Strength Calculation Sheet For Item No. C-053-12

Doc. No.
: 26071-V1E-C-053-12-00001
Job No. : 26071 Rev.000
STRENGTH CALCULATION SHEET

For Item No. C-053-12
PROJECT : Engineering, Procurement and Construction (EPC) Inside

Battery Limits (ISBL) and Outside Battery Limits (OSBL) for
the Refinery Development Master Plan (RDMP) Project
RU V Balikpapan
LOCATION : Refinery Unit V Balikpapan, East Kalimantan,Indonesia
OWNER : PT PERTAMINA (Persero)
PO NO. : 26071-100-POE-MVS0-00001
000 21. OCT. ‘20 ISSUED FOR CONSTRUCTION INKO MASKUR C. CHOI
00F 16. JUL. ‘20 RE-ISSUED FOR APPROVAL INKO MASKUR C. CHOI
00E 17. JUN. ‘20 RE-ISSUED FOR APPROVAL INKO MASKUR C. CHOI
00D 13. APR. ‘20 RE-ISSUED FOR APPROVAL INKO MASKUR C. CHOI
00A 25. NOV. ‘19 ISSUED FOR APPROVAL INKO MASKUR C. CHOI
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
1 of 298
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*** TABLE OF CONTENTS ***
NO. SUBJECT PAGE
1 Index 2
2 Design Data 3
3 Setting Summary 4 ~ 5
4 Pressure Summary 6 ~ 7
5 Thickness Summary 8
6 Weight Summary 9
7 Hydrostatic Test 10 ~ 11
8 Head & Shell 12 ~ 29
9 Boot Shell & Head 30 ~ 41
10 Nozzle Schedule 42
11 Nozzle Summary 43 ~ 44
12 Nozzle 45 ~ 131
13 Wind & Seismic 132
14 Support Saddle 133 ~ 141
15 FEA Report for Nozzle Load 142 ~ 298
16
17
18
19
20
21
22
23
24
25
26
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DESIGN DATA
CODE ASME Sec. VIII Div. 1 `17Ed.
STAMP NO
LOCAL REGULATION MIGAS
SIZE (mm) & TYPE I.D 1500 x 4500 L (T.L. to T.L.) & H-SADDLE
SHELL SIDE UNIT
VOLUME 8.836 m^3
FLUID NAME HC+H2O
SPECIFIC GRAVITY (IN/OUT) 0.6436
DESIGN PRESSURE (INT./EXT.) 5.9 / F.V Kg/cm^2.G
TEMP. (INT./EXT.) 157 / 150 ℃
OPERATING PRESSURE 3 Kg/cm^2.G
TEMP. 55 ℃
RADIOGRAPHIC TEST (SHELL/HEAD) FULL / FULL
JOINT EFFICIENCIES (SHELL/HEAD) 1.0 / 1.0
CORROSION ALLOWANCE 6 mm
M.A.W.P. 9 Kg/cm^2.G
M.A.P 19.22 Kg/cm^2.G
TEST PRESSURE HYDRO. 24.78 / 24.78 Kg/cm^2.G
(SHOP/FIELD) PNEUM. - Kg/cm^2.G
P.W.H.T. YES
STRESS RELIEVING AFTER FORMING YES (BOOT HEAD ONLY)
M.D.M.T. 23 ℃
INSULATION 40 (P.P) mm
WIND ASCE 7-10 (V = 35m/s, Expo="C")
EARTHQUAKE ASCE 7-10 (SITE CLASS = D, I=1.5)
FIRE PROOFING NO mm
WEIGHT FABRICATION 4790 kg
ERECTION 4790 kg
EMPTY 6930 000
kg
OPERATION 11620 kg
FULL WATER 16110 kg
[NOTE]
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Settings Summary
COMPRESS 2019 Build 7910

ASME Section VIII Division 1, 2017 Edition Metric
Units MKS
Datum Line Location -50.00 mm from right seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.00
Skirt/legs stress increase 1.0
Minimum nozzle projection 152.4 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAP [UG-99(c)]
Test liquid specific gravity 1.00
Field Hydrotest Pressure 1.3 times vessel MAP [UG-99(c)]
Wind load present @ field 33% of design
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment HT
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Use Code Case 2901 Yes
Apply interpretation VIII-1-83-66 Yes
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Apply interpretation VIII-1-07-50 No

Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) Yes
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be
performed.
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Pressure Summary
Component Summary
P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
(kg/cm2) (kg/cm2) (kg/cm2) (°C) Exemption Tested
(kg/cm2) (°C) (°C)
Left Head 5.9 157 9.47 19.22 2.5 150 2.6 Note 1 Yes
Straight Flange on Left Head 5.9 157 14.15 23.78 1.49 150 2.6 Note 2 Yes
Shell #1 5.9 157 14.15 23.78 1.49 150 2.6 Note 2 Yes
Shell #2 5.9 157 16.56 27.81 1.49 150 -4.5 Note 3 Yes
Straight Flange on Right Head 5.9 157 14.15 23.78 1.49 150 2.6 Note 2 Yes
Right Head 5.9 157 10.66 20.42 3.17 150 2.6 Note 4 Yes
Saddle 5.9 157 9 N/A N/A N/A N/A N/A N/A
Nozzle Note 5 Yes

Nozzle (Boot (I.D 500)) 5.9 157 16.56 23.3 1.49 150 -4.5
Pad Note 6 Yes
Straight Flange on Boot Head 5.9 157 27.66 56.14 9.24 150 -105 Note 8 Yes
Boot Head 5.9 157 18.61 47.94 7.9 150 -105 Note 7 Yes
Nozzle (L1A-2") 5.9 157 15.81 27.81 1.49 150 -48 Note 9 Yes
Nozzle (L1B-2") 5.9 157 15.74 19.99 1.49 150 -4.6 Note 10 Yes
Nozzle (L2B-2") 5.9 157 15.74 27.81 1.49 150 -48 Note 11 Yes
Nozzle Note 14 Yes

Nozzle (MH-24") 5.9 157 10.66 19.99 1.49 150 14.3
Pad Note 15 Yes
Nozzle Note 16 Yes

Nozzle (N1-8") 5.9 157 9 19.99 1.49 150 2.3
Pad Note 17 Yes
Nozzle Note 18 Yes

Nozzle (N2-6") 5.9 157 15.74 19.99 1.49 150 -4.5
Pad Note 6 Yes
Nozzle Note 19 Yes

Nozzle (N3-6") 5.9 157 15.83 19.99 1.49 150 -4.9
Pad Note 20 Yes
Nozzle Note 21 Yes

Nozzle (N4-3") 5.9 157 15.65 19.99 7.9 150 -14.2
Pad Note 22 Yes
Nozzle (N5-2") 5.9 157 12.82 19.99 1.49 150 -14.9 Note 23 Yes
Nozzle (N6-2") 5.9 157 12.14 19.99 1.15 150 -15.1 Note 24 Yes
Nozzle Note 19 Yes

Nozzle (V1-6") 5.9 157 11.13 19.99 1.49 150 2.3
Pad Note 17 Yes
Nozzle Note 19 Yes

Nozzle (V2-6") 5.9 157 15.83 19.99 1.49 150 -4.9
Pad Note 20 Yes
Chamber Summary
Design MDMT 23 °C
Rated MDMT 14.3 °C @ 9 kg/cm 2
MAWP hot & corroded 9 kg/cm2 @ 157 °C

000
MAP cold & new 19.22 kg/cm 2 @ 25 °C
MAEP 1.15 kg/cm2 @ 150 °C

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Notes for MDMT Rating
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material is impact tested per UG-84 to 23°C. UCS-66(i) reduction of 20.4°C applied (ratio = 0.6359).
3. Material is impact tested per UG-84 to 23°C. UCS-66(i) reduction of 27.5°C applied (ratio = 0.5434).
5. Nozzle is impact tested per UG-84 to 23°C. Stress ratio = 0.3231 ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C..
6. Pad is impact tested per UG-84 to 23°C. UCS-66(i) reduction of 27.5°C applied (ratio = 0.5434).
8. Material is impact tested per UG-84 to 23°C. Stress ratio = 0.3261 ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C.
LWN rated MDMT per UCS-66(c)(4)

Flange rated MDMT = -105°C
9. Stress ratio = 0.1727 ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C.
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange is impact tested per UG-84 to 23°C.
10. Nozzle is impact tested per UG-84 to 23°C. UCS-66(i) reduction of 27.6°C applied (ratio = 0.5428).



Flange rating governs:

21. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C UCS-66(i) reduction of 37.2°C applied (ratio = 0.459).


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Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E
Left Head SA-516 60 1,500 ID 387 12* 9.89 6 1.00 External
Straight Flange on Left Head SA-516 60 1,500 ID 50 15 13.88 6 1.00 External
Shell #1 SA-516 60 1,500 ID 1,400 15 13.88 6 1.00 External
Shell #2 SA-516 70 1,500 ID 3,000 15 13.88 6 1.00 External
Straight Flange on Right Head SA-516 60 1,500 ID 50 15 13.88 6 1.00 External
Right Head SA-516 60 1,500 ID 387.75 12.75* 9.89 6 1.00 External
Straight Flange on Boot Head SA-516 60 500 ID 50 12 8.52 6 1.00 External
Boot Head SA-516 60 500 ID 135 10* 7.3 6 1.00 External
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Wind Combined longitudinal stress of pressure + weight + wind governs
Seismic Combined longitudinal stress of pressure + weight + seismic governs

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Weight Summary
Weight (kg) Contributed by Vessel Elements

Operating Liquid Test Liquid Surface
Component Metal Metal Insulation Piping
Insulation Lining Area
New* Corroded Supports + Liquid
New Corroded New Corroded m2
Left Head 249.1 128.6 14.6 0 0 0 302.8 311.3 566.8 584 2.76
Shell #1 775.3 467.1 35.4 30 0 0 1,251.1 1,268.2 2,492.1 2,535.2 6.66
Shell #2 1,641.3 988.8 75.8 30 0 0 2,861.9 2,908.3 5,595.6 5,700.4 14.11
Right Head 292.3 158.2 14.7 0 0 0 278.9 286.5 529.7 545.4 3.06
Saddle 272.2 272.2 0 0 0 0 0 0 0 0 4.46
TOTAL: 3,230.2 2,014.9 140.4 60 0 0 4,694.7 4,774.3 9,184.2 9,365.1 31.06
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Nozzles & Surface
Body Flanges Packed Tray Rings & Vertical
Component Flanges Trays Area
Beds Supports Clips Loads
m2
New Corroded New Corroded
Left Head 0 0 464 447.2 0 0 0 0 0 1.59
Shell #1 0 0 120.5 91.1 0 0 0 0 0 0.99
Shell #2 0 0 507.7 342.3 0 0 0 0 2,400* 4.23
Right Head 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 1,092.1 880.6 0 0 0 0 2,400* 6.9
*** This number includes vertical loads which are not present in all conditions.
Vessel Totals
New Corroded
Operating Weight (kg) 11,617 10,270

