X1 - CLAMPING

FLOAT LEVEL VERY LOW HEALTHY

TEMP SWITCH SP-4 HEALTHY
RETURN LINE FILTER - 1 (100% SIGNAL)

AND
RETURN LINE FILTER - 2 (100% SIGNAL)
RETURN LINE FILTER - 3 (100% SIGNAL)
RETURN LINE FILTER - 4 (100% SIGNAL)
PRESSURE TRANSMITTER SIGNAL
d0

AND
VFD - FOR WT MOTOR-1 HEALTHY
VFD - FOR WT MOTOR-2 HEALTHY ALL FAULTS CLEARED
WT MOTOR THR.-1 OVERLOAD RESET FOR WT+CLAMPING
WT MOTOR THR.-2 OVERLOAD RESET
CLAMPING MOTOR OVERLOAD RESET
WT OTLS SWITCH RESET
TS ACTUATOR-1 O/L RESET IN HAUL SIDE
TS ACTUATOR-2 O/L RESET IN HAUL SIDE
TS ACTUATOR-1 O/L RESET OUT HAUL SIDE
TS ACTUATOR-2 O/L RESET OUT HAUL SIDE
VVVF PANEL HEALTHY

FLOAT LEVEL VERY LOW

TEMP SWITCH SP-4
RETURN LINE FILTER - 1 (100% SIGNAL)
RETURN LINE FILTER - 2 (100% SIGNAL)
RETURN LINE FILTER - 3 (100% SIGNAL)
PRESSURE LINE FILTER - 1 (100% SIGNAL)
PRESSURE LINE FILTER - 2 (100% SIGNAL)
LIMIT SWITCH - 1 (OPEN SIGNAL) d1
LIMIT SWITCH - 2 (OPEN SIGNAL) AND ALL FAULTS CLEARED
LIMIT SWITCH - 3 (OPEN SIGNAL) FOR SAC
LIMIT SWITCH - 4 (OPEN SIGNAL)
SAC MOTOR-1 OVERLOAD RESET
SAC MOTOR-2 OVERLOAD RESET
SAC COOLER MOTOR-1 OVERLOAD RESET
SAC COOLER MOTOR-2 OVERLOAD RESET
PRESURRE TRANSDUCERS SIGNAL - PT1 - PT4

Em. STOP P.B. -ON WT CD-RESET

AND

Em. STOP P.B. -ON SAC LCS-RESET d2

Em. STOP P.B. -ON WT LCS-RESET
EMG. STOP P.B

d0
AND

d1 d3
d2
SYSTEM READY

d3
AND

SEQUENCE START PB d4
SEQUENCE START

d4
AND

AUTO MODE (AR) d5

OR

MANUAL MODE (HR)

OR

HOOTER TEST
HOOTER TEST FROM WT CD

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
d3 (SYSTEM RESET)
WT OTLS - RESET
IHTS APPLIED- LT. SW. AFL1 OPERATED

AND
IHTS APPLIED- LT. SW. AFL2 OPERATED TP-1
OHTS APPLIED- LT. SW. AFL1 OPERATED
OHTS APPLIED- LT. SW. AFL2 OPERATED

BOX-N SELECTED
AND

SAC AT C/L OF RAIL TABLE i.e CENTRAL

POSITION LT. SW. SWCPL1 OPERATED
BOX-C SELECTED OR
AND

OR
SAC AT C/L OF RAIL TABLE i.e CENTRAL
POSITION LT. SW. SWCPL2 OPERATED LRSC1

AND
LRSC1 (F/b 'ON')

TLT-1 (160 DEG) LT .SW. NOT OPERATED

HR
AND

TIP. P.B. FROM WT CD PRESSED TP-2

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 d4

AND
AR

OR
TP-2
TP-5

AND
SAC NORMAL RETURN LT. SW. OPERATED-SNRL-
(ON DELAY TIMED SIGNAL)
WAGON ON TABLE LT. SW. WOT-1 OPERATED
WAGON ON TABLE LT. SW. WOT-2 OPERATED

WT CLAMP HYD. MOTOR ON

OR
TP-13
TLT-2 (80 DEG.) LT. SW.(NC)
CL-1 (CLAMP APPLIED)

AND
TLT-2 (80 DEG.) LT. SW.(NC) TP-14

OR
TLT-2 (80 DEG.) LT. SW. (NO)

WT-1 MOTOR ON COMMAND (NC)

AND
TP-15
WT-2 MOTOR ON COMMAND (NC)
WHEEL GRIPPER APPLIED RELAY (NC)

AND
TP-16
SIDE CLAMP APPLIED RELAY (NC)
TR
AND
TIP. P.B. FROM WT LCS PRESSED

TP-1
TP-5 OR
PC-1 CLEAR
AND

PC-2 CLEAR
TP-14
LRSC1
TP-13
TP-6
AND

GROSS WEIGHT TAKEN (NC) BIT

TP-15
TIP LT. SW. RESET (TLT-1)
WT-1 RETURN ON (NO)
WT-2 RETURN ON (NO)
TIP STOP P.B. ON CD - RESET
TIP STOP P.B ON WT LCS - RESET
TP-16

TP-6
TIP START RELAY

WT-1 MOTOR ON COMMAND

AND

WT-2 MOTOR ON COMMAND

BRAKE CONTACTOR ON
(Release Brake)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
d4
AR

AND
TIP. LT. SW. OPERATED (TLT-1)-160 deg
TIP RETURN TIME BIT (NC) (5 SEC PAUSE)

