Gujarat Technological University: Course Name: Work-Shop

GUJARAT TECHNOLOGICAL UNIVERSITY
COURSE NAME : WORK-SHOP

1. RATIONALE :
Workshop practice is the backbones of the real industrial work situation, which helps in
development and enhancement of relevant skills required by the technician working in engineering
industries and workshops.
The workshop experiences would also help them to understand the complexity of industrial
working in relative shorter duration of time. Moreover, the contents of these curricula form a basis
and link for study of manufacturing processes and production technology courses in successive
semesters.
The students are advised to undergo each skill experience with an understanding of know-how
with special emphasis on know-why for the various instructions/practices imparted to them in each
shop.
2. SCHEME OF TEACHING :
Sr. TOPICS Theory Practical
No. Hours Hours
1. Introduction to workshop — 02
2. Fitting — 16
3. Smithy — 08
4. Tin Smithy — 04
5. Carpentary — 12
6. Pipe fitting — 04
7. Metal Joining — 06
8. Turning — 04
Total Hrs — 56
3. OBJECTIVES :
1. Comprehend the need of various sections in a workshop
2. Demonstrate observance of the safety conseciousness and good housekeeping in a
workshop
3. Follow the standard procedure for workshop practice.
4. Select and use appropriate materials for various sections of a workshop.
5. Use various tools, instruments and machines for different operations in fitting, smithy,
carpentry, pipefitting and metal joining shop.
6. Prepare the required jobs correctly according to given specification in various sec-
tions of a workshop as mentioned in 5.
7. Demonstrate turning operations on lathe machine such as facing, centering, and taper
turning.
4. TOPICS AND SUB-TOPICS
TOPIC 1 : INTRODUCTION TO WORKSHOP
1.1 Workshop layout
1
1.2 Importance of various sections/shops of workshop
1.3 Type of jobs done in each shop
1.4 General safety rules and work-procedure of workshop
TOPIC 2 : FITTING
2.1 Fitting tools like - files vice, chisels, punch, scriber, hammers, surface plate, try squar,
Callipers etc.
2.2 Fitting operations such as chipping, filing, scraping, grinding, sawing, marking,
drilling, reaming, tapping.
2.3 Safety precautions.
2.4 Demonstration of various operations.
2.5 Preparation of male-female joints.
TOPIC 3 : SMITHY
3.1 Smithy tool like - hammer, tongs, anvil, flatner etc.
3.2 Smithy operations such as upsetting, drawing down, bending, setting down, welding,
cutting, punching and fullering etc.
3.4 Demonstration of various smithy operations.
TOPIC 4 : TIN SMITHY
4.1 Tin smithy tools like - hammers, stakes, scissors etc.
4.2 Sheet metal operations such as shearing bending, joinining.
4.4 Demonstration of various operations.
TOPIC 5 : CARPENTARY
5.1 Carpentary tools like - saws, planner, chisels, hammers, pallet, marking gauge, vice,
try square, rule etc.
5.2 Carpentary operations such as marking, sawing, planning, chiselling, grooving,
boring, joining.
5.3 Types of woods and carpentary hardware.
5.5 Demonstration of various operations using hardware.
TOPIC 6 : PIPE FITTING
6.1 Pipe fitting tools
6.2 Pipe fitting operations such as marking, cutting, bending, threading assembling,
dismentaling etc.
2
6.3 Types of various spanners such as flat, fix, ring, box, adjustable etc.
6.5 Demonstrations of various operations.
TOPIC 7 :METAL JOINING
7.1 Metal joining hand tools and equipment.
7.2 Metal joining temporary and permanent methods such as, screw, nuts bolts and wash-
ers, rivets, keys, pins and welding soldering brazing.
7.3 Demonstrations of metal joining operations.
TOPIC 8 : TURNING
8.1 Turning operations such as facing, centering and turning.
8.2 Demonstration of different Lathe parts and demonstration of above operations.
5. LIST OF EXERCISES
(1) FITTING
* Prepare one job on marking, drilling filing and tapping generating different pro
files such as pentagon, hexagon etc.
* Prepare one job on male female fitting.
(2) SMITHY
* Prepare one job on upsetting, drawing down, bending, joining, etc.
(3) TIN SMITHY
* Prepare one job on sheet metal marking, shearing, flattening, bending and
joining (with solder)
(4) CARPENTARY
* Prepare one job on marking, planning, sawing, chiselling and joining.
* Prepare one job on marking, sawing, planning, nailing and screwing using
plywood/packing wood.
(5) PIPE FITTING
* Prepare one job on pipe marking, cutting, threading and assembling. pipe fitting
in a group of five students.
(6) WELDING
* Prepare one job using arc welding.
(7) TURNING
* Demonstration of different parts of lathe demonstration of centering and turning
operations in a group of 10 students.
3
NOTE :-
1. Work progress book should be maintained continuously.
2. Apron, Shoes etc. should be stressed for safety.
Sr. Objective Instructional Stratagies
No. No.
1. 1 • Input on layout of workshop
• Use suitable charts and sketches depicting layout of
workshop
• Workshop visit and discussion
2. 2 • Input-cum-dicussion/demonstration
• Use suitable charts cutouts and sketches to show safe
and unsafe practices
• Video programme will be used to demonstrate safe
practices, good and poor house keeping etc.
3. 3 • Discussion on workshop practices, followed by
demonstration.
4. 4 • Input-cum-disucssion
• Use relevant I.S. Code.
• Demonstration of commonly used materials in different
sections of a workshop with their samples of different
cross sections.
5. 5 • Demonstration by the instructor
• Hands-on experience with practice and feedback
exercise will be provide to develop the skills in handling
tools and equipment in various shops.
6. 6 • Demonstrate a few jobs produced in different sections
of a workshop.
• Hands-on experience with practice and feedback
exercises will be provided to produce a given job
correctly.
7. 7 • Demonstraation
4
6. REFERENCES :
Sr. Name of Books Authors
No.
1. Workshop Familiarization E. Wilkinson
2. Workshop Technology - I Hazra and Choudhary
3. Workshop Technology - I W.A.J. Chapman
4. Engineering industry Training Board Engineering Industry Training Board
Insruction Manual
(i) Inspection & Measurements
(ii) Mechanical Fitting
5. I.T.B. Hand Book Engnieering Industry Training Board
6. Sheet metal shop practice Bruce & Meyer
7. Workshop Technology Vol. I & II Gupta & Kaushik

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COURSE NAME : WORK-SHOP

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