Empty Weight (kg) 6,923 5,496
Test Weight (kg) 16,107 14,861
Surface Area (m 2) 37.96 -
Capacity** (liters) 8,836 8,992
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg) 4,782
Center of Gravity from Datum (mm) 2,503.17
Note: Vessel lift weight includes weight of
insulation supports as they are assumed to be
shop installed.
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Hydrostatic Test
Horizontal shop hydrostatic test based on MAP per UG-99(c)
Gauge pressure at 25°C = 24.78 kgf/cm2
Horizontal shop hydrostatic test

Test Test liquid UG-99(c) Stress Allowable
MAP Stress
Identifier pressure static head pressure during test test stress
(kgf/cm2) excessive?
(kgf/cm2) 2
(kgf/cm ) factor 2
(kgf/cm ) (kgf/cm )2
Left Head (1) 19.22 24.99 0.2 1.30 1,405.571 2,028.216 No
Straight Flange on Left Head 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Shell #1 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Shell #2 27.81 24.99 0.2 1.30 1,261.849 2,404.491 No
Straight Flange on Right Head 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Right Head 20.42 24.99 0.2 1.30 1,322.891 2,028.216 No
Straight Flange on Boot Head 56.14 25.12 0.34 1.30 535.855 2,028.216 No
Boot Head 47.94 25.14 0.35 1.30 565.545 2,028.216 No
Nozzle (Boot (I.D 500)) 23.3 25.12 0.33 1.30 2,443.155 3,042.323 No
Nozzle (L1A-2") 27.81 24.87 0.09 1.30 1,340.741 3,606.736 No
Nozzle (L1B-2") 19.99 24.98 0.19 1.30 1,346.181 3,606.736 No
Nozzle (L2A-2") 27.81 24.87 0.09 1.30 1,340.741 3,606.736 No
Nozzle (L2B-2") 27.81 24.98 0.19 1.30 1,346.181 3,606.736 No
Nozzle (L3A-2") 52.11 25.02 0.24 1.30 533.759 3,042.323 No
Nozzle (L3B-2") 52.11 25.1 0.32 1.30 535.379 3,042.323 No
Nozzle (L4A-2") 52.11 25.02 0.24 1.30 533.759 3,042.323 No
Nozzle (L4B-2") 52.11 25.1 0.32 1.30 535.379 3,042.323 No
Nozzle (MH-24") 19.99 24.94 0.16 1.30 2,128.577 3,042.323 No
Nozzle (N1-8") 19.99 24.84 0.05 1.30 1,356.647 3,042.323 No
Nozzle (N2-6") 19.99 25.01 0.22 1.30 1,397.633 3,042.323 No
Nozzle (N3-6") 19.99 24.84 0.05 1.30 1,388.056 3,042.323 No
Nozzle (N4-3") 19.99 25.15 0.37 1.30 369.366 3,042.323 No
Nozzle (N5-2") 19.99 25.01 0.22 1.30 1,526.496 3,606.736 No
Nozzle (N6-2") 19.99 24.98 0.2 1.30 1,478.273 3,042.323 No
Nozzle (V1-6") 19.99 24.84 0.05 1.30 1,278.722 3,042.323 No
Nozzle (V2-6") 19.99 24.84 0.05 1.30 1,388.056 3,042.323 No
(1) Left Head is the component that determines the test pressure.
(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
Warning! UG-99(h): The test temperature of 25°C is colder than the minimum recommended temperature of 31.3°C for the Shop
test.
NOTE: Figure UCS 66.2 general note (6) has been applied.
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Horizontal field hydrostatic test based on MAP per UG-99(c)
Gauge pressure at 25°C = 24.78 kgf/cm2
Horizontal field hydrostatic test

Test Test liquid UG-99(c) Stress Allowable
MAP Stress
Identifier pressure static head pressure during test test stress
(kgf/cm2) excessive?
(kgf/cm2) 2
(kgf/cm ) factor 2
(kgf/cm ) (kgf/cm )2
Left Head (1) 19.22 24.99 0.2 1.30 1,405.571 2,028.216 No
Straight Flange on Left Head 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Shell #1 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Shell #2 27.81 24.99 0.2 1.30 1,261.849 2,404.491 No
Straight Flange on Right Head 23.78 24.99 0.2 1.30 1,261.849 2,028.216 No
Right Head 20.42 24.99 0.2 1.30 1,322.891 2,028.216 No
Straight Flange on Boot Head 56.14 25.12 0.34 1.30 535.855 2,028.216 No
Boot Head 47.94 25.14 0.35 1.30 565.545 2,028.216 No
Nozzle (Boot (I.D 500)) 23.3 25.12 0.33 1.30 2,443.155 3,042.323 No
Nozzle (L1A-2") 27.81 24.87 0.09 1.30 1,340.741 3,606.736 No
Nozzle (L1B-2") 19.99 24.98 0.19 1.30 1,346.181 3,606.736 No
Nozzle (L2A-2") 27.81 24.87 0.09 1.30 1,340.741 3,606.736 No
Nozzle (L2B-2") 27.81 24.98 0.19 1.30 1,346.181 3,606.736 No
Nozzle (L3A-2") 52.11 25.02 0.24 1.30 533.759 3,042.323 No
Nozzle (L3B-2") 52.11 25.1 0.32 1.30 535.379 3,042.323 No
Nozzle (L4A-2") 52.11 25.02 0.24 1.30 533.759 3,042.323 No
Nozzle (L4B-2") 52.11 25.1 0.32 1.30 535.379 3,042.323 No
Nozzle (MH-24") 19.99 24.94 0.16 1.30 2,128.577 3,042.323 No
Nozzle (N1-8") 19.99 24.84 0.05 1.30 1,356.647 3,042.323 No
Nozzle (N2-6") 19.99 25.01 0.22 1.30 1,397.633 3,042.323 No
Nozzle (N3-6") 19.99 24.84 0.05 1.30 1,388.056 3,042.323 No
Nozzle (N4-3") 19.99 25.15 0.37 1.30 369.366 3,042.323 No
Nozzle (N5-2") 19.99 25.01 0.22 1.30 1,526.496 3,606.736 No
Nozzle (N6-2") 19.99 24.98 0.2 1.30 1,478.273 3,042.323 No
Nozzle (V1-6") 19.99 24.84 0.05 1.30 1,278.722 3,042.323 No
Nozzle (V2-6") 19.99 24.84 0.05 1.30 1,388.056 3,042.323 No
(1) Left Head is the component that determines the test pressure.
(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
Warning! UG-99(h): The test temperature of 25°C is colder than the minimum recommended temperature of 31.3°C for the Field
test.
NOTE: Figure UCS 66.2 general note (6) has been applied.
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Left Head

Component Ellipsoidal Head
Material SA-516 60 (II-D Metric p. 10, ln. 43)
Attached To Shell #1
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
Yes (23°C) Yes Yes Yes No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Operating 0.07 1,106 0.6436
Test horizontal 0.2 2,050 1
Dimensions
Inner Diameter 1,500 mm
Head Ratio 2
Minimum Thickness 12 mm
Inner 6 mm
Corrosion
Outer 0 mm
Length Lsf 50 mm
Nominal Thickness tsf 15 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 249.05 530.14
Corroded 128.63 545.84
Insulation
Thickness (mm) Density (kg/m3) Weight (kg)
Insulation 40 128 14.65
Spacing(mm) Individual Weight (kg) Total Weight (kg)
Insulation
0 0 0
Supports
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange
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Results Summary
Governing condition external pressure
Minimum thickness per UG-16 1.5 mm + 6 mm = 7.5 mm
Design thickness due to internal pressure (t) 9.75 mm
Design thickness due to external pressure (te) 9.89 mm
Maximum allowable working pressure (MAWP) 9.47 kgf/cm2
Maximum allowable pressure (MAP) 19.22 kgf/cm2
Maximum allowable external pressure (MAEP) 2.5 kgf/cm2
Straight Flange governs MDMT 2.6°C
Design thickness for internal pressure, (Corroded at 157 °C) UG-32(c)(1)
t = P*D / (2*S*E - 0.2*P) + Corrosion

= 5.97*1,512 / (2*1,203.26*1 - 0.2*5.97) + 6
= 9.75 mm
Maximum allowable working pressure, (Corroded at 157 °C) UG-32(c)(1)
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*6 / (1,512 +0.2*6) - 0.07
= 9.47 kgf/cm2
Maximum allowable pressure, (New at 25 °C) UG-32(c)(1)
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*12 / (1,500 +0.2*12) - 0
= 19.22 kgf/cm2
Design thickness for external pressure, (Corroded at 150 °C) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.886*1,524
= 1,350.33 mm
A = 0.125 / (Ro / t)
= 0.125 / (1,350.33 / 3.89)
= 0.00036
364.2367
From Table CS-2 Metric: B =
kgf/cm2
Pa = B / (Ro / t)
= 364.2364 / (1,350.33 / 3.89)
= 1.05 kgf/cm2
t = 3.89 mm + Corrosion = 3.89 mm + 6 mm = 9.89 mm

Check the external pressure per UG-33(a)(1) UG-32(c)(1)
t = 1.67*Pe*D / (2*S*E - 0.2*1.67*Pe) + Corrosion

= 1.67*1.05*1,512 / (2*1,203.26*1 - 0.2*1.67*1.05) + 6
= 7.1 mm
The head external pressure design thickness (te) is 9.89 mm.
Maximum Allowable External Pressure, (Corroded at 150 °C) UG-33(d)

Ro = Ko*Do
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= 0.886*1,524
= 1,350.33 mm
A = 0.125 / (Ro / t)
= 0.125 / (1,350.33 / 6)
= 0.000555
562.6139
kgf/cm2
Pa = B / (Ro / t)
= 562.6135 / (1,350.33 / 6)
= 2.5001 kgf/cm2
Check the Maximum External Pressure, UG-33(a)(1) UG-32(c)(1)
P = 2*S*E*t / ((D + 0.2*t)*1.67)

= 2*1,203.26*1*6 / ((1,512 +0.2*6)*1.67)
= 5.71 kgf/cm2
The maximum allowable external pressure (MAEP) is 2.5 kgf/cm2.
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*15 / 262.5)*(1 - 262.5 / infinity)
= 4.2857%
The extreme fiber elongation does not exceed 5%.