OR
HR

AND
RETURN P.B. FROM WT CD PRESSED

AND

AND
OR
TP-1

PC-1 CLEAR TIPPLER RETURN

PC-2 CLEAR RELAY

TR

AND
RETURN P.B. FROM WT LCS PRESSED

TP-15
OTLS (NC)
RETURN LT. SW. RLT 0 DEG (NC)
WT-1 MOTOR TIP ON COMMAND (NO)
WT-2 MOTOR TIP ON COMMAND (NO)
TIP STOP P.B. ON CD - RESET
TIP STOP P.B ON WT LCS - RESET

TIPPLER RETURN RELAY (NC) AND

RLT 0 DEG LT. SW OPERATED
BRAKE CONTACTOR
DE-ENERGIZE

TIP COMMAND ON
AND

0-10 DEG. OF TIPPLER SPEED-1

SLOW SPEED
TIP COMMAND ON
AND

10-160 DEG. OF TIPPLER SPEED-2

FAST SPEED
RETURN COMMAND ON
AND

160-20 DEG. OF TIPPLER SPEED-3

FAST SPEED
RETURN COMMAND ON
AND

20-0 DEG. OF TIPPLER SPEED-4

SLOW SPEED

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
CLAMP HYD. MOTOR ON (NC)
WAGON ON TABLE LT. SW -1 (NC)
WAGON ON TABLE LT. SW -2 (NC)

X1 (NC)
TLT (0 DEG) (NC) WHEEL GRIPPER

AND
SAC SNRL LT. SW. (NC) APPLIED RELAY

AR
d3 (SYSTEM RESET)

OR
HR

WHEEL GRIPPER APPLIED PB ON CD

WHEEL GRIPPER APPLIED RELAY (NC) SOLENOID S12 & S14

CLAMP HYD. MOTOR ON (NC)

WAGON ON TABLE LT. SW -1 (NC)
WAGON ON TABLE LT. SW -2 (NC)

X1 (NC)
TLT (0 DEG) (NC) SIDE CLAMP

AND
SAC SNRL LT. SW. (NC) APPLIED RELAY

AR
d3 (SYSTEM RESET)
OR

HR

SIDE CLAMP APPLIED PB ON CD

WHEEL GRIPPER APPLIED RELAY (NC) (WITH TIME DELAY)

SIDE CLAMP APPLIED RELAY (NC) SOLENOID S8 & S10

T
DEACTIVATE SOLENOID S8

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 SIDE CLAMP APPLIED PROXY LT. SW. (SC-1) (NC)
SIDE CLAMP APPLIED PROXY LT. SW. (SC-2) (NC)
SIDE CLAMP APPLIED PROXY LT. SW. (SC-3) (NC)
SIDE CLAMP APPLIED PROXY LT. SW. (SC-4) (NC)
SIDE CLAMP RELEASE PROXY LT. SW. (SC-1) (NC)
SIDE CLAMP RELEASE PROXY LT. SW. (SC-2) (NC)

AND
SIDE CLAMP RELEASE PROXY LT. SW. (SC-3) (NC)
FOR CL+WG
SIDE CLAMP RELEASE PROXY LT. SW. (SC-4) (NC)
RELEASED
WHEEL GRIPPER RELEASE PROXY LT. SW. (WG-1) (NC) INDICATION
WHEEL GRIPPER RELEASE PROXY LT. SW. (WG-2) (NC) (ON CD)
WHEEL GRIPPER RELEASE PROXY LT. SW. (WG-3) (NC)
WHEEL GRIPPER RELEASE PROXY LT. SW. (WG-4) (NC)
SIDE CLAMP PRESSURE RELEASE SW. (NC)
WHEEL GRIPPER PRESSURE RELEASE SW. (NC)
CL + WG APPLIED BIT (NO)

CLAMP HYD. MOTOR ON (NC)

X1 (NC) SIDE CLAMP

AND
RLT (0 DEG) (NC)
RELEASE RELAY
SAC ARM UP PROXY SW. (NC)
AR
d3 (SYSTEM RESET)

OR
HR

SIDE CLAMP RELEASE PB ON CD

SIDE CLAMP RELEASE RELAY (NC) SOLENOID S9 & S15

CLAMP HYD. MOTOR ON (NC)

X1 (NC)
RLT (0 DEG) (NC)
SAC ARM UP PROXY SW. (NC) WHEEL GRIPPER
AND

AR RELEASE RELAY
d3 (SYSTEM RESET)
OR

HR

SIDE CLAMP RELEASE PB ON CD

WHEEL GRIPPER RELEASE RELAY (NC) SOLENOID S11 & S13

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
CLAMPING MOTOR O/L (NC)
COOLER MOTOR O/L (NC)
WT HYD. CLAMP STOP PB ON CD (NC)
WT HYD. CLAMP STOP PB ON LCS (NC)
d2
X1

AND
TR
START P.B. FROM CL LCS PRESSED
CLAMP HYD. MOTOR
ON RELAY
AR

OR
d4

HR

CLAMP HYD. MOTOR RELAY ON (NC)

CLAMP MOTOR START PB ON CD
TLT-2 (80 DEG) LS (NO)
WT RETURN RELAY ON (NC)

PRESSURE SW. (NC)

CLAMP APPLIED PROXY LT. SW. (PS-7) (NC)
CLAMP APPLIED PROXY LT. SW. (PS-8) (NC)
CLAMP APPLIED PROXY LT. SW. (PS-9) (NC)
CLAMP APPLIED PROXY LT. SW. (PS-10) (NC)
AND

CLAMP APPLIED PROXY LT. SW. (PS-11) (NC)

