function
The keyboard functions shall be understood for the key operations and automatic
operations.
The 0I-TD controller LCD/MDI panel, consists of a LCD display (8.4" color) and
keyboard. Refer to the FANUC OPERATOR'S MANUAL for more details.
6-20
6.4 How to opening / closing the electrical cabinet door
To open the electrical cabinet door for maintenance, follow the procedure
indicated below.
6.4.1 Open the Electrical Cabinet Door
6-21
II. Steps for how to open the cabinet in an uninterruptible power situation
(NOTE)
1.Before attempting maintenance and inspection inside the electrical cabinet, be
sure to turn OFF the power at the circuit breaker for the entire plant. Even when
the main power switch on the electrical cabinet is turned OFF, parts of the cabinet
may still have potential and may give an electric shock if accidentally touched. If it
is necessary to conduct maintenance with the power being supplied, confirm the
state of power supply by checking the electrical circuit diagram and exercise
extreme caution.
2.In order to open the electrical cabinet door, you must place the main switch in
the OPEN RESET position. If the main switch is at a position other than OPEN
TESET it will not be possible to open the door. Attempting to force the door open in
this situation could damage the electrical cabinet door or the main switch.
6-22
6.4.2 Closing the Electrical Cabinet Door
ON
IP
TR
F
OF
2) Close the electrical cabinet door.
ON
TRIP
OFF
E
AS
R E LE
(NOTE) 1.When the electrical cabinet door is completely closed , a click is heard.
2.If the electrical cabinet door is not completely closed, engage the position
of the main switch on the inside of the electrical cabinet door with the position
of the main breaker in the electrical cabinet, and then close the electrical
cabinet door.
6-23
6.5 How to turn on the power
4) READY TO OPERATE
6-24
6.6 How to stop the machine
Use the following button switches or key to stop the operation in case of
emergency.
[RESET] key
Note : Pressing RESET will delete relevant setting. For more information
please refer to FANUC User's manual.
[EMERGENCY] button
This button is effective regardless of any
mode. NC unit will immediately stop and all
functions will come to a complete stop.
6-25
6.7 M.D.I (Manual Data Input) operation.
The command of single block or multiple blocks can be input from the MDI/CRT
panel to the MDI buffer memory, and can be executed as same as automatic
cycle.
Fig. 6.7.1
6-26
*** DATA ***
(1) Set the "MODE" switch to the " MDI " position.
(2)
Press the "PROG” key
6-27
2)Command of the rapid feed from A to B.
(1)
Input data using data keys
and INPUT key as follows.
G00 INPUT
U-200. INPUT
W-100 INPUT
6-28
3) Command of the cutting feed from B to C.
(1) Input data using data keys
and INPUT key as follows.
G01 INPUT
W-50 INPUT
F0.3 INPUT
6-29
6.8 How to move the X and Z-axis slides.
(1) Interference between the turret (or tool) and the chuck.
(2) Interference between the turret (or tool) and the tailstock.
(3) If the position of the slide is very close to the stroke end, move the slide in the
opposite friction.
1)
Set the [ MODE ] switch to the
" JOG " or " RAPID " position.
6-30
**** Slide traverse ****
* [ RAPID ] mode --- Controlled by setting " RAPID OVERRIDE " switch.
(Low , 25 , 100%)
6-31
B. Operating by "HANDLE (Manual Pulse Generator)"
1)
Set the "MODE" switch to the "HANDLE" (x1, x10, x100)
2)
Select the axis (X or Z) by toggle switch.
6-32
6.9 How to perform the manual zero return.
Manual zero return must be performed after the Machine lock switch is used.
Perform the manual zero return operation as shown in the following.
6-33
6.10 How to operate the spindle.
Operate the spindle without the workpiece for safety unless actual machining.
1)
Step the chuck foot switch to close the chuck
Refer to 7.2.6
6-34
Turn the "SPINDLE SPEED" adjusting
3)
knob counter-clockwise to prevent the accidental
acceleration of spindle.
Hit the " FWD. " or " RVS " button to rotate the
4) spindle.
The spindle speed can be changed by
turning the " SPINDLE SPEED " knob.
6-35
* How to operate the "SPINDLE JOG" button.
2)
Set the "AXIS" switch to "C" and the other procedures
are same as CH. 6.7 B. (refer to CH. 6.7 B )
6-36
6.11 How to operate the turret indexing.
4) Press the " TOOL " button again for move indexing.
6-37
* Every time the " INDEX " button is pressed, turret does indexing to the next
station.
6-38
6.12 How to turn off the power.
* Spindle
* Slide movement
* Indexing
7)
Completion of turning off the power.
6-39
6.13 Procedure for the automatic operations.
6-40
7 Preparation of the actual machining
7.1 Tooling (Procedure of fixing the tool)
Prepare the all toolings used for the machining. Mount the tool holders first, then
fix the tools.
* Check the tool interference between the tool and the followings
due to a tool overhang amount and tooling location.
7-1
7.1.1 How to mount the tool holder.
Locate the tool holder on the outer face of the turret and fix the tool holder with the
cap screws (4 pcs) as shown in the layout below.
The tool holder is not needed for the turning tool.
Mount a cutting tool determining a overhang amount by using the tool setting
gauge or measuring instrument (Slide calipers, etc) in accordance with the tooling
layout.
Then tighten the tool by the wrench.
7-2
I. Tools of standard turret
(1) In case of the Turning Tool is mounted on the Turret head directly.
Tool size is □25 mm (□20 mm for 12 ST. turret)
7-3
NO. Part NO Part Name Size Qty
1 SE08025A Hex. Socket Head Cap Screw M8×25L 3
2 CT-3045 Clamp Piece 1
3 CT-3046 Clamp Piece 1
7-4
Metric British
12 st/10st. A 25mm 1”
7-5
(2) Face Cutting Tool Holder
Part NO A
CY-3007 40mm
CY-3107 1.5”
7-6
Part NO A
CV-3090 50mm
CV-30A6 2”
7-7
Part NO A
CY-3807 50mm
CY-38A7 2”
7-8
NO. Part NO Part Name Size Qty
1 SE10055A Hex. Socket Head Cap Screw M10×55L 4
2 CF-3048 Ball valve 2
3 SI0610BB Hex. Socket Flat Head Machine Screws M6×10L 2
4 UK1002PT Hexagon socket set screws 1/8”PT 1
5 OA1012AP O-ring P12 1
6 CV-3093 Clamp Piece 1
7 SF1025JA Countersunk Head Screw M10X25L 6
7-9
(3) Boring bar holder
Part NO A
CV-3091 ψ40
CV-30A7 ψ1 0.5”
7-10
For Throw-away Drill Holder
NO. Part NO Part Name Size Qty
1 SE12070A Hex. Socket Head Cap Screw M12×70L 4
2 CV-3047 Ball valve 2
3 SI0816BB Hex. Socket Flat Head Machine Screws M8×16L 2
4 SF1025JA Countersunk Head Screw M10X25L 6
5 UK1008PT Hexagon socket set screws 1/2PT 1
6 CV-3097 Cover 1
7 SE05012A Hex. Socket Head Cap Screw M5X12L 3
8 SF1016JA Countersunk Head Screw M10X16L 2
7-11
(4) Throw-away Drill Holder
Part NO A
CY-3006 ψ32mm
CY-3106 ψ1.25”
7-12
Part NO A
CY-3806 ψ40mm
CY-38A6 ψ1.5”
7-13
NO. Part NO Part Name Size Qty
1 SE10065A Hex. Socket Head Cap Screw M10X65L 4
2 CF-3048 Ball valve 2
3 SI0610BB Hex. Socket Flat Head Machine Screws M6X10L 2
4 SF1030JA Countersunk Head Screw M10X30L 6
5 UK1002PT Hexagon socket set screws 1/8”PT 3
6 OA1012AP O-ring P12 1
7 CF-30F0 Cover 1
8 SE06015A Hex. Socket Head Cap Screw M6X15L 3
7-14
(5) Cut-off Tool Holder
Part NO A
CY-3087 50mm
CY-3187 2”
7-15
NO. Part NO Part Name Size Qty
1 SE12060A Hex. Socket Head Cap Screw M12×60L 4
2 SE08025A Hex. Socket Head Cap Screw M8X25L 3
3 CV-3047 Ball valve 1
4 SI0816BB Countersunk Head Screw M8X16L 4
5 UK1002PT Hexagon socket set screws 1/8PT 2
6 CV-3046 Clamp piece 1
7 CV-3045 Clamp piece 1
7-16
Part NO A
CY-3031 40mm
CY-3131 1.5”
7-17
NO. Part NO Part Name Size Qty.
1 SE08050A Hex. Socket Head Cap Screw M8×50L 2
2 SE08020A Hex. Socket Head Cap Screw M8×20L 2
3 CF-3048 Ball valve 2
4 SI0612BB Hex. Socket Flat Head Machine Screws M6×12L 2
5 UK1008PT Hexagon socket set screws 1/2”PT 2
6 OA1012AP O-ring P12 1
7 CT-3045 Clamp piece 1
8 CT-3046 Clamp piece 1
9 SE08020A Hex. Socket Head Cap Screw M8X20L 3
7-18
Part NO A
CY-3808 50mm
CY-38A8 2”
7-19
NO. Part NO Part Name Size Qty.
1 SE10050A Hex. Socket Head Cap Screw M10×50L 2
2 SE10030A Hex. Socket Head Cap Screw M10×30L 2
3 CF-3048 Ball valve 1
4 SI0610BB Hex. Socket Flat Head Machine Screws M6×10L 1
5 UK1002PT Hexagon socket set screws 1/8”PT 2
6 OA1012AP O-ring P12 1
7 CV-3045 Clamp piece 1
8 CV-3046 Clamp piece 1
9 SE08025A Hex. Socket Head Cap Screw M8X25L 3
7-20
(6) Socket and fitments
a. Boring Bar Sleeve
7-21
Fitments of above sockets
NO. Part NO Part Name Size Qty
1 SF0816JA Countersunk Head Screw M8X16L 1
2 SF0814JA Countersunk Head Screw M8X10L 2
7-22
Fitments of above sockets
NO. Part NO Part Name Size Qty
7-23
Fitments of above sockets
NO. Part NO Part Name Size Qty
1 SF0815JA Countersunk Head Screw M8×15L 1
2 SF0812JA Countersunk Head Screw M8×12L 1
7-24
b. Throw-away Drill Socket
7-25
Part NO D NO. Part NO Part Name Size Qty
CV-3203C ψ25mm 1 SF0810JA Countersunk Head Screw M8×10L 1
CV-3203D ψ32mm 1 SF0808JA Countersunk Head Screw M8×8L 1
7-26
c. Boring Bar Sleeve
Relation between
Morse Taper and Diameter
MT-1 φ2 ~φ14 mm
MT-2 φ14~φ23 mm
7-27
II. Tools of power driven turret ( Live tooling tools rotate together.)
(1) Face Cutting Tool Holder.
Part NO A
CX-4506 22mm
CX-45A7 0.826”
7-28
Part NO A
CX-4598 22mm
CX-45B9 0.827”
7-29
Part NO A
CX-4594 22mm
CX-45A9 0.827”
7-30
(2) Boring bar holder
Part NO A
CX-4592 ψ25mm
CX-45A5 ψ1"
7-31
(3) Throw-away Drill Holder
Part NO A
CX-45D3 ψ25
CX-45A6 ψ1"
7-32
(4) Cut-off Tool Holder
Part NO A
CX-4597 22.2mm
CX-45B8 0.829”
7-33
Part NO A
CX-4507A 42.5mm
7-34
NO. Part NO Part Name Size Qty
1 SE08030A Hex. Socket Head Cap Screw M8×30L 4
2 SH0406BB Cross Recessed Countersunk Head Screw M4×6L 4
3 GC120804 Ball valve φ12xM4 1
4 OA1009AP O-ring P9 1
5 SE04014A Hex. Socket Head Cap Screw M4×14L 3
6 UK1001PS Hexagon socket set screws 1/16PT 1
7 UK1002PT Hexagon socket set screws 1/8PT×8 1
8 CX-4527 Block 1
9 CX-4528 Cover 1
7-35
(5) 0° Power driven tool
Part NO A
CX-4582 ER-20
7-36
(6) 90° Power driven tool
Part NO A
CX-4583 ER-20
7-37
(7) Socket and fitments
7-38
c. Boring Bar Sleeve
7-39
III. Tools of power driven turret ( Live tooling tools rotate in working position
only.)
(1)Face Tool Holder
Part NO. A
CY-3749 40mm
CY-37A8 1.5"
7-40
NO. Part NO. Part Name Size Qty
1 SE08020A Hex. Socket Head Cap Screw M8X20L 2
2 SE08090C Hex. Socket Head Cap Screw M8X90L 2
3 CF-3048 Ball valve 1
4 SI0512BB Hex. Socket Flat Head Machine Screws M5X12L 2
5 OA10125S O-ring S12.5 1
6 CF-1806C Pin ψ12 2
7 UK1002PT Hexagon socket set screws 1/8PT 2
8 CT-3045 Clamp piece 1
9 CT-3046 Clamp piece 1
10 SE08020A Hex. Socket Head Cap Screw M8X20 3
7-41
(2)Face Cutting Tool Holder
Part NO. A
CY-3748 40mm
CY-37A7 1.5”
7-42
NO. Part NO. Part Name Size Qty
1 SE08020A Hex. Socket Head Cap Screw M8X20L 2
2 SE08090C Hex. Socket Head Cap Screw M8X90L 2
3 CF-3048 Ball valve 1
4 SI0512BB Hex. Socket Flat Head Machine Screws M5X12L 2
5 OA10125S O-ring S12.5 1
6 CF-1806C Pin ψ12 2
7 UK1002PT Hexagon socket set screws 1/8PT 1
8 SF0820JA Countersunk Head Screw M8X20L 6
9 CT-3045 Clamp Piece 1
10 CT-3046 Clamp Piece 1
11 SE08016A Hex. Socket Head Cap Screw M8X16L 2
7-43
(3)Throw-away Drill Holder
Part NO. A
CY-3747 ψ25mm
CY-37A6 ψ1”
7-44
NO. Part NO. Part Name Size Qty
1 SE08020A Hex. Socket Head Cap Screw M8X20L 2
2 CF-3048 Ball valve 1
3 SI0512BB Hex. Socket Flat Head Machine Screws M5X12L 2
4 OA10125S O-ring S12.5 1
5 CF-1806C Pin ψ12 2
6 CX-4596 Cover 1
7 UK1002PT Hexagon socket set screws 1/8PT 2
8 SF0806JA Hex. Socket Headless Set Screws M8X6L 6
9 SE04010A Hex. Socket Head Cap Screw M4X10 3
7-45
(4)Boring Bar Holder (OP)
Part NO. A
CY-3790 ψ20mm
CY-37B4 ψ0.75”
7-46
(5)Cut-off Tool Holder
Part NO. A B
CY-3797 22.2mm 19.3mm
CY-37B1 0.83” 0.81”
7-47
Part NO. A
CY-3795 42.5mm
7-48
NO. Part NO. Part Name Size Qty
1 SE08035A Hex. Socket Head Cap Screw M8X35L 4
2 SF0415JA Hex. Socket Headless Set Screws M4X15L 3
3 GC120804 Ball valve ψ12-M4 1
4 OA10125S O-ring S12.5 1
5 UK1002PT Hexagon socket set screws 1/8PT×8 2
6 CF-1806C Pin 1
7 CX-4527 Clamp piece 1
8 CY-3793 Cover 1
9 SI0410BB Hex. Socket Flat Head Machine Screws M4X10L 4
7-49
(6)0° Power-driven tool
Part NO. A
CY-3783 ER-25
7-50
(7)Throw-away Drill Socket
7-51
(8)Boring Bar Sleeve
7-52
(10) Boring Bar Sleeve (OD:20)
Part No. D d C
CL-3753A ψ10mm ψ8mm 45mm
CL-3753B ψ12mm ψ10mm 50mm
CL-3753C ψ14mm ψ12mm 60mm
CL-3753E ψ8mm ψ6mm 35mm
Part No. D d
CL-3909A ψ13mm ψ0.5”
CL-3909B ψ10mm ψ0.375
7-53
Fitments of above sockets
NO. Part NO. Part Name Size Qty
1 SF0608JA Countersunk Head Screw M6×8L 1
7-54
7.2 Chuck (Jaw chuck & Collet chuck)
(Chuck size)
Fig. 7.2.1
Unit: mm
NAME MAKE CHUCK MODEL A B C
B-206A5 169 91 120
3 JAW
KITAGAWA B-208A6 210 103 142
CHUCK
B-210A8 254 113 156
Refer to the following instructions and disassembled parts list when mounting the
chuck.
7-55
A. KITAGAWA Chuck type
1)
Remove the soft jaws [6] and cover [4] from the chuck [2].
2) Advance the draw tube in the spindle by stepping the chuck foot switch.
3) Screw the joint tube [1] into the draw nut of the chuck [2].
4)
Insert the joint tube [1] into the spindle lifting the chuck [2] by hand.
5) Turn the draw nut of the chuck by using the wrench [9] to connect the joint
tube [1] to the draw tube in the spindle, supporting the chuck body [2].
6)
Fix the chuck body [2] onto the spindle with the cap screws [3].
Attach the soft jaws [6] and T-nuts [7] with the cap screws [8].
9) Then tighten the cap screws [8] completely.
7-56
Fig. 7.2.1
7-57
7.2.2 Chucking pressure adjustment
7-58
7.2.3 Allowable maximum chuck pressure and speed
The chuck pressure and spindle speed is limited as shown in the following table
depending on a chuck to be used.
