Inmv Toyota PDF
Inmv Toyota PDF
Inmv Toyota PDF
Section 8 Topics
Electronic
• Engine Immobilizer
Systems
• WORKSHEET: Immobilizer System
• Power Distributor
• Smart Junction Box (MICON)
• HID Headlights
• Dynamic Laser Cruise Control
Immobilizer Function
Engine Immobilizer The engine immobilizer system is designed to prevent the vehicle from
Function being stolen. When the immobilizer system is set, the ECM disables the
fuel delivery and ignition systems. Only an authorized key can unset the
immobilizer.
The Transponder Key ECU assembly stores the codes of authorized
ignition keys. When an authorized key is used to start the engine, the ECU
sends a signal to the ECM to unset the immobilizer and permit fuel delivery
and ignition.
Engine Immobilizer When a key is inserted in the key cylinder, the Transponder Key ECU
Operation detects the unlock warning switch is closed and sends a signal to activate
the antenna coil in the transponder key amplifier. The antenna generates a
faint electric wave activating the transponder chip in the key grip to
transmit its ID code.
The transponder key amplifier receives and amplifies the ID code signal,
then transmits it to the Transponder Key ECU. The ECU compares the
key’s ID code to the registered codes stored in its memory. If the codes
match, the ECU sends a signal to the ECM to unset the immobilizer and
switches off the security indicator light.
Key Code For the immobilizer system to operate, authorized keys must be registered
Registration with the Transponder Key ECU. The system provides three types of key
code registration procedures.
New Key Registration. This procedure is used if the registered master
keys are lost, and when the Transponder Key ECU must be replaced for
other reasons. An initial set of keys can be automatically registered
immediately after the new ECU is installed.
Additional Key Registration. New keys (up to a certain total number of
keys based on vehicle model) can be added to those already registered in
the Transponder Key ECU.
Key Code Erasure. For lost keys, key codes can be erased. This
procedure erases all codes except the master key. The remaining
authorized keys must be reregistered.
No key or unregistered
key (keeps blinking)
… …
Immobilizer is set
Key recognized
… …
Immobilizer is set Immobilizer is unset
Master Keys and The difference between a master key and a sub key is that a sub key cannot
Sub Keys be duplicated. This is a security feature that helps customers feel safer about
leaving a key with parking attendants.
You can distinguish between a master key and sub key by observing the
security indicator light when the key is inserted in the ignition switch.
• When a master key is placed in the ignition switch. The indicator light
turns off.
• When a sub key is placed in the ignition switch, the indicator light
remains illuminated for 2 seconds before turning off
Automatic Key Code When the Transponder Key ECU is replaced, the new unit is preset to
Registration automatically register keys. To take advantage of automatic key code
registration:
• After replacing the transponder key ECU, insert the first key into the
ignition key cylinder. It takes about one second for the transponder key
ECU to register the key’s code.
• Remove the key and insert the next key.
• Repeat until all keys have been registered.
Watch for Error Codes If an error occurs during automatic key code registration, the security light
blinks a two-digit code:
Code 2-1: Key code registration failed, most likely because a code could not
be read from the key’s transponder chip. The key should be discarded.
Code 2-2: The key has already been registered.
Code 2-3: The maximum number of keys have already been registered.
Ending Automatic Automatic key code registration ends automatically after the maximum
Registration number of keys have been registered. If registering fewer than the maximum
number of keys, the automatic registration process has to be terminated
manually.
• Use Techstream to end automatic key code registration.
• Turn the ignition switch ON and OFF five times within 10 seconds to
force automatic key code registration to end.
NOTE Failing to terminate key code registration can result in abnormal system
operation.
2001 Avalon
Configuration in Engine immobilizer was introduced in the 1998 model year. The first vehicles
Earlier Models with this feature have the immobilizer functions built into the Engine Control
Module. This configuration exists in model years as late as 2004.
2007 Tundra
Configuration in In later models, a separate Transponder Key ECU was added to control the
Later Models immobilizer functions in place of the ECM. The advantage of a separate,
special ECU is that it is less expensive to replace than an ECM in the event of
lost keys or an ECU malfunction.