FOR CLAMP APPLIED
CLAMP APPLIED PROXY LT. SW. (PS-12) (NC) WITH PRESSURE SWITCH
CLAMP RELEASE RELAY ON (NO)

CLAMP APPLIED PROXY LT. SW. (PS-7) (NC)

CLAMP APPLIED PROXY LT. SW. (PS-8) (NC)
CLAMP APPLIED PROXY LT. SW. (PS-9) (NC)
CLAMP APPLIED PROXY LT. SW. (PS-10) (NC)
AND

CLAMP APPLIED PROXY LT. SW. (PS-11) (NC)

CLAMP APPLIED
CLAMP APPLIED PROXY LT. SW. (PS-12) (NC) INDICATION
CLAMP RELEASE RELAY ON (NO)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 T10 ON DELAY TIMER
CLAMP APPLIED WITH PRESSURE SWITCH BIT (NC) S
20 SEC Q
TIME CLAMP APPLIED
R TIMER
AR
TIP RELAY ON (NC)
AUX. GEAR LT. SW. 3 DEG. (TLT-3) (NC)

AUX. GEAR LT. SW. 3 DEG. (TLT-3) (NC)

TIP RELAY ON (NC)

CLAMP APPLY PB ON CD (NC)

HR

SIDE CLAMP APPLIED RELAY (NC)

WHEEL GRIPPER APPLIED RELAY (NC)
CLAMP APPLIED TIMER (NO) (T10)
CLAMP HYD. MOTOR RELAY ON (NC)
CLAMP RELEASE RELAY (NO)

CLAMP APPLY RELAY ON SOLENOID S5 & S7

CLAMP RELEASE PROXY LT. SW. (PS-1) (NC)

CLAMP RELEASE PROXY LT. SW. (PS-2) (NC)
CLAMP RELEASE PROXY LT. SW. (PS-3) (NC)
CLAMP RELEASE PROXY LT. SW. (PS-4) (NC)
AND

CLAMP RELEASE PROXY LT. SW. (PS-5) (NC)

CLAMP RELEASE
CLAMP RELEASE PROXY LT. SW. (PS-6) (NC) INDICATION
CLAMP RELEASE RELAY ON (NO)

T11 ON DELAY TIMER

CLAMP RELEASE INDICATION (NC) (CL1.1) S
2 SEC Q
TIME CLAMP RELEASE
R TIMER

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
AR

AND
TIPPLER RETURN RELAY ON (NC)
AUX. GEAR LT. SW. RLT-80 DEG (NC)

AUX. GEAR LT. SW. RLT-80 DEG (NC)

AND
TIPPLER RETURN RELAY ON (NC)

OR
CLAMP RELEASE PB ON CD (NC)

OR
AND
HR

AND
CLAMP RELEASE TIMER (NO) (T11)
CLAMP HYD. MOTOR RELAY ON (NC)
CLAMP APPLY RELAY (NO)

CLAMP RELEASE RELAY ON SOLENOID S4 & S6

SELECTOR SW. SS2 AT BOX-N (ON WT CD) dXN

SELECTOR SW. SS2 AT BOX-C (ON WT CD) dXC

SELECTOR SW. SS1 AT WT CD AT AUTO MODE AR

(WT/SAC ON AUTO MODE FROM WT CD)

SELECTOR SW. SS1 AT WT CD AT AUTO-MANUAL MODE HR

(WT/SAC ON AUTO-MANUAL MODE FROM WT CD)

SELECTOR SW. SS1 AT WT CD LOCAL MODE TR

(WT/SAC ON LOCAL MODE FROM WT CD)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
WT-1 MOTOR-1 UNHEALTHY- RESET
WT-1 MOTOR-2 UNHEALTHY-RESET
WT-1 OIL CLR MOTOR -1 UNHEALTHY- RESET

AND
WT-1 OIL CLR MOTOR -2 UNHEALTHY-RESET
WT-1 CLAMPING MOTOR - 1 UNHEALTHY-RESET
WT-1 ACTUATOR INHAUL 1 & 2 UNHEALTHY - RESET
WT-1 ACTUATOR OUTHAUL 3 & 4 UNHEALTHY-RESET

SAC-1 MOTOR-1 UNHEALTHY- RESET

SAC-1 MOTOR-2 UNHEALTHY-RESET

AND
SAC-1 OIL CLR MOTOR -1 UNHEALTHY- RESET
SAC-1 OIL CLR MOTOR -2 UNHEALTHY-RESET

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
TR

AND
INHAUL TS APPLY PB FROM LCS

AR
HR

AND

OR
INHAUL TS APPLY PB FROM CD

OR
BOX-N SELECTED (dXN)

AND

AND
WAGON UNCOUPLED POSITION LT. SW.
(SWUL-1) OPERATED

OR
BOX-C SELECTED (dXC)

AND
AND
WAGON UNCOUPLED POSITION LT. SW.
(SWUL-2) OPERATED INHAUL TRACK STOP
APPLIED RELAY
d4

ACTUATOR-1 THERMAL O/L RELAY-RESET

ACTUATOR-2 THERMAL O/L RELAY-RESET
ACTUATOR 1 EXT. FWD. PROXY LT. SW. AFS1 NOT OPERATED
ACTUATOR 2 EXT. FWD. PROXY LT. SW. AFS2 NOT OPERATED
ACTUATOR 1 EXT. FWD. PROXY LT. SW. AFL1 NOT OPERATED
ACTUATOR 2 EXT. FWD. PROXY LT. SW. AFL2 NOT OPERATED
TRACK STOP RELEASED FB (NO)