7-59
7.2.4 Chuck gripping force
The centrifugal force effect, which diminishes gripping force as speed increases,
and the consequent maximum speed recommendation are affect by initial gripping
force, jaw assembly mass and the position of the jaws when gripping the
workpiece.
7-60
Fig. 7.2.2
7-61
7.2.5 Selection of chuck clamping direction.
Use the OPR. Selection to select the chuck clamping position as shown in the
following.
1) Unclamp the chuck.
2) Press key.
3) Press or .
Next Page
7-62
5) Move cursor to [CHUCK IO], and select OFF (INSIDE CLAMP) or ON
(OUTSIDE CLAMP).
7-63
7.2.6 Chuck interlock switch adjustment
Two proximity switches have been attached in the rear of the chuck cylinder and
the dog has been attached on the end of draw tube as shown in the following
sketch.
The switch PS4 is for confirming the chuck cylinder piston retracted and the switch
PS3 is for confirming the chuck cylinder piston advanced.
It is necessary to adjust location of switches in accordance with clamping stroke of
the chuck and diameter of the workpiece.
Chuck closed confirmation PS3 Check closed confirmation PS4 for FRONT END
position for REAR END position.
(NOTE)
1. Spindle rotation and automatic cycle can not be started even if the chuck
closed lamp lights up unless the proximity switch is turned on.
2. The machine becomes the "FEED HOLD" mode and the spindle stops when
the proximity switch is turned off during automatic cycle.
7-64
7.2.7 Boring soft jaws
The soft jaws are designed to be bored on the machine to provide the maximum
accuracy possible.
They are normally used for second operations where relatively light finish cuts are
being taken.
They are also of benefit when marring of the workpiece surface by the teeth of a
hardened jaw in undesirable.
*** Using the manual pulse generator HANDLE or JOG feed buttons.
*** Using an automatic cycle or MDI operations.
(NOTE)
1. Do not permit jaws mounting to extend beyond the out side diameter of the
chuck, and mount the jaws to the chuck without runout.
2. Bore the soft jaws under some chuck pressure as actual machining.
3. For external work, load the chuck jaws by gripping on a plug and bore to the
dimension of the workpiece 0.05-0.1mm larger.
4. For extra heavy duty gripping force, it is advisable to bore to the dimension of
the workpiece 0.5-1mm smaller or to finish the gripping surface slightly
tapered.
5. Check contact between gripping surfaces of the jaws and the workpiece by
inserting pieces of thin paper, etc. Full contact will give the best results.
6. Stamping the Number (1,2 and 3) on the soft jaws to match the master jaws.
7-65
7-66
7.3 Tailstock (Option)
7.3.1 Adjusting of the tailstock quill pressure.
When adjustment of quill pressure is needed, adjust the pressure regulator valve
which is located above the hydraulic unit.
2
* Adjusting range of pressure :4--10 kgf/cm
(55--140PSI)
Turn the adjust knob after loosening the lock nut as shown below.
* Turning clockwise --- Increase the pressure.
* Turning counterclockwise --- Decrease the pressure.
Proper quill pressure shall be set accordance with the work rigidity or cutting
conditions.
Tighten the lock nut slightly after adjusting pressure.
7-67
8.Tool offset
8.1. Determining start position of machining
It is very important to check a start position of the tools before starting actual
cutting to prevent machine collision.
There are two ways to determine the start position of the tools, which are
"Automatic coordinate system setting (G50)" functions.
At first it is necessary to figure out the start position (G50 amount) of the each tools
to be used.
G50 amount of each tools can be figured out as following steps.
1)
Move the X and Z-axis slide to the zero return position.
* Skin cutting
8-1
5) Move the tool in the direction of +X away from the workpiece
and stop the spindle.
(Do not move in the direction of Z-axis after turning.)
G50 X [b + c] Z [a + d]
Normally closer position to the workpiece is used
as start position instead of reference position to
reduce the idle time.
8-2
12) * In case of using close position where is shifted 100mm/dia. in
X-axis and 200mm in Z-axis away from zero return position.
Sample program:
%
O1234
N100 G28 U0. W0.
T100
G50 X[b1 + c1] Z[a1 + d1]
G99G0G97Sssss
G0 Xxxx Zzzz
:
Cutting
:
N200 G28 U0. W0.
T200
G50 X[b2 + c2] Z[a2 + d2]
G99G0G97Sssss
G0 Xxxx Zzzz
:
Cutting
:
N300 G28 U0. W0.
T300
G50 X[b3 + c3] Z[a3 + d3]
:
M5
G28 U0. W0.
M30
%
* X and Z amount of G50 will become coordinate amount of each tools start
position.
8-3
B. How to move the slide to the start position.
There are two ways to move the slide to the start position
Which are by manual operation and automatic operation.
The following shows the way using automatic operation.
* Perform the program for moving the slide to the position when the power is
turned on or start position is not correct.
8-4
8.2. Manual OFS/SET method
* OD TOOL (imagine nose of tool direction=3):
(1) To clear the value of work shift, then do zero return of x-axis and z-axis.
To install the required tools. (the interference when processing and the
(2)
balance of turret disc should be considered.
To clamp the work piece with proper pressure and to rotate it with proper
(3)
speed.
(5) Switch to “HANDLE” mode, to move the tool to the 2mm outside of the
work piece then move to touch the work piece slowly.
(6) Switch to “HANDLE X10 “ mode, to downward the nose of tool to touch the
OD of the work piece.( see ○
1 in below )
(7) Cutting the rough part by proper feedrate in “–Z button” under JOG mode or
to use “HANDLE X10” mode.( ○ 2 in below route)
T0101
2 ○ ○
1
○ 3
Continue
8-5
To push the “+Z” button to let the tool move away from work piece along the
(8)
z-axis.( ○
3 in above route)
(10) Using the micrometer to measure the O.D which cut in step 7 and record the
diameter value. For example:50.755mm
(11) To push OFS/SET->[tool offset] function key to show the tool offset screen,
please see below .
(12)
To put the [offset] function key and move the cursor to the group no. which
correspond with the present tool no.
Continue
8-6
(13) To push the “X” then input the value which you measure from the step 10.
Then push the [MEASUR] key; machine would input the value
automatically to the computer, the X-axis tool offset of T01 is completed.
(15) Switch to “HANDLE” mode to move the tool to the 1mm right side of the work
piece. Then using “HANDLE X10” to move the nose of tool to the left to make
the nose touch the right side of work piece, please refer to below drawing.
T0101
○
2
○
1
To cut the right side of work piece a little bit by proper feedrate.
(16)
To move the nose of tool along with the +X direction until away from the O.D of
work piece.
Continue
8-7
To move the cursor to the group no. which correspond to the present tool
(17)
no.
To push the “Z0” first then push the[MEASUR]; machine would input the
(18) value automatically to the computer, the Z-axis tool offset of T01 is
completed.
Continue
8-8
(20) Choosing the next tool no. and repeat the step 4~step 19; until all tools are
set completed. Please see below.
(21) To check if the processing program is correct or not, if the processing parts
are without problem then can be mass production.
END
8-9
<NOTE>
T
Tool offset number : 01 -- 16
Turret station number: 01 -- 08
When the position of tool is shifted by changing insert by using input the offset
value as following procedure.
8-10
8.3. The OFS/SET method of reference tool.
I. Setting the reference tool.
(1) Choosing one tool as the reference tool , for example T0101.
To clamp the work piece first then rotate the spindle with proper speed; to
(2) move the reference tool to touch the right end of work piece, please refer to
below drawing.
T0303
T0101
(3) To push the [POS] function key many times until the relative coordinates
screen appeared.
Continue
8-11
(4) To push the “W” key then push [ORIGIN] soft key to zero the W to record the
present position
(5) After pushing the [ORIGIN] key, the value of W will be zero, please see
below drawing.
W be zero
(7)
Index to the next tools, for example: T0202.
(8) To rotate the spindle with proper speed; to move the nose of tool to touch
the right end of work piece.
Continue
8-12
(9) Changing screen to [OFFSET/SET].
(10) To push the [OFFSET] key then below drawing will appeared.
(14) Computer will input the difference which between T02 and reference
tool into the Z-axis tool offset. Please see below drawing.
Continue
8-13
(15) To repeat step 6~13 until all tools are set completely.
(16) To move the reference tool (only the tools which designated in step 1) to
touch the right end surface of work piece, please see below drawing.
T0303
T0101
To move tool to
touch the surface of
work piece
T0202
Continue
8-14
(19) To push Z0. then push [INPUT], the computer would calculated
automatically and input the value to the work shift column. The tool offset
procedure is finished.
END
8-15
8.4. Tool setter (option)
8.4.1. Introduction
This Manual is composed of specification of the tool setter, operations, and caution
of operations.
Therefore, the operator is requested to thoroughly read the following precautions
and operate the machine without overestimating the safety devices.
8-16
8.4.2. Tool setter construction
8-17
8.4.3. Specification
A. Outline of the setter
Setter is composed of tool nose touch sensor mainly, and, it is equipped with tool
setter function and tool offset function when the tool tip is changed.
When the tool setter is provided, the tool offset value is automatically settable to
the tool offset memory simply by moving the tool to make contact with the swing
type touch sensor (3 point sensor) in manual operation.
Therefore, the work coordinate system, setting command (G50) IS unnecessary to
use in program.
Fig 8.4.3a
8-18
B. Tool setter limitation of tool overhang length
1) Turning tools
3) Boring tools
Fig. 8.4.3b
8-19
C. Specification of the touch sensor
1) Type Manually pull down type
RENISHAW A-2176-0662
Z axis 0.005mm
5) Static repeatability
Z axis 0.010mm
* Measured via 10 time trials at 10
mm/min 0.4 ipm slide speed
* This is not a figure for machining
dimensions.
8-20
8) Setting accuracy ±0.01mm
9) Others
* Air blow off for the sensor is furnished.
* NC function Direct input of measured valve B (tool setter) is furnished.
* On machine with tailstock, the distance between main spindle nose and quill
center shall be kept over 275mm 10.82".
* On machine with tailstock, where boring or drilling tools are measured, the
overhang length will be limited by location of tailstock and/or mounting of quill
center: Ex. where tailstock is located at the most retracted position and quill
retracted (where distance between spindle nose and quill center is 702mm
27.63".
8-21
8.4.4. Operation
A. Confirmation of the machine conditions
Following descriptions are required to confirm before start to operate the tool
setter.
(1) The spindle shall be stopped.
(2) Tailstock and Quill shall be retracted position.
(3) Tool overhand length shall be set to suitable length as showing on Fig.
8.4.3b.
(4) X and Y-axis shall be return to reference position.
Note: The cover must be mounted completely , or the electric parts will
burn down while coolant water get into the base.(type 1)
8-22
B. Tool setter construction
(1)
To clear the value of work shift and do zero return for each axis (X and Z)
To install the needed tools.( the interference while processing or the balance
(2) of turret disc should be considered.)
(3) To choose the tools no. which need to be set then push index button to
rotate the turret disc to the assigned tool no. position.
(4)
To push the button to move the tool setter arm to the measure
position. When arm put down to the measure position, the LED light would
turn to green. If the LED not on or turn to red, there is failure need to
eliminate.
LED light
(5) Under “HANDLE X100” mode, to move the tool to close to the 2mm above
of the sensor.
Continue
8-23
(6) Changing to JOG mode and choosing feedrate as 12.6 mm/Min.
(7) To push “–X” button to move the tool closed to the sensor until tool touch the
sensor. The LED light would change to red and X-axis offset value of tool will
be input to the computer automatically.
(8) After the x-axis offset value of tool input completely, please push “+X” to let
the tool leave the sensor until the LED turn to green.
Changing to Handle X100 by mode selected button and moving the nose of
(9) tool to the 2mm right side of center of sensor.
To push –Z button to let the nose of tool close to the sensor until nose of tool
(10) touch the sensor. When the LED on the arm turn to red , machine will input
the calculated coordinate value to the computer automatically.
Continue
8-24
After the tool offset value setting completely, to push the “+Z” to let the
(11) nose of tool leave the sensor until the LED turn to green.
Under HANDLE X100 mode, to move the turret to suitable position (based
(12)
on there is no interference when doing zero return).
(14) To repeat the step 3-13 until all tools are set completed. (the routes of
kinds of tool are showed below.)
OD TOOL
drill
ID TOOL
(15) To push the arm active button to let the arm move to the upper
position.
Continue
8-25
(16) To clamp the work piece with the chuck and rotate spindle with proper speed.
(17) To choose any one of the tools as reference tool and use HANDLE mode to
approach the surface (right end) of the work piece and cut the surface a little
T0101
To move tool
to touch the
surface of
workpiece
(18)
To push the “WORK SHIFT MODE” button (old panel: to switch on the DIP
switch ) , screen will turn to WORK SHIFT.
8-26
Continue
NEW
OR
WORK SHIFT
OLD
(19) When work shift screen appears then push “WORKSHIFT INPUT”, machine
will input the work shift value to computer.
NEW
OR
WORK SHIFT
OLD
After inputting the work shift value, please switch off the [work shift mode]
button to avoid crash which due to touch the work shift input key accidentally
(20) during processing.
(21) After work shift value input completely then machine can run the processing
program to machine work piece.
END
8-27
C. Automatic OFS/SET:
(1) The tool setter arm could downward to the measure position by command
M35.
(2)
The tool setter arm could be retraction position by M36.
Move X-axis to reference position.To put the tool setter arm down to the
measure position , the LED is green. If the LED not on or turn to red, there is
(4) failure need to trouble shoot.
Continue
8-28
(5) According to the step of “OFS/SET of tool setter arm” to set the tool length
for each tool.
(6) Choosing one tool as reference tool (for example:T0101), to move the
tool nose to 6mm within the tool setter sensor by HANDLE mode.
Continue
8-29
Explanation:
P9011 --Login the sensor program
K2. --Login the position of side of
sensor and its subtense. enter the
K1. or K2. Input to indicate that a
calibration cycle is required:
K1--calibrate by two tool with
imagination tool direction H1and
H3 or H2 and H4.
K2--calibrate by calculate with stylus
dimension. Before use of K2 , to
input correct stylus dimensions in
#530 and #531 is necessary.
(8) Zero return X-axis, and retract the tool setter arm.
Continue
8-30
(9) AUTOMATIC OFS/SET:
O1024
G28 U0. ----------- X axis zero return
T0101 ----------- Choosing tool no. 1
M35 ------------ put the arm down
G65P9012 H3. ----------- Call sub-command O9012 to execute tool
length and assign the shape as OD TOOL.
G28U0. ------------ X axis zero return
M36 ------------ To withdraw the tool setter arm
M30
%
Continue
8-31
(10) Example program :before using variable #500~#599, operator must confirm
that the variable in system can’t be taken up.
O4096
(Before setting #500,please execute program from
N99)
#100=10
(Every 10 work piece do OFS/SET)
#501=[#3901-#500]
(CURRENT MACHINED PART
If processing q’ty is over #100 then execute auto too
IF[#501LT#100]GOTO1000 --------
Tool length OFS/Set.
N100(MEASURE 1ST-TOOL)
tool no.2 OFS/SET
T0202
G28U0.
(T2=tool no. 2, H3= imagination tool nose direction
G30W0.
c for OD tool.
M35
G65P9012T2.H3.
G28U0.
G30W0.
Tool no.4 OFS/SET
N200(MEASURE 2ND-TOOL)
G28U0.
(T4tool no. 4,H2imagination tool nose direction
G30W0.
c for OD tool.
T0404
#500=current counter value, #501 would be zero)
M35
G65P9012T4.H2.
N99
(Cutting-1)
#500=#3901
G28U0.
(Cutting-2)
G30W0.
M36
N1000
: (Cutting-1)
M01
N2000
: (Cutting-2)
M01
M30
%
END
8-32
8.4.5. The tool movement for tool setting
A. Cautions
Move the tool according to the step "8.4.4 Operation", when touching the tool to
the touch sensor. This occasion, cautions are taken as follows.
1) "JOG" must be selected when the tool nose is touched to the touch sensor and
and move the tool away from the sensor.
2) Should confirm that the LED light on the touch sensor is lit, when the tool nose
is touched to the touch sensor.
3) The axis interlock is applied in direction to stop feeding the axis when the tool
nose is touched to the sensor.
8-33
B.Pattern of the tool nose movement
Example of the tool nose movement is showing on following sketches.
8-34
8.5. Tool wear offset
★The tool insert may be worn and dimensions of work piece would have
difference after period of cutting. Operator can use “wear compensation” function
to correct the work piece size when tool is still can be used.
(1)
To measure the work piece dimension and compare with the drawing.
Tool no.:T0303 ;
The work piece dimension is 0.007mm smaller than the drawing. (offset
value=+0.007)
(2)
To push [OFS/SET] function key to display the tool offset screen .
(3)
To move the cursor to the OFS/SET position. (W03, X-axis),to input 0.007。
Increment OFS/SET: to push [+input], machine would plus the input value
(3-1)
and original value together and input to the OFS/SET position.
Continue
8-35
(3-2) Absolute OFS/SET: to put [input], machine would input the value to the
OFS/SET .
(4)
OD OFS/SET completed, using the same way to do OFS/SET of Z-axis.
(5) To repeat step 2~4 for all tool need to do OFS/SET; then can continue
processing.
END
8-36
9. Machining (Actual Cutting)
1) EDIT KEY
Set the " EDIT KEY" key switch to " OFF " position.
AUTO. MANU.