Immobilizer Reset Because of the original system design for the immobilizer function, losing all
the keys to the vehicle meant that the ECM or Transponder Key ECU had to
be replaced. Later systems were modified so that the ECM or Transponder
Key ECU could be reset to accept registration of new keys.
Resetting the immobilizer to accept new keys requires obtaining a passcode
through TIS. For security reasons, only Master Technicians and MDTs are
authorized to request an immobilizer reset passcode. For theft prevention and
security monitoring, each time a passcode is requested, it is logged into a
national database.
Once a passcode is obtained, it’s entered into the ECU through Techstream
or a scan tool. When the ECU is successfully reset, the master key in the
ignition becomes registered to the vehicle and all previous key codes are
erased.
Immobilizer Reset The blue boxes on the support chart indicate which vehicle models have the
Support Chart immobilizer reset feature. The legend at the top of the chart describes
applicable TSBs.
Immobilizer systems that do not have immobilizer reset are indicated by the
white boxes. In these vehicle models, either the Transponder Key ECU or
ECM must be replaced if all the keys to the vehicle are lost. In these cases,
whether the ECM or Transponder Key ECU must be replaced depends on the
system configuration. If the vehicle has a separate Transponder Key ECU,
then that is the component that must be replaced. If the immobilizer functions
are controlled within the ECM, then the ECM must be replaced.
PANT Bulletin GI03-09 (referenced next to the white square in the legend)
describes conditions under which the ECU or ECM replacement cost can be
subsidized.
CG
TC
DCL3
SST
Example Procedure:
1. Using SST, connect TC to CG. 3. Turn the ignition switch OFF and
disconnect TC and CG.
2. Turn the ignition switch ON (do not
start the engine) and leave it for 30 4. Check that the engine starts.
minutes. 2005 Avalon
ECU For security reasons, immobilizer systems with a separate Transponder Key
Communication ID ECU are designed so that the vehicle will not start if either the ECM or ECU
have been replaced. This security is provided by a unique ECU
Registration communication ID stored in both the ECM and Transponder Key ECU.
Therefore, when either unit is replaced, the ECU communication ID has to be
registered between them.
NOTE The code registration procedure described above is an example that may not
apply to all vehicles. Be sure to refer to the Repair Manual for the correct
procedure for the vehicle being serviced.
DTC Check/Clear
1 2 3 4 5 6 7 8
TC
Be Wary of While the concepts of immobilizer components and operation are similar
Differences between among all systems, the specifics of each system can vary significantly. The
example above demonstrates how different the diagnostic methods and
Models procedures can be between different models.
The bottom line is that when diagnosing the immobilizer system, it’s
especially risky to assume that one vehicle model is the same as another.
Always refer to the repair manual for the specifics of the vehicle being
serviced.
Input Signals:
• KSW
• CODE
• EFII
• CTY
Output Signals:
• VC5
• TXCT
• IND
• EFIO
2007 Tundra
Analyzing ECU Input In diagnosing an engine immobilizer malfunction, you may need to verify the
and Outputs Transponder Key ECU is receiving the correct input signals and is sending
the correct output signals. Remember that in earlier model vehicles without a
Transponder Key ECU, you’ll be verifying the immobilizer system signals
flowing into and out of the ECM.
You can identify the inputs and outputs using the system description and
looking at the wiring diagram and TERMINALS OF ECU section of the Repair
Manual. For our example, we’ll be using the 2007 Tundra to illustrate
diagnostic concepts. Note that these may not translate exactly to other
vehicle models.
Inputs:
KSW – ignition key cylinder unlock warning switch
CODE – key ID code from transponder key amplifier
EFII – ECM communication input signal
CTY – front door courtesy switch LH (required for registration only)
Outputs:
VC5 – five-volt power supply to transponder key amplifier
TXCT – communication signal to transponder key amplifier
IND – security indicator light signal
EFIO – ECM communication output signal
Transponder Signals
KSW
VC5
TXCT
CODE
2007 Tundra
Transponder Signals KSW. When a key is inserted in the key cylinder, the key switch closes. The
voltage on KSW drops to zero, alerting the Transponder Key ECU.