INHAUL TRACK STOP APPLIED RELAY (NC) TO WT PMCC - INHAUL TRACK STOP APPLY
POWER CONTACTOR

TR
AND

INHAUL TS RELEASE PB FROM LCS

AR
OR

INHAUL TS RELEASE PB FROM CD

AND

OR

HR

d4
AND

WAGON TIPPLER AUX. GEAR LS TLT (O DEG)

COUPLER ENGAGE 1 PROXI (CES 1) OPERATED
COUPLER ENGAGE 2 PROXI (CES 2) OPERATED

ACTUATOR-1 THERMAL O/L RELAY-RESET

ACTUATOR-2 THERMAL O/L RELAY-RESET
AND

ACTUATOR 1 EXT. REV. PROXY LT. SW. ABS1 NOT OPERATED INHAUL TRACK STOP
ACTUATOR 2 EXT. REV. PROXY LT. SW. ABS2 NOT OPERATED RELEASED RELAY
ACTUATOR 1 EXT. REV. PROXY LT. SW. ABL1 NOT OPERATED
ACTUATOR 2 EXT. REV. PROXY LT. SW. ABL2 NOT OPERATED
TRACK STOP APPLIED FB (NO)

INHAUL TRACK STOP RELEASED RELAY (NC) TO WT PMCC - INHAUL TRACK STOP RELEASE
POWER CONTACTOR

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
TR

AND
OUTHAUL TS APPLY PB FROM LCS

AR
HR

OR
AND
OUTHAUL TS APPLY PB FROM CD

OR
AND
SAC SNRL LT. SW. OPERATED
d4

ACTUATOR-3 THERMAL O/L RELAY-RESET

ACTUATOR-4 THERMAL O/L RELAY-RESET

AND
ACTUATOR 3 EXT. FWD. PROXY LT. SW. AFS3 NOT OPERATED OUTHAUL TRACK STOP
ACTUATOR 4 EXT. FWD. PROXY LT. SW. AFS4 NOT OPERATED APPLIED RELAY
ACTUATOR 3 EXT. FWD. PROXY LT. SW. AFL3 NOT OPERATED
ACTUATOR 4 EXT. FWD. PROXY LT. SW. AFL4 NOT OPERATED
OUTHAUL TRACK STOP RELEASED FB (NO)

OUTHAUL TRACK STOP APPLIED RELAY (NC) TO WT PMCC - OUTHAUL TRACK STOP APPLY
POWER CONTACTOR

TR
AND

OUTHAUL TS RELEASE PB FROM LCS

AR
OR

OUTHAUL TS RELEASE PB FROM CD

AND

OR

HR

d4
AND

CWR

ACTUATOR-3 THERMAL O/L RELAY-RESET

ACTUATOR-4 THERMAL O/L RELAY-RESET
AND

ACTUATOR 3 EXT. REV. PROXY LT. SW. ABS3 NOT OPERATED OUTHAUL TRACK STOP
ACTUATOR 4 EXT. REV. PROXY LT. SW. ABS4 NOT OPERATED RELEASED RELAY
ACTUATOR 3 EXT. REV. PROXY LT. SW. ABL3 NOT OPERATED
ACTUATOR 4 EXT. REV. PROXY LT. SW. ABL4 NOT OPERATED
OUTHAUL TRACK STOP APPLIED FB (NO)

OUTHAUL TRACK STOP RELEASED RELAY (NC) TO WT PMCC - OUTHAUL TRACK STOP RELEASE
POWER CONTACTOR

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
WEIGH-BRIDGE

AR TO WEIGH-BRIDGE PANEL
FOR GROSS WEIGHT (IN AUTO)

AND
LRSC1
(GWR)

AR
OR

HR

TO WEIGH-BRIDGE PANEL

AND
WT AT RAIL LEVEL-RLT OPERATE
FOR TARE WEIGHT (IN AUTO)
(TWR)

(ON DELAY TIMED SIGNAL) - AUX. GEAR LT. SW.

(160 DEG.) TLT-1) OPERATED
S

LRSC1
AND

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SAC HYD. MOTOR -1 THERMAL O/L RESET
SAC HYD. MOTOR -2 THERMAL O/L RESET

AND
SAC OPERATION FROM SAC LCS IN LOCAL MODE (HR8) TO MCC IIB
SAC MOTOR-1 ON

AND
CONTACTOR
SAC MOTOR START P.B.FROM SAC LCS

SAC OPERATION IN MANUAL FROM WT CD MODE (HR4) TO MCC IIB

SAC MOTOR-2 ON

AND
SAC MOTOR START P.B.FROM WT CD CONTACTOR

OR
SAC OPERATION IN MANUAL FROM SAC LCS (HR6)

AND
SAC MOTOR START P.B.FROM SAC LCS

AR

STOP P.B. ON WT CD RESET

OR
STOP P.B. ON SAC LCS RESET
OIL COOLER MOTOR-1 THERMAL O/L RESET

AND
OIL COOLER MOTOR-2 THERMAL O/L RESET

d4

HR
HR4
AND

SELECTOR SW.(SS01.3) ON WT CD MODE (FOR SAC OPERATION) (SAC OPERATION IN MANUAL

MODE FROM WT CD)

HR
HR6
AND

SELECTOR SW. (SS01.3) ON SAC LCS MODE (FOR SAC OPERATION) (SAC OPERATION IN MANUAL
MODE FROM SAC LCS)

TR
HR8
AND

SELECTOR SW. (SS01.3) ON SAC LCS MODE (FOR SAC OPERATION) (SAC OPERATION IN LOCAL
MODE FROM SAC LCS)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SAC MOTOR-1 ON COMMAND
SAC MOTOR-2 ON COMMAND

