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    Line Sizing Tool Hydrogen Line 800 m3

    Uploaded by

    Ahmed Hassan
    The document provides pipe sizing guidelines for various process lines based on operating pressure ranges. It includes allowable pressure drops per 100 feet of pipe for different line types like vacuum lines, compressor suction and discharge lines, reactor circuits, pump lines, and more. Flow rates for cooling water lines are also categorized. Sizing is based on normal flow rates with pressure drop and velocity calculations using metric units of kg/cm2 and m3/hr.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Line Sizing Tool Hydrogen Line 800 m3

    Uploaded by

    Ahmed Hassan
    67 views31 pages
    The document provides pipe sizing guidelines for various process lines based on operating pressure ranges. It includes allowable pressure drops per 100 feet of pipe for different line types like vacuum lines, compressor suction and discharge lines, reactor circuits, pump lines, and more. Flow rates for cooling water lines are also categorized. Sizing is based on normal flow rates with pressure drop and velocity calculations using metric units of kg/cm2 and m3/hr.

    Original Description:

    Line sizing

    Original Title

    Line sizing tool hydrogen line 800 m3

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    The document provides pipe sizing guidelines for various process lines based on operating pressure ranges. It includes allowable pressure drops per 100 feet of pipe for different line types like vacuum lines, compressor suction and discharge lines, reactor circuits, pump lines, and more. Flow rates for cooling water lines are also categorized. Sizing is based on normal flow rates with pressure drop and velocity calculations using metric units of kg/cm2 and m3/hr.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    67 views31 pages

    Line Sizing Tool Hydrogen Line 800 m3

    Uploaded by

    Ahmed Hassan
    The document provides pipe sizing guidelines for various process lines based on operating pressure ranges. It includes allowable pressure drops per 100 feet of pipe for different line types like vacuum lines, compressor suction and discharge lines, reactor circuits, pump lines, and more. Flow rates for cooling water lines are also categorized. Sizing is based on normal flow rates with pressure drop and velocity calculations using metric units of kg/cm2 and m3/hr.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 31

    P1 17.233 kg/cm2 1689.9714 kpa Tb 288.

    5556 K
    P2 16.443 kg/cm2 1612.4992 kpa Pb 101.325 kpa
    Tf 50 C 323 K
    Mwt 3.99
    G 0.1380623
    L 3 Km Leq 3 Km
    Z 1.005
    H2 0 m
    H1 0 m
    S 0 exp(s) 1
    D 2 in 50.8 mm
    f (assumed) 0.019

    Q 19054.563 STDm3/d 793.94012 std_m3/hr


    134.4512647
    255849.4659
    P1 17.233 kg/cm2 245.1101289 psia Tb 288.5556
    P2 16.443 kg/cm2 233.8737219 psia Pb 101.325
    Tf 50 C 582 R 1.033
    Mwt 3.99
    G 0.1380622837
    L 3 Km Leq 9840 ft
    Z 1.005
    viscosity 0.0093 cp

    D 2 in 50.8 mm A 0.002026
    f (assumed) 0.019

    Q 0.6721184739 MMscfd 0.0280049364 MMscfh


    791.19770392 std_m3/hr at 15 C
    750.01028384 Nm3/hr at 0 C

    using simplified equation


    dp approx. 10.956296393 at Qg calc dp assumed 11.23641 dp% 4.5842279
    Qapprox 0.6806560001 at dp assumed
    801.2478236 std_m3/hr at 15 C
    759.53722392 Nm3/hr at 0 C

    act Q 55.638749234 act_m3/hr velocity 7.629179 m/s

    Re 101309.34944
    f 0.0191413919

    roughness 0.00015 ft
    0.0018 in
    794619.4621
    5382.057494
    K
    kpa
    kg/cm2

    m2
    P1 17.233 kg/cm2 1689.9714 kpa Tb 288.5556 K
    P2 16.443 kg/cm2 1612.4992 kpa Pb 101.325 kpa
    Tf 50 C 323 K
    Mwt 3.99
    G 0.1380623
    L 3 Km Leq 3 Km
    Z 1.005
    H2 0 m
    H1 0 m
    S 0 exp(s) 1
    D 2 in 50.8 mm
    E (assumed) 0.95