VC5. The Transponder Key ECU immediately supplies power to the
transponder key amplifier so it can operate.
TXCT. The Transponder Key ECU commands the transponder key amplifier
to begin pulsing for the key code.
CODE. The amplifier sends the code to the Transponder Key ECU.
After the transponder key amplifier transmits the key code, the Transponder
Key ECU stops requesting the code and shuts off the power to the amplifier.
NOTE The example is for a 2007 Tundra. This does not work exactly the same for
all models.
Power and Ground Several of the Transponder Key ECU’s terminals are for power and ground
Circuits circuits. Diagnosis also involves testing at these terminals to be sure the ECU
is receiving the proper voltage and has a good ground.
Input
KSW to GND: (J26 disconnected)
• No key in cylinder – 10KΩ or higher
• Key In cylinder – below 1Ω
Output
IND to GND: (J26 connected)
• Immobilizer set (blinking) – alternates
between 11V to 14V and below 1V
• Immobilizer unset (off) – below 1V
Terminal Values and An understanding of the system’s operation and inputs and outputs, makes
Conditions diagnosis at the terminals easier.
KSW. This ground-side switch closes when a key is inserted in the key cylinder.
With no key in the cylinder, a continuity test between the terminal and ground
would show an open circuit. With a key in the cylinder, the circuit would show
continuity to ground and very low resistance.
CTY. This ground-side switch opens and closes according to the driver door
position. Resistance testing shows an open circuit when the door is closed, and
a closed circuit when the door is open.
IND. This terminal supplies power to the indicator light. It has battery voltage
when the lamp is ON, and zero volts when the lamp is OFF. When the lamp is
blinking, the voltage alternates.
VC5. The TERMINALS OF ECU specifies that this terminal supplies nominal 5V
power to the transponder key amplifier only when there is a key in the key
cylinder. Power is only supplied until the Transponder Key ECU receives the key
code, then it is switched off. This may take less than 0.5 second.
NOTE If the oscilloscope trigger is not set up properly, it’s possible to miss seeing the
VC5 signal because the voltage switches on and off so quickly.
Inserting a key that has no transponder chip (or a faulty chip) forces VC5 to stay
powered, providing adequate time for measuring voltage. Another option is to
wrap the key-grip in foil to block its signal.
Terminal Values and While testing the Transponder Key ECU terminals, you would also test the
Conditions (cont’d) CODE, TXCT, and AGND terminals at the J26 connector, if warranted.
CODE. This is a communication signal sent to the Transponder Key ECU
transmitting the key’s ID code. The waveform shows a digital signal
appearing as a momentary burst of data (less than 0.5 second) shortly after
the key is inserted in the key cylinder.
TXCT. This is the communication signal from the Transponder Key ECU to
the transponder key amplifier. This waveform is also digital and appears as a
momentary signal transmitted shortly after the key is inserted in the key
cylinder.
AGND. Because this is the ground circuit for the transponder key amplifier, it
should show continuity to ground.
Transponder Key At the transponder key amplifier, the values for terminals VC5, CODE, TXCT,
Amplifier Terminal and AGND should be identical to those at the corresponding ECU terminals.
Values By verifying the correct values are on the other ends of the wires, you
eliminate the possibility of problems in the wire harness between the two
components.
NOTE If the correct signal is verified on the CODE terminal of the Transponder Key
ECU, it is not necessary to test the CODE terminal of the transponder key
amplifier. Since the CODE signal is output by the amplifier, verifying the ECU
is receiving it proves both that the signal is being output at the amplifier and
the wiring between the two components is intact.
2007 Tundra
ECM Terminal Values The TERMINALS OF ECU description indicates that EFII and EFIO are
communication circuits. Therefore you expect to see digital data signals on
these lines.
Since EFII is the input signal from the ECM, a good signal at the Transponder
KEY ECU verifies the ECM is transmitting and the wire to the ECM IMO
terminal is intact.
Similarly, a good signal at the IMI terminal of the ECM verifies the
Transponder Key ECU is transmitting and the connection between the two is
good.