HR6

AND
COOLER TEST P.B. FROM SAC LCS

OR
AR

AND
AND
OIL TEMP. AT 55 DEG. C

OIL TEMP. NOT AT 45 DEG. C

COOLER TEST P.B. FROM SAC LCS

AND
HR8

AND
OR
SAC-5

MOTOR -1 THERMAL O/L RELAY RESET (5e4)

MOTOR -2 THERMAL O/L RELAY RESET (7e4)

SAC-5 TO MCC IIB FOR COOLER MOTOR-1

ON POWER CONTACTOR

TO MCC IIB FOR COOLER MOTOR-2

ON POWER CONTACTOR

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
WAGON UNCOUPLED P.B. FROM WT LCS

AND
HR4

WAGON UNCOUPLED P.B. FROM SAC LCS

OR
AND
HR6

dXN (BOX-N SELECTED)

WAGON UNCOUPLED POSITION LT. SW.

AND
OPERATED FOR BOX-N (SWUL1)

C/L OF RAIL TABLE LT. SW. (SWCPL-1)-RESET

AND
OR
dXN (BOX-C SELECTED) CHANGE WAGON
(WAGON UNCOUPLED
WAGON UNCOUPLED POSITION LT. SW.

AND
OPERATED FOR BOX-C (SWUL2) SIGNAL)

C/L OF RAIL TABLE LT. SW. (SWCPL-2)-RESET

TIP LT. SW. (TLT-1) -RESET

SAC REV ON FB (ON)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
HR6

AND
ARM LOWER P.B ON SAC LCS

HR4

AND
ARM DOWN P.B ON WT CD

OR

AND
AR

AND
SAC BACKUP LT SW. (SBL) OPERATED

AND
ARM DOWN RELAY
SAC REV. ON COMMAND (NO)
d4

SAC HYD. MOTOR-1 ON FB (NC)

SAC HYD. MOTOR-2 ON FB (NC)
ARM STOP P.B. ON WT CD -RESET
ARM STOP P.B. ON SAC LCS-RESET
ARM DOWN PROXI LT. SW. (PS9) - RESET
ARM UP RELAY ON (NO)

ARM DOWN RELAY (NC)

SOLENOID S2, S3 & S4
ENERGIZED

SOLENOID S3
T
DE-ENERGIZED

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
HR6

AND
ARM UP P.B. ON SAC LCS

AR

AND
SAC FWD. ON COMMAND (NO)

HR4

AND
OR
AND
ARM UP P.B. FROM WT CD

ARM UP RELAY
SAC NORMAL RETURN LT SW. (SNRL) OPERATED
d1 (SYSTEM RESET)

AND
SAC HYD. MOTOR-1 FB (NC)
SAC HYD. MOTOR-2 FB (NC)
ARM STOP P.B. ON WT CD-RESET
ARM STOP P.B. ON SAC LCS-RESET
ARM UP LT. SW. (PS10) - RESET
ARM DOWN RELAY (NO)
SAC FORW. END LT. SW. (SFEL1) OPERATED
COUPLER RELEASE PROXI (CRS1) (NC)

ARM UP RELAY (NC) SOLENOID S2 & S5

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
dXN (BOX-N SELECTED)

AND
C/L OF RAIL TABLE LT. SW.
OPERATED FOR BOX-N WAGON(SWCPL1)

OR
dXC (BOX-C SELECTED)
C/L OF RAIL TABLE LT. SW.

AND
OPERATED FOR BOX-C WAGON(SWCPL2)

HR4

AND
COUPLER RELEASE P.B. FROM WT CD

AND
OR
AR COUPLER RELEASE RELAY

d4
SAC HYD. MOTOR-1 ON FB (NC)
SAC HYD. MOTOR-2 ON FB (NC)
COUPLER RELEASE PROXI LT. SW. (CRS1) (NO)
SAC FWD. ON COMMAND (NO)
COUPLER ENGAGE RELAY (NO)

COUPLER RELEASE RELAY (NC)

SOLENOID S2 & S7
ENERGIZED

HR4
AND

COUPLER ENGAGE P.B. FROM WT CD

OR

AR

d4
SAC HYD. MOTOR-1 ON FB (NC)
AND

SAC HYD. MOTOR-2 ON FB (NC) COUPLER ENGAGE RELAY

ARM DOWN PROXI LT SW. PS9 OPERATED
SAC WAITING POSITION LT SW. (SWL) OPERATED
COUPLER ENGAGE LT. SW. (CES1) RESET
COUPLER ENGAGE LT. SW. (CES2) RESET
COUPLER RELEASE RELAY (NO)

COUPLER ENGAGE RELAY (NC)

SOLENOID S2 & S6
ENERGIZED

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
d4

SAC STOP P.B. ON WT CD - RESET SAF-1

AND
SAC STOP P.B.ON SAC LCS RESET
AR
SAC HYD. MOTOR-1 ON FB
SAC HYD. MOTOR-2 ON FB

AR

AND
SAC WAITING POSITION LT. SW. (SWL) OPERATED

HR4

AND

OR
SAC FWD P.B. FROM WT CD
SAF-2

HR6
AND

SAC FWD P.B. FROM SAC LCS

dXN (BOX-N SELECTED)

AND

WAGON UNCOUPLE POSITION LT. SW. (SWUL-1)

FOR BOX-N -RESET
OR

dXC (BOX-C SELECTED)

