Value Stream VSM Template 2
Value Stream VSM Template 2
Value Stream VSM Template 2
Monthly Orders
Elec. Info Man. Info
Trialco JCWPA
Monthly Forecast
Supplier/ OR Manual pull/
Customer Withdrawl
0X 0X
C/T : 5 C/T :10 C/T : 15 min C/T : C/T :
Inventory First in, First out
C/O : 60 min C/O : C/O : 150 min C/O : C/O :
FIFO
Avail: Avail: Avail: Avail: Avail:
Push: Push Sequenced
FPY : 100% FPY : 100% FPY : FPY : FPY :
Matl. Move Pull :
OEE/Util : OEE/Util : OEE/Util : OEE/Util : OEE/Util : OR
Shipment
External Warehouse
PLT Movement
Metric / Data Box Definitions : Considerations : 22 Work day / month ; 1 shift => 7 hour (after PFD) = 7.5 Hour - 2 x 10 Min - 10 Min
T/T = Travel time L/T = Lead time C/O = Change over time C/Te = Cycle time (Oven, Equipment) Takt = Available work time per shift Define effective Work hour/day
Q/T = Queue time L/T = P/T + T/T P/T = Process time P/T = Q/T + C/T + C/O Perf = Performance Time customer demand qty. per shift x working day & calculate Takt time.
C/T = Cycle time PFD = Personal Fatigue & Delay Time C/Tt = Cycle time (Touch) FPY = First Pass Yield Av=Availability OEE = FPY * Av * Perf Record all your assumptions.
Value Stream Mapping
Process :
Queue Cycle ChangeoverTi Std. Units Processed WIP Distance to next Existing Existing Comments :
Zone Oper Step Time Time me Inventory Finished process FPY OEE
Value Stream
Mapping Icons
MATERIAL INFORMATION
FLOW ICONS FLOW ICONS
Press
Manufacturing
Process
Electronic Info Flow
Heat Treat
Weekly Schedule
Schedule
Manufacturing
Process Shared
Load Leveling
XYZ
Corp.
Withdrawal Kanban
Outside Sources
C/T= 25
sec
C/O= 40
2 Shifts
Production Kanban
Takt= 1s
Data Box
Signal Kanban
Inventory Box
2X per
Week
Kanban Post
Truck Shipment
Finished Goods
to Customer
Go See Production
Scheduling
FIFO
First-In-First-Out
Sequence Flow
GENERAL
ICONS
Supermarket
Kaizen Lightening Burst
Physical Pull
Buffer or
Safety Stock
Move by
Forklift
Operator
Q
Quality
Problem
Boat Shipment