2) Set the "MODE" switch to " EDIT " position. HANDLE
M.D.I. X1
MEM. X10
MEM. X100
RESTART
JOG
EDIT
RAPID
3) ZERO
Press "PROGRAM" key and display "PROGRAM" RETURN
page.
9-1
4) Key in Program No.(O ) by using
"ADDRESS" and " NUMERICAL" key.
(EX.) N100
7)
Press "INSERT" key.
9-2
9.2. Program Edit
EDIT KEY
1) Set the " EDIT " key switch to " OFF " position.
AUTO. MANU.
HANDLE
2) M.D.I.
Set the " MODE " switch to " EDIT ". X1
MEM. X10
MEM. X100
RESTART
JOG
EDIT
RAPID
ZERO
RETURN
9-3
* Editing operation
6)
Press "ALTER" key. Press "INSERT" key.
Editing is finished
Note: The following variables have already been used in macro program of
machine tool builder. When editting thr program, please don't use or
change those variables. Otherwise, it will occur an unpredictable
damage or injury.
GOODWAY Used:
#503, #504, #505, #506, #507,#517, #518, #519, #520, #521
Renishaw Tool Setter Used:
#509, #522, #523, #524, #525, #530, #531
9-4
9.3. Program Check
Refer to 6.13
BDT SBK
9-5
Press down side cursor key or [O SRCH] soft
7) key to load program.(Upper side cursor key
does not work)
9)
Confirm the motion and position display
comparing with the program sheet.
9-6
9.4. Automatic operation without workpiece
Start automatic cycle without workpiece by using program for actual cutting after
confirming all functions to be performed and the following conditions.
(ITEMS TO BE CONFIRMED)
AUTO. MANU.
HANDLE
1) M.D.I. X1
Set the "MODE" switch to " MEM " position
MEM. X10
MEM. X100
RESTART
JOG
EDIT
RAPID
ZERO
RETURN
9-7
3) Confirm the program has been returned to the starting block.
4)
Press " CYCLE START " button to
execute single block.
Operation is finished
9-8
9.5. Actual Cutting
Try to make actual cutting with workpiece in accordance with the following
procedure after all functions are confirmed.
SP. JOG
2) Confirm chuck pressure and mounting condition
of chuck jaws.
HANDLE
M.D.I. X1
MEM. X10
MEM. X100
4) Set the "MODE" switch to " MEM " position.
RESTART
JOG
EDIT
RAPID
ZERO
5) RETURN
Press " CYCLE START "button to
execute single block and cycle start
lamp will light up.
Cutting is finished
9-9
9.6. Measuring cutting size and other operations during automatic cycle.
Optional stop (M01) function can be used to stop the cycle in the middle of
operation for measuring cuttion size and removing cutting chips as following
procedure.
3)
Operation will stop when M01
(Optional stop) command is executed,
and optional lamp will light up.
YES
Start the
cycle again?
NO
All informations NO
were executed?
YES
Press " RESET" key.
9-10
From
From
To the last page previous page
previous page
Execute last NO
operation again?
YES
5)
Input offset value to be compensated.
Cycle is finished
9-11
9.7. C axis operation for power turret model (OP.)
9.7.1. Command of c axis
N3 M19;
G28 C0.
T_____ S_____ M_____ ;
G00 X60. Z2. M8;
M01 ;
N6 M18 ;
T_____ S_____ M_____ ;
G00 X60. Z2. M8 ;
M30 ;
9-12
4) M code function for c axis operation
Command Function
9-13
9.7.2. Canned cycle for drilling
The canned cycle for drilling simplifies the program normally by directing
the machining operation commanded with a few blocks, using one block
including G-function.
If depth (Q____) of cut is not specified for each drilling, the normal drilling cycle
is used. If depth (Q___) is specified, the peck drilling cycle is used.
Operation in
G Drilling Hole Machin- Retraction
the bottom Application
Code Axis ing operation operation
hole position
G80 ---- ---- ---- ---- Cancel
Cutting feed/ Rapid Front drilling
G83 Z axis Dwell
intermittent traverse cycle
Dwell→ Front tapping
G84 Z axis Cutting feed Cutting feed
spindle CCW cycle
Front boring
G85 Z axis Cutting feed ---- Cutting feed
cycle
Cutting feed/ Rapid Side drilling
G87 X axis Dwell
intermittent traverse cycle
Dwell→ Side tapping
G88 X axis Cutting feed Cutting feed
spindle CCW cycle
Side boring
G89 X axis Cutting feed Dwell Cutting feed
cycle
9-14
1) Drilling cycle (G83~G85)
9-15
3) EX1 Drilling on end face
<Part drawing>
<Cutting conditions>
9-16
O2234 ;. Program number
N1 (NC CENTER DRILL) ; .......... Drilling with center drilling
G98 ;............................................ Specifying the feed per minute mode.
M19 ;. .......................................... Spindle 1 as the C-axis
G28 H0. ;.. ................................... Returning the C-axis to the machine zero point
G00 T0101 ; ................................ Selecting the No. 1 tool
G97 S2000 M74 ; ........................ Starting the rotary tool spindle in the normal
X120. Z20.C0. ;. .......................... Positioning at the hole machining start position
.................................................... at a rapid traverse rate
G83 H60. Z-5. R-17. F150 K6 M37; .Executing the face spot drilling cycle (G83)
H60................Incremental value
Present position →B→C→D→E→F→A
* Z-5 ..............Z coordinate value of the point Z (hole bottom)
* R-17 ............Distance and direction from the initial point to
the point R
* F150............Feedrate of 150 mm/min
* K6 ...............Number of repetitions : 6 times
*M37..............M code for C–axis clamp (When it is needed.)
G80 ;............................................ Canceling hole machining canned cycle
G00 X200. Z100. M75 ; ............... Stopping the rotary tool spindle
M18 ; ........................................... .Canceling the C-axis connection
G99 ;............................................ Specifying the feed per revolution mode
M01 ; ........................................... Optional stop
N2 (6.8 DRILL) ;.......................... Drilling with 6.8 mm dia. drill
G98 ;............................................ Specifying the feed per minute mode
M19 ; ........................................... Spindle 1 as the C-axis
G28 H0. ; ..................................... Returning the C-axis to the machine zero point
G00 T0303 ; ................................ Selecting the No. 3 tool
G97 S1500 M74 ; ........................ Starting the rotary tool spindle in the normal.
.................................................... direction at 1500 rpm
X120. Z20.C0. ; ........................... Positioning at the hole machining start position
.................................................... at a rapid traverse rate
G83 H60. Z-18. R-17. F200 K6 M37;
.................................................... Executing the face spot drilling cycle (G83)
9-17
* H60. ............Incremental value
Present position →B→C→D→E→F→A
* Z-5 ..............Z coordinate value of the point Z (hole bottom)
* R-17 ............Distance and direction from the
initial point to the point R
* F200............Feedrate of 200 mm/min
* K6 ...............Number of repetitions : 6 times
*M37..............M code for C–axis clamp (When it is needed.)
G80 ;............................................ Canceling hole machining canned cycle
G00 X200. Z100. M75 ; ............... Stopping the rotary tool spindle
M18 ;.. ......................................... Canceling the C-axis connection
G99 ;............................................ Specifying the feed per revolution mode
M01 ;. .......................................... Optional stop
N3 (M8 P1.25 TAP) ;. .................. Tapping with M8×P1.25 tap
G99 ;............................................ Specifying the feed per revolution mode
M19 ; ........................................... Spindle 1 as the C-axis
G28 H0. ;. .................................... Returning the C-axis to the machine zero point
G00 T0505 ;. ............................... Selecting the No. 5 tool
G97 ;............................................ Specifying the constant spindle speed
.................................................... command
X120. Z20.C0 ; ............................ .Positioning at the hole machining start
.................................................... position at a rapid traverse rate
M29 S300; ................................... Rigid taping on
G84 Z-20. H60. R-15. F150 K6 M37; Executing the face tapping cycle (G84)
H60................Incremental value
Present position →B→C→D→E→F→A
* Z-20. ...........Z coordinate value of the point Z (hole bottom)
* R-15. ...........Distance and direction from the initial point to
the point R
* F150............Feedrate of 150 mm/min
* K6 ...............Number of repetitions : 6 times
*M37..............M code for C–axis clamp (When it is needed.)
G80. ;........................................... Canceling hole machining canned cycle
G0 X200. Z100. M75 ; ................. Stopping the rotary tool spindle
9-18
M18 ; ........................................... Canceling the C-axis connection
M30 ; ........................................... .Program end
;
;
9-19
9.7.3. G84 / G88 Format
G84 Front (Z-axis) Tapping Cycle / G88 Front (X-axis) Tapping Cycle
This cycle performs tapping. In this tapping cycle, when the bottom of the hole
has been reached, the A-AXIS is rotated in the reverse direction.
Format
G84 Z (W)_R_P_F_K_M_; or G88 X(U)_R_P_F_K_M_;
Z(W)_or X(U) : The distance from point R to the bottom of the hole.
R_ :The distance from the initial level to point R level.
P_ :Dwell time at the bottom of a hole.
F_ :Cutting feedrate
K_ :Number of repeats (When it is needed.)
M_ :M code for C-axis clamp (when it is needed.)
G84 G88
9-20
Example:
Main-program Sub-program
% %
O1436 O1437
G99 M37
M11 G4X2.
M19 M74
G4X1. M29S800
G28C0. G84Z-20.R-5.P2000H60.K6F1.25
G0C45. G80
G0X0.Z10. G0Z10.
M74 M38
M98P1437 M75
M18 M99
G80 %
G0Z10.
M75
G28U0.W0.
M30
%
9-21
9.7.4. G07.1 (G107) Cylindrical Interpolation
(Note)
The G07.1 (G107) command can be used only with the “M” and “Y” type
specification machines. With the models other than MC type specification,
thesse G codes cannot be used.
9-22
6) To execute the cutter radius offset function or the automatic tool nose radius
offset function in the cylindrical interpolation mode, cancel the cutter radius
offset function or the automatic tool nose radius offset function before
calling the cylindrical interpolation mode and specify the cytter radius offset
function or the automatic tool nose radius offset function after calling the
cylindrical interpolation mode.
7) It is not possible to execute positioning in the cylindrical interpolation mode.
To execute positioning, the cylindrical interpolation mode must be canceled.
8) It is not possible to specify a work coordinate system (G50, G54 -G59), a
local coordinate system (G52), and a machine coordinate system (G53) in
the cylindrical interpolation mode.
9) It is not possible to specify the G07.1 (G107) command in the positioning
mode (G00).
9-23
(Note)
1. Fig. 2 is a unrolled drawing of Fig. 1.
2. The cylindrical interpolation command position is determined from the
unrolled drawing (Fig. 2) of shape on circumference of workpiece.
3. The Fig.2 is unrolled drawing of the cylinder circumference that is
specifying in the Z-C plane.
4. After performing the cylindrical interpolation mode with the G07.1
(G107)command, specify the command positions according to ‧mark.
Fig.4
9-24
Command values of point ○ 1 to point
○
10 in Fig. 5 are determined as below.
Assume:
Work piece diameter =130. mm
The groove depth=5. mm
The diameter of groove bottom = 120. mm
The end mill diameter = 10. mm
Fig.5
If the position value of points Ca ~ Cd be determined, the program can be
created.
The radius of corners in the tool path is 5.0 mm.
Calculate position Ca ~ Cd in "mm" then convert
them into angles (°).
Convert position A (120°) and position B (240°)
into “mm” for calculation with 5mm radius of
corners in the tool path.
Fig.6
9-25
Length on circumference of the workpiece:
ψ120 × π = 376.991 (mm)
This means 376.991 (mm) corresponds to 360°.
120°
Converting position A (120°) Æ 376.991 × 360° = 125.664(mm)
240°
Converting position B (240°) Æ 376.991 × = 251.327( mm)
360°
Now, the position Ca ~ Cd are known in mm. But, in cylindrical interpolation, the
unit of C-axis have to be angle (degree). So, convert position Ca ~ Cd into angle
is necessary. Convert the points Ca ~ Cd into degree (angle) as following.
Ca° 120.664mm
CaÆ = Æ Ca=115.225°
360° 376.991mm
Cb° 130.664mm
CbÆ = Æ Cb=124.775°
360° 376.991mm
Cc° 246.327mm
CcÆ = Æ Cc=235.225°
360° 376.991mm
Cd ° 256.327mm
CdÆ = Æ Cd=244.775°
360° 376.991mm
Fig.7
9-26
After determine the value of point Ca ~ Cd, finish the program as fowling:
O1234;
N100;
M19;
G28 H0;
G00 T0101;
G97 S200 M73;
X125.0 Z-10.0 S800;............................................................................1.
G98 G01 X120.0 F80...........................................................................2.
G19 W0 H0;.........................................................................................3.
G07.1 (G107) C60.0;............................................................................4.
G01C115.225;...............................................……………..Point “Ca”...5.
G02 Z-15.0 C120.0 R5.0;...............................................…...................6.
G01 Z-35.0;.....................................................................…...................7.
G03 Z-40.0 C124.775 R5.0;.............................................Point “Cb”......8.
G01 C235.225;.................................................................Point “Cc”......9.
G03 Z-35.0 C240.0 R5.0;.....................................................................10.
G01 Z-15.0;..........................................................................................11.
G02 Z-10.0 C224.775 R5.0;..............................................Point “Cd”...12.
G01 C360.0;.........................................................................................13.
G07.1 (G107) C0.;.................................................................................14.
G98 G1 X125.0 F500 M09;
G99 G00 X250.0 Z120.0 M75;
G18
M18;
M01;
9-27
5) Perform “G19 W0 H0;” if the Z and C-axis movements are not required.
6) Block 4. Specifying the cylindrical interpolation mode. The argument C (or H)
follow G7.1 command should specify as radius of workpiece. For example, the
workpiece diameter is 120 mm, the radius “C” (or H) is 60.
7) Block 5.~13. Groove milling is performing by synchronizing spindle (workpiece)
rotation and Z-axis (tool) movement.
8) Block 14. Cancel the cylindrical interpolation mode by performing “G7.1 C0.”
(G7.1 C0. means cancel the cylindrical interpolation mode)
9-28
9.7.5. G12.1 (G112), G13.1 (G113) Polar Coordinate Interpolation
(Note)
The G12.1 (G112) and G13.1 (G113) command
are for power turret model (model name with M
or Y) only. The G12.1 (G112) and G13.1
(G113) command is not available for model
9-29
(Note)
1. The G12.1 (G112) and G13.1 (G113) must be performed in a block without
other commands.
2. The linear axis and rotation axis of polar coordinate interpolation have to be
set in parameter P5460 and P5461 (for FANUC i -series controller).
3. If the program is terminated in G12.1 mode, the program can not be restart
from terminated block.
4. Before use of polar coordinate interpolation, the center (on linear axis) of
axial direction rotary tool must be aim at spindle center. If the center of axial
direction rotary tool is not aim at spindle center, the straightness of a
straight line will be off.
5. In the polar coordinate interpolation mode, X-axis value have to be specified
in diameter and C-axis value should be specified in "mm” or “inch" in radius,
not in angle.
6. In polar coordinate interpolation mode, the coordinate system G50, G52,
G53 and G54 ~G59 must not be changed.
7. It is not correct to perform cylindrical interpolation in automatic tool nose
compensation mode. To perform automatic tool nose compensation in
cylindrical interpolation, cancel automatic tool nose compensation first then
specify automatic tool nose compensation after calling cylindrical
interpolation.
8. Positioning operations (G0, G28 and cycles with rapid travel like G80~G89)
is not available in polar coordinate interpolation mode. Only G01, G02,
G03, G04, G40, G41, G42, G65, G66, G67, G98, G99 can be performed in
G12.1 mode.
9. To perform a circular interpolation in the polar coordinate interpolation
mode, the addresses for specifying the radius of arc is determined
according to the linear axis following:
If the linear axis is X-axis :
The circular interpolation be performed in the X-Y plane, use addresses I
and J to specify the arc radius (default setting).
If the linear axis is Z-axis :
The circular interpolation be performed in the Z-X plane, use addresses K
and I to specify the arc radius.
The arc radius can be specified using address R.
9-30
2) Ex. Programming using G12.1 (G112) and G13.1 (G113)
+
% 3
O1235;
4 2
N100
N101 G28 U0. X64. C12. *End
1, 8 *9
N102 G00 G97 T1010 S600; +X
N105 M19; 6
N106 G28 H0; 30mm
N107 G50 C0;
N108 G112;
N109 G98 G42 G01 X54. C-12.F1500;---*Start
N110 Z-10.;
N111 G02 X30. C0. R12. F75;-----------1
N112 G01 C8.66; --------------------2
N113 X0 C17.32; --------------------3
N114 X-30. C8.66; --------------------4
N115 C-8.66; --------------------5
N116 X0 C-17.32; --------------------6
N117 X30. C-8.66; -----------7
N118 C0; -----------8
N119 G02 X54. C12. R12.; -----------9
N120 G01 G40 X64. C12. F1500;----------*End
N121 G113;
N122 G99 G00 Z2. M9;
N123 X200. Z100. M18;
N124 M01;
N125 M75
M30;
%
9-31
~ N108 : G12.1 (G112) Performing the polar coordinate interpolation mode
~ N109 : Positioning to the point where milling is started tool nose
compensation mode G42 turned ON.
~ N110 : Cutting into Z-10.
~ N111 : Start milling according the following tool path:
STARTÆ1Æ2Æ3Æ4Æ5Æ6Æ7Æ8Æ*9ÆEND. The spindle rotates
synchronized with the feedrate of the cutting tool.