AND

WAGON UNCOUPLE POSITION LT. SW. (SWUL-2) FOR

BOX-C -RESET
SAF-3
AND

COUPLER ENGAGED- i.e. LT. SW. CES-1 OPERATED

COUPLER ENGAGED- i.e. LT. SW. CES-2 OPERATED
IH TRACK STOP RELEASED i.e. LT SW. (ABS1) OPERATED
IH TRACK STOP RELEASED i.e. LT SW. (ABS2) OPERATED
OH TRACK STOP APPLIED i.e. LT SW. (AFS1) OPERATED

OH TRACK STOP APPLIED i.e. LT SW. (AFS2) OPERATED

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 RLT 0 DEG LT .SW. OPERATED

SAC ARM DOWN POSITION i.e. LT. SW.-PS9 OPERATED

SAC FWD. END LT. SW. SFEL1-RESET SAF-4

AND
SAC FWD. END LT. SW. SFEL2 -RESET

SAC REV FB (ON)

SAF-1

SAF-2
AND SAF-5
SAF-3 SIGNAL FOR SAC TRAVEL IN FORW. DIRECTION
FROM WAITING POSITION TO UNCOUPLED POSITION
SAF-4

dXN (BOX-N SELECTED)

WAGON UNCOUPLED POSITION LT. SW. (SWUL1) FOR

AND

BOX-N OPERATED
C/L OF RAIL TABLE i.e. CENTRAL
POSITION LT. SW.-(SWCPL-1) RESET FOR BOX-N
OR

dXC (BOX-C SELECTED)

WAGON UNCOUPLED POSITION LT. SW. (SWUL2) FOR SAF-6

AND

AND

BOX-C OPERATED
C/L OF RAIL TABLE i.e. CENTRAL
POSITION LT. SW.-(SWCPL-2) RESET FOR BOX-C

COUPLER ENGAGED i.e. LT. SW. CES-1 OPERATED

COUPLER ENGAGED i.e. LT. SW. CES-2 OPERATED
CWR (WAGON UNCOUPLED)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
HR4

AND
SAC FWD P.B. FROM WT CD

HR6 SAF-7

OR
AND
SAC FWD P.B. FROM SAC LCS

AR
SAC FWD. FB (ON)

IH TRACK STOP APPLIED LT. SW. (AFS1) OPERATED

IH TRACK STOP APPLIED LT. SW. (AFS2) OPERATED

AND
CL-1.1 (WT HYD. CLAMP RELEASED) SAF-8

OH TRACK STOP RELEASED LT. SW. (ABS1) OPERATED

OH TRACK STOP RELEASED LT. SW. (ABS2) OPERATED

SAF-1

SAF-4

SAF-6 SAF-9
AND

SIGNAL FOR SAC TRAVEL IN FORW.

SAF-7
DIRECTION FROM UNCOUPLED
SAF-8 POSITION TO C/L OF RAIL TABLE
(i.e AT CENTRAL POSITION)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
COUPLER RELEASE LT. SW. CRS1 OPERATED
BOX-N SELECTED(dXN)

OR
BOX-C SELECTED(dXC)
SAF-10

AND
WAGON ON TABLE LT. SW. WOT-1 OPERATED

WAGON ON TABLE LT. SW. WOT-2 OPERATED

SAC -NORMAL RETURN LT. SW. (SNRL) -RESET

SAF-1

SAF-4

SAF-11

AND
SAF-7

SAF-8 SIGNAL FOR SAC TRAVEL IN FORW.

DIRECTION FROM C/L OF RAIL TABLE

SAF-10 -TO-NORMAL RETURN POSITION

SAF-5

SAF-9 SAF-12
OR

(4R8)
SAF-11

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
CONTROL FROM WT CD (HR4)

AND
SAC REV P.B. FROM WT CD

OR
SAR-1
SAC-OPERATION FROM SAC LCS IN WT CD MODE (HR6)

AND
SAC REV P.B. FROM SAC LCS

AR

SAC WAITING POSITION (SWL) LT. SW. NOT OPERATED

AND
SAC NORMAL RETURN LT. SW. -SNRL OPERATED SAR-2

OR
SAC AT BACK UP LIMIT POSITION LT. SW.-SBL OPERATED

SAC REV. END LT. SW. (SREL1) -RESET

SAC REV. END LT. SW. (SREL2) -RESET

COUPLER ENGAGE LT. SW. CES-1 RESET

COUPLER ENGAGE LT. SW. CES-2 RESET

AND

SIDE ARM UP POSITION i.e. LT. SW. PS10 OPERATED

SAR-3
AND

SAC AT BACKUP POSITION i.e LT. SW. SBL RESET

OR

SIDE ARM DOWN POSITION i.e. LT. SW. PS9 OPERATED

SAC FWD FB (ON)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SAF-1

SAR-1

OR
SAR-4

AND
SAR-2
SIGNAL FOR SAC TRAVEL IN
REVERSE DIRECTION
SAR-3
FROM NORMAL RETURN -TO-
WAITING POSITION

C/L OF RAIL TABLE LT. SW. (SWCPL1) - RESET

i.e WAGON NOT AT CENTRAL POSITION (FOR BOX-N WAGON)

SAC-6

AND
C/L OF RAIL TABLE LT. SW. (SWCPL2) - RESET
i.e WAGON NOT AT CENTRAL POSITION (FOR BOX-C WAGON)

WAGON UNCOUPLED POSITION LT. SW. (SWUL-1) - RESET

i.e WAGON NOT AT UNCOUPLED POSITION (FOR BOX-N WAGON)

SAC-7

AND
WAGON UNCOUPLED POSITION LT. SW. (SWUL-2) - RESET
i.e WAGON NOT AT UNCOUPLED POSITION (FOR BOX-C WAGON)