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Straight Flange on Left Head

Component Cylinder
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.07 1,106 0.6436
Dimensions
Length 50 mm
Nominal Thickness 15 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 27.96 88.36
Corroded 16.84 89.78
Insulation
Insulation 40 128 0
Insulation
0 0 0
Supports
Radiography
Longitudinal seam Seamless No RT
Right Circumferential
Full UW-11(a) Type 1
seam
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Results Summary
Governing condition External pressure
Maximum allowable working pressure (MAWP) 14.15 kg/cm2
Maximum allowable pressure (MAP) 23.78 kg/cm2
Maximum allowable external pressure (MAEP) 1.49 kg/cm2
Rated MDMT 2.6 °C
UCS-66 Material Toughness Requirements

Material impact test temperature per UG-84 = 23°C
tr = 9.07*756 / (1,203.27*1 - 0.6*9.07) = 5.72 mm
Stress ratio = tr*E* / (tn - c) = 5.72*1 / (15 - 6) = 0.6359
UCS-66(i) reduction in MDMT, TR from Fig UCS-66.1M = 20.4°C
MDMT = max[Timpact - TR, -105] = max[ 23 - 20.4 , -105] = 2.6°C
Design MDMT of 23°C is acceptable.
Design thickness, (at 157 °C) UG-27(c)(1)
t = P*R / (S*E - 0.60*P) + Corrosion

= 5.97*756 / (1,203.27*1.00 - 0.60*5.97) + 6
= 9.76 mm
Maximum allowable working pressure, (at 157 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t) - Ps
= 1,203.27*1.00*9 / (756 + 0.60*9) - 0.07
= 14.15 kg/cm2
Maximum allowable pressure, (at 25 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t)
= 1,203.27*1.00*15 / (750 + 0.60*15)
= 23.78 kg/cm2
External Pressure, (Corroded & at 150 °C) UG-28(c)
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 7.88 = 194.2612
From table G: A = 0.000152

From table CS-2 Metric: B = 152.9807 kg/cm2
Pa = 4*B / (3*(Do / t))

= 4*152.98 / (3*(1,530 / 7.88))
= 1.05 kg/cm2
Design thickness for external pressure Pa = 1.05 kg/cm2
ta = t + Corrosion = 7.88 + 6 = 13.88 mm
Maximum Allowable External Pressure, (Corroded & at 150 °C) UG-28(c)
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 9 = 169.9902
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Pa = 4*B / (3*(Do / t))

= 4*190.34 / (3*(1,530 / 9))
= 1.49 kg/cm2
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*15 / 757.5)*(1 - 757.5 / infinity)
= 0.9901%

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Shell #1

Component Cylinder
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.07 1,106 0.6436
Dimensions
Length 1,400 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 775.3 2,474
Corroded 467.07 2,513.74
Insulation
Insulation
3,000 30 30
Supports
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential
seam
seam
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Results Summary
Rated MDMT 2.6 °C

tr = 9.07*756 / (1,203.27*1 - 0.6*9.07) = 5.72 mm

= 5.97*756 / (1,203.27*1.00 - 0.60*5.97) + 6
= 9.76 mm
P = S*E*t / (R + 0.60*t) - Ps
= 1,203.27*1.00*9 / (756 + 0.60*9) - 0.07
= 14.15 kg/cm2
P = S*E*t / (R + 0.60*t)
= 1,203.27*1.00*15 / (750 + 0.60*15)
= 23.78 kg/cm2
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 7.88 = 194.2612

Pa = 4*B / (3*(Do / t))

= 4*152.98 / (3*(1,530 / 7.88))
= 1.05 kg/cm2
ta = t + Corrosion = 7.88 + 6 = 13.88 mm
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 9 = 169.9902
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Pa = 4*B / (3*(Do / t))

= 4*190.34 / (3*(1,530 / 9))
= 1.49 kg/cm2
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*15 / 757.5)*(1 - 757.5 / infinity)
= 0.9901%

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Shell #2

Component Cylinder
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.07 1,106 0.6436
Dimensions
Length 3,000 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1,641.31 5,301.44
Corroded 988.83 5,386.59
Insulation
Insulation
3,000 30 30
Supports
Radiography
Longitudinal seam Full UW-11(a) Type 1
seam
seam
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Results Summary
Rated MDMT -4.5 °C

tr = 9.07*756 / (1,407.21*1 - 0.6*9.07) = 4.89 mm
MDMT = max[Timpact - TR, -105] = max[ 23 - 27.5 , -105] = -4.5°C

= 5.97*756 / (1,407.21*1.00 - 0.60*5.97) + 6
= 9.22 mm
P = S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*9 / (756 + 0.60*9) - 0.07
= 16.56 kg/cm2
P = S*E*t / (R + 0.60*t)
= 1,407.21*1.00*15 / (750 + 0.60*15)
= 27.81 kg/cm2
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 7.88 = 194.2612

Pa = 4*B / (3*(Do / t))

= 4*152.98 / (3*(1,530 / 7.88))
= 1.05 kg/cm2
ta = t + Corrosion = 7.88 + 6 = 13.88 mm
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 9 = 169.9902
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Pa = 4*B / (3*(Do / t))

= 4*190.34 / (3*(1,530 / 9))
= 1.49 kg/cm2
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*15 / 757.5)*(1 - 757.5 / infinity)
= 0.9901%

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Right Head

Attached To Shell #2
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.07 1,106 0.6436
Dimensions
Head Ratio 2
Minimum Thickness 12.75 mm
Inner 6 mm
Corrosion
Outer 0 mm
Length Lsf 50 mm
Weight and Capacity
New 292.35 530.14
Corroded 158.21 545.84
Insulation
Insulation
0 0 0
Supports
Radiography
1
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Results Summary
Governing condition external pressure
Straight Flange governs MDMT 2.6°C

= 5.97*1,512 / (2*1,203.26*1 - 0.2*5.97) + 6
= 9.75 mm
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*6.75 / (1,512 +0.2*6.75) - 0.07
= 10.66 kgf/cm2
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*12.75 / (1,500 +0.2*12.75) - 0
= 20.42 kgf/cm2

Ro = Ko*Do
= 0.8852*1,525.5
= 1,350.38 mm
A = 0.125 / (Ro / t)
= 0.125 / (1,350.38 / 3.89)
= 0.00036
364.2368
kgf/cm2
Pa = B / (Ro / t)
= 364.2365 / (1,350.38 / 3.89)
= 1.05 kgf/cm2


= 1.67*1.05*1,512 / (2*1,203.26*1 - 0.2*1.67*1.05) + 6
= 7.1 mm

Ro = Ko*Do
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= 0.8852*1,525.5
= 1,350.38 mm
A = 0.125 / (Ro / t)
= 0.125 / (1,350.38 / 6.75)
= 0.000625
633.2656
kgf/cm2
Pa = B / (Ro / t)
= 633.2651 / (1,350.38 / 6.75)
= 3.1657 kgf/cm2
P = 2*S*E*t / ((D + 0.2*t)*1.67)

= 2*1,203.26*1*6.75 / ((1,512 +0.2*6.75)*1.67)
= 6.43 kgf/cm2
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*15 / 262.5)*(1 - 262.5 / infinity)
= 4.2857%

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Straight Flange on Right Head

Component Cylinder
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.07 1,106 0.6436
Dimensions
Length 50 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 27.96 88.36
Insulation
Insulation 40 128 0
Insulation
0 0 0
Supports
Radiography
seam
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Results Summary
Rated MDMT 2.6 °C

tr = 9.07*756 / (1,203.27*1 - 0.6*9.07) = 5.72 mm

= 5.97*756 / (1,203.27*1.00 - 0.60*5.97) + 6
= 9.76 mm
P = S*E*t / (R + 0.60*t) - Ps
= 1,203.27*1.00*9 / (756 + 0.60*9) - 0.07
= 14.15 kg/cm2
P = S*E*t / (R + 0.60*t)
= 1,203.27*1.00*15 / (750 + 0.60*15)
= 23.78 kg/cm2
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 7.88 = 194.2612

Pa = 4*B / (3*(Do / t))

= 4*152.98 / (3*(1,530 / 7.88))
= 1.05 kg/cm2
ta = t + Corrosion = 7.88 + 6 = 13.88 mm
L / Do = 4,754 / 1,530 = 3.1072

Do / t = 1,530 / 9 = 169.9902
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Pa = 4*B / (3*(Do / t))

= 4*190.34 / (3*(1,530 / 9))
= 1.49 kg/cm2
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*15 / 757.5)*(1 - 757.5 / infinity)
= 0.9901%

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Nozzle (Boot (I.D 500))
Note: round inside edges per UG-76(c)

Location and Orientation
Located on Shell #2
Orientation 180°
Nozzle center line offset to datum line 1,950 mm
End of nozzle to shell center 2,050 mm
Passes through a Category A joint No
Nozzle
Access opening Yes
Material specification SA-516 60 (II-D Metric p. 10, ln. 43) (normalized)
Inside diameter, new 500 mm
Nominal wall thickness 12 mm
Corrosion allowance 6 mm
Projection available outside vessel, Lpr 1,285 mm
Local vessel minimum thickness 15 mm
Liquid static head included 0.07 kgf/cm2
Longitudinal joint efficiency 1
Reinforcing Pad
Diameter, Dp 830 mm
Thickness, te 17 mm
Is split No
Welds
Inner fillet, Leg41 10 mm
Outer fillet, Leg42 11 mm
Nozzle to vessel groove weld 15 mm
Pad groove weld 17 mm
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UCS-66 Material Toughness Requirements Nozzle

tr = 9.07*256 / (1,203.26*1 - 0.6*9.07) = 1.94 mm
Stress ratio = tr *E* / (tn - c) = 1.94*1 / (12 - 6) = 0.3231
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
MDMT = min[23 , -105] = -105°C
UCS-66 Material Toughness Requirements Pad

tr = 9.07*756 / (1,407.21*1 - 0.6*9.07) = 4.89 mm
Reinforcement Calculations for Internal Pressure
UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
2 The nozzle passes
For P = 5.97 kg /cm @ 157 °C
f UG-45
The opening is adequately reinforced
A A A
A1 A2 A3 A5 treq tmin
required available welds
16.5239 77.5313 29.5141 1.8181 -- 44.4823 1.7168 7.29 12
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
-17,445 67,570 125,677 4,818 250,268 68,870 161,702
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle to pad fillet (Leg 41) 4.2 7 weld size is adequate
Pad to shell fillet (Leg 42) 4.5 7.7 weld size is adequate
Check Large Opening per Appendix 1-7(a)
Area required within 75 percent of the limits of reinforcement

= 2 / 3*A = (2 / 3)*16.5239 = 11.0159 cm2
LR = MAX(0.75*d, Rn + (tn - Cn) + (t - C))