Worksheet
Immobilizer
Shop Worksheet:
In this worksheet you will:
• Use Techstream DATA LIST to make
determinations related to the ID Code of
the transponder chip embedded in the
ignition key
• Use a PicoScope to observe
Immobilizer System waveforms under
varying conditions and compare them to
those in the Repair Manual.
Use this space to write down any questions you may have for your instructor.
NOTES:
Power Distributor
Contact Semiconductor
Power Relays Fuses Relays
Distributor
Front
2006 Highlander HV
Mode Monitor
Terminal
Power Distributor In some vehicle models, a power distributor replaces the conventional relay
box (engine room J/B). Whereas conventional relay boxes use contact-type
mechanical relays, a power distributor replaces some of the mechanical
relays with semiconductor relays. A semiconductor relay is a completely
electronic circuit, reducing the size and weight of these components.
Mode Monitor Terminal Some models feature a mode monitor terminal on the power distributor.
When the power distributor is operating normally, the voltage at the mode
monitor terminal is approximately 6V. When the power distributor is
operating in protect mode, the mode monitor terminal voltage is
approximately 1V. Though this indicates protect mode is operating, it does
not indicate which circuit is experiencing a problem.
These specialized
electronic circuits
can perform various
functions such as
converting electrical
signals into
multiplex data.
They are typically
located inside a
relay block or MICON
junction block.
2005 Avalon
Smart Junction Box Junction boxes sometimes have programmable electronic circuits inside
(MICON) enabling them to carry out specific electronic tasks. These special circuits are
represented inside junction boxes on electrical wiring diagrams with the label
MICON (short for “microcomputer controlled” circuit).
The specific function of any particular MICON is not described in the Repair
Manual or EWD, and in fact is not important to diagnosis. Where measuring
MICON signals is called for in a diagnostic procedure, the normal values are
provided in the Repair Manual.
Headlight Unit
Light
Voltage Xenon Gas Light
Approx. 20,000V
Bulb
Approx. 85V
Light Control
ECU
Time
High Intensity High intensity discharge (HID) headlights produce a very bright light using an
Discharge (HID) electric arc to excite atoms of xenon gas, mercury and metal halide. The light
an HID headlight produces is very white and twice as bright as a comparable
Headlights halogen bulb, but consumes almost half the power.
Starting these lamps requires as much as 20,000 volts for the xenon gas to
begin glowing. As the bulb warms up, the mercury evaporates and separates
into mercury and halide atoms, creating an even brighter light.
A light control ECU under each headlight provides:
• High starting voltage necessary to ignite the lamp
• Active control of current and voltage after startup to maintain optimum light
output
• A fail-safe function to stop headlamp operation in the event of an electrical
fault or missing bulb.
CAUTION High voltages in this circuit can damage test equipment and cause injury.
Observe the safety precautions listed in the Repair Manual when servicing
components in or near the HID headlight system.
NOTE The HID bulb and HID ECU service parts for 2004 – 2005 model year are
NOT compatible with 2006 and later model year vehicles. Installing a 2004 or
2005 model year HID Bulb or HID ECU on a 2006 or later model year vehicle
may cause an intermittent operation/flickering of the HID bulb.
In most cases, when replacing the HID bulb, the HID ECU does NOT need to
be replaced. In the event of HID ECU replacement, order the following part
numbers: 81107-51050 (2004 – 2005 model year) or 81107-47150 (2006 –
2008 model year). (Refer to T-SB-0030-08 for more information.)
Set
Distance
Dynamic Laser The Dynamic Laser Cruise Control has two operating modes.
Cruise Control The constant speed control mode operates the same as conventional cruise
Operation control. The driver chooses a set speed and the cruise control works to
maintain that speed.
In the vehicle-to-vehicle distance control mode, Dynamic Laser Cruise
Control employs a laser sensor to detect a slower-moving vehicle in the same
lane and reduces the vehicle speed as necessary to maintain a fixed distance
from the vehicle ahead. When the other vehicle is no longer in the path of
travel, the cruise control accelerates to resume traveling at the set speed.
