2019-TAX4438-Tutor Marked Assignments PDF
2019-TAX4438-Tutor Marked Assignments PDF
2019-TAX4438-Tutor Marked Assignments PDF
Note: Use the Activity diary to find the relevant dates of all the activities of this course.
TAX4438 is a course of four credit rating which means that you are expected to spend
approximately 200 hours of study time for this course. This course consists of eight units (Unit I
to VIII). The continuous assessment of this course consists of three assignments (TMA- Tutor
Mark Assignments) and two continuous assessment tests (CAT). All three assignments are
attached herewith. The students are instructed to send the answers to these assignments to the
coordinator of this course before the last date of submission. Any assignments sent after the last
date will not be accepted. When you answer your assignments you are strongly advised not to
copy the answers directly from the lesson materials and internet. If you copy directly from
these sources you are liable to loose marks. Therefore read the lesson material, understand the
content and answer in your own words. Also it is strongly advised not to copy from peers, if do
so both/all will get “zero” marks.
Following units will be considered for the Two (02) Continuous Assessment Tests.
CAT I - Unit I to Unit III
CAT II - Unit IV to Unit VI
This course has five (05) day-schools for you to discuss any problems with regard to lesson
materials. Although they are not compulsory, it is strongly advised to attend the day schools.
The students must obtain a minimum of 40% marks for the overall continuous
assessment, to be allowed to sit for the final examination. Those students who are not
eligible to sit the final examination will have to register for the course as a Repeat student
in the next academic year.
If you have any questions regarding this course, you may contact the course coordinator.
Ms. K G U Perera
Course Coordinator,
Department of Textile and Apparel Technology,
The Open University of Sri Lanka,
Nawala, Nugegoda.
Telephone: 011 2881310
E-mail: [email protected]
The Open University of Sri Lanka
Department of Textile & Apparel Technology
Bachelor of Technology Honours in Engineering/
Bachelor of Industrial Studies Honours
TAX4438 – Production Planning and Organization
Assignment – 01
Questions in this assignment are based on Unit I, II, and III.
Do not copy directly from the lesson materials, internet or from other students.
Answers to this assignment must be handed over to the department on or before 09/09/2019.
If you wish to post the assignment, it should be reached the department on or before
09/09/2019. Use the registered post.
Late submissions will not be accepted.
Note: Assignment 1 consists of three (03) questions given in two (02) pages.
(Q1) (a) “Direct buying is more advantageous when compared to Buying through an agent”.
Discuss whether this statement is true or false by giving four (04) factors.
(b) Briefly discuss the five stages of fashion cycle.
(c) Write short notes on four (04) different types of samples prepared by sample
department of a garment factory.
(Q2) (a) Explain the terms “Marker planning” and “Lay planning”.
(b) Discuss how the Shape of pattern pieces and Fabric characteristics affect the
marker efficiency.
(c) Briefly discuss five (05) benefits of using computer assisted grading and marker
making when compared to manual methods.
Fabric B
(b) Discuss the factors you must consider when preparing the marker for above two
fabrics A and B.
Note: Assignment 2 consists of three (03) questions given in two (02) pages.
(Q1) (a) Briefly explain five (05) outputs expected during the “Install and Maintain” steps
of method study.
(b) Write short notes on the following terms related to work place engineering.
(i) Element
(ii) Contingency allowance
(iii) Micro data
(c) Briefly discuss five (05) rules that should be considered to controlling bias results
during activity sampling.
(Q3) (a) Briefly explain four (04) basic aspects which should be considered to improve the
productivity in sewing room.
(b) Write short notes on three (03) personal factors which affect the productivity in
the garment industry.
(c) Productivity of a garment factory can be improved through the application of 5S
concept. Discuss this statement by giving five (05) factors and suitable examples.
Note: Assignment 03 consists of three (03) questions given in three (03) pages.
(Q1) The contract orders received by a garment factory is given in the table below. The
factory has two (02) production lines in similar capacity. Weekly capacity of these two
production lines is 40000 SMV and the number of working days per week is 5.
(a) Draw a Gantt chart to complete all the orders received by the factory.
(b) Based on the Gantt chart in (a) discuss whether the factory has an excess capacity
or not.
(c) Discuss the advantages and disadvantages of maintaining a high Work-In-Progress
(WIP) in a garment factory.
(i) Prepare an economic cut order plan with minimum number of lays and
markers.
(ii) Calculate the material requirement from each color fabric.
(iii) Calculate the total cost of materials required to complete the order.
(i) Determine the number of workplaces and operators to balance the line.
(ii) Calculate the balancing loss and discuss whether it is well balanced or not.