= MAX(0.75*512, 256 + (12 - 6) + (15 - 6))
= 384 mm
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A1 = (2*LR - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*384 - 512)*(1*9 - 1*3.22) - 2*6*(1*9 - 1*3.22)*(1 - 0.8551)
= 14.7071 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((768 - 512 - 2*6)*17*0.8551) / 100
= 35.4696 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 14.7071 + 1.8181 + 0 + 0.6819 + 0 + 0 + 35.4696
= 52.6767 cm2
The area replacement requirements of Appendix 1-7(a) are satisfied.
Check Large Opening per Appendix 1-7(b)
1-7(b)(1)(a) Di = 1,512 mm > 1,520 mm False

1-7(b)(1)(b) d = 512 mm > 1,020 mm False
1-7(b)(1)(b) d = 512 mm > 3.4*(756*9)0.5 = 280.46 mm True
1-7(b)(1)(c) Rn / R = 256 / 756 = 0.3386 ≤ 0.7 True
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3) and (4).
Rn / R = 0.3386 does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*12 / 256)*(1 - 256 / infinity)
= 2.3438%

Reinforcement Calculations for MAWP
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
(mm)
2 The nozzle passes
For P = 16.63 kg /cm @ 157 °C
f UG-45
A A A
46.2377 47.1358 0.0013 0.9355 -- 44.4823 1.7168 9.59 12

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65,064 66,328 125,677 3,576 250,268 67,628 161,702

size (mm) size (mm)

= 2 / 3*A = (2 / 3)*46.2377 = 30.8251 cm2
LR = MAX(0.75*d, Rn + (tn - Cn) + (t - C))

= MAX(0.75*512, 256 + (12 - 6) + (15 - 6))
= 384 mm

= (2*384 - 512)*(1*9 - 1*9) - 2*6*(1*9 - 1*9)*(1 - 0.8551)
= 0.0006 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((768 - 512 - 2*6)*17*0.8551) / 100
= 35.4696 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0.0006 + 0.9355 + 0 + 0.6819 + 0 + 0 + 35.4696
= 37.0877 cm2
1-7(b)(1)(a) Di = 1,512 mm > 1,520 mm False

1-7(b)(1)(b) d = 512 mm > 1,020 mm False
1-7(b)(1)(b) d = 512 mm > 3.4*(756*9)0.5 = 280.46 mm True
1-7(b)(1)(c) Rn / R = 256 / 756 = 0.3386 ≤ 0.7 True
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Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
(mm)
2 The nozzle passes
For P = 23.3 kg /cm @ 25 °C
f UG-45
A A A
63.1385 63.1397 12.2122 4.5555 -- 44.4823 1.8897 4.9 12

72,374 71,666 165,845 11,945 301,691 75,997 213,125

size (mm) size (mm)
Nozzle to pad fillet (Leg 41) 6 7 weld size is adequate
Reinforcement Calculations for External Pressure
UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
20.2311 53.2616 5.7381 1.3245 -- 44.4823 1.7168 8.56 12
UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

size (mm) size (mm)

= 2 / 3*A = (2 / 3)*20.2311 = 13.4874 cm2
LR = MAX(0.75*d, Rn + (tn - Cn) + (t - C))

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ITEM NO. C-053-12 PAGE : 35 / 298
= MAX(0.75*512, 256 + (12 - 6) + (15 - 6))

= 384 mm

= (2*384 - 512)*(1*9 - 1*7.88) - 2*6*(1*9 - 1*7.88)*(1 - 0.8551)
= 2.8593 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((768 - 512 - 2*6)*17*0.8551) / 100
= 35.4696 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 2.8593 + 1.3245 + 0 + 0.6819 + 0 + 0 + 35.4696
= 40.3354 cm2
1-7(b)(1)(a) Di = 1,512 mm > 1,520 mm False

1-7(b)(1)(b) d = 512 mm > 1,020 mm False
1-7(b)(1)(b) d = 512 mm > 3.4*(756*9)0.5 = 280.46 mm True
1-7(b)(1)(c) Rn / R = 256 / 756 = 0.3386 ≤ 0.7 True
Reinforcement Calculations for MAEP
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
23.1195 47.3875 -- 1.1884 -- 44.4823 1.7168 8.91 12


size (mm) size (mm)

= 2 / 3*A = (2 / 3)*23.1195 = 15.413 cm2
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LR = MAX(0.75*d, Rn + (tn - Cn) + (t - C))

= MAX(0.75*512, 256 + (12 - 6) + (15 - 6))
= 384 mm

= (2*384 - 512)*(1*9 - 1*9) - 2*6*(1*9 - 1*9)*(1 - 0.8551)
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((768 - 512 - 2*6)*17*0.8551) / 100
= 35.4696 cm2
Area = A1 + A2 + A3 + A41 + A42 + A43 + A5

= 0 + 1.1884 + 0 + 0.6819 + 0 + 0 + 35.4696
= 37.3399 cm2
1-7(b)(1)(a) Di = 1,512 mm > 1,520 mm False

1-7(b)(1)(b) d = 512 mm > 1,020 mm False
1-7(b)(1)(b) d = 512 mm > 3.4*(756*9)0.5 = 280.46 mm True
1-7(b)(1)(c) Rn / R = 256 / 756 = 0.3386 ≤ 0.7 True
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Boot Head

Attached To Nozzle (Boot (I.D 500))
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.17 2,581 0.6436
Dimensions
Inner Diameter 500 mm
Head Ratio 2
Minimum Thickness 10 mm
Inner 6 mm
Corrosion
Outer 0 mm
Length Lsf 50 mm
Weight and Capacity
New 30.78 26.18
Radiography
1
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Results Summary
Governing condition UG-16
Straight Flange governs MDMT -105°C

= 6.07*512 / (2*1,203.26*1 - 0.2*6.07) + 6
= 7.29 mm
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*4 / (512 +0.2*4) - 0.17
= 18.61 kgf/cm2
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,203.26*1*10 / (500 +0.2*10) - 0
= 47.94 kgf/cm2

Ro = Ko*Do
= 0.8667*520
= 450.67 mm
A = 0.125 / (Ro / t)
= 0.125 / (450.67 / 1.3)
= 0.00036
364.2367
kgf/cm2
Pa = B / (Ro / t)
= 364.2364 / (450.67 / 1.3)
= 1.05 kgf/cm2


= 1.67*1.05*512 / (2*1,203.26*1 - 0.2*1.67*1.05) + 6
= 6.37 mm

Ro = Ko*Do
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= 0.8667*520
= 450.67 mm
A = 0.125 / (Ro / t)
= 0.125 / (450.67 / 4)
= 0.00111
890.3198
kgf/cm2
Pa = B / (Ro / t)
= 890.3191 / (450.67 / 4)
= 7.9033 kgf/cm2
P = 2*S*E*t / ((D + 0.2*t)*1.67)

= 2*1,203.26*1*4 / ((512 +0.2*4)*1.67)
= 11.24 kgf/cm2
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*12 / 91)*(1 - 91 / infinity)
= 9.8901%
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Straight Flange on Boot Head

Component Cylinder
Attached To Nozzle (Boot (I.D 500))
Normalized PWHT
Internal 5.9 157
23
External 1.05 150
Static Liquid Head
Operating 0.16 2,450 0.6436
Dimensions
Inner Diameter 500 mm
Length 50 mm
Inner 6 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 7.56 9.82
Corroded 3.82 10.29
Radiography
seam
Results Summary
Rated MDMT -105 °C
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tr = 9.16*256 / (1,203.27*1 - 0.6*9.16) = 1.96 mm
MDMT = min[23 , -105] = -105°C

= 6.06*256 / (1,203.27*1.00 - 0.60*6.06) + 6
= 7.29 mm
P = S*E*t / (R + 0.60*t) - Ps
= 1,203.27*1.00*6 / (256 + 0.60*6) - 0.16
= 27.66 kg/cm2
P = S*E*t / (R + 0.60*t)
= 1,203.27*1.00*12 / (250 + 0.60*12)
= 56.14 kg/cm2
L / Do = 1,378.67 / 524 = 2.6310

Do / t = 524 / 2.52 = 208.0433

Pa = 4*B / (3*(Do / t))

= 4*163.84 / (3*(524 / 2.52))
= 1.05 kg/cm2
ta = t + Corrosion = 2.52 + 6 = 8.52 mm
L / Do = 1,378.67 / 524 = 2.6310

Do / t = 524 / 6 = 87.3258

Pa = 4*B / (3*(Do / t))

= 4*604.93 / (3*(524 / 6))
= 9.24 kg/cm2
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*12 / 256)*(1 - 256 / infinity)
= 2.3438%

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Nozzle Schedule
Specifications
Nozzle Impact
Identifier Size Materials Normalized Fine Grain Flange Blind
mark Tested
Nozzle SA-516 60 Yes Yes Yes

Nozzle 500 ID x 12 N/A No
Boot (I.D 500)
Pad SA-516 60 Yes Yes Yes
Boot Head ID = 500 mm x Thk = 10 mm Ellipsoidal Head SA-516 60 Yes Yes Yes N/A N/A
NPS 2 Class 300

L1A-2" Nozzle 52.5 ID x 15.75 Nozzle SA-105 Yes Yes Yes No
LWN A105 N
NPS 2 Class 150

L1B-2" Nozzle 52.5 ID x 15.75 Nozzle SA-105 Yes Yes Yes No
LWN A105 N
NPS 2 Class 300

LWN A105 N
NPS 2 Class 300

LWN A105 N
NPS 2 Class 300

LWN A105 N
NPS 2 Class 300

LWN A105 N
NPS 2 Class 300

LWN A105 N
NPS 2 Class 300

LWN A105 N
Nozzle SA-516 60 Yes Yes Yes NPS 24 Class 150 NPS 24 Class 150
MH-24" Nozzle 579.6 ID x 15
WN A105 N A105 N
Nozzle SA-106 B Smls Pipe Yes Yes Yes NPS 8 Class 150
N1-8" Nozzle NPS 8 Sch 100 DN 200 No
WN A105 N
WN A105 N
WN A105 N
N4-3" Nozzle NPS 3 XXS DN 80 No
WN A105 N
NPS 2 Class 150

N5-2" Nozzle 52.5 ID x 12.75 Nozzle SA-105 Yes Yes Yes No
LWN A105 N
NPS 2 Class 150

N6-2" Nozzle 52.5 ID x 12.75 Nozzle SA-105 Yes Yes Yes No
LWN A105 N
V1-6" Nozzle NPS 6 Sch 120 DN 150 No
WN A105 N
Nozzle SA-106 B Smls Pipe Yes Yes Yes NPS 6 Class 150 NPS 6 Class 150
V2-6" Nozzle NPS 6 Sch 120 DN 150
WN A105 N A105 N
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Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width tpad
(mm) (mm) (mm) (mm) (mm)
Boot (I.D 500) 524 12 9.59 Yes Yes 15 12.54 153 17 6 100.0
L1A-2" 84 15.75 10.8 Yes Yes 15 14.55 N/A N/A 6 100.0
L1B-2" 84 15.75 10.8 Yes Yes 15 14.55 N/A N/A 6 100.0
L2A-2" 84 15.75 10.8 Yes Yes 15 14.55 N/A N/A 6 100.0
L2B-2" 84 15.75 10.8 Yes Yes 15 14.55 N/A N/A 6 100.0
L3A-2" 84 15.75 10.8 Yes Yes 12 11.89 N/A N/A 6 100.0
L3B-2" 84 15.75 10.8 Yes Yes 12 11.89 N/A N/A 6 100.0
L4A-2" 84 15.75 10.8 Yes Yes 12 11.89 N/A N/A 6 100.0
L4B-2" 84 15.75 10.8 Yes Yes 12 11.89 N/A N/A 6 100.0
MH-24" 609.6 15 8.64 Yes Yes 12* 11.23 270.2 15 6 130.0
N1-8" 219.08 15.09 13.35 Yes Yes 15 12.58 90.46 15 6 166.2
N2-6" 168.27 14.27 13.97 Yes Yes 15 14.55 65.86 15 6 162.8
N3-6" 168.27 14.27 13.97 Yes Yes 15 14.56 65.86 15 6 162.6
N4-3" 88.9 15.24 10.71 Yes Yes 10* 8.96 45.55 12 6 368.1
N5-2" 78 12.75 10.8 Yes Yes 15 12.96 N/A N/A 6 100.0
N6-2" 78 12.75 10.8 Yes Yes 15 14.13 N/A N/A 6 100.0
V1-6" 168.27 14.27 13.97 Yes Yes 15 12.58 65.86 15 6 175.6
V2-6" 168.27 14.27 13.97 Yes Yes 15 14.56 65.86 15 6 162.6
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall

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ITEM NO. C-053-12 PAGE : 44 / 298
NOZZLE REINFORCEMENT CHECK
☞ As per clause 9.10.2 of project specification for General Pressure Vessel (26070-203-3PS-MV00-J0001)
for vessel designed to the ASME Code, Sec. VIII Div.1, the reinforcement area of nozzles over 2 inch
nominal diameter shall be equal to the corroded nozzle inside diameter to which it attached and
shall be within the limits specified in ASME VIII UG-40.
Large connections in which the diameter exceed the dimensional limits given in paragraph
ASME VIII UG-36(b)(1) shall be reinforced in accordance with the rules stated in the ASME Code,
Sec. VIII, Div. 1 paragraph 1-7.
☞ CALCULATION
Nozzle Vessel Used Opening Reinforcement
Nozzle Size Nozzle ID C.A
Corroded ID Thickness Area Area Available Result
Mark (NPS) (mm) (mm)
(mm) (mm) (mm^2) (mm^2)
BOOT I.D 500 500 6 512 15 7680.0 7753.13 O.K !!
N1 8.00 188.9 6 200.9 15 3013.5 4274.64 O.K !!
N2 6.00 139.73 6 151.73 15 2276.0 2967.31 O.K !!
N3 6.00 139.73 6 151.73 15 2276.0 2973.25 O.K !!
N4 3.00 58.42 6 70.42 10 704.2 902.5 O.K !!
V1 6.00 139.73 6 151.73 15 2276.0 2973.25 O.K !!
V2 6.00 139.73 6 151.73 15 2276.0 3261.82 O.K !!
MH 24.00 579.6 6 591.6 15 8874.0 8942.9 O.K !!
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Nozzle (N1-8")

Located on Shell #1
Orientation 0°
Nozzle
Description NPS 8 Sch 100 DN 200
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 14, ln. 10) (normalized)
Inside diameter, new 188.9 mm
Pipe nominal wall thickness 15.09 mm
Pipe minimum wall thickness1 13.2 mm
Projection available outside vessel, Lpr 433.4 mm
Projection available outside vessel to flange face, Lf 535 mm
Liquid static head included 0 kgf/cm2
Reinforcing Pad
Diameter, Dp 400 mm
Thickness, te 15 mm
Is split No
Welds
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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
ASME B16.5-2013 Flange

Description NPS 8 Class 150 WN A105 N
Bolt Material SA-193 B7M Bolt <= 64 (II-D Metric p. 388, ln. 29)
Blind included No
Rated MDMT -15.7°C
Liquid static head 0 kgf/cm2
Consider External Loads on Flange MAWP Rating No
MAWP rating 15.83 kgf/cm2 @ 157°C
MAP rating 19.99 kgf/cm2 @ 25°C
Hydrotest rating 30.59 kgf/cm2 @ 25°C
PWHT performed Yes
Impact Tested Yes (23°C)
Circumferential joint radiography None UW-11(c) Type 1
Notes
UCS-66(i) reduction of 38.7°C applied (ratio = 0.4502).

External nozzle loadings per UG-22 govern the coincident ratio used.
Stress ratio = tr*E* / (tn - c) = 2.54*1 / (13.2 - 6) = 0.3523

tr = 9*756 / (1,203.26*1 - 0.6*9) = 5.68 mm
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UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
7.469 42.7464 10.6129 3.8677 -- 27.138 1.1277 9.72 13.2

-2,628 38,665 65,997 7,750 93,830 40,633 68,328

size (mm) size (mm)

Reduced Nozzle Load
(90% of STD'D Load)
WRC 107
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(kgf/cm2) (kgf) (kgf-m) (kgf) (kgf-m) (kgf) (kgf-m) Stress Stress stressed
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.9 1,762 704.9 0 916.3 0 0 2,822.613 3,609.796 720.646 1,804.898 No
Load case 1 (Hot Shut Down) 0 1,762 704.9 0 916.3 0 0 -2,854.041 3,609.796 -685.563 1,804.898 No
Load case 1 (Pr Reversed) 5.9 -1,762 704.9 0 916.3 0 0 3,349.634 3,609.796 1,181.157 1,804.898 No
Load case 1 (Pr Reversed) (Hot Shut

0 -1,762 704.9 0 916.3 0 0 2,854.041 3,609.796 685.563 1,804.898 No
Down)
Local stresses at the nozzle OD per WRC 107 govern the MAWP of this nozzle.
UG-45
(mm)
2 The nozzle passes
For P = 9 kg /cm @ 157 °C
f UG-45
A A A
11.4085 38.6896 6.6735 3.7503 -- 27.138 1.1277 11.68 13.2

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6,424 38,524 65,997 7,609 93,830 40,492 68,328

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 9 1,762 704.9 0 916.3 0 0 3,082.749 3,609.796 980.782 1,804.898 No
Load case 1 (Pr Reversed) 9 -1,762 704.9 0 916.3 0 0 3,609.77 3,609.796 1,441.293 1,804.898 No
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
23.7696 39.5009 4.5652 10.1271 -- 23.8087 1 7.16 13.2

23,986 42,037 81,469 18,835 112,213 47,483 86,712

size (mm) size (mm)
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
7.9115 34.1535 2.2594 3.6284 -- 27.138 1.1277 8.12 13.2


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
9.041 31.827 -- 3.5613 -- 27.138 1.1277 8.14 13.2


size (mm) size (mm)
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Nozzle (N2-6")

Located on Shell #2
Orientation 180°
Nozzle center line offset to datum line 470 mm
End of nozzle to shell center 950 mm
Nozzle
Access opening No
Reinforcing Pad
Diameter, Dp 300 mm
Thickness, te 15 mm
Is split No
Welds
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ITEM NO. C-053-12 PAGE : 51 / 298

1

Blind included No
Rated MDMT -14.9°C
Liquid static head 0.08 kgf/cm2
PWHT performed Yes
Notes


tr = 9.07*756 / (1,407.21*1 - 0.6*9.07) = 4.89 mm
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UG-45
(mm)
2 The nozzle passes
For P = 5.97 kg /cm @ 157 °C
f UG-45
A A A
4.9572 29.6731 8.6374 3.0387 -- 16.8963 1.1006 9.22 12.49

-4,027 29,602 48,080 7,197 75,663 31,394 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.97 1,468.4 440.6 0 572.7 0 0 2,596.787 4,221.625 757.417 2,110.813 No
Load case 1 (Hot Shut Down) 0 1,468.4 440.6 0 572.7 0 0 -2,675.109 4,221.625 -715.795 2,110.813 No
Load case 1 (Pr Reversed) 5.97 -1,468.4 440.6 0 572.7 0 0 3,176.679 4,221.625 1,217.365 2,110.813 No

0 -1,468.4 440.6 0 572.7 0 0 2,675.109 4,221.625 715.795 2,110.813 No
Down)
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45
(mm)
2 The nozzle passes
For P = 15.81 kg /cm @ 157 °C
f UG-45
A A A
13.1829 21.4621 0.6677 2.7974 -- 16.8963 1.1006 12.22 12.49

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17,700 29,262 48,080 6,857 75,663 31,054 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 15.81 1,468.4 440.6 0 572.7 0 0 3,423.527 4,221.625 1,584.156 2,110.813 No
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
15.4561 29.2896 5.771 8.4039 -- 14.26 0.8548 6.22 12.49

15,091 33,096 59,648 18,182 92,176 38,249 71,851

size (mm) size (mm)
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
6.0694 22.6415 1.6794 2.9652 -- 16.8963 1.1006 8.35 12.49


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
6.9359 20.9299 -- 2.9329 -- 16.8963 1.1006 8.37 12.49


size (mm) size (mm)
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Nozzle (N3-6")

Located on Shell #2
Orientation 0°
Nozzle
Access opening No
Reinforcing Pad
Diameter, Dp 300 mm
Thickness, te 15 mm
Is split No
Welds
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1

Blind included No
Rated MDMT -15.7°C
PWHT performed Yes
Notes


tr = 9*756 / (1,407.21*1 - 0.6*9) = 4.85 mm
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UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
4.8977 29.7325 8.6948 3.0406 -- 16.8963 1.1006 9.18 12.49

-4,184 29,604 48,080 7,200 75,663 31,397 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.9 1,468.4 440.6 0 572.7 0 0 2,590.811 4,221.625 751.441 2,110.813 No

0 -1,468.4 440.6 0 572.7 0 0 2,675.109 4,221.625 715.795 2,110.813 No
Down)
UG-45
(mm)
2 The nozzle passes
For P = 15.83 kg /cm @ 157 °C
f UG-45
A A A
13.193 21.4518 0.6574 2.7974 -- 16.8963 1.1006 12.22 12.49

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17,728 29,262 48,080 6,857 75,663 31,054 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 15.83 1,468.4 440.6 0 572.7 0 0 3,424.511 4,221.625 1,585.141 2,110.813 No
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
15.4561 29.2896 5.771 8.4039 -- 14.26 0.8548 6.22 12.49

15,091 33,096 59,648 18,182 92,176 38,249 71,851

size (mm) size (mm)
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
6.0694 22.5234 1.6794 2.8471 -- 16.8963 1.1006 8.35 12.49


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
6.9359 20.7951 -- 2.7981 -- 16.8963 1.1006 8.37 12.49


size (mm) size (mm)
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Nozzle (N4-3")

Located on Boot Head
Orientation 180°
End of nozzle to datum line 0 mm
Calculated as hillside No
Distance to head center, R 0 mm
Nozzle
Description NPS 3 XXS DN 80
Access opening No
Projection available outside vessel to flange face, Lf 166.99 mm
Reinforcing Pad
Diameter, Dp 180 mm
Thickness, te 12 mm
Is split No
Welds
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1

Blind included No
Rated MDMT -14.2°C
PWHT performed Yes
Notes
UCS-66 Material Toughness Requirements Nozzle At Intersection

tr = 9.16*0.8794*512 / (2*1,203.26*1 - 0.2*9.16) = 1.72 mm

External nozzle loadings per UG-22 govern the coincident ratio
used.
MDMT = min[23 , -105] = -105°C
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tr = 9.16*0.8794*512 / (2*1,203.26*1 - 0.2*9.16) = 1.72 mm
UG-45
(mm)
2 The nozzle passes
For P = 6.07 kg /cm @ 157 °C
f UG-45
A A A
0.7997 9.025 2.0174 1.8129 -- 5.1947 -- 7.5 13.34

-828 8,432 28,076 3,071 28,129 9,322 23,312

size (mm) size (mm)

Reduced Nozzle Load
Pad to shell fillet (Leg 42) 3 7.7 weld size is adequate
(40% of STD'D Load)
WRC 107
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 6.07 195.8 32.1 0 32.1 0 0 668.549 3,609.796 408.483 1,804.898 No
Load case 1 (Hot Shut Down) 0 195.8 32.1 0 32.1 0 0 -536.231 3,609.796 -117.553 1,804.898 No
Load case 1 (Pr Reversed) 6.07 -195.8 32.1 0 32.1 0 0 883.688 3,609.796 465.01 1,804.898 No

0 -195.8 32.1 0 32.1 0 0 536.231 3,609.796 117.553 1,804.898 No
Down)
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UG-45
(mm)
2 The nozzle passes
For P = 15.82 kg /cm @ 157 °C
f UG-45
A A A
2.0865 7.6805 0.731 1.7548 -- 5.1947 -- 9.37 13.34

1,862 8,362 28,076 3,001 28,129 9,252 23,312

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 15.82 195.8 32.1 0 32.1 0 0 1,226.856 3,609.796 966.791 1,804.898 No
Load case 1 (Pr Reversed) 15.82 -195.8 32.1 0 32.1 0 0 1,441.996 3,609.796 1,023.318 1,804.898 No
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
2.1869 15.3825 3.6548 7.3748 -- 3.3528 1 4.16 13.34

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528 14,111 33,190 13,745 35,588 17,779 30,772

size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
0.4575 8.8714 1.9026 1.7742 -- 5.1947 -- 7.5 13.34


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 7.9 kg /cm @ 150 °C
f UG-45
A A A
1.4086 6.8773 -- 1.6826 -- 5.1947 -- 7.68 13.34

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size (mm) size (mm)

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Nozzle (N5-2")

Located on Shell #2
Orientation 180°
Nozzle
Access opening No
Material specification SA-105 (II-D Metric p. 18, ln. 19) (normalized)
Nominal wall thickness 12.75 mm
Welds
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Description NPS 2 Class 150 LWN A105 N
Blind included No
Rated MDMT -14.9°C
PWHT performed Yes
Notes

used.
MDMT = min[23 , -105] = -105°C
UG-45
(mm)
2 The nozzle passes
For P = 5.97 kg /cm @ 157 °C
f UG-45
A A A
2.0746 6.9626 3.731 2.2316 -- -- 1 9.22 12.75

The nozzle is exempt from weld strength calculations per UW-15(b)(1)
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throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg 41) 4.73 7 weld size is adequate
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.97 489.5 49 0 63 0 0 2,052.26 4,221.625 750.808 2,110.813 No
Load case 1 (Hot Shut Down) 0 489.5 49 0 63 0 0 -2,041.503 4,221.625 -271.525 2,110.813 No
Load case 1 (Pr Reversed) 5.97 -489.5 49 0 63 0 0 2,351.487 4,221.625 968.338 2,110.813 No

0 -489.5 49 0 63 0 0 2,041.503 4,221.625 271.525 2,110.813 No
Down)
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
(mm)
2 The nozzle passes
For P = 12.89 kg /cm @ 157 °C
f UG-45
A A A
4.4916 4.4916 1.3135 2.1781 -- -- 1 10.8 12.75


WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 12.89 489.5 49 0 63 0 0 2,633.488 4,221.625 1,558.213 2,110.813 No
Load case 1 (Pr Reversed) 12.89 -489.5 49 0 63 0 0 3,006.466 4,221.625 1,775.743 2,110.813 No
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UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
5.6404 11.2503 2.3619 7.8884 -- -- 1 4.8 12.75


Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate
UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
2.54 3.8826 0.7252 2.1574 -- -- 1 7.86 12.75



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UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
2.9027 3.1393 -- 2.1394 -- -- 1 7.87 12.75



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Nozzle (N6-2")

Located on Shell #1
Orientation 270°
Offset from center, Lo -650 mm
Nozzle
Access opening No
Opening chord length 126.68 mm
Welds
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Blind included No
Rated MDMT -15.1°C
PWHT performed Yes
Notes

used.
MDMT = min[23 , -105] = -105°C
UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
2.3805 13.2129 9.0213 2.2316 -- -- 1.96 9.76 12.75

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Nozzle to shell fillet (Leg 41) 4.73 9.8 weld size is adequate
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.96 489.5 49 0 63 0 0 2,051.627 3,609.796 702.648 1,804.898 No
Load case 1 (Hot Shut Down) 0 489.5 49 0 63 0 0 -2,041.503 3,609.796 -271.525 1,804.898 No
Load case 1 (Pr Reversed) 5.96 -489.5 49 0 63 0 0 2,350.854 3,609.796 920.177 1,804.898 No

0 -489.5 49 0 63 0 0 2,041.503 3,609.796 271.525 1,804.898 No
Down)
UG-45
(mm)
2 The nozzle passes
For P = 14.1 kg /cm @ 157 °C
f UG-45
A A A
5.65 9.88 5.7516 2.1684 -- -- 1.96 10.8 12.75


WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 14.1 489.5 49 0 63 0 0 2,734.8 3,609.796 1,587.32 1,804.898 No
Load case 1 (Pr Reversed) 14.1 -489.5 49 0 63 0 0 3,035.573 3,609.796 1,804.85 1,804.898 No
Reinforcement check in the plane parallel to the longitudinal axis

REV. NO. : 000
ITEM NO. C-053-12 PAGE : 74 / 298
UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
2.4242 7.5729 3.3813 2.2316 -- -- 1.96 9.76 12.75


UG-45
(mm)
2 The nozzle passes
For P = 12.2 kg /cm @ 157 °C
f UG-45
A A A
4.974 4.9748 0.8316 2.1832 -- -- 1.96 10.8 12.75


REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
6.6209 19.0129 9.1645 7.8884 -- -- 1.96 4.8 12.75


Nozzle to shell fillet (Leg 41) 6 9.8 weld size is adequate
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
6.6062 11.1897 1.3413 7.8884 -- -- 1.96 4.8 12.75


Nozzle to shell fillet (Leg 41) 6 9.8 weld size is adequate

REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
4.9495 5.4419 1.4135 2.0684 -- -- 1.96 7.86 12.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.15 kg /cm @ 150 °C
f UG-45
A A A
5.1093 5.1097 1.0884 2.0613 -- -- 1.96 7.86 12.75


REV. NO. : 000
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Nozzle (V1-6")

Located on Shell #1
Orientation 0°
Nozzle center line offset to datum line 3,700 mm 000

Nozzle
Access opening No
Reinforcing Pad
Diameter, Dp 300 mm
Thickness, te 15 mm
Is split No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 78 / 298

1

Blind included No
Rated MDMT -15.7°C
PWHT performed Yes
Notes


tr = 9*756 / (1,203.26*1 - 0.6*9) = 5.68 mm
REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
5.6408 32.6182 8.0155 3.5561 -- 19.7595 1.2871 9.72 12.49

-1,805 29,604 48,080 7,199 72,072 31,396 51,747

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.9 1,468.4 440.6 0 572.7 0 0 2,590.811 3,609.796 751.441 1,804.898 No

0 -1,468.4 440.6 0 572.7 0 0 2,675.109 3,609.796 715.795 1,804.898 No
Down)
UG-45
(mm)
2 The nozzle passes
For P = 11.13 kg /cm @ 157 °C
f UG-45
A A A
10.667 27.4414 2.989 3.4058 -- 19.7595 1.2871 12.22 12.49

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9,631 29,423 48,080 7,018 72,072 31,215 51,747

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 11.13 1,468.4 440.6 0 572.7 0 0 3,029.878 3,609.796 1,190.508 1,804.898 No
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
17.5819 30.8809 3.3768 9.8277 -- 16.6764 1 6.22 12.49

17,923 33,095 59,648 18,182 86,193 38,248 65,867

size (mm) size (mm)
REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
5.975 26.0827 1.7064 3.3297 -- 19.7595 1.2871 8.35 12.49


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
6.828 24.3188 -- 3.2723 -- 19.7595 1.2871 8.37 12.49


size (mm) size (mm)
REV. NO. : 000
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Nozzle (V2-6")

Located on Shell #2
Orientation 0°
Nozzle center line offset to datum line 650 mm 000

Nozzle
Access opening No
Reinforcing Pad
Diameter, Dp 300 mm
Thickness, te 15 mm
Is split No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 83 / 298

1

Blind included Yes
Rated MDMT -15.7°C
PWHT performed Yes
Notes


tr = 9*756 / (1,407.21*1 - 0.6*9) = 4.85 mm
REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
4.8977 29.7325 8.6948 3.0406 -- 16.8963 1.1006 9.18 12.49

-4,184 29,604 48,080 7,200 75,663 31,397 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 5.9 1,468.4 440.6 0 572.7 0 0 2,590.811 4,221.625 751.441 2,110.813 No

0 -1,468.4 440.6 0 572.7 0 0 2,675.109 4,221.625 715.795 2,110.813 No
Down)
UG-45
(mm)
2 The nozzle passes
For P = 15.83 kg /cm @ 157 °C
f UG-45
A A A
13.193 21.4518 0.6574 2.7974 -- 16.8963 1.1006 12.22 12.49

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17,728 29,262 48,080 6,857 75,663 31,054 55,337

size (mm) size (mm)
WRC 107
Max Allow
Max Allow
Local Local
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
Load case 1 15.83 1,468.4 440.6 0 572.7 0 0 3,424.511 4,221.625 1,585.141 2,110.813 No
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
15.4561 29.2896 5.771 8.4039 -- 14.26 0.8548 6.22 12.49

15,091 33,096 59,648 18,182 92,176 38,249 71,851

size (mm) size (mm)
REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
6.0694 22.5234 1.6794 2.8471 -- 16.8963 1.1006 8.35 12.49


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
6.9359 20.7951 -- 2.7981 -- 16.8963 1.1006 8.37 12.49


size (mm) size (mm)
REV. NO. : 000
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Nozzle (L1A-2")

Located on Shell #2
Orientation 270°
Offset from center, Lo 410 mm
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 88 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes
Stress ratio = 0.1727 ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C.

LWN rated MDMT per UCS-66(c)(4) = -48°C
UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
1.2194 11.0148 5.6877 4.3271 -- -- 1 9.18 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 16.63 kg /cm @ 157 °C
f UG-45
A A A
3.4536 8.6684 3.4535 4.2148 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
2.0497 9.0826 3.7555 4.3271 -- -- 1 9.18 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 15.81 kg /cm @ 157 °C
f UG-45
A A A
5.5139 5.5148 0.2916 4.2232 -- -- 1 10.8 15.75


The vessel wall thickness governs the MAP of this nozzle.
UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
4.6998 17.118 4.7 11.418 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
7.875 12.418 -- 11.418 -- -- 1 4.8 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
3.0184 6.0277 0.8619 4.1658 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
3.4482 5.129 -- 4.129 -- -- 1 7.5 15.75



REV. NO. : 000
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Nozzle (L1B-2")

Located on Shell #2
Orientation 270°
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 94 / 298

Blind included No
Rated MDMT -15.1°C
PWHT performed Yes
Notes

tr = 9.06*756 / (1,407.21*1 - 0.6*9.06) = 4.89 mm
UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
1.7029 13.1709 7.8451 4.3258 -- -- 1 9.21 15.75

REV. NO. : 000
ITEM NO. C-053-12 PAGE : 95 / 298

UG-45
(mm)
2 The nozzle passes
For P = 15.83 kg /cm @ 157 °C
f UG-45
A A A
4.5403 10.2309 5.0077 4.2232 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
2.0708 9.0606 3.7348 4.3258 -- -- 1 9.21 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 15.81 kg /cm @ 157 °C
f UG-45
A A A
5.5139 5.5148 0.2916 4.2232 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
4.697 20.949 8.4187 11.5303 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
5.6404 15.1477 2.6174 11.5303 -- -- 1 4.8 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
4.1556 6.3019 1.1864 4.1155 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
4.7429 5.0735 -- 4.0735 -- -- 1 7.5 15.75



REV. NO. : 000
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Nozzle (L2A-2")

Located on Shell #2
Orientation 270°
Offset from center, Lo 410 mm
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 100 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
1.2194 11.0148 5.6877 4.3271 -- -- 1 9.18 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 16.63 kg /cm @ 157 °C
f UG-45
A A A
3.4536 8.6684 3.4535 4.2148 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 5.9 kg /cm @ 157 °C
f UG-45
A A A
2.0497 9.0826 3.7555 4.3271 -- -- 1 9.18 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 15.81 kg /cm @ 157 °C
f UG-45
A A A
5.5139 5.5148 0.2916 4.2232 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
4.6998 17.118 4.7 11.418 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
7.875 12.418 -- 11.418 -- -- 1 4.8 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
3.0184 6.0277 0.8619 4.1658 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
3.4482 5.129 -- 4.129 -- -- 1 7.5 15.75



REV. NO. : 000
ITEM NO. C-053-12 PAGE : 105 / 298
Nozzle (L2B-2")

Located on Shell #2
Orientation 270°
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 106 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
1.7029 13.1709 7.8451 4.3258 -- -- 1 9.21 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 16.63 kg /cm @ 157 °C
f UG-45
A A A
4.7738 9.989 4.7742 4.2148 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 5.96 kg /cm @ 157 °C
f UG-45
A A A
2.0708 9.0606 3.7348 4.3258 -- -- 1 9.21 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 15.81 kg /cm @ 157 °C
f UG-45
A A A
5.5139 5.5148 0.2916 4.2232 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
6.5578 18.9761 6.5581 11.418 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.81 kg /cm @ 25 °C
f UG-45
A A A
7.875 12.418 -- 11.418 -- -- 1 4.8 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
4.1556 6.3019 1.1864 4.1155 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
4.7429 5.0735 -- 4.0735 -- -- 1 7.5 15.75



REV. NO. : 000
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Nozzle (L3A-2")

Located on Nozzle (Boot (I.D 500))
Orientation 225°
Nozzle center line offset to face of parent nozzle 960 mm
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 112 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 5.99 kg /cm @ 157 °C
f UG-45
A A A
0.8249 6.929 3.0452 2.8839 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.33 kg /cm @ 157 °C
f UG-45
A A A
3.8022 3.8032 0.0677 2.7355 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 52.11 kg /cm @ 25 °C
f UG-45
A A A
5.8354 10.3451 0.491 8.8542 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
0.7992 6.091 2.2716 2.8193 -- -- 1 7.5 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
0.9141 5.8445 2.0419 2.8026 -- -- 1 7.5 15.75



REV. NO. : 000
ITEM NO. C-053-12 PAGE : 115 / 298
Nozzle (L3B-2")

Orientation 225°
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 116 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 6.04 kg /cm @ 157 °C
f UG-45
A A A
0.8316 6.9219 3.0387 2.8832 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.33 kg /cm @ 157 °C
f UG-45
A A A
3.8022 3.8032 0.0677 2.7355 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 52.11 kg /cm @ 25 °C
f UG-45
A A A
5.8354 10.3451 0.491 8.8542 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
0.7992 6.091 2.2716 2.8193 -- -- 1 7.5 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
0.9141 5.8445 2.0419 2.8026 -- -- 1 7.5 15.75



REV. NO. : 000
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Nozzle (L4A-2")

Orientation 0°
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 120 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 5.99 kg /cm @ 157 °C
f UG-45
A A A
0.8249 6.929 3.0452 2.8839 -- -- 1 7.5 15.75



REV. NO. : 000
ITEM NO. C-053-12 PAGE : 121 / 298
UG-45
(mm)
2 The nozzle passes
For P = 27.33 kg /cm @ 157 °C
f UG-45
A A A
3.8022 3.8032 0.0677 2.7355 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 52.11 kg /cm @ 25 °C
f UG-45
A A A
5.8354 10.3451 0.491 8.8542 -- -- 1 4.8 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
0.7992 6.091 2.2716 2.8193 -- -- 1 7.5 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
0.9141 5.8445 2.0419 2.8026 -- -- 1 7.5 15.75



REV. NO. : 000
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Nozzle (L4B-2")

Orientation 0°
Nozzle
Access opening No
Welds
REV. NO. : 000
ITEM NO. C-053-12 PAGE : 124 / 298

Blind included No
Rated MDMT -48°C
PWHT performed Yes
Notes

UG-45
(mm)
2 The nozzle passes
For P = 6.04 kg /cm @ 157 °C
f UG-45
A A A
0.8316 6.9219 3.0387 2.8832 -- -- 1 7.5 15.75



REV. NO. : 000
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UG-45
(mm)
2 The nozzle passes
For P = 27.33 kg /cm @ 157 °C
f UG-45
A A A
3.8022 3.8032 0.0677 2.7355 -- -- 1 10.8 15.75


UG-45
(mm)
2 The nozzle passes
For P = 52.11 kg /cm @ 25 °C
f UG-45
A A A
5.8354 10.3451 0.491 8.8542 -- -- 1 4.8 15.75



REV. NO. : 000
ITEM NO. C-053-12 PAGE : 126 / 298
UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
0.7992 6.091 2.2716 2.8193 -- -- 1 7.5 15.75


UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
0.9141 5.8445 2.0419 2.8026 -- -- 1 7.5 15.75



REV. NO. : 000
ITEM NO. C-053-12 PAGE : 127 / 298
Nozzle (MH-24")

Located on Left Head
Orientation 0°
End of nozzle to datum line 5,180 mm
Calculated as hillside No
Distance to head center, R 0 mm
Nozzle
Access opening Yes
Nominal wall thickness 15 mm
User input radial limit of reinforcement 550 mm
Reinforcing Pad
Diameter, Dp 1,150 mm
Thickness, te 15 mm
Is split No
Welds
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ITEM NO. C-053-12 PAGE : 128 / 298


Blind included Yes
Rated MDMT -15.5°C
PWHT performed Yes
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 579.6 mm
Notes
UCS-66 Material Toughness Requirements Nozzle At Intersection

tr = 9.02*0.8929*1,512 / (2*1,203.26*1 - 0.2*9.02) = 5.06 mm

tr = 9.02*295.8 / (1,203.26*1 - 0.6*9.02) = 2.23 mm
MDMT = min[23 , -105] = -105°C
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tr = 9.02*0.8929*1,512 / (2*1,203.26*1 - 0.2*9.02) = 5.06 mm
UG-45
(mm)
2 The nozzle passes
For P = 5.92 kg /cm @ 157 °C
f UG-45
A A A
19.6654 89.429 13.6071 2.2619 -- 73.56 -- 7.46 15

7,869 91,234 188,674 4,021 235,513 92,534 168,319

size (mm) size (mm)
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*15 / 297.3)*(1 - 297.3 / infinity)
= 2.5227%

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UG-45
(mm)
2 The nozzle passes
For P = 10.69 kg /cm @ 157 °C
f UG-45
A A A
35.4974 75.469 0.0013 1.9077 -- 73.56 -- 8.64 15

42,711 90,808 188,674 3,595 235,513 92,107 168,319

size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For P = 19.99 kg /cm @ 25 °C
f UG-45
A A A
65.0926 84.6471 4.0039 6.0832 -- 73.56 1 4.86 15

73,784 97,035 235,161 12,855 286,666 101,367 219,472

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size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.05 kg /cm @ 150 °C
f UG-45
A A A
11.5149 86.5219 10.7155 2.2464 -- 73.56 -- 7.51 15


size (mm) size (mm)
UG-45
(mm)
2 The nozzle passes
For Pe = 1.49 kg /cm @ 150 °C
f UG-45
A A A
13.7246 82.6639 6.9181 2.1858 -- 73.56 -- 7.71 15


size (mm) size (mm)
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Wind Code
Building Code: ASCE 7-10

Elevation of base above grade 32.15 ft (9.80 m)
Increase effective outer diameter by 2.30 ft (0.70 m)
Wind Force Coefficient, Cf 0.5300
Risk Category (Table 1.5-1) IV
Basic Wind Speed, V 78.2928 mph (126.0000 km/h)
Exposure Category C
Wind Directionality Factor, Kd 0.9500
Topographic Factor, Kzt 1.0000
Enforce minimum design load of 0.77 kPa per ASCE 29.8: Yes
Hazardous, toxic, or explosive contents No
Wind Pressure (WP) Calculations
Kz = 2.01 * (Z/zg)2/α
= 2.01 * (11.56 / 274.32)0.2105
= 1.0320
qz = 0.613 * Kz * Kzt * Kd * V2 / 1000

= 0.613 * 1.0320 * 1.0000 * 0.9500 * 35.00002 / 1000
= 0.7366 kPa
qz = 0.6 * max[ 0.7366, 0.7661 ]

= 0.4597 kPa
Note: The 0.6 factor is the wind load combination factor from Section 2.4.1.
Table Lookup Values

α = 9.5000, zg = 274.32 m [Table 26.9-1, page 256]
Shear calculations are reported in the saddle report.