    Q 19857.432 m3/d 827.39302 m3/hr

    P1 17.233 kg/cm2 1689.9714 kpa Tb 288.5556 K


    P2 16.443 kg/cm2 1612.4992 kpa Pb 101.325 kpa
    Tf 50 C 323 K
    Mwt 3.99
    G 0.1380623
    L 3 Km Leq 3 Km
    Z 1.005
    H2 0 m
    H1 0 m
    S 0 exp(s) 1
    D 2 in 50.8 mm
    E (assumed) 0.95

    Q 25907.751 m3/d 1079.4896 m3/hr


    179.5560019
    255849.4659

    145.2452588
    255849.4659
    P1 17.233 kg/cm2 245.11013 psia Tb 288.5556 K
    P2 16.443 kg/cm2 233.87372 psia Pb 101.325 kpa
    Tf 50 C 582 R
    Mwt 3.99
    S 0.1380623
    L 3 Km Lm 1.864512 miles
    Z 1.005

    d 2 in
    E (assumed) 0.95

    Q 0.9152196 MMscfd 0.0381342 MMscfh


    1077.3691 std_m3/hr at 15 C
    1021.2844 Nm3/hr at 0 C
    162.6546123
    5382.057494
    134.4513
    255849.5
    P1 17.233 kg/cm2 1689.971 kpa Tb 288.5556 K
    P2 16.443 kg/cm2 1612.499 kpa Pb 101.325 kpa
    Tf 50 C 323 K
    Mwt 3.99
    G 0.138062
    L 3 Km Leq 3 Km
    Z 1.005
    H2 0 m
    H1 0 m
    S 0 exp(s) 1
    D 2 in 50.8 mm
    E (assumed) 0.95

    Q 15638.66 Std_m3/d 651.611 std_m3/hr


    P1 17.233 kg/cm2 245.11013 psia Tb 288.5556 K
    P2 16.443 kg/cm2 233.87372 psia Pb 101.325 kpa
    Tf 50 C 582 R
    Mwt 3.99
    S 0.1380623
    L 3 Km Lm 9840 ft
    Z 1.005

    d 2 in

    Q 0.5813901 MMscfd 0.0242246 MMscfh


    684.39499 std_m3/hr at 15 C
    648.7674 Nm3/hr at 0 C
    794619.4621
    5382.057494
    line type

    vacuum service vapor lines


    compressor suction (reciprocating)
    (last suction vessel to compressor)
    compressor suction (centrifugal)
    (last suction vessel to compressor)
    compressor discharge (reciprocating)
    discharge to liquid feed mox point etc
    compressor discharge (centrifugal)
    discharge to liquid feed mox point etc
    reactor circuits - 1st approx.
    (confirm with PDC for process)
    Pump suction - bubble point liquid
    Pump discharge
    non-pumped liquid to control
    (Gravity flow of bubble point liquid)
    available dp, 150 < dp control valve
    available dp, 50 < dp control valve < 150
    available dp, 25 < dp control valve < 50

    Fractionator Feed , 50 < dp control valve


    Fractionator Feed , 25 < dp control valve < 50
    Fractionator Feed , dp control valve < 25

    Feed to FCC Fractionator / main column


    Thermosyphon Reboiler Rerun to column
    liquid to non-pumped Reboiler

    Column overhead vapor < 300 P


    150 < P < 300 Psia
    14.7 < P < 150
    3.75 < P < 14.7
    P < 3.75

    FCC Main column Overhead Vapor


    Condenser Rundown

    Gravity Feed
    All other Two phase lines 315 < P
    165< P < 315 psia
    14.7 < P < 165
    3.75 < P < 14.7
    P < 3.75
    forced Circulation Reboiler Return

    Cooling water
    0-700 gpm ( up to 347,520 lb/hr)
    701 - 2800 gpm ( up to 1,390,060 lb/hr)
    2801 - 7000 gpm ( up to 3,475,150 lb/hr)
    7001+ gpm (+3,475,150 lb/hr)
    steam - saturated
    steam -superheated (at least 20 F)
    FCC slurry (main solumn bottoms)
    Pump discharge
    pump suction
    pump suction - subcooled
    (liquid at least 50 F or vapor pressure 25 psi below system pressure

    Note: all line sizing pressure drop and velocity calculations are based upon flow at the NORMAL flowrate.