WAGON UNCOUPLED POSITION LT. SW. (SWUL-1) OPERATED (FOR BOX-N WAGON)
SAC-8
OR

WAGON UNCOUPLED POSITION LT. SW. (SWUL-2) OPERATED (FOR BOX-C WAGON)

C/L OF RAIL TABLE LT. SW. (SWCPL1) - OPERATED

SAC-9
OR

D/L OF RAIL TABLE LT. SW. (SWCPL2) - OPERATED

SAC MOTOR-1 ON FB
SAC MOTOR-2 ON FB
kd1 SAC FWD.SIGNAL
AND

SAC-6
FROM WAITING POSITION TO
SAC-7 UNCOUPLED POSITION

SAF-5

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SAC-6

HR4

OR
HR6

OR
SAC-10

AND
AR

d4

SAC-8

SAC-9

SAC-11

AND
CWR

OR
SAC NORMAL RETURN LT. SW. (SNRL) RESET

HR4
OR

HR6
OR

AR
SAC-12
AND

d4

SAC-11

SAC MOTOR-1 ON FB
SAC MOTOR-2 ON FB
kd2
SAC-10
SAC FWD.
SIGNAL
OR

AND

SAC-12

FROM UNCOUPLED POSITION

SAF-9
TO C/L OF RAIL TABLE
OR

POSITION AND FROM C/L OF

SAF-11
RAIL TABLE TO NORMAL
RETURN POSITION

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SAC ARM UP i.e LT. SW. PS10 OPERATED FROM NORMAL RETURN POSITION
TO SAC AT ARM DOWN POSITION i.e. AT SBL SAC-13

AND
SBL RESET i.e. SBL NOT OPERATED

HR4

OR
HR6

OR
kd3
AR
SAC REV
SIGNAL

AND
d4
SAC-13 i.e.SAC FROM NORMAL RETURN
SAC-2 POSITION TO SBL POSITION
SAR-4 (ARM DOWN POSITION)

SAC ARM AT HORI. i.e LT. SW. PS9 OPERATED FROM ARM DOWN POSITION i.e. AT SBL
TO SAC AT WAITING LIMIT SAC-14

AND
SWL LT. SW. RESET

HR4
OR

HR6
OR

AR kd4
SAC REV
d4 SIGNAL
AND

SAC-14
i.e.SAC FROM SBL POSITION
SAC-2
(ARM DOWN POSITION)
SAR-4
TO WAITING POSITION

SAC-1 MOTOR ON FB
BRAKE SOLENOID-S1
SAC-2 MOTOR ON FB ENERGIZE
AND

PRESSURE SWITCH (PS1) OPERATED

kd1
kd2
OR

kd3 TO PSV
kd4 T
4-20mA
2 SEC

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 d3 1h1
(SYSTEM READY)

PC-1 2h3

(PC-1 CLEAR)

PC-2 2h4
(PC-2 CLEAR)

TIP START RELAY 2h5

(TIP)

TIP RETURN RELAY 2h6

(RETURN)

RLT1 (0 DEG) 2h7

(TIP. AT RAIL LEVEL)

5h8
CWR
(WAGON UNCOUPLED)

CL COOLER MOTOR ON FB 3h2

(CL COOLER MOTOR 'ON')

SAC MOTOR-1 ON FB 5h1

AND

SAC MOTOR-2 ON FB
(SAC HYD. MOTOR 'ON')
SAC COOLER MOTOR-1 ON FB 6h1
AND

SAC COOLER MOTOR-2 ON FB

(SAC COOLER MOTOR 'ON')

SAC - WT CONTROL DESK MODE 5h2

(SAC-CD MODE)

CLAMP MOTOR ON RELAY 3h1

(HYD. CLAMP MOTOR ON)

CLAMP APPLY RELAY 3h3

(T-CLAMP APPLIED)

CLAMP RELEASE RELAY 3h4

(T-CLAMP RELEASED)

CLAMP MOTOR OVERLOAD 3h5

(CLAMP MOTOR O/L)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
SIDE CLAMP APPLY RELAY 3h8
(S-CLAMP APPLIED)

SIDE CLAMP RELEASE RELAY 3h9

(S-CLAMP RELEASED)

ACTUATOR-1 EXT. FWD. PROXI LS (AFS1) OPERATED

9h1

AND
ACTUATOR-2 EXT. FWD. PROXI LS (AFS2) OPERATED
(IHTS APPLIED)
ACTUATOR-1 EXT. REV. PROXI LS (ABS1) OPERATED
9h2

AND
ACTUATOR-2 EXT. REV. PROXI LS (ABS2) OPERATED
(IHTS RELEASED)
ACTUATOR-3 EXT. FWD. PROXI LS (AFS3) OPERATED
10h1

AND
ACTUATOR-4 EXT. FWD. PROXI LS (AFS4) OPERATED
(OHTS APPLIED)
ACTUATOR-3 EXT. REV. PROXI LS (ABS3) OPERATED
10h2

AND
ACTUATOR-4 EXT. REV. PROXI LS (ABS4) OPERATED
(OHTS RELEASED)

APRON FEEDER -1 ON 17h1

(AF- 1 ON)

APRON FEEDER -2 ON 18h1

(AF-2 ON)

SP. CONV. FEEDER -1 ON 19h2

(AF- 1 ON)

SP. CONV. FEEDER -2 ON 20h2

(AF-2 ON)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 LAMP IL2
SS-1 AT AUTO MODE
(AUTO MODE)

SS-1 AT MANUAL MODE LAMP IL3

(MANUAL MODE)