~ N120 : automatic tool nose compensation mode OFF. Move tool to X46.
C12.
~ N121 : G13.1 (G113) Cancel the polar coordinate interpolation mode
~ N123 : Cancel C-axis mode, switch to spindle mode. Retract to X200. Z100.
~ N125 : Stop the rotary tool.
9-32
9.8. Power Turret Operation
9.8.1. Rotary Tool holder Direction
When use rotary tool holder to make machining, please make sure the direction
is correct to maximum the machining power and avoid damage. The 0 deg.
rotary tool holder C.W. is in commend M73.and C.C.W is in commend M74. The
90 deg. rotary tool holder is opposite, C.W. is in commend M74 and C.C.W. is in
commend M73. Please see the drawing as below for more information.
0 Deg. 0 Deg.
M73 M74
G88 X(U)_R_P_F_K_M_. G88 X(U)_R_P_F_K_M_
C.W. C.C.W.
90 Deg. 90 Deg.
M74 M73
G84 Z (W)_R_P_F_K_M_. G84 Z (W)_R_P_F_K_M_
C.C.W. C.W.
9-33
9.8.2. Command of Power Turret
Commend Function
M73 Milling axis FOR.
M74 Milling axis REV.
M75 Milling axis STOP
M22 Living tool free(just for servo motor) *1
Remark:
*1. In some models such as GLS-200M, GLS-150M, GTS-200M and GA-2000M,
owing to the different design, the motor will keep power on which is not
possible to rotate and release tooling by hand. Operator can gives M22 to
power off motor and release tooling (it will shown ALARM in monitor). After
change tooling, please press “RESET” to cancel M22. Then the turret can
start indexing.
*2. For 0I-TD controller, because the different design, in some models such as -M
series model, GTX-150MMX and, and GTS-150XY should use G84/G88 to do
tapping , however, GTS-200XY and -YS series model should use G184/188 to
do tapping.
9-34
9.8.3. How to offset Rotary Tool holder
1. Please make a light cut on the surface of workpiece and measure the outer
diameter.
4. Please select milling axis on spindle selection and press spindle forward or
reverse to make it rotates.
6. Change the monitor to [OFFSET] and input the value that get from procedure
1 to X and press [measure]. Now X-axis offset is done.
To next page
9-35
7. Move milling tool or drilling tool to the end of workpiece and touch lightly.
8. Press Z and input radius value of tool (ex: 8mm drilling tool=4mm, input “Z4.”).
Press [Measure]. Now Z-axis offset is done.
○
1
○
2
9-36
B. Radial Direction (90 Deg)Rotary tool holder Offsetting Procedures
1) Please make a light cut on the surface of workpiece and measure the outer
diameter.
4) Please move tool on the rotary tool holder and align it to the spindle center. ex:
X-370 and key in –370 to X-axis offset. Press INPUT. Now the X-axis offset is
done.
5) Please select milling axis on spindle selection and press spindle forward or
reverse to make it rotates.
6) Please move tool to the right end of workpiece and touch it lightly.
9-37
7) Press “Z0” and [MEASURE]. Now the Z-axis reset is done.
○
2
○
1
To next page
9-38
9.9. Y-AXIS operation
9.9.1. Polar coordinate interpolation on c-x plane
I. Polar coordinate active and cancel:
Active: G112 (or G12.1) active polar coordinate.
Cancel : G113 (or G13.1) cancel polar coordinate.
Example:
M19 ;
G28 H0
G0 X100. Z2. M74;
G112 ;
G98 G42 G1 X60. C25. F250 ;
.
.
G113 ;
II. Coordinate
X-AXIS: Horizontal,diameter programming.
C-AXIS: Vertical, radius programming.
Position 1 2 3 4 5 6 7 8 9
X20 X-20 X-20 X20 X20 X0 X-20 X0 X0
Coordinate
C10 C10 C-10 C-10 C0 C10 C0 C-10 C0
9-39
SAMPLE 1: USE TOOL T0101(END MILL ,RADIUS: R5.0 T0)
9-40
◎G1 Z2. F1000 (Move tool away from workpiece)
G113 (G13.1)(Cancel polar coordinate mode)
M75 (Rotary tool stop)
◎G99 G0 X200. Z100.
M18
M1
M30
NOTE:
◎Means decide milling tool speed, feedrate and tool number by user.
※Means decide position according to shape of workpiece.
PLEASE NOTE:
1.USE M18 to cancel M19 mode
2.USE M38 to cancel M37
3.USE G113(G13.1) to cancel G112 (G12.1)
4.USE G99 to cancel G98 mode
※If feeding mode is not return to G99 after milling cycle, alarm
NO.011 will be appear when turning cycle is performed.※
9-41
SAMPLE 2:
N5
G00 G97 T1010 S600;
G40 X54. Z2. M8;
M19;
/G28 H0;
G50 C0;
M74 ;
G112 (G12.1);
G98 G42 G01 X54. C-12.F1500;----*Start
Z-8.;------------------------------------------cutting depth
G02 X30. C0 R12. F75 ;-----------------1
G01 C8.66 ;---------------------------------2
X0 C17.32 ;----------------------------------3
X-30. C8.66 ;--------------------------------4
C-8.66 ;---------------------------------------5
X0 C-17.32 ;---------------------------------6
X30. C-8.66 ;--------------------------------7
C0;---------------------------------------------8
G02 X54. C12. R12.;----------------------9
G01 G40 X64. C12. F1500 ;------------*End
G113 (G13.1);
G00 Z2.;
X200. Z100.;
M01;
.
M30;
9-42
9.9.2. Cylindrical interpolation
For Y model, select plane before using cylindrical interpolation. Beside G18 and
G19 mentioned in 9.7.4, G17 can use to set X-Y plane。
G17 = X-Y plane
G18 = X-Z plane
G19 = Y-Z plane
rθ = S
S
θ = ( rad )
r
180
θ× = ANGLE ( DEG.)
π
θ r
9-43
POSITION Z(mm) C(º)
1 -10 0
2 -10 C1
3 -14 100
4 -36 100
5 -40 C2
6 -40 C3
7 -36 200
8 -14 200
9 -10 C4
10 -10 360
9-44
O2346;
.
M01;
N6 (Cylindrical interpolation);
M19;
G28 H0.;
G00 T0101;
G97 S1000 M73;
X115. Z-10. S500;
G98 G01 X100. F50;
G19 W0 H0;
G107(G07.1) C50.;
C95.416;
G02 Z-14. C100. R4.;
G01 Z-36.;
G03 Z-40. C104.583 R4.;
G01.C195.416;
G03 Z-36. C200. R4.;
G01 Z-14;
G02 Z-10. C204.584 R4.;
G01 C360.;
G107(G07.1) C0;
X115.;
G00 G99 X200. Z100. M75;
G18 M18;
M01;
..
M30;
9-45
Functio
Instruction Description
n
C-AXIS
ABSOLUTE: C
INCREMENTAL: H
CW : +
CCW: -
G40, 1 G40 : Cancel tool nose 1 Please be careful of start position and
G41, compensation end position of tool nose compensation
G42 2 G41 Left side compensation 2 Please be careful of tool nose radius (or
Tool 3 G42 Right side compensation tool radius)
nose
compe
nsation
9-46
Function Instruction Description
Milling 1 G01,G02,G03
2 Programming in G98 mode
Driven tool G83 Face drilling 1. Use M37 (spindle brake) if necessary.
drilling G87 Side drilling 2Maximum drilling size: Ø12
G80 Cancel drilling cycle 3Sample:
:0102 ( lochabstand 20.MM bohren)
N1G40G98T0909
G97S2500M73
G0X52.Z-35.Y10.M8
G87X-5.R-5.Q7000F120
Z-55.Y10.Q4000
Z-55.Y-10.Q4000
Z-35.Y-10.Q4000
G28U0V0M9
G30W0M75
M30
%_
9-47
Function Instruction Description
9-48
Function Instruction Description
Outter(inner 1 Full circle interpolation Tool radius< r arc. radius< r machining
) circle radius
interpolatio SAMPLE:
N7(20D endmill)(finishing)
n G0G40G98G97S600T606
X170.Z55.Y0
M19
G50C0
M37
G19
Z0 M73
G1X118.F1000
G1G41Z38.F100
G3K-38.
G40G1Z0.
G0X170.
Z55.M75
G0Y0
G18
G30U0W0
M30
9-49
EXAMPLE:
1.
Drilling Tapping
N4 (DRILL 2.5) N5 (TAP M3*0.7)
G0 G98 G97 S2500 T303 M8 G0 G99 G97 S1000 T303 M8
M19 M19
G28 H0 G28 H0
C0 C0
M74 X30. Z2.
X30. Z10. M29 S500;
G83 Z-22. R-8. Q5000 F100 M37 G84 Z-16. P1000 F0.
C90. C90.
X45. C135. M29 S500;
X30. C270. G84 Z-16. P1000 F0.
G80 X45. C135.
M38 M29 S500;
G99 G0 X200. Z100. G84 Z-16. P1000 F0.
M75 X30. C270.
/M18 M29 S500;
M9 G84 Z-16. P1000 F0.
M1 G99 G0 X200. Z100.
G99 G0 Z100.
M75
M18
M9
M1
9-50
Milling a square
N8 (End mill)
G0 G40 G98 G97 S1400 T707 M8
X70. Z2.
M19
G28 H0.
G0 Z-4.
M74
G112
G1 G42 X12.C0. F1000
X8. C4. F1000
X-8. F150
C-4.
X8.
C4.
X15. C20. F1500
G40
G113
G0 G40 X80. M75
Z30. M18
M1
9-51
2.
Main-program
O2345
.
. N5(ø8.0 DRILL)
. G98 M19
N3(ø13 END MILLING) G00 T505
G98M19 C0
G30 U0 W0 H0 M37
G00 T303 G97 S1200 M73
C0 X50. Z20. M8
M37 G01 X40.Z-20.F600
G97 S600 M73 G87 X-38. Y8. R-7. Q4000 F144
X50. Z20. M8 W-20. Q4000
Y11. Y-8. Q4000
M98 P2233 W20.Q4000
M38 G99 G00 X50. Z20. M9
C180. G28V0
M37 X200. Z100. M75
M98 P2233 M38
G00 G99 X50.Z20. M38 M18
G28V0 M1
X200.Z100.M75 .
M01 .
. .
M30
9-52
Sub-program
O2233 (Sub program --- O2345)
G01 X34. Z10. F500
Z-53.5 F75
Y0
Z10.
Y-11.
Z-53.5
Y20.
G0 X35. Z10.
Y9.
G1 X30. F500
Z-53.5 F75
Y-3.
Z10.
Y-15.
Z-53.5
Y20.
G00 X50. Z20.
Y11.
M99
9-53
9.10. Tailstock Operation
9.10.1. Hydraulic Programmingable Tailstock Operation (Moving by Hydraulic
motor)
Tailstock manual
operation procedure
9-54
2. Tailstock Operation in AUTO Mode:
(2) Key in M12 and press cycle start to move the tailstock forward.
EXAMPLE:
M12;
(3) Key in M13 and press cycle start to move the tailstock backward.
EXAMPLE:
M13;
9-55
9.10.2. Positioning of the tailstock side (Manual)
1)
Adjust the quill pressure.
2)
Press the "MODE'' selection
switch "JOG" or "RAPID".
Refer to Ch.6.11
9-56
10. Setting and Adjustment
10.1. Hydraulic pressure setting and adjustment
The hydraulic chuck, turret and hydraulic tailstock which driven by the hydraulic
unit. The hydraulic tank located the rear of the machine. Before operate the
machine, please refer to the circuit diagram of hydraulic system ( Fig. 10.1.1 )
and be sure the following:
1.The main hydraulic pressure can be adjusted at hydraulic pump unit, the
hydraulic pressure has been fixed at 35 kg/cm2 for normal operation.
2.The clamp force of Turret is supplied by main hydraulic pressure directly which
can't be adjusted.
3.The hydraulic pressure of quill which can be adjusted by hydraulic valve of quill,
the hydraulic pressure can be adjusted from 4 ~10 kg/cm2 depends on the
parts requirement. Please refer to ch.7.3.2.
4.The clamp force of chuck which relate with the hydraulic pressure of chuck
cylinder, the hydraulic pressure of chuck which can be adjusted by hydraulic
valve of chuck, the hydraulic pressure can be adjusted from 8~25 kg/cm2
depends on the parts requirement. Please refer to Chapter 7.2.2.
Warring: Don't cut the workpiece from spindle side to quill side while use two
centers to clamp the workpiece between the spindle and quill, it may
caused the center quill backward and drop out the workpiece.
5.Fill up the hydraulic oil into tank when the level indicator of hydraulic oil below
the lower part. Please refer to the Chapter 3.5 to fill the oil.
Warring: It can be caused the damage of workpiece and the dangerous which
drop out the workpiece if the workpiece not clamp properly while spindle is
running, Be sure the door is closed while spindle running.
10-1
Fig. 10.1.1 Circuit diagram of hydraulic system
10-2
NO. Name Spec. Qty
4 Filter MF-08 1
5 Pump AR16-FR01C-20 1
7 Filter FPC30-12B-10N-A-3-R4 1
18 Manifold MMC-01-4-21T 1
19 Manifold MMC-01-2-21T 1
10-3
10.2. Setting of lubrication oil
If oil level in the lubricating oil tank is lowered, an alarm indicating is given. If low
lubricating oil level alarm is given, supply the lubricating oil.
10-4
10.3. Belts of Spindle Adjustment
It will caused the low efficiency of transmission, increase the heat of friction,
reduce the life of belts, increase the load of spindle bearings and effect the
accuracy when the belts are too tight between the spindle and drive motor. The
belts will slip during the heavy cutting if the belts are too loose between the
spindle and drive motor. The correct tension is required. Replace the new belts or
tighten the belts which under long period of operation.
There is an adjustment device on the spindle motor base which can adjust the
tension of the belts between the spindle and drive motor.
(5) Tighten the Hex. Socket Head Cap screws of spindle motor base.
(6) Fix the Adjusting Nut of Adjusting Bracket.
(7) Check the parallel of pulleys between spindle and drive motor.
(8) Put on the cover of spindle motor.
(9) Be sure there is nothing will caused the dangerous around the machine before
turn on the power and rotate the spindle.
Warring: During the replacement and adjustment, be sure the power switch is
turned off and should avoid the other people to turn on the power.
10-5
Warring: Be sure the cover has been mounted before turn on the power, after
completed the adjustment.
Fig. 10.3.1
10-6
10.4. Timing Belt Adjustment
(1) Turn off the power and lock the power switch in off position.
(2) Remove the cover.
(3) Release the Hex. socket head cap screws of Adjusting bracket a little.
( Don't take out the screws )
(4) Adjusted the adjusting screw to make the timing belts in correct tension.
(Timming Belt: LB09601B P=1Kg E=4.2mm refer to Fig. 10.4.1)
(5) Put on the cover.
(6) Be sure there is nothing will caused the dangerous around the machine before
turn on the power and rotate the spindle.
(7) Tighten the 4pcs Hex. socket head cap screws of Adjusting bracket.
Fig. 10.4.1
10-7
10.5. Main Spindle Center Adjustment
Fig. 10.5.1
10-8
10.6. Turret Adjustment
When Turret head collides with the chuck, work piece or tailstock, adjustment of
alignments of turret may be necessary.
In usual collision, the index unit slip around the fulcrum pin as a center. Alignment
of turret is adjusted as following procedures.
(1) Remove Cover.
(2) Fix the adjusting block on the base of turret.
NOTE: For adjustment of index unit, remove one of tailstock adjusting block
and put it back to tailstock until after adjustment. Refer to CH10.8
(3) Attach a dial gauge base to the spindles nose and mount a test indicator.
(4) Move the turret head by jog feed and handle feed and put the test indicator into
contact with the face of turret head.
(5) Move the turret head along Z-axis for full disk surface and check the difference
of indicator readings. If the difference is more than 0.01mm, it requires
adjustment.
(6) Loosen Nuts which fixed the turret base a little. ( Don't take out the Nuts )
(7) Adjusted the adjusting screws of adjusting block until the difference of indicator
reading become within 0.01mm (0.0004Inch) for full disk surface.
(8) Tighten the nuts which fix the turret base.
(9) Put on the Cover and remove the adjusting block.
10-9
10.7. Tailstock Adjustment
Fig. 10.7.1
10-10
10.8. Backlash Adjustment
Although this backlash adjustment is normally not require, backlash check and
setting may be necessary when carrying out maintenance or adjustment on a
slide drive unit.
1) Move the turret slide to a position which has been usually more frequency
used.
2) Put a dial gauge into contact with the turret head from the stationary section
of this machine in order to measure X-axis and Z-axis shifts. (For the dial
gauge to be used, its measuring unit is preferably of 0.001m)
3) Shift the MODE switch to HANDLE-X1 and shift the axis select toggle switch
to X or Z to make X-axis and Z-axis measurements and settings.
4) After shifting the X axis and Z axis by about 0.5mm (0.02inch) continuously in
the minus direction by handle feed, set a dial gauge indicator to 0.
5) Next , shift the handle one graduation by one graduation (one pulse by one
pulse) in the plus direction. If backlash has been properly set, the indicator of
the dial gauge will shifts by the minimum travel amount (X axis: 0.005mm
0.00005", Z axis: 0.001mm 0.0001") of each axis when the handle is turned
by one graduation in the plus direction.