Laser Sensor
Laser Receiver
16°
4°
Laser Emitter
Note: When installing, removing or changing the laser sensor, be sure to adjust the laser beam axis.
Laser Sensor The laser sensor’s principle components are the laser emitter, laser receiver,
and the CPU.
• The laser emitter radiates laser beams forward.
• The laser receiver receives the laser beams reflected by the vehicle ahead.
• Based on the duration and input angle of the reflected beams, the CPU
calculates the information on the vehicle ahead, and transmits this
information to the Distance Control ECU. The CPU is designed so that it does
not react to stationary objects.
Indicators The driver is able to set the following parameters and sees the related
indicators on the display:
Mode – Constant speed control mode or vehicle-to-vehicle distance control
mode.
Distance – Long, middle, or short. (The actual distance represented by each
setting is based on vehicle speed. At 55 mph, the distances would be
approximately 245 ft., 165 ft., and 100 ft.)
Set Speed – Above approximately 25 mph. (In vehicle-to-vehicle distance
control mode, the set speed cannot exceed approximately 85 mph.)
Error/Cancellation Certain conditions will cancel cruise control operation and display a code on
the cruise control indicator.
Codes
The C1 code is set when the laser sensor is dirty.
The C2 code is set when:
• The wipers operate at HI or LO speed (including AUTO mode).
• The laser sensor receives a strong light from the front of the vehicle, such
as sunlight.
• The measurement becomes extremely unstable due to poor weather
conditions.
The following conditions set the E3 code:
• Malfunction in the laser sensor
• Displacement of the axis of the laser sensor
• Other malfunction in the dynamic radar cruise control system
Vehicle
Laser Sensor Speed Signal
(SPD)
Throttle Position
Sensor
CAN
Distance Control ECM
ECU
Cruise Control
Switch
Throttle
Control
Motor
While no vehicle is detected in the path ahead, the system operates similarly to conventional cruise
control.
NOTES:
Decelerator Control
• A deceleration request is sent to the ECM. The ECM closes the throttle valve.
• If further deceleration is needed, a brake request is sent to the ECM. The ECM
sends a brake request to the Skid Control ECU.
• If deceleration is not adequate, the VSC warning buzzer sounds to alert the driver
to apply brakes.
Vehicle
Laser Sensor Speed Signal
(SPD)
Throttle Position
Sensor
CAN
Distance Control ECM Throttle Control
ECU Motor
Stop Light
Control Relay Stop Light
Decelerator control occurs when a slower moving vehicle is detected in the path ahead.
NOTES:
Follow-Up Control
• With the distance control switch, the driver selects between long,
middle, and short following distance.
• When the set distance is achieved, the ECM regulates the throttle
to maintain the set distance between vehicles.
Vehicle
Laser Sensor Speed Signal
(SPD)
Throttle Position
Sensor
CAN
Distance Control ECM Throttle Control
ECU Motor
Long
Distance Control
Switch Middle
Set
Distance
Short
NOTES:
Accelerator Control
• When there is no longer a vehicle ahead, an
acceleration request is sent to the ECM.
• The ECM regulates the throttle to reach and maintain
the set speed.
Vehicle
Laser Sensor Speed Signal
(SPD)
Throttle Position
Sensor
CAN
Distance Control ECM Throttle Control
ECU Motor
Accelerator control resumes the set speed when the slower moving vehicle is no longer in the path
ahead.
NOTES:
System Diagram
Distance Control Distance Control
Laser Sensor
ECU Switch VSC Warning Buzzer
CAN
Stop Light
BEAN
Communication between the laser sensor and the Distance Control ECU is serial data, although it
is not part of the vehicle’s standard multiplex networks.
NOTES:
• LRDD – GND
• Ignition ON
• LRRD – GND
• Ignition ON
2005 Avalon
These are waveforms for the serial data flowing between the laser sensor and the Distance Control
ECU.
NOTES:
• LRDD – SGND
• Ignition ON
• LRRD – SGND
• Ignition ON
2005 Avalon
These are the same serial data signals as before, except now measured at the laser sensor and
viewed at different voltage and time scales.
NOTES: