AGR 318 Lec 1 - Estate Mechanization

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MECHANIZATION OF ESTATE

OPERATION TOPIC 1.0 MECHANIZATION OF ESTATE


is the application of multi- OPERATION
discipline engineering branches (AGR 318)
and automation knowledge in
agriculture with the design and
usage of farm machinery, tools,
equipment for soil, structures,
drainage, irrigation, water
supply, electrification, for higher
output and lower cost to the
practices of planting, harvesting,
storage, processing for
plantation and agriculture. At
present the advancement is
application of Precision farming
with mechanization.
Road Scraper & Leveller

FFB Cble Transporting


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1.1 INTRODUCTION
SOURCES OF FARM AND PLANTATION WORK

A farm power for various agricultural operations can be broadly classified as:
(1) Tractive Work: seed bed preparation, cultivation, harvesting and transportation, and

(2) Stationary Work: silage cutting, feed grinding, threshing, winnowing and lifting of
irrigation water, and

(3) Processing Work: milling, production, manufacturing, automation, assembly and


Questions?
packing.

(4) Treatment Or Recycling: waste treatment, composting, biofuel and water recycling

These operations are done by different sources of power, namely human, animal,
mechanical (engine, tractor), electricity and renewable energy (biofuel, solar & wind).
PLANTATION OR ESTATE – The area where the commercial crops are grown on a bigger
scale. Exp. Oil palm, cocoa, coconut, rubber, paddy, teak, pepper, orchards or even vegetable

MECHANISATION/mechanization - Providing human (e.g. farmers & planters) in assisting


operation/doing work with the usage of machine and engineering applications.
AUTOMATION is a mechanization advancement toward much lesser tedious physically &
mental stress, but dependable on mechanical, electrical, sensory, electronics, robotics,
precisions, digitized systems to functions.

ENGINEERING - The discipline dealing with the art or science of applying scientific knowledge
to solving practical problem. E.g. Inventing/applying tools, devices, methods and machines.

MACHINE is an Engine, Motor, Devices, Gizmo, Gadget, Fixtures and Tools of any
mechanical, electrical or electronics devices that transmits or modifies energy to perform or
assist in the performance of human tasks. E.g. Lever, pulley, drill, tractor, vehicles, clock,
computer, pump, tv, etc. The word machine derives from the Latin word machina, which in
Greek means expedient and remedy").
ENGINE IS A MACHINE that can convert any of various forms of ENERGY into
mechanical POWER or MOTION. Derives from Old French engin, from the Latin ingenium
means ingenious (inventiveness and skilful)

MOTOR is a DEVICE driven by electricity, which does not change the chemical
composition of its energy source, unlike engine, but convert electrical energy to
mechanical energy, e.g. Fan, powered tools etc.

TRACTOR - A tractor is an ENGINEERING VEHICLE specifically designed to deliver a


high tractive effort (or torque) at slow speeds, for the purposes of hauling a trailer or
machinery in agriculture or construction. Commonly, is used to describe a farm vehicle
that provides the power and traction to mechanized agricultural tasks.

Agricultural implements may be towed behind or mounted on the tractor, and the
tractor also provide a source of power if the implement is mechanised. The word
tractor was taken from Latin, of trahere "to pull". Means traction power from engine for
motion.
1.2 HISTORY OF AGRICULTURE MECHANIZATION
EVOLUTION OF TOOLS AND IMPLEMENTS - 1
NEOLITHIC NEOLITHIC

CONTINUED TO NEXT SLIDE


17TH & 18TH CENTURIES
EVOLUTION OF TOOLS AND IMPLEMENTS - 2
CONTINUED FROM PREVIOUS
SLIDE

20TH CENTURIES
18TH & 19TH CENTURIES
Begin 10, 000 years ago.
Start from nomadic neolithic to permanent farming &
domesticated animals
Rapid human growth needs more foods
Mechanisation in agriculture technology rapidly
grow in the 18th and 19th centuries.

New inventions & techniques was introduced.


1.3 THE NECESSITY OF ESTATE MECHANIZATION

WHAT IS ?

► Weekly assignments Percent of Grade


► ?Projects
WHY
10
► Quizzes
► Final Exam ⮚ Less people will have to produce more
40 agricultural products to meet the demand

of an ever-increasing 30 population
⮚ To ensure greater productivity, quality &
efficiency in food production through
various mechanize farm or estate
operations
20

⮚ To replace animal and man-power used in


field powered
Weekly assignments toolsFinal
Projects Quizzes &exam
machines.
EVERYTHING ARE
INTERGRATED TO BE:

✔SUSTAINABLE &
Web & Labs, Study
ECOLOGICAL Social Media
Software Tools
✔RECYCLABLE & REUSE
Groups
✔ENVIRONMENTAL
FRIENDLYClass web site Twitter
Labs
✔MINIMAL WASTAGE
✔MINIMAL Collaboration
POISON, Facebook
tools
TOXICITY & PESTICIDES
✔EFFICIENT AND LOW Study groups
Mobile/Other
COST Other
apps
ADVANTAGES OF
MECHANIZATION

► Substitute for labour intensive works


► Labour is too expensive to do everything (in developed countries)
► Compensate for labour peaks (i.e. harvest)
► Labour skills and strengths often inadequate for large scale production and materials
handling
► Amenity reasons: tedium & back backing (repetitive, dirty tasks)
► Attract or retain minimal skilled farm staff
► Increase productivity of farm staff. (i.e. moral & ethics, win-win)
DISADVANTAGES OF MECHANIZATION
⚫ Redundancy - machinery for labour substitution
⚫ Cost - finance, fuel, maintenance etc.
⚫ Often needs highly skilled operator, increased wages
⚫ Often doesn't live up to expectations
⚫ Health and safety
⚫ Environmental costs
⚫ Disposal-Unutilised or uneconomical
⚫ Security- theft
⚫ Soil compaction - formation of hard pan leading to poor soil drainage due to wrong
tyres & loads
⚫ Loss of soil structure resulting from the use of wrong equipments or machines
⚫Reduction in yield and fruit quality - oil palm fruitlets are bruised thus increase the
FFA
⚫Reduction in yield quantity – e.g. paddy harvested with combine harvester
⚫ Increase cost if machine not properly maintained

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