LAMP IL4
SS-1 AT LOCAL MODE
(LOCAL MODE)

dXN (BOX-N SELECTED) LAMP IL13

(BOX-N)

dXC (BOX-C SELECTED) LAMP IL14

(BOX-C)

LAMP IL5
WT MOTOR-1 OVERLOAD
(WT MOTOR-1 O/L)

LAMP IL6
WT MOTOR-2 OVERLOAD
(WT MOTOR-2 O/L)

LAMP IL7
OTLS LIMIT SWITCH
(OVER TIP LS OPERATED)

CL HYD. OIL LEVEL LOW (FS2) LAMP IL17

(CL HYD. OIL LEVEL LOW)

CL HYD. OIL TEMP. HIGH (60 DEG.) LAMP IL18

(CL HYD. OIL TEMP. HIGH)

CL HYD. OIL PRESSURE SW. OPERATED(PS1) LAMP IL19

(CL HYD. PRESSURE SW. OP)

RETURN LINE FILTER - 1

RETURN LINE FILTER - 2
RETURN LINE FILTER - 3
AND

LAMP IL20
RETURN LINE FILTER - 4
(CL HYD. FILTER CLOGGED)
RETURN LINE FILTER - 5
RETURN LINE FILTER - 6
RETURN LINE FILTER - 7

WHEEL GRIPPER APPLY RELAY LAMP IL25

(W.G APPLIED)

WHEEL GRIPPER RELEASE RELAY LAMPIL26

(W.G RELEASED)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 TRACK STOP ACTUATOR-1 O/L

AND
LAMP IL36
TRACK STOP ACTUATOR-2 O/L
(ACTUATOR 1 & 2 O/L)

TRACK STOP ACTUATOR-3 O/L

AND
LAMP IL38
TRACK STOP ACTUATOR-4 O/L
(ACTUATOR 3 & 4 O/L)

SAC MOTOR-1 O/L LAMP IL51

(SAC MOTOR-1 O/L)

SAC MOTOR-2 O/L LAMP IL52

(SAC MOTOR-2 O/L)

SAF-5
LAMP IL44
SAF-9

OR
SAF-11 (SAC FWD. ON)

SAR-4 LAMP IL45

(SAC REV ON)

ARM UP LT. SW. PS10 OPERATED LAMP IL46

(ARM UP)

ARM DOWN LT. SW. PS9 OPERATED LAMP IL47

(ARM DOWN)

LAMPIL49
COUPLER ENGAGE RELAY
(COUPLER ENGAGED)

LAMP IL50
COUPLER RELEASE RELAY
(COUPLER RELEASED)

SAC - LCS MODE 5h1

(SAC-LCS MODE)

SAC OIL LEVEL LOW (FS2) LAMP IL53

(SAC OIL LEVEL LOW)

SAC OIL TEMPERATURE VERY HIGH (60 deg) LAMP IL54

(SAC OIL TEMP. HIGH)

RETURN LINE FILTER - 1

RETURN LINE FILTER - 2
AND

RETURN LINE FILTER - 3 LAMP IL55

PRESSURE LINE FILTER - 1 (SAC FILTER CLOGGED)
PRESSURE LINE FILTER - 2

SAC HYD. PRESSURE SWITCH OPERATED (PS1) LAMP IL56

(SAC HYD. PRESSURE SW. OPERATED)

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
 FAULT HOOTER 'ON'

d0 (FAULT PRESENT)
BLINKING O/P TO ANN. LAMPS

d0 (FAULT PRESENT)

PRESS FAULT ACCEPT P.B. (b2) FROM WT CD STEADY O/P TO ANN.

AND
& HOOTER 'OFF'
HR1

PRESS FAULT RESET P.B. (b3) FROM WT CD

HR1 O/P TO ANN. LAMP OFF

AND
d0 (FAULT NOT PRESENT i.e FAULT CLEARED)

1) NATURE OF FAULT SHALL BE INDICATED BY FAST FLICKERING OF ANN. LAMP & BLOWING HOOTER.
2) ON PRESSING ACCEPT P.B. (b2), ANN. LAMP SHALL BE STEADY & HOOTER IS SILENCED.
3) ON PRESSING RESET P.B. (b3), ANN. LAMP SHALL BE 'OFF' PROVIDED FAULT IS CLEARED.

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019
LCS MODE

AND
APRON FEEDER START P.B. LCS

MANUAL MODE
DRIBBLE CONV. ON FEEDBACK

AND

OR
TIMED SIGNAL ON FEEDBACK
APRON FEEDER START P.B. CD

AUTO MODE

AND
AND
DRIBBLE CON. ON FEEDBACK APRON FEEDER "ON"
TIMED SIGNAL ON FEEDBACK

APRON FEEDER MOTOR O/L HEALTHY

APRON FEEDER VVVF PANEL HEALTHY
APRON FEEDER STOP HEALTHY FROM CD
APRON FEEDER STOP HEALTHY FROM AF LCS

LCS MODE
AND

DRIBBLE CONV. START P.B. LCS

MANUAL MODE
CLIENT CONV. ON FEEDBACK
AND

OR

TIMED SIGNAL ON FEEDBACK

DRIBBLE CONV. START PB CD

AUTO MODE
AND
AND

CLIENT CONV. ON. FEEDBACK DRIBBLE CONVETOR

TIMED SIGNAL ON FEEDBACK "ON" - RELAY

DRIBBLE CONV. MOTOR O/L HEALTHY

DRIBBLE CONV. ZSS RESET
DRIBBLE CONV. STOP HEALTHY FROM CD
DRIBBLE CONV. STOP HEALTHY FROM AF LCS

MHC 03.10.2019
MHC 03.10.2019
MHC 03.10.2019