If the indicator of the dial gauge does not shift when the handle is turned by
one graduation until the indicator of the dial gauge has shifted by the
minimum travel amount. Take note graduations required to set a backlash
compensation value by adding this graduation number to an NC unit
parameter for backlash adjustment. (Unit of parameter setting is always
0.001mm)
When turning the handle in the plus direction by initial one graduation, if the
10-11
indicator of the dial gauge shifted more than the minimum travel amount, it
indicates that the backlash compensation value is too large.
in this case, make a backlash compensation value setting by subtracting a
surplus from a value currently set for the NC unit backlash adjustment
parameter.
Fig. 10.8.1
10-12
10.8.2. Input of backlash compensation value
10-13
10.9. Reference Point Adjustment
When adjusting the headstock, dimensions from the spindle end face and center
to the reference point may change. In this case, make an adjustment as follows.
1) Attach the dial gauge mounting jig to the spindle nose and mount the test
indicator.
2) Move the test turret head by handle feed (HAND WHEEL) and put the test
indicator into contact with the bore of tool holder mounting hole of turret head.
Rotate the spindle manually and center the bore.
3) Make the current position display screen appear on the CRT of the NC unit and
make X display as 0.
4) Move the turret head in the +Z direction until stylus of indicator comes out of
bore, then, perform reference point return by manual operation.
5) When reference point return is completed, if the relative distance between
spindle center and reference point is correct, X=330 will be displayed on
position read out of "MACHINE".
If a value is not correct, reference point must be shifted by setting parameter.
Input the X-axis reference point shift amount into the parameter data No.508
(For 0T).
6) When referent point return is complete, if the value of current position display
is displayed large then a correct value, input a value obtained by subtracting a
surplus from a value which has been input into the parameter.
When referent point return is complete, if the value of current position display
is displayed smaller then a correct value, input a value obtained by adding a
difference to the value which has been input into the parameter.
10-14
7) Repeat the steps 3) through 6) and check whether reference point return is
performed with the correct value.
1) Place the test indicator (or dial gauge) upward on a stationary base and adjust
the pointer of test indicator to 0 at height of 200mm (7.874"), using the height
gauge.
2) Quietly remove the test indicator and mount it to the end face of the chuck.
3) moving by handle feed, put the turret face into contact with the test indicator.
Position the turret head at a position where the pointer indicates 0.
Machine model A
GLS-150 640mm
10-15
7) If a displayed value is either large or smaller then Z-A, input a value obtained in
the same manner as in case of X-axis adjustment.
Input the Z-axis reference point shift amount into the parameter data No.509
(For 0T)
Input a value in the above method. when inputting it into the parameter,
however, never later unnecessary parameters.z
10-16
10.10. Machine Level Check
The level of the bed has effects on the machining accuracy of the machine.
therefore, pay full attention to maintain the level of the bed.
For first 6 months after installation of the machine, check the level at least once a
month. adjust the level if necessary to keep, the machine in good operating
condition.
As shown in the Fig. 5.1.1, put a precision spirit level gauge on the Z-axis slide .
Then, check the level of the machine in the parallel direction and right angle
direction against the spindle.
For measurement, use a precision spirit level with accuracy of spirit level with
accuracy of 2/100mm (8/10000") per 1m (39.73") and set the level of the bed
within accuracy of 4/100 mm (16/10000") per 1m (39.73").
If the level of the bed not within accuracy of 4/100 mm (16/10000") per 1m
(39.73"). Then it requires adjustment. Please refer to Ch.5.1 Machine level
adjusting.
10-17
11 Maintenance
11.1 General notes
1) Place of installation which should avoid the sunshine and heating to ensure the
accuracy.
2) Place of installation which should be selected at dry and ventilation.
3) Place of installation which should away from the crane equipment, electrical
welding machine and electrical arc area.
4) Place of installation which should away from the water vapor.
5) Don't use the irregular lubrication oil.
6) Don't hit the workpiece or machine during loading.
7) Be sure turn off the power and clean the machine after finish the job.
8) Turn on the "MACHINE LOCK" switch before adjustment and maintenance.
11-1
11.2 Maintenance cycle
11.2.1 Daily maintenance
Clean and wash the filter of electrical cabinet each week, shorten the clean period
if the surrounding full of dust.
Charge with grease to linear way , ballscrew and turret bearing. A total of 11
grease nipples are provided. Refer to CH.3.5.
1) It should be adjust the machine leveling after 3 months of new installation then
each year the leveling should be readjusted.
2) Replace the new coolant while the coolant change into white color.
3) Change the hydraulic oil if the hydraulic oil became inferior.
4) Clean the filter of coolant pump.
5) Be sure all oil seal still in good condition otherwise replace the newone.
6) Open the hydraulic unit to release the air in hydraulic circuit which can be avoid
the noise and vibration.
11-2
11.3 Lubrication system (Option)
In order to maintain the service life and performance of the machine and to make
the most of its performance, pay special attention to oil supply and carry out daily
maintenance work.
For oil supply to each section of the machine, be sure to use specified oils or
equivalent ones. (Refer to Ch.3.5)
As a parts of daily maintenance, the condition of lubrication on slides and ball
screws shall be checked every day. If there is any sign of lubrication problem,
first check the lubrication pump, piping and flow proper unit. The flow proper units
are located on the lubrication oil distribution panel right above the X-axis feed
motor on back of the machine. If any one of them is faulty, replace it immediately.
If lubrication is used with much dust and dirt, It will make lubrication problem.
Clean lubrication tank may be necessary. As follow process
<Procedure>
1) Turn off the power.
11-3
4) Remove the suction filter from the suction port.
11-4
11.4 Hydraulic system
After installing this machine, when performing a trail run with the hydraulic oil
supplied, or when replacing the hydraulic oil, fill up the hydraulic pump with the
hydraulic oil through the oil inlet port of the hydraulic pump located on the
hydraulic unit in the rear of this machine and start the hydraulic pump. An oil
supply amount is approximately 300cc.
If air is mixed inside the pump and piping, it will cause vibrations. therefore side of
the pump and perform inching operation to remove the air.
For the hydraulic oil, user a specified one and never let dust, etc. mix with it.
1. CPC circulation oil R32 is used for this machine. The different oil can't be mixed.
Unless change the oil completely. Refer to Ch.3.5
2. Examine the oil gauge everyday.
3. Clean filter every three months.
4. Change new oil and clean impurities every year.
5. The filter density of oil filter is 10u,and the paper can't clean. It needs to change
new one after machine is used 100 hours. And then change new one every 500
hours to keep oil clean.
Fig. 11.4.1
11-5
11.5 Chuck
11.5.1 Lubrication
Fig. 11.5.1
11.5.2 Disassembly and cleaning
Even with proper lubrication, fine chips or scale can enter the chuck to jam the
area of the jaw guide or wedge plunger, thus preventing smooth operation.
Disassembly and cleaning must be done on a regular basis every 1000 hours.
When doing so, inspect carefully for parts wear and breakage, replacing as
necessary.
Dismantling and reassembly of chuck please refer to the menu of chuck maker.
11-6
11.6 Milling axle(For power-driven turret)
The milling axis will lose some grease during high speed running,regular grease
supplement can extend machine life and also increase stability of machine。
Please prepare M6 Alan Key for lose cover before you fill in grease and the
procedure is as below:
Attention:
After take off cover, please keep O-ring with it all the
time to avoid any damage or lost.
11-7
5. Apply some grease all over the driven gear.
6. Put the plate and seal back. Then tight 5 *M5 fix screw.
8.Completed
11-8
11.7 Oil maintenance chart
Note:
1. The oil requirement please refer to Ch. 3.5
2. Inspection and renewal cycle are based on a 8 hour day. These cycle should
be adjust in according to actual operation hours.
3. Do not mix the oil with different grades and makes.
11-9
11.8 Replacement of battery (For FANUC control)
Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this work
is performed with the power on and the cabinet open, only those personnel who
have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits
(marked and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous
electric shock hazard.
NOTE: The backup battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year. Thus, recommends that the
battery be replaced periodically, once a year, regardless of whether a battery
alarm is issued
NOTE: The CNC uses batteries to preserve the contents of its memory, because it
must retain data such as programs, offsets, and parameters even while
external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator’s panel or LCD screen.
When a low battery voltage alarm is displayed, replace the batteries within a
week. Otherwise, the contents of the CNC’s memory will be lost.
11-10
Replacing the battery of servo unit:
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the
machine operator’s panel or LCD screen. When a low battery voltage alarm is
displayed, replace the batteries within a week. Otherwise, the absolute position
data held by the pulse coder will be lost.
1. To replace the battery please contact your Local Dealer or FANUC
2. Procedure:
1) Preparing 4 1.5V batteries.
2) Turn on the NC power. (Replace the battery must in power on status otherwise
reference position data of each axes will be lost.)
3) Remove the cover of battery box and disconnect the connector, put the new
battery on and reconnect. (Be sure the pole of battery must correct.)
4) Mount the cover.
Note: If the power is off during replacing batteries, the set machinery origin of
coordinate and limit would be eliminated, so have to reset it. (Refer to
Ch.11.1.2 )
Note :
When replacing the memory backup batteries, keep the power to the machine
(CNC) turned on, and apply an emergency stop to the machine. Because this
work is performed with the power on and the cabinet open, only those
personnel who have received approved safety and maintenance training may
perform this work.
11-11
When replacing the batteries, be careful not to touch the high–voltage circuits
(marked and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely
dangerous electric shock hazard.
11-12
11.9 Cleaning of heat-exchanger
For this cooling unit, the only driving part is the fan, thus reducing the need of the
maintenance to the minimum; but regularly carry out the following maintenance /
inspections.
Regulate the frequency of cleaning filters and fan surface depending on each
case.
11-13
11.10 List of Maintenance Check Point
11.10.1 Main spindle
11-14
Runout of Runout of outer
Check with dial
spindle diameter 6 months S Max. 0.0004" (10μm) Overhaul
gauge
nose Runout of face
Collet Visual check and
No one-side wear when
system Wear of chuck accuracy of 1 month S Replacement
disassembled
(OPTION) workpiece
Visual check and
Wear of chuck No one-side wear when
accuracy of 6 months S Replacement
sleeve disassembled
workpiece
Visual check and
No one-side wear when
Wear of chuck cap accuracy of 6 months S Replacement
disassembled
workpiece
Within 1.0 sec. under 72
Chuck opening Disassembling and
Use stop watch 1 month S lb/in2 (5 kgf/cm') chucking
and closing time cleaning
pressure
Chuck Abnormal noise at Disassembling and
Hearing check Daily O,S No abnormal noise
cylinder running replacement of parts
Abnormal heat Disassembling and r
Touch check Daily S Within 167°FK(75°C)
rise eplacement of parts
Compare with oil level at
installation. 0.4 Gal/min. Disassembling and
Oil level in drain Visual check 1 month O
(1.5l/min)122°F (75°C), replacement of parts
362 lb/in2 (25 kgf/cm2)
11-15
Tension of Visual and touch
1 year S Should be no play Adjustment
synchro belt check
Wear of synchro
Visual check 1 year S No damage or break Replacement
belt
Position Abnormal noise at Compare with noise then Disassembling and
Hearing check Daily O,S
coder running the machine was installed replacement of parts
After running at 3000 rpm,
Abnormal heat temperature should stay Disassembling and
Touch check 1 year S
rise within the room replacement of parts
temperature + 59°F (15°C)
11-16
11.10.3 Hydraulic unit
11-17
X-axis slide Measure with
Slide clearance 1 year S Within 0.00008" (2μm). Adjustment of gib
dial gauge
Backlash of driving Measure with
1 year S Resetting of parameter
system dial gauge
Set a plain head on the
turret position and move
Confirmation of it to the center of main
Measure with
reference point of 1 year S spindle. Contact with GOODWAY
dial gauge
the machine Measure the difference
between spindle center
and turret center
Abnormal noise of Contact with FANUC or
Hearing check Daily O,S No abnormal noise
SERVO motor GOODWAY
Loosen connector Touch check 3 months O,S No loosening Tightening
Abnormal noise
when slide is Hearing check Daily S No abnormal noise Contact with GOODWAY
moving
Right angle degree
Max. 0.0004"(10μm).
between movement Measure with
1 year S Refer to "Machine Contact with GOODWAY
of slide and main dial gauge
accuracy test report.
spindle center line
Max. 0.0004"(10μm).
Measure with
Repeating accuracy 1 year S Refer to "Machine Contact with GOODWAY
dial gauge
accuracy test report.
11-18
X-axis slide Max. 0.0004" (10μm).
Positioning Measure with
1 year S Refer to "Machine Contact with GOODWAY
accuracy dial gauge
accuracy test report."
Z-axis slide Measure with
Slide clearance 1 year S Within 0.00008" (2μm). Adjustment of gib
dial gauge
Backlash of driving Measure with
1 year S Reset parameter
system dial indicator
Abnormal noise of Contact with FANUC or
Hearing check Daily O,S No abnormal noise
Servo motor GOODWAY
Loosen connector Touch check 3 months S Not loose Tightening
Abnormal noise
Hearing check Daily O,S No abnormal noise Contact with GOODWAY
from moving slide
Assume by
Parallelism between
workpiece
movement of slide Refer to "Machine
accuracy. (A 1 year S Contact with GOODWAY
and main spindle accuracy test report."
taper is
center
provided.)
Max. 0.0002" (5μm).
Measure with
Repeating accuracy 1 year S Refer to "Machine Contact with GOODWAY
dial gauge
accuracy test report."
Max. 0.0004" (10μm).
Positioning Measure with
1 year S Refer to "Machine Contact with GOODWAY
accuracy dial gauge
accuracy test report."
11-19
Turret indexing Accuracy of Refer to "Machine
Others 1 year S Contact with GOODWAY
repeating accuracy workpiece accuracy test report."
11-20
11.10.7 Coolant unit
11-21
11.10.9 Other
11-22
11.10.10 Optional Accessories
11-23
12. Trouble shooting
12.1 Alarms and remedies
12.1.1 PCDGN (PC diagnosis)
The machine is controlled by control device called PC.
Cause of a trouble can be quickly detected by the self-diagnostic function of PC,
which is called as PCDGN (PC diagnosis). PC parameter number is consisted of
an address number which includes alphabet and numerics and bit number.
X0 1 2. 3
Bit number (0 to 7)
Address number (alphabet and numerics)
The alphabet of address number is determined as follows.
X: Signal from push button switch and limit switch to PC
Y: Signal from PC to indicator lamp, relay, etc.
F: Signal from NC to PC
G: Signal from PC to NC
R: Internal relay
D: Data of maintaining type memory (PC parameter, timer, etc.)
Refer to the maintenance section for address of input signal of push button
switch and limit switch and output signal of lamp, relay, etc.
Refer to the maintenance section for detail of PC parameter. For otheraddresses,
refer to the ladder diagram in the drawing bag of NC box. this paragraph, leading
0 of address of PCDGN is omitted.
In addition, in actual operation, it can be omitted.
For example, X012.3 represented as X12.3.
12-1
An address and bit number of internal relay can be seen from the ladder diagram
of ELECTRICAL MANUAL. ON or OFF condition can be judged from the screen.
Display method:
1. Turn on the power.
to next page
12-2
4. Press PMCMNT.
5. Press STATUS.
12-3
12.1.2 LCD not display
ITEM TROUBLE CHECKING SOLUTION
1 Without 3 phase Use voltmeter to check the Check power line
220V AC source power source
2 Without DC24V 1. Check if DC 24V power is 1. Replace the AC220V
input output from AC 220V Æ to DC24V power
DC24V power supplier supply (G4).
(G4)
2. Be sure if there is DC24V 2. Reconnection
output from power supply
3. Check if there is DC24V
input into LCD module.
3 Fuses burn Check if the fuse (FU 7) of AC Replace the new fuse (FU
down 220V to DC 24V power 7)
supplier is broken?
4 Display not 1. Check if the relay KA 32 is 1. Replace the relay KA
turned ON after active. 32.
power ON. 2. Check if the wires 2. Reconnect the wire of
ON/OFF/COM of power power ON button.
ON push button are 3. Reconnect the X22 pin
connected correctly? of relay board of
3. Check if the pin X22 on electric cabinet.
relay board is connected
correctly?
12-4
12.1.3 Remedies when alarm is not indicated
(A) Machine alarm when press the indexing button
ITEM TROUBLE CHECKING SOLUTION
1 Tool not indexing. (1) Dgn. X7.0 / X7.1 Correct the wiring of
(0I-TD, 31I, Mate-TD) proximity switch X7.0,
must in 1 when turret X7.1 and readjust the
proximity switch X7.0,
head in clamp position.
X7.1
(2) Dgn. X7.0 / X7.1
(0I-TD, 31I, Mate-TD)
must in 1 when turret
head in unclamp
position.
12-5
12.1.4 Cycle start can not execute
ITEM TROUBLE CHECKING SOLUTION
1 Mode error 1. Is mode switch selected 1. Select correct operation
according to operation? mode. (“AUTO” for
2. Is wiring of mode switch memory start. /
connected correct? “HANDLE” for JOG,
Rapid…)
2. Connect the cable
exactly.
2 Push button out of 3. Be sure Dgn.X100.0 in 1. Replace the push
order 1 when press cycle button.
start button. 2. Reconnect the signal
4. Check if wiring is OK? wire.
3 Interlock function 1. Turret index no ready 1. Index turret
2. Chuck unclamp 2. Clamp Chuck
3. Tool setter down 3. Retract tool setter
4. Parts catcher in chuck 4. Retract parts catcher
position 5. Fill up lubrication oil
5. Lubrication alarm 6. Release feed hold
6. Feed hold 7. Close door
7. Door interlock 8. Make X/Z Axes Zero
8. No zero return return.
9. Spindle alarm 9. Check FANUC alarm
10. Machine alarm message.
10. Check PMC program
ladder.