    P is in Abs Psi unless otherwise indicated


    in SI units in SI units
    Kg/cm2 and m3/hr to dp /m multiply by

    allowable dp/100'

    0.04 of absolute P
    0.043 P^0.5 0.0024

    0.043 P^0.5 0.0024

    0.043 P^0.5 0.0024

    0.043 P^0.5 0.0024

    2 0.0049

    0.15 0.0004
    1.5 0.0037
    2.6 S.G 0.0024

    10.546 < dp control valve 2 0.0049


    3.515 < dp control valve < 10.546 2 0.0049
    1.757 < dp control valve < 3.515 1 0.0024

    3.515 < dp control valve 2 0.0049


    1.757 < dp control valve < 3.515 1.5 0.0037
    dp control valve < 1.757 0.5 0.0012

    0.1 0.0002
    0.15 0.0004
    0.2 0.0005

    < 21.0921 1.25 0.0031


    10.546 < P < 21.0921 0.75 0.0018
    1.0335 < P < 10.546 0.3 0.0007
    0.2636 < P < 1.0335 0.15 0.0004
    P < 0.2636 0.04 of absolute P 0.0024

    0.1 0.0002
    0.25 0.0006
    Equalizing line is 1/3-1/4 of rundown line size

    0.15 0.0004
    P > 22.1467 2 0.0049
    11.6< P < 22.1467 1 0.0024
    1.0335 < P < 11.6 0.5 0.0012
    0.2636 < P < 1.0335 0.15 0.0004
    P < 0.2636 0.04 of P 0.0024
    0.7 0.0017

    0-159 1.3 0.0032


    159-636
    636-1590
    1590+
    1.1 0.0027
    11.11 C 1.1 0.0027

    ----
    0.15 0.0004
    0.35 0.0009
    27.8 C or P - Pvap > 1.7576

    ased upon flow at the NORMAL flowrate.


    in SI units
    m/sec multiply by

    velocity or pressure drop restraint

    Velocity ft/min < 2000 (28.8/Mol wt)^0.5 0.00508


    and dp/100' < 1
    Velocity ft/min < 3000 (28.8/Mol wt)^0.5 0.00508
    and dp/100' < 1
    Velocity ft/min < 3000 (28.8/Mol wt)^0.5 0.00508
    and dp/100' < 1
    Velocity ft/min < 6000/ (Rho)^0.5 0.00508
    and dp/100' < 1
    Velocity ft/min < 6000/ (Rho)^0.5 0.00508

    velocity ft/min < 700 velocity m/s < 3.556


    velocity ft/min < 700 velocity m/s < 3.556

    max velocity criterica ft/min shown below


    applies to available DP and Frac. Feed services

    (Liquid velocity ft/min < 700) velocity m/s < 3.556


    (2 phase velocity ft/min < 6000/ (rho)^0.5) 0.00508
    (vapor velocity ft/min < 6000/ (rho)^0.5) 0.00508

    velocity ft/sec < 110 velocity m/s < 0.5588


    velocity ft/sec < 5 ((Rhol-Rhov)/Rhov)^0.5 0.00508

    ( velocity ft/min < 6000/ (rho)^0.5) 0.00508


    ( velocity ft/min < 6000/ (rho)^0.5) 0.00508

    --
    500 ft/min 2.54
    600 ft/min 3.048
    700 ft/min 3.556
    6000 ft/min 30.48
    15000 ft/min 76.2

    420 ft/min max 2.1336 max


    180 ft/min minmum 0.9144 min
    Q 45 m3/hr
    195.6522 USGPM

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