12-6
12.1.5 Main spindle hydraulic chuck not work
ITEM TROUBLE CHECKING SOLUTION
1 Foot switch out of Be sure Dgn.X12.4 Reconnect the signal wire
order (0i-TD, 31i, Mate-TD) in 1 or replace the foot switch.
when step the foot switch.
2 Solenoid valve out 1. Be sure there is DC24V 1. Reconnect the wire or
of order power on Y1.0 (wire replace relay.
No.6, No.209 ) and
Y1.1 (wire No.6,
No.210). 2. Clean the valve or
2. Check if the solenoid replace coil of solenoid.
valve is clog?
3 Broken of draw 1. Be sure the function of 1. Replace draw tube
tube chuck cylinder and no
function in chuck side.
2. Check if the pressure of 2. Correct the operation
hydraulic cylinder is pressure of hydraulic
exceeds the limit? cylinder.
12-7
12.1.6 Tailstock is not works or (Sub-spindle chuck is not works)
ITEM TROUBLE CHECKING SOLUTION
1 Tailstock interlock 1. Check if the tailstock is 1. Stop the spindle.
operated during spindle
running?
2. Check if X-AXIS is not in 2. Perform X-axis zero
12-8
12.1.7 Coolant pump can not execute
ITEM TROUBLE CHECKING SOLUTION
1 Over load trip 1. Check if the capacity of 1. Replace the thermo
thermo relay [KM 3] is relay [KM 3].
exact.
2. Be sure thermal relay is 2. Preset over load button.
in normal position.
After preset the over load Replace coolant pump.
relay [FR 3] and it trip again
after switch on.
2 No coolant out and 1. Check if the coolant is Fill up coolant to pump and
no alarm message. enough. try switch on again or
2. Be sure the coolant motor change the phase of power
line.
is rotating in correct
direction.
12-9
12.2 Reset reference point ( when change battery )
<Condition 1>Red arrow exist in machine (X-axis located on the turret, Z-axis
located in back of the machine, please open the cover of maintenance.) And list
steps of adjusting below:
Condition and Problem Trouble shooting
When replace four 1.5 (1) Parameter Setting
V batteries, the set <1-1>
machinery origin of 1.Press the key "SYSTEM" on
coordinate and limit the board. And then the
would be eliminated, "PARAM" located on the left
so have to reset it. corner,
2.Press "PARAM" key .
<1-2>
1.Key in "1815".
2.And then the "NO.SRH"
located on the left corner
Press "NO.SRH" key .
<1-3>
Move the cursor to the "APZ" .
<1-4>
Set the "MODE" switch to the "
M.D.I." position.
<1-5>
Press the key "ON.1" on the
left corner.
12-10
Condition and Problem Trouble shooting
(3) Select " Control axis" to
be X-axis.
12-11
Condition and Problem Trouble shooting
<7-2>
1.Key in "1815".
2.And then the "NO.SRH"
located on the left corner
Press "NO.SRH" key.
<7-3>
Move the cursor to the "APZ".
<7-4>
Set the "MODE" switch to the "
M.D.I." position.
<7-5>
Press the key "OFF:0" on the
left corner to set X、Z to be 0.
<8-2>
Press the key "ON:1" on the left
corner to set X、Z to be 1.
12-12
<Condition 2>The plate have took off or lose that could not aim at each other. List
steps for adjusting below:
Condition and Problem Trouble shooting
While replace four 1.5 (1) Install the internal tool
V batteries, the holder on the turret (take
machinery the station 1 as center).
origin of set coordinate
originally and limit
would be eliminated,
so you have to reset. (2) Install the indicator/dia
gauge on the chuck.
12-13
Condition and Problem Trouble shooting
character display.
2.After pressing the key
"REL".
3.Press the key "U" on the
keyboard. Now the "U" on
the LCD character display
would flash.
<5-2>
Press the key "ORIGIN" so
that "U" value would be
eliminated to be zero.
12-14
Condition and Problem Trouble shooting
*162 mm for GLS-150Y Live
tooling tools rotate in
working position.
<8-2>
Press the key "ORIGIN" so
that "W" value would be
eliminated to be zero.
12-15
Condition and Problem Trouble shooting
(10) Set the MODE to the
"M.D.I." position.
(11)Parameter Setting
<11-1>
1.Press the key "SYSTEM" on
the board. And then the
"PARAM" located on the
left corner,
2.Press "PARAM" key .
<11-2>
1.Key in "1815".
2.And then the "NO.SRH"
located on the left corner
Press "NO.SRH" key .
<11-3>
Move the cursor to the "APZ"
and set X、Y、Z to be 0 by
using cursor shift key. And
then set X、Y、Z to be 1 again.
12-16
Condition and Problem Trouble shooting
*170 mm for 360mm width
turret head of GLS-150.
*160 mm for GLS-150M Live
tooling tools rotate together
type.
*165 mm for GLS-150M Live
tooling tools rotate in
working position
12-17
Appendix A
G、M、T、K、D-Code function for 0I-Mate
Content
1. G-Code and M-Code function........................................................... A-1
1-1 G-Code function .......................................................... A-1
1-2 M-Code function .......................................................... A-4
2. T-Code function ................................................................................ A-6
3. K-Code function................................................................................ A-8
4. D-Code function.............................................................................. A-24
5. Alarm Message for 0I-Mate ............................................................ A-25
6. Turret resetting procedure .............................................................. A-32
A
1. G-Code and M-Code function
1-1 G-Code function
G code system(Note 7)
Group Function
A B C
◤G00 ◤G00 ◤G00 Positioning (rapid traverse)
G01 G01 G01 Linear Interpolation (Cutting feed)
01
G02 G02 G02 Circular interpolation CW
G03 G03 G03 Circular interpolation CCW
G04 G04 G04 Dwell
A-1
G code system(Note 7)
Group Function
A B C
◤G40 ◤G40 ◤G40 Tool nose radius compensation cancel
G41 G41 G41 07 Tool nose radius compensation left
G42 G42 G42 Tool nose radius compensation right
Coordinate system setting, max. spindle
G50 G92 G92
00 speed setting
G50.3 G92.1 G92.1 Workpiece coordinate system preset
G52 G52 G52 Local coordinate system setting
00
G53 G53 G53 Machine coordinate system setting
◤G54 ◤G54 ◤G54 Workpiece coordinate system 1 selection
G55 G55 G55 Workpiece coordinate system 2 selection
G56 G56 G56 Workpiece coordinate system 3 selection
14
G57 G57 G57 Workpiece coordinate system 4 selection
G58 G58 G58 Workpiece coordinate system 5 selection
G59 G59 G59 Workpiece coordinate system 6 selection
G65 G65 G65 00 Macro calling
G66 G66 G66 Macro modal call
12
◤G67 ◤G67 ◤G67 Macro modal call cancel
G70 G70 G72 Finishing cycle
G71 G71 G73 Stock removal in turning
G72 G72 G74 Stock removal in facing
G73 G73 G75 00 Pattern repeating
G74 G74 G76 End face peck drilling
G75 G75 G77 Outer diameter/internal diameter drilling
G76 G76 G78 Multiple threading cycle
Outer diameter/internal diameter cutting
G90 G77 G20
cycle
G92 G78 G21 01 Thread cutting cycle
G94 G79 G24 End face turning cycle
A-2
G code system(Note 7) Function
Group
A B C
G96 G96 G96 Constant surface speed control
02
◤G97 ◤G97 ◤G97 Constant surface speed control cancel
G98 G94 G94 Per minute feed
05
◤G99 ◤G95 ◤G95 Per revolution feed
- ◤G90 ◤G90 Absolute programming
03
- G91 G91 Incremental programming
- G98 G98 Return to initial level
11
- G99 G99 Return to R point level
(Note 1) G codes marked " ◤" are initial G codes when turning power on.For G20
and G21, the G code before turning power off remains. G00 or G01 can be
selected by parameter setting.
(Note 2) G codes of group 00 are not modal. They are only effective in the block in
which they are specified.
(Note 3) If a G code not listed on the table of G codes is inputted, or optional Gcode
not specified in the system is commanded, an alarm (No. 010) is displayed.
(Note 4) A number of G codes can be specified in the same block. When more than
one G code of the same group is specified, the G code specified later is
effective.
(Note 5) If any G code of group 01 is specified in a canned cycle mode, the canned
cycle is automatically cancelled and the G80 condition is entered. However a
G code of group -1 is not affected by any of the canned cycle G codes.
(Note 6) A G code is displayed from each group.
(Note 7) G code system B and C are options. Whether G code system B or C is set
by parameter No.0036 : GSPC.
(Note 8) The earlier program has executed command G50 coordinate system setting.
When program is not completely executed like stopped during program
execution, and operator does not execute reference point return, will cause
error positioning in the next program that leads to collision.
A-3
1-2 M-Code function
M- DESCRIPTION M- DESCRIPTION
code code
M00 Program stop M44 Spindle synchronous rev
M01 Option stop M45 Spindle synchronous stop
M02 Program halt M46 Bar feeder code 1
M03 Main spindle for. M47 Bar feeder code 2
M04 Main spindle rev. M48 Bar feeder code 3
M05 Main spindle stop M49 Argentina b/f out3
M08 Coolant on M50 Argentina b/f out4
M09 Coolant off M51 Option m-code
M10 Main chuck unclamp M52 Option m-code
M11 Main chuck clamp M53 Option m-code
M12 Tailstock forward M54 Option m-code
M13 Tailstock backward M55 Option m-code
M14 Tailstock quill forward M56 Option m-code
M15 Tailstock quill backward M57 Option m-code
M16 Tailstock quill forward pressure 2 M58 Option m-code
M17 Tailstock quill backward pressure 2 M60 Pmc tailstock mode
M18 Spindle orientation off M61 Chip conveyor forward
M19 Spindle orientation on (b-code) M63 Chip conveyor stop
M20 Main air on M64 Auto door close
M21 Main air off M65 Auto door open
M23 Chamfer cutting on M68 Parts catcher stretch out
M24 Chamfer cutting off M69 Parts catcher retract
M25 Error detect on M70 Spindle air close
M26 Error detect off M71 Spindle air open
M29 Rigid taping on M72 Spindle push bar
Milling axis for.(frequency
M30 Program end & reset M73
conversion motor for.)
Milling axis rev. (frequency
M35 Auto tool setter down M74
conversion motor rev.)
Milling axis stop(frequency
M36 Auto tool setter up M75
conversion motor stop)
Milling axis
M37 Main spindle brake on M76
Pmc axis nc axis
Milling axis
M38 Main spindle brake off M77
Nc axis pmc axis
Tapping enable in turret spindle
M39 M82 Spindle chuck open pressure 2
side
M40 Spindle in neutral gear M83 Spindle chuck close pressure 2
M41 Spindle low speed gear M84 Steady 1 close
M42 Spindle high speed gear M85 Steady 1 open
M43 Spindle synchronous for M86 Steady 2 close
A-4
M- code DESCRIPTION
M87 Steady 2 open
M88 Steady 3 close
M89 Steady 3 open
M98 Call sub program
M99 Sub program end
M138 Pmc tailstock pin in
M139 Pmc tailstock pin out
M151-M166 16 m code
M205 Sub spindle stop
M210 Sub chuck unclamp
M211 Sub chuck clamp
M218 Sub spindle c-axis function off
M219 Sub spindle c-axis function on
M220 Sub air on
M221 Sub air off
M237 Sub spindle brake on
M238 Sub spindle brake off
M270 Sub spindle air close
M271 Sub spindle air open
M272 Sub spindle push bar
M282 Sub spindle chuck open pressure 2
M283 Sub chuck close pressure 2
M300 -M399 Communication between Head 1 and Head 2.
M400 –M499 Head 1 spindle load detection of double system
M500 –M599 Head 2 spindle load detection of double system
M1000 –M1360 1 degree indexing of main spindle
M2000 –M2360 1 degree indexing of sub-spindle
A-5
2. T-Code function
DATA OUTPUT
No. DESCRIPTION
ADDRESS ADDRESS
7 T12
11 T20
12 T22
13 T24
14 T26
17 T32
A-6
DATA OUTPUT
No. DESCRIPTION
ADDRESS ADDRESS
18 T34
20 T38
23 T44
24 T46
A-7
3. K-Code function
K00 7 6 5 4 3 2 1 0
DRCU HYDEQ CKPS SPDRN HYDST PTCH STCK TLSTEQ
O O O O O O O O
NAME&BIT DESCRIPTION
A-8
<K-Code function>
K01 7 6 5 4 3 2 1 0
SPAVC DH65 SPNCKM SPRQS QLPS
O O O O O
NAME&BIT DESCRIPTION
BIT 0
A-9
<K-Code function>
K02 7 6 5 4 3 2 1 0
M30 QULSET BFM52 BFM51 LNSBF ARGBF MAGBF
O O O O O O O
NAME&BIT DESCRIPTION
A-10
<K-Code function>
K03 7 6 5 4 3 2 1 0
FTSW2 CHNDET IEMCA
O O O
NAME&BIT DESCRIPTION
BIT 0
BIT 2
BIT 3
BIT4
BIT 5
A-11
<K-Code function>
K04 7 6 5 4 3 2 1 0
DH65 YAMA SPTMPD CCEMG TLSEMA TLTND
O O O O O O
NAME&BIT DESCRIPTION
1: X-AXIS ZERO RETURN IS UNNECESSARY WHEN TOOL
SETTER IS USED. AND TURRET CAN ROTATE.
BIT 0
0: X-AXIS ZERO RETURN IS NECESSARY WHEN TOOL
SETTER IS USED. AND TURRET CAN ROTATE.
BIT 5
BIT 7
A-12
<K-Code function>
K05 7 6 5 4 3 2 1 0
UPLEQ AUDR NOTUR TLCP
O O O O
NAME&BIT DESCRIPTION
BIT 0
BIT 1
1: NO TURRET IS SETUP
BIT 3
0: TURRET IS SETUP
BIT 5
BIT 6
A-13
<K-Code function>
K06 7 6 5 4 3 2 1 0
SPORC SPDS
O O
NAME&BIT DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 5
A-14
<K-Code function>
K07 7 6 5 4 3 2 1 0
LNKJG TUSET MILSET TURER
O O O O
NAME&BIT DESCRIPTION
BIT 3
BIT 4
BIT 6
BIT 7
A-15
<K-Code function>
K08 7 6 5 4 3 2 1 0
PTLN PTLN PTLN PTLN PTLN PTLN PTLN PTLN
O O O O O O O O
NAME&BIT DESCRIPTION
A-16
<K-Code function>
K09 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
A-17
<K-Code function>
K10 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
A-18
<K-Code function>
K11 7 6 5 4 3 2 1 0
HYTLS
O
NAME&BIT DESCRIPTION
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
A-19
<K-Code function>
K12 7 6 5 4 3 2 1 0
SJGS1 SJGS1 SJGS1 SJGS1 SJGS1 SJGS1 SJGS1 SJGS1
O O O O O O O O
NAME&BIT DESCRIPTION
A-20
<K-Code function>
K13 7 6 5 4 3 2 1 0
SJGS2 SJGS2 SJGS2 SJGS2 SJGS2 SJGS2 SJGS2 SJGS2
O O O O O O O O
NAME&BIT DESCRIPTION
A-21
<K-Code function>
K14 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
A-22
< COUNTER >
DATA
No. DESCRIPTION
ADDRESS
THE SETTING OF LUB. FIRST RUN TIME AFTER
1 C1
POWER “ON”.
THE SETTING TIME OF BEFORE AUTO POWER
2 C2
TRIP.
10
11
12
13
14
A-23
4. D-Code function
DATA SET
DESCRIPTION
ADDRESS VALUE
D000~D013
D016
D018~D049
T-CODE LIMIT (DEFAULT VALUE MUST BE
D050 9
GREATER THAN T NUMBER)
D051~D104
A-24
5. Alarm Message for 0I-Mate
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
A0.0 1000
A0.1 1001
A0.2 1002
A0.3 1003 T CODE ERROR Press reset key.
EMERGENCY
A0.4 1004 Emergency stop signal (X8.4=1).
STOP
Check Pressure switch signal.
PRESSURE Check the value of Hyd. Pressure is
A0.5 1005
CHECK 35kg/mm2 or the pressure switch is
normal.
Contrast to the alarm No. on the
A0.6 1006 SPINDLE ALARM amplifier LED display for alarm
reason.
OVER LOAD Check Hyd/Coolant MCC overload
A0.7 1007
ALARM switch.
A-25
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
SPINDLE STOP Spindle stop push button signal was
A2.0 2020
OPEN off.
Lubrication oil empty.
A2.1 2021 LUB ALARM
Fill up the lubrication oil.
BAR FEED
A2.2 2022 Check bar-feeder alarm state.
ALARM
A2.3 2023 B/F EMERGENCY Check bar-feeder alarm state.
K0.0 must be set to 1 when tool setter
A2.4 2024 K0.0 SET ERROR
is used.
MODE SELECT Auto mode or manual mode select
A2.5 2025
ERROR error for operation.
K0.2 must be set to 1 when part
A2.6 2026 K0.2 NOT SET=1
catcher is used.
Check if spindle load setting values
A2.7 2027 LOAD ALARM too small.
Check if tool was worn.
A-26
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
Spindle in run status.
A4.0 2040 SPINDLE RUN LOCK Command is lock.
Please let spindle stop.
When the turret unclamp, the
sensor X7.0 is still checked. And
the alarm message will be
A4.1 2041 TURRET UNCLAMP
showned.
Check turret proximity switch
position.
To Force or Hydraulic turret
TURRET NO.1
A4.2 2041 unclamp and No.1 tool search by
SERCH
jog.
When the turret clamp, the sensor
X7.0 isn’t checked. And the alarm
A4.3 2043 TURRET CLAMP message will be showned.
Check turret proximity switch
position.
I/O link turret amp alarm signal
I/O LINK TURRET
A4.4 2044 output.
ALARM
Check turret servo amp.
When cycle start is running, quill
A4.5 2045 QUILL INTERLOCK can’t stretch.
Check cycle start finish.
LUBE PRESSURE
A4.6 2046 Check LUBE. system.
ALARM
When spindle is running, chuck
A4.7 2047 CHUCK INTERLOCK can’t open.
Let spindle stop.
A-27
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
A5.5 2055
A5.7 2057
A-28
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
PLEASE SELECT
QUILL DIRECTION BY
PUSH BUTTON ON After user press Hyd. push button,
A6.0 2060
MANUAL MODE select the quill direction.
AFTER HYD.MOTOR
STARTED
A6.1 2061
A6.2 2062
A-29
< Alarm Message for 0I-Mate >
ALARM DESCRIPTION CHECKING POINT &
ADDRESS
NUMBER TROUBLESHOOTING
A7.0
A7.1
A7.2
A7.3
A7.6
A-30
< Alarm Message for 0I-Mate >
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
WARNING): THE MACHINE
IS MANUFACTURE FOR Press [RESET] key to
WELL-TRAINED OPERATOR. cancel this warning
TO AVOID IN-JURY, DO NOT message.
OPERATE THE MACHINE
A8.0 2080 UNLESS YOU HAD
UNDERSTAND ALL
INFORMATIONS IN THE
MANUALS. BEING AWARE
OF THIS WARNING PRESS
[RESET] KEY
A8.1
A8.3
A8.5
A8.6
A8.7
A-31
6. Turret resetting procedure
I.Resetting turret reference position:
The turret indexing operation might be interrupted by following:
(1) Press EMERGENCY STOP button.
(2) Power OFF.
(3) Collision.
Fig.1.
Fig.2
A-32
Fig.3
SET
K7#5=
Fig.4
A-33
2. Set the “MODE” switch to “HANDLE”
posititon.
A-34
5. After the red arrow which are on cover and turret match each other,
press [RESET] key to clamp the turret head.
Fig.5
A-35
6. Set K7.5 to 0(return to normal mode).
The turret reference position is set, please perform the “Tool No
Resetting” procedure as following:
7. Press “FEED HOLD” and “SP. STOP” button at the same time. Then
turret head is unclamping.
9. Press “FEEDHOLD” and “+X” button. (To set the current tool as tool
no.1)
A-36
10. Press “RESET” to clamp the turret.
A-37
II. Tool number resetting
If the tool no. is incorrect, it may cause collision between tool and
workpiece or chuck. It is necessary to perform “tool number resetting
procedure” as following:
2. Rotate turret to TOOL NO.1 (the nameplate shows NO.1 but the
“TOOL NO. SELECT” switch may not select NO.1)
A-38
6. Press “INDEXING” button. Then turret rotates to TOOL NO.1.
A-39
Appendix B
G、M、T、K- Code function for 18I/0I
Content
1. G-Code and M-Code function........................................................... B-1
1-1 G-Code function .......................................................... B-1
1-2 M-Code function .......................................................... B-5
2. T-Code function ................................................................................ B-7
3. K-Code function................................................................................ B-9
4. Alarm Message for 18I/0I ............................................................... B-29
5. Turret resetting procedure .............................................................. B-41
B
1. G-Code and M-Code function
1-1 G-Code function
G code system(Note 7)
Group Function
A B C
◤G00 ◤G00 ◤G00 Positioning (rapid traverse)
G01 G01 G01 Linear Interpolation (Cutting feed)
01
G02 G02 G02 Circular interpolation CW
G03 G03 G03 Circular interpolation CCW
G04 G04 G04 Dwell
G07.1 G07.1 G07.1
Cylindrical interpolation
(G107) (G107) (G107)
G08 G08 G08 00 Look –head control
G10 G10 G10 Programmable data input
G11 G11 G11 Programmable data input mode cancel
G12.1 G12.1 G12.1
Polar coordinate interpolation mode
(G112) (G112) (G112)
21
◤G13.1 ◤G13.1 ◤G13.1
Polar coordinate interpolation cancel mode
(G113) (G113) (G113)
G17 G17 G17 XpYp plane selection
◤G18 ◤G18 ◤G18 16 ZpXp plane selection
G19 G19 G19 YpZp plane selection
G20 G20 G70 Inch data input
06
G21 G21 G71 Metric data input
G22 G22 G22 Stored stroke check function on
09
G23 G23 G23 Stored stroke check function off
G25 G25 G25 Spindle speed fluctuation detection off
08
G26 G26 G26 Spindle speed fluctuation detection on
G27 G27 G27 Reference point return check
G28 G28 G28 Return to reference point return
00
G30 G30 G30 2nd, 3rd, 4th reference point return
G31 G31 G31 Skip function
B-1
G code system(Note 7)
Group Function
A B C
G32 G33 G33 Thread cutting
01
G34 G34 G34 Variable–lead thread cutting
Automatic tool compensation X (When the
G36 G36 G36 bit 3 (G36) of parameter No. 3405 is set to
0)
G37 G37 G37 Automatic tool compensation Z
00
G37.1 G37.1 G37.1 Automatic tool compensation X
G37.2 G37.2 G37.2 Automatic tool compensation Z
G39 G39 G39 Corner circular interpolation
◤G40 ◤G40 ◤G40 Tool nose radius compensation cancel
G41 G41 G41 07 Tool nose radius compensation left
G42 G42 G42 Tool nose radius compensation right
Coordinate system setting, max. spindle
G50 G92 G92
00 speed setting
G50.3 G92.1 G92.1 Workpiece coordinate system preset
◤G50.2 ◤G50.2 ◤G50.2
Polygonal turning cancel
(G250) (G250) (G250) 20
G51.2 G51.2 G51.2
Polygonal turning
(G251) (G251) (G251)
G52 G52 G52 Local coordinate system setting
00
G53 G53 G53 Machine coordinate system setting
◤G54 ◤G54 ◤G54 Workpiece coordinate system 1 selection
G55 G55 G55 Workpiece coordinate system 2 selection
G56 G56 G56 Workpiece coordinate system 3 selection
14
G57 G57 G57 Workpiece coordinate system 4 selection
G58 G58 G58 Workpiece coordinate system 5 selection
G59 G59 G59 Workpiece coordinate system 6 selection
G60 G60 G60 Single direction positioning
00
G65 G65 G65 Macro calling
G66 G66 G66 Macro modal call
12
◤G67 ◤G67 ◤G67 Macro modal call cancel
B-2
G code system(Note 7)
Group Function
A B C
G70 G70 G72 Finishing cycle
G71 G71 G73 Stock removal in turning
G72 G72 G74 Stock removal in facing
G73 G73 G75 00 Pattern repeating
G74 G74 G76 End face peck drilling
G75 G75 G77 Outer diameter/internal diameter drilling
G76 G76 G78 Multiple threading cycle
G71 G71 G72 Traverse grinding cycle (for grinding machine)
Traverse direct constant–dimension grinding
G72 G72 G73 cycle
(for grinding machine)
01
G73 G73 G74 Oscilation grinding cycle (for grinding machine)
Oscilation direct constant–dimension grinding
G74 G74 G75 cycle
(for grinding machine)
◤G80 ◤G80 ◤G80 Canned cycle for drilling cancel
G83 G83 G83 Cycle for face drilling
G84 G84 G84 Cycle for face tapping
G86 G86 G86 10 Cycle for face boring
G87 G87 G87 Cycle for side drilling
G88 G88 G88 Cycle for side tapping
G89 G89 G89 Cycle for side boring
G90 G77 G20 Outer diameter/internal diameter cutting cycle
G92 G78 G21 01 Thread cutting cycle
G94 G79 G24 End face turning cycle
G96 G96 G96 Constant surface speed control
02
◤G97 ◤G97 ◤G97 Constant surface speed control cancel
G98 G94 G94 Per minute feed
05
◤G99 ◤G95 ◤G95 Per revolution feed
- ◤G90 ◤G90 Absolute programming
03
- G91 G91 Incremental programming
- G98 G98 Return to initial level
11
- G99 G99 Return to R point level
B-3
(Note 1) G codes marked " ◤" are initial G codes when turning power
on.For G20 and G21, the G code before turning power off
remains. G00 or G01 can be selected by parameter setting.
(Note 2) G codes of group 00 are not modal. They are only effective in
the block in which they are specified.
(Note 3) If a G code not listed on the table of G codes is inputted, or
optional Gcode not specified in the system is commanded, an
alarm (No. 010) is displayed.
(Note 4) A number of G codes can be specified in the same block. When
more than one G code of the same group is specified, the G
code specified later is effective.
(Note 5) If any G code of group 01 is specified in a canned cycle mode,
the canned cycle is automatically cancelled and the G80
condition is entered. However a G code of group -1 is not
affected by any of the canned cycle G codes.
(Note 6) A G code is displayed from each group.
(Note 7) G code system B and C are options. Whether G code system B
or C is set by parameter No.0036 : GSPC.
(Note 8) The earlier program has executed command G50 coordinate
system setting. When program is not completely executed like
stopped during program execution, and operator does not
execute reference point return, will cause error positioning in the
next program that leads to collision.
B-4
1-2 M-Code function
M- DESCRIPTION M- DESCRIPTION
code code
M00 Program stop M41 Spindle low speed gear
M01 Option stop M42 Spindle high speed gear
M02 End of program M43 Spindle synchronous on clockwise
Spindle synchronous on
M03 Main spindle rotate on clockwise M44
counter-clockwise
Main spindle rotate on
M04 M45 Spindle synchronous stop
counter-clockwise
M05 Main spindle stop M46 Call b/f allow
M08 Coolant on M47 Bar feeder m code
M09 Coolant off M48 Bar feeder mcode (loading)
M10 Main chuck unclamp M49 Bar feeder mcode
M11 Main chuck clamp M50 Bar feeder mcode
M12 Tailstock forward M58 Option hight- pressure pump on
M13 Tailstock backward M59 Option hight- pressure pump off
M14 Tailstock quill forward M60 Pmc tailstock mode
M15 Tailstock quill backward M61 Chip conveyor forward
Tailstock quill forward on
M16 M63 Chip conveyor stop
pressure #2
Tailstock quill backward on
M17 M64 Auto door close
pressure #2
M18 C-axis function off M65 Auto door open
M19 C-axis function on M68 Parts catcher out
M20 Main air blow on M69 Parts catcher in
M21 Main air blow off M70 Spindle center air blow off
Living tool free(just for servo
M22 M71 Spindle center air blow on
motor)
M23 Chamfering on M73 Living tool rotate on clockwise
Living tool rotate on
M24 Chamfering off M74
counter-clockwise
M25 In-position check valid M75 Living tool stop
Living tool control from pmc trans to
M26 In-position check invalid M76
nc
Living tool control from nc trans to
M27 Check on of chuck air seal M77
pmc
Two-sides of pneumatic chuck
M28 Check off of chuck air seal M80
simultaneity on
Two-sides of pneumatic chuck
M29 Rigid taping on M81
simultaneity off
M30 End of program & reset M82 Spindle chuck unclamp pressure #2
M35 Auto toolset down M83 Spindle chuck clamp pressure #2
M36 Auto toolset up M84 Steady rests #1 clamp
M37 Main spindle brake clamp M85 Steady rests #1 unclamp
M38 Main spindle brake unclamp M86 Steady rests #2 clamp
M40 Spindle in neutral gear M87 Steady rests #2 unclamp
B-5
M- DESCRIPTION M- DESCRIPTION
code code
M88 Steady rests #3 clamp M272 Sub spindle push bar
Sub spindle chuck unclamp
M89 Steady rests #3 unclamp M282
pressure #2
Out-side pneumatic chuck Sub spindle chuck clamp pressure
M90 M283
simultaneity on #2
Out-side pneumatic chuck M300 Communication between head 1
M91 -M399 and head 2.
simultaneity off
M500 –M
M97 Same with m0, and chuck stop 599 Spindle load setting
M1000 –
M98 Call sub program M1360 1 degree indexing of main spindle
M10000 0.088 degree indexing of main
M99 Sub program end –M14096 spindle
M2000 –
M108 Spray washing on M2360 1 degree indexing of sub-spindle
M20000- 0.088 degree indexing of
M109 Spray washing off M24096 sub-spindle
M138 PMC TAILSTOCK PIN CLAMP
M139 Pmc tailstock pin unclamp
M159-
M166 8 m code
M196 Load monitor function on
B-6
2. T-Code function
DATA OUTPUT
No. DESCRIPTION
ADDRESS ADDRESS
B-7
DATA OUTPUT
No. DESCRIPTION
ADDRESS ADDRESS
B-8
3. K-Code function
K00 7 6 5 4 3 2 1 0
DRLK HYDSW CKPS SPDRN HYDST PTCH STCK TLSTEP
NAME&BIT DESCRIPTION
BIT 7
B-9
< KEEP RELAY >
K01 7 6 5 4 3 2 1 0
DH65 SPNCKM SPNM QLPS LTCO
NAME&BIT DESCRIPTION
B-10
< KEEP RELAY >
K02 7 6 5 4 3 2 1 0
MR BFM48
NAME&BIT DESCRIPTION
B-11
< KEEP RELAY >
K03 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
1: PNEUMATIC CHUCK.
BIT 3
0: STANDARD HYDRAULIC CHUCK.
B-12
< KEEP RELAY >
K04 7 6 5 4 3 2 1 0
TLHPMA TLTND
NAME&BIT DESCRIPTION
1: X-AXIS ZERO RETURN IS UNNECESSARY WHEN TOOL
SETTER IS USED.
BIT 0
0: X-AXIS ZERO RETURN IS NECESSARY WHEN TOOL
SETTER IS USED.
B-13
< KEEP RELAY >
K05 7 6 5 4 3 2 1 0
PAT
NAME&BIT DESCRIPTION
BIT 6
B-14
< KEEP RELAY >
K06 7 6 5 4 3 2 1 0
SPORC CSRD
NAME&BIT DESCRIPTION
BIT 1
B-15
< KEEP RELAY >
K07 7 6 5 4 3 2 1 0
LNKJG TE
NAME&BIT DESCRIPTION
BIT 1
BIT 3
BIT 6
BIT 7
B-16
< KEEP RELAY >
K08 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
B-17
< KEEP RELAY >
K09 7 6 5 4 3 2 1 0
SPRNMSH SPRNMSG SPRNMSF SPRNMSE SPRNMSD SPRNMSC SPRNMSB SPRNMSA
NAME&BIT DESCRIPTION
B-18
< KEEP RELAY >
K10 7 6 5 4 3 2 1 0
LNS MEG IEMCA SBOTS 65WP BF542
NAME&BIT DESCRIPTION
BIT 7
B-19
< KEEP RELAY >
K11 7 6 5 4 3 2 1 0
SRT
NAME&BIT DESCRIPTION
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
B-20
< KEEP RELAY >
K20 7 6 5 4 3 2 1 0
M159 M151 BF SPLD PMCTS IOLNK STTS
NAME&BIT DESCRIPTION
BIT 6
B-21
< KEEP RELAY >
K21 7 6 5 4 3 2 1 0
STD OPB 65WOP
NAME&BIT DESCRIPTION
BIT 1
1:STEADY IS EQUIPPED.
BIT 2
0: STEADY NOT EQUIPPED.
BIT 7
B-22
< KEEP RELAY >
K22 7 6 5 4 3 2 1 0
E6 E5 E4 E3 CF CS SVSP
NAME&BIT DESCRIPTION
1:SUB-SPINDLE IS EQUIPPED.
BIT 0
0: SUB-SPINDLE IS NOT EQUIPPED.
B-23
< KEEP RELAY >
K23 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
B-24
< KEEP RELAY >
K24 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 6
BIT 7
B-25
< KEEP RELAY >
K25 7 6 5 4 3 2 1 0
NAME&BIT DESCRIPTION
BIT 4
BIT 5
BIT 6
BIT 7
B-26
< KEEP RELAY >
K30 7 6 5 4 3 2 1 0
PMCOF PMCPO
NAME&BIT DESCRIPTION
BIT 0
BIT 4
BIT 5
BIT 6
BIT 7
B-27
< COUNTER >
DATA
No. DESCRIPTION
ADDRESS
THE SETTING OF LUB. FIRST RUN TIME AFTER
1 C1
POWER “ON”.
THE SETTING TIME OF BEFORE AUTO POWER
2 C2
TRIP.
10
11
12
13
14
B-28
4. Alarm Message for 18I/0I
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
T CODE COMMAND .> D50
T-CODE ERROR
A0.0 1000 T code command must be under
(A0.0)
than D50(D50=amount of tool +1 )
OVER LOAD Check Hyd/Coolant MCC overload
A0.1 1001 ALARM switch
(A0.1)
PRESSURE Check the value of hyd. Pressure is
A0.2 1002 ERROR 35kg/mm2 or the pressure switch is
(A0.2) normal.
Contrast to the alarm No. on the
SPINDLE ALARM
A0.3 1003 amplifier LED display for alarm
(A0.3)
reason.
EMERGENCY
A0.4 1004 Emergency stop signal (X8.4=1)
STOP (A0.4)
NO PRESSURE
A0.5 1005 CHECK SIGNAL Check Pressure switch signal
(A0.5)
Set K4.2=0 after Install chip
A0.6 1006 SET K4.2=0 (A0.6)
conveyor
SAUTER TURRET
A0.7 1007 Sauter turret alarm
ALARM (A0.7)
B-29
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
MANUAL ERROR Auto mode or manual mode select
A2.0 2000
(A2.0) error for operation.
Check turret is clamped or tool
INDEX NO READY
A2.1 2001 number index is correct and tool
(A2.1)
select button is to “ON”.
NO ZERO RETURN Check servo axis at home position
A2.2 2002
(A2.2) and home position light will shine
Safe-door is not closed indeed.
DOOR INTERLOCK
A2.3 2003 (*X4.1(**X5.4=1)when safe-door is
(A2.3)
closed)
Check tool setter arm in up position
TOOL SETTER
A2.4 2004 and signal *X3.6=0(**X7.6=0),
(A2.4)
*X3.5=0(**X7.5=1).
FEED HOLD
A2.5 2005 Feed hold push button signal is off.
ERROR (A2.5)
Chuck is not closed.
Check signal *X0.1=1(**X8.0=1)
SPINDLE CHUCK
A2.6 2006 when chuck is inside closed.
NO CLOSE (A2.6)
Check signal *X0.2=1(**X8.1=1)
when chuck is outside closed.
TOOL SETTER
To operate Renishaw tool setter just
A2.7 2007 USE JOG MODE
only in JOG mode.
(A2.7)
B-30
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
TURRET Signal *X3.0=0(**X7.0=0) when
A4.0 2016 UNCLAMP turret is in unclamp status. Check
ALARM (A4.0) turret proximity switch position.
TURRET NO 1 To force turret unclamp and No.1
A4.1 2017
SEARCH (A4.1) tool search by jog.
TURRET RUN
A4.2 2018
ALARM (A4.2)
Chuck is not closed.
Check signal
SPINDLE CHUCK *X0.1=1(**X8.0=1)when chuck is
A4.3 2019 INTERLOCK inside closed.
(A4.3) Check signal
*X0.2=1(**X8.1=1)when chuck is
outside closed.
B/F ALARM
A4.4 2020 Check bar-feeder alarm state.
(A4.4)
K0.0 SET ERROR K0.0 must be set to 1 when tool
A4.5 2021
(A4.5) setter is used.
AUTO MODE
Auto mode or manual mode select
A4.6 2022 SELECT ERROR
error for operation.
(A4.6)
K0.2 NOT SET K0.2 must be set to 1 when tool
A4.7 2023
TO 1 (A4.7) setter is used.
B-31
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
Check quill sensor *X0.3
A5.0 2024 QUILL ALARM (A5.0)
(**X8.2) *X0.4 (**X8.3)
PLEASE MOVE X.Z AXIS Move X & Z axis by wheel
AWAY FROM handle when X or Z axis is in
A5.1 2025
REFERENCE POINT BY home position at the machine
HANDLE MODE (A5.1) lock status.
STOP!!! WARNING!!! This alarm message displays
STOP!!! DOOR at maintenance status.
INTERLOCK
DEACTIVATED!OPERAT
R MACHINE IN THIS
MODE! THIS MODE IS
FOR CERTIFIED
A5.2 2026
GOODWAY SERVICE
PERSONAL USE
ONLY !FAILURE TO
COMPLY WITH THIS
WARNING MAY PESULT
IN SERIOUS DANGER!
(A5.2)
TOOL LIFE ALARM Ckeck the tool life value at tool
A5.3 2027
(A5.3) life table.
T CODE CAN NOT BE
A5.4 2028 WRITTEN IN THE SAME
BLOCK WITH M30 (A5.4)
A5.5 2029 B/F ALARM (A5.5) Check bar feeder status.
B/F SIGNAL NO READY Check bar feeder status.
A5.6 2030
(A5.6)
ADD M64 AT FIST
BLOCK OF THE Check if the auto door close
A5.7 2031 PROGRAM WHEN complete and M64 code at first
AUTOMATIC DOOR IS block of the program.
MOUNTED (A5.7)
B-32
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
Check if spindle load setting
A6.0 2032 LOAD ALARM (A6.0) values too small.
Check if tool was worn.
TAILSTOCK +OT Please push reset key and
A6.1 2033
(A6.1) move nagetive direction by jog.
TAILSTOCK -OT Please push reset key and
A6.2 2034
(A6.2) move positive direction by jog
Z AXIS NOT IN Check if the pin position is
A6.3 2035 CLAMP POINT correct with the pin hold on
(A6.3) z-axis.
TAILSTOCK PIN Check if the pin had interfered
A6.4 2036 BACK OVERTIME with pin hold and couldn’t to
(A6.4) draw out.
This alarm message displays
when need to set the nagetive
TAILSTOCK –OT direction max travel of PMC
A6.5 2037
SETTING ON (A6.5) tailstock.
Please exit this mode when
setting complete.
X AXIS NOT IN Check if x axis is at home
A6.6 2038
ZERO POINT (A6.6) position.
QUILL OUT LOCK Pin and quill can’t be at stretch
A6.7 2039
(A6.7) out position at the same time.
B-33
< Alarm Message for 18I/0I>
ADDRESS ALARM DESCRIPTION CHECKING POINT &
NUMBER TROUBLESHOOTING
C AXIS MODE CAN Please cancel (turn off) the
A7.0 2040 NOT RUN SPINDLE CF-axis mode before spindle
(A7.0) turnning.
TAILSTOCK QUILL Please retract the quill before
A7.1 2041
OUT LOCK (A7.1) using the tailstock driven pin.
TAILSTOCK PIN Please unclamp the tailstock
A7.2 2042
OUT LOCK (A7.2) driven pin before using the quill.
MILLING Please check if the live tooling
A7.3 2043
INTERLOCK (A7.3) is rotating.
(WARNING):THE
MACHINE IS
MANUFACTURE
FOR
WELL-TRAINED
OPERATOR. TO
AVOID IN-JURY, DO
NOT OPERATE THE
A7.4 2044 MACHINE UNLESS
YOU HAD
UNDERSTAND ALL
INFORMATIONS IN
THE
MANUALS.BEING
AWARE OF THIS
WARNING
PRESS[RESET]KEY
Check if the mode lock
A7.5 2045 MODE LOCK (A7.5)
keyswitch is released.
LUB PRESSURE Please check if the pressure of
A7.6 2046
LOW (A7.6) LUB. System is too low.
STEADY Please check if the pressure of
A7.7 2047 PRESSURE LOW steady-rest is too low.
(A7.7)
B-34
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
Check if the distance between
steady rest and tailstock is to
TAILSTOCK OVER
A8.0 2048 short. Please press “RESET” to
TRAVEL (A8.0)
cancel the alarm then move the
tailstock to positive direction.
The hydraulic pump is not
HYD.MOTOR NO active. Please press hyd. ST
A8.1 2049
START (A8.1) button to active the hydraulic
system.
STEADY PIN OUT Check if the pin of steady rest
A8.2 2050
LOCK (A8.2) unclamp complete.
Inexact operation (for example:
PMC AXIS PIN OUT cycle start, quill out,…) after
A8.3 2051
LOCK (A8.3) tailstock pin out, it may cause
machine damage.
MUST RUN QUILL Please press quill ADV. Button.
A8.4 2052 ADV.AFTER RUN
QUILL JOG (A8.4)
Check if the steady is too close
to the tailstock press “RESET”
STEADY
A8.5 2053 key to cancel the alarm then
OVERTRAVEL (A8.5)
move the steady rest to
nagetive direction.
Check if the air pressure is too
low.
AIR PRESSURE
A8.6 2054 Check the air pressure switch.
LOW (A8.6)
Check if the air pressure signal
*X1.5=0(**X5.5=0).
Check if spindle brake is “ON”.
SPINDLE BRAKE
A8.7 2055 Please release spindle brake
ON (A8.7)
before run spindle.
B-35
< Alarm Message for 18I/0I>
ALARM CHECKING POINT &
ADDRESS DESCRIPTION
NUMBER TROUBLESHOOTING
Live tool rotating speed is over
MILLING S CODE
A9.0 2056 limit, please reduce live tool
ERROR (A9.0)
rotating speed.
Check the turret clamp sensor
TURRET CLAMP signal *X3.0(**X7 0).
A9.1 2057
ERROR (A9.1) Check if turret was combined
completely.
PARTS CATCHER Parts catcher out or tool setter
OUT/TOOL SETTER arm down on MDI operation
A9.2 2058 DOWN PLEASE mode must run in single block
OPERATE ON SINGAL mode, please setting it.
BLOCK MODE (A9.2)
When spindle synchronous is
SPINDLE running,it can not change
A9.3 2059 SYNCHRONOUS rotate direction, please cancel
INTERLOCK (A9.3) spindle synchronous command
at first.
Tool setter can not use with
part catcher at the same time ,
TOOL SET DOWN
A9.4 2060 please to turn back the tool
(A9.4)
setter before using the part
catcher.
Part catcher can not use with
tool setter at the same time,
PARTS CATCHER OUT
A9.5 2061 please to turn back the parts
(A9.5)
catcher before using the tool
setter.
"MILLING SERVO
OFF".PLEASE PUSH
A9.6 2062
RESET FOR MILLING
SERVO ON (A9.6)
Can not use the bar pusher
SUB SPINDLE when sub spindle chuck clamp,
A9.7 2063
CHUCK CLOSE(A9.7) please to unclamp the sub
spindle chuck at first.
B-36
< Alarm Message for 18I/0I>
ADDRESS ALARM DESCRIPTION CHECKING POINT &
NUMBER TROUBLESHOOTING
Sub spindle can not running
SUB SPINDLE
when chuck was unclamped ,
A10.0 2064 CHUCK OPEN
please to clamp the sub spindle
(A10.0)
chuck at first.
Sub spindle running and
SUB SPINDLE RUN
A10.1 2065 locking , please stop sub
LOCK (A10.1)
spindle before running others.
SUB SPINDLE Sub spindle chuck interlock,
A10.2 2066 CHUCK INTERLOCK please check if the chuck
(A10.2) sensor is normal.
SUB SPINDLE C When sub spindle running on c
AXIS MODE CAN axis mode, others sub spindle
A10.3 2067
NOT RUN SPINDLE function can not run, please to
(A10.3) turn off the c axis mode first.
When sub spindle brake was
SUB SPINDLE clamped, other sub spindle
A10.4 2068
BRAKE ON (A10.4) function can not run, please to
release the brake at first.
When spindle synchronous is
SPINDLE running the any other function
A10.5 2069 SYNCHRONOUS about spindle can not run.
RUN LOCK (A10.5) Please stop spindle
synchronous running.
SPINDLE When spindle synchronous is
SYNCHRONOUS running the chuck of spindle
A10.6 2070 CHUCK and sub spindle can not
CAN NOT ALL OPEN unclamp at the same time.
(A10.6)
The gear position of speed
GEAR NO READY
A10.7 2071 change did not confirm, please
(A10.7)
check if the sensor is normal.
B-37
< Alarm Message for 18I/0I>
ADDRESS ALARM DESCRIPTION CHECKING POINT &
NUMBER TROUBLESHOOTING
Check air pressure value of
LUB AIR PRESSURE lubricator.
A11.0 2072
ERROR (A11.0) Check signal *X10.4(**X24.4)
and *X10.6(**X24.6).
*X0.6=1(**X8.6=1) Tailstock connect pin is at out
PLEASE SETTING position, please to turn back
A11.1 2073
TAILSTOCK MODE the connect pin.
(A11.1)
TAILSTOCK PIN OUT Tailstock connect pin is acting,
A11.2 2074 ALARM (A11.2) please set to the tailstock
mode.
Sub-SP. coolant
PLEASE TURN ON
A11.3 2075 using(k24.4=1)
COOLANT (A11.3)
,must turn coolant ON.
TAILSTOCK BRAKE
CLAMP, PLEASE
A11.4 2076 CHECK TAILSTOCK
BRAKE RELEASED
ON NOT!(A11.4)
COOLANT LEVEL
A11.5 2077
LOW ALARM (A11.5)
CHUCK PRESSURE
A11.6 2078
ERROR (A11.6)
AIR CHUCK SENSOR
A11.7 2079
ERROR (A11.7)
B-38
< Alarm Message for 18I/0I>
ADDRESS ALARM DESCRIPTION CHECKING POINT &
NUMBER TROUBLESHOOTING
SP TOOL LIFE VALUE
A12.0 2080
OVER (A12.0)
SP TOOL BREAK VALUE
A12.1 2081
OVER (A12.1)
X-AXIS TOOL LIFE
A12.2 2082
VALUE OVER (A12.2)
X-AXIS TOOL BREAK
A12.3 2083
VALUE OVER (A12.3)
Z-AXIS TOOL LIFE VALUE
A12.4 2084
OVER (A12.4)
Z-AXIS TOOL BREAK
A12.5 2085
VALUE OVER (A12.5)
SP2 TOOL LIFE VALUE
A12.6 2086
OVER (A12.6)
SP2 TOOL BREAK VALUE
A12.7 2087
OVER (A12.7)
B-39
< Alarm Message for 18I/0I>
ADDRESS ALARM DESCRIPTION CHECKING POINT &
NUMBER TROUBLESHOOTING
Y-AXIS TOOL
A14.0 2096 MISSING VALUE
ARRIVAL (A14.0)
C-AXIS TOOL LIFE
A14.1 2097 VALUE OVER
(A14.1)
C-AXIS TOOL
A14.2 2098 BREAK VALUE
OVER (A14.2)
Y-AXIS TOOL LIFE
A14.3 2099 VALUE OVER
(A14.3)
Y-AXIS TOOL
A14.4 2100 BREAK VALUE
OVER (A14.4)
PLEASE SELECT
QUILL DIRECTION
BY PUSH BUTTON
A14.5 2101
ON MANUAL MODE
AFTER HYD.MOTOR
STARTED (A14.5)
LOADING WITHOUT
A14.6 2102 END OF WORKPICE
MATERIAL
LOADING OR UNLOADING IS
A14.7 2103 M48 INTERRUPTION
BREAK OFF
B-40
5. Turret resetting procedure
I. Resetting turret reference position:
The turret indexing operation might be interrupted by following:
(1) Press EMERGENCY STOP button.
(2) Power OFF.
(3) Collision.
Fig.1.
Fig.2
B-41
Fig.3
SET
K7#5=
Fig.4
B-42
2. Set the “MODE” switch to “HANDLE”
position.
B-43
5. After the red arrow which are on cover and turret match each other,
press [RESET] key to clamp the turret head.
Fig.5
B-44
6. Set K7.5 to 0(return to normal mode).
The turret reference position is set, please perform the “Tool No
Resetting” procedure as following:
7. Press “FEED HOLD” and “SP. STOP” button at the same time. Then
turret head is unclamping.
9. Press “FEEDHOLD” and “+X” button. (To set the current tool as tool
no.1)
B-45
10. Press “RESET” to clamp the turret.
B-46
II. Tool number resetting
If the tool no. is incorrect, it may cause collision between tool and
workpiece or chuck. It is necessary to perform “tool number resetting
procedure” as following:
2. Rotate turret to TOOL NO.1 (the nameplate shows NO.1 but the
“TOOL NO. SELECT” switch may not select NO.1)
B-47
6. Press “INDEXING” button. Then turret rotates to TOOL NO.1.
B-48
Appendix C
OPTIONAL TOOL HOLDERS
Content
C. Optional tool holders .....................................................................C-1
C-1 Tool holders for standard turret (10 st.) .......................C-1
C-2 Tool holders for standard turret (12 st.) .......................C-6
C-3 Tool holders for power-driven turret (CY-3704)..........C-10
C-4 Tool holders for power-driven turret (CY-3604/Y) ......C-14
C
C. Optional tool holders
C-1 Tool holders for standard turret (10 st.)
C-1
Part NO CV-3090C Part Name Face Cutting Tool Holder
C-2
Part NO CV-3091B Part Name Boring Bar Holder
C-3
Part NO CV-3091D Part Name Boring Bar Holder
C-4
Boring Bar Holder /
Part NO CV-30A9F Part Name
Throw-away Drill Holder
C-5
C-2 Tool holders for standard turret (12 st.)
Boring Bar Holder /
Part NO CY-3006A Part Name
Throw-away Drill Holder
C-6
Boring Bar Holder /
Part NO CY-3028 Part Name
Throw-away Drill Holder
C-7
Boring Bar Holder /
Part NO CY-3018 Part Name
Throw-away Drill Holder
C-8
Part NO CY-3076 Part Name Face Cutting Tool Holder
C-9
C-3 Tool holders for power-driven turret (CY-3704)
C-10
Part NO CY-3796 Part Name Double Boring Bar Holder
C-11
Part NO CY-3799 Part Name Double Boring Bar Holder
C-12
Part NO CY-3797A Part Name Cut-off tool holder
C-13
C-4 Tool holders for power-driven turret (CY-3604/Y)
C-14
Part NO CX-4507E Part Name Cut-off tool holder
C-15
Part NO CX-4507 Part Name Cut-off tool holder
C-16
Part NO CX-4506B Part Name Face Cutting Tool Holder
C-17
Part NO CX-4595 Part Name Throw-away Drill Holder
C-18
Boring Bar Holder /
Part NO CX-45D3 Part Name
Throw-away Drill Holder
C-19
Boring Bar Holder /
Part NO CX-45D5 Part Name
Throw-away Drill Holder
C-20
Part NO CX-45E0 Part Name Double Boring Bar Holder
C-21