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Saddle

Saddle Material SA-283 C
Saddle Construction Centered web
Welded to Vessel Yes
Saddle Allowable Stress, Ss 1,101 kgf/cm2
Saddle Yield Stress, Sy 1,855 kgf/cm2
Saddle on Steel Foundation Yes
Design
Left Saddle Right Saddle
Pressure
Operating 9.07 kgf/cm2
Test 24.99 kgf/cm2
Vacuum 1.05 kgf/cm2
Dimensions
Right saddle distance to datum 900 mm
Tangent To Tangent Length, L 4,500 mm
Saddle separation, Ls 2,700 mm
Vessel Radius, R 765 mm
Tangent Distance Left, Al 900 mm
Tangent Distance Right, Ar 900 mm
Saddle Height, Hs 995 mm
Saddle Contact Angle, θ 120°
Web Plate Thickness, ts 9 mm
Base Plate Length, E 1,350 mm
Base Plate Width, F 210 mm
Base Plate Thickness, tb 16 mm
Number of Stiffening Ribs, n 5
Largest Stiffening Rib Spacing, di 327.25 mm
Stiffening Rib Thickness, tw 9 mm
Saddle Width, b 180 mm
Reinforcing Plate
Thickness, tp 9 mm
Width, Wp 400 mm
Contact Angle, θw 127.4°
Bolting
Material ASTM F1554 Gr. 105
Bolt Allowable Shear 923 kgf/cm2
Description M24 x 3
Corrosion on root 0 mm
Anchor Bolts per Saddle 4
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Base coefficient of friction, μ 0.6

Hole Diameter 29 mm
Slotted Hole in Which Saddle Right Saddle
Slotted Hole Length 10 mm
Weight
Operating,
Hydrotest
Corroded
Weight on Left Saddle 5,430.86 kg 8,297.11 kg
Weight on Right Saddle 4,567.22 kg 7,537.8 kg
Weight of Saddle Pair 272.16 kg
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle
Supports" by L.P. Zick.
Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(kgf/cm2) (kgf/cm2)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Right Saddle 443.524 1,407.208 62.658 948.986

Operating 387.114 1,407.208 6.248 948.986
Seismic
Left Saddle 443.454 1,203.265 62.588 948.986
Right Saddle 62.658 1,407.208 106.756 963.529

Vacuum 6.248 1,407.208 50.346 963.529
Left Saddle 62.588 1,203.265 106.685 963.529
Right Saddle 441.33 1,407.208 60.464 948.986

Operating 386.125 1,407.208 5.259 948.986
Wind Left Saddle 441.262 1,203.265 60.396 948.986
Right Saddle 682.615 2,404.491 57.917 1,095.372

Test 629.421 2,404.491 4.722 1,095.372
Left Saddle 682.55 2,028.216 57.852 1,095.372
Right Saddle 60.464 1,407.208 104.562 963.529

Vacuum 5.259 1,407.208 49.357 963.529
Left Saddle 60.396 1,203.265 104.494 963.529
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Stress Summary
Tangential Circumferential Stress over
Splitting (kg f/cm2)
shear (kgf/cm2) stress (kgf/cm2) saddle (kgf/cm2)
Load Condition Saddle
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Right Saddle 55.352 1,125.767 -795.984 2,110.813 123.792 927.5 21.038 734
Operating
Seismic
Left Saddle 73.574 962.612 -946.501 1,804.898 147.201 927.5 25.016 734
Right Saddle 55.352 1,125.767 -795.984 2,110.813 123.792 927.5 21.038 734
Vacuum
Left Saddle 73.574 962.612 -946.501 1,804.898 147.201 927.5 25.016 734
Right Saddle 42.094 1,125.767 -674.524 2,110.813 104.903 927.5 17.828 734
Operating
Wind Left Saddle 56.881 962.612 -796.642 1,804.898 123.895 927.5 21.055 734
Right Saddle 40.676 1,923.593 -397.683 2,404.491 109.317 1,669.5 28.422 1,669.5
Test
Left Saddle 48.515 1,622.573 -437.39 2,028.216 120.232 1,669.5 31.26 1,669.5
Right Saddle 42.094 1,125.767 -674.524 2,110.813 104.903 927.5 17.828 734
Vacuum
Left Saddle 56.881 962.612 -796.642 1,804.898 123.895 927.5 21.055 734
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Seismic base shear on vessel

Vessel is assumed to be a rigid structure.
Method of seismic analysis ASCE 7-10 building mounted
Vertical seismic accelerations considered Yes
Importance factor, Ip 1.5
Site Class D
Short period spectral response acceleration as percent of g, Ss 24.3
1 second spectral response acceleration as percent of g, S1 8.2
From Table 11.4-1, Fa 1.6
From Table 11.4-2, Fv 2.4
Response Modification Factor, Rp 2.5
z / h ratio 1
Amplification factor, ap 1
Risk Category (Table 1.5-1) IV
Hazardous, toxic, or explosive contents No
Equations
SMS = Fa*Ss
SM1 = Fv*S1
SDS = (2 / 3)*SMS
SD1 = (2 / 3)*SM1
Fp = (0.4*ap*SDS*Wp / (Rp / Ip))*(1 + 2*z / h)*0.7
Fp,max = 1.6*SDS*Ip*Wp*0.7
Fp,min = 0.3*SDS*Ip*Wp*0.7
Results
SMS = 1.6*0.243 0.3888
SM1 = 2.4*0.082 0.1968
SDS = (2 / 3)*0.3888 0.2592
SD1 = (2 / 3)*0.1968 0.1312
Seismic Design Category (Section 11.6) C
Fp = (0.4*1*0.2592*9,998.08 / (2.5 / 1.5))*(1 + 2*1)*0.7 1,306.12 kgf
Fp,max = 1.6*0.2592*1.5*9,998.08*0.7 4,353.73 kgf
Fp,min = 0.3*0.2592*1.5*9,998.08*0.7 816.32 kgf
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Saddle reactions due to weight + seismic

Vv = vertical seismic force acting on the saddle
V = horizontal seismic shear acting on the saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql
Seismic transverse reaction, Qt
Equations
Ql = V*Hs / Ls + Vv
Qt = V*Hs / (Ro*Sin( θ / 2 )) + Vv
Q = W + max[ Qt , Ql ]
Results
Ql = 1,306.12*995 / 2,700 + 0.14*0.2592*4,567.22 647.06 kgf
Right Saddle
Qt = 596.65*995 / (765*Sin( 120 / 2 )) + 0.14*0.2592*4,567.22 1,061.82 kgf
Operating
Q = 4,567.22 + max[ 1,061.82 , 647.06 ] 5,629.04 kgf
Ql = 1,306.12*995 / 2,700 + 0.14*0.2592*5,430.86 678.4 kgf
Left Saddle
Qt = 709.47*995 / (765*Sin( 120 / 2 )) + 0.14*0.2592*5,430.86 1,262.6 kgf
Q = 5,430.86 + max[ 1,262.6 , 678.4 ] 6,693.47 kgf
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Saddle reactions due to weight + wind

Wind longitudinal reaction, Ql
Wind transverse reaction, Qt
Wind pressure, Pw 0.0047 kgf/cm2
Equations
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
Vwe = Pw*G*(Cf(shell)*π*Ro2 + Cf(saddle)*(Projected saddle area))
Qt = Vwt*Hs / (Ro*Sin( θ / 2))
Ql = Vwe*Hs / Ls
Q = W + max[ Qt , Ql ]
Results
Vwt = 0.0047*0.85*10000*(0.53*6.241 + 2*0.0414) 135.08 kgf
2
Right Saddle Vwe = 0.0047*0.85*10000*(0.5*π*1.155 + 2*0.4814) 121.84 kgf
Qt = 135.08*995 / (765*Sin( 120 / 2)) 202.88 kgf
Operating
Ql = 121.84*995 / 2,700 44.9 kgf
Q = 4,567.22 + max[ 202.88 , 44.9 ] 4,770.1 kgf
Vwt = 0.0047*0.85*10000*(0.53*6.2396 + 2*0.0414) 135.06 kgf
Left Saddle Vwe = 0.0047*0.85*10000*(0.5*π*1.1552 + 2*0.4814) 121.84 kgf

Qt = 135.06*995 / (765*Sin( 120 / 2)) 202.84 kgf
Ql = 121.84*995 / 2,700 44.9 kgf
Q = 5,430.86 + max[ 202.84 , 44.9 ] 5,633.7 kgf
Vwt = 0.0015*0.85*10000*(0.53*6.241 + 2*0.0414) 44.58 kgf
2
Right Saddle Vwe = 0.0015*0.85*10000*(0.5*π*1.155 + 2*0.4814) 40.21 kgf
Qt = 44.58*995 / (765*Sin( 120 / 2)) 66.95 kgf
Test
Ql = 40.21*995 / 2,700 14.82 kgf
Q = 7,537.8 + max[ 66.95 , 14.82 ] 7,604.75 kgf
Vwt = 0.0015*0.85*10000*(0.53*6.2396 + 2*0.0414) 44.57 kgf
Left Saddle Vwe = 0.0015*0.85*10000*(0.5*π*1.1552 + 2*0.4814) 40.21 kgf

Qt = 44.57*995 / (765*Sin( 120 / 2)) 66.94 kgf
Ql = 40.21*995 / 2,700 14.82 kgf
Q = 8,297.11 + max[ 66.94 , 14.82 ] 8,364.05 kgf
Longitudinal stress between saddles (Seismic, Operating, left saddle loading and geometry govern)
S1 = ± 3*K1*Q*(L / 12) / (π*R2*t)

= 300*0.1357*6,693.47*(4,500 / 12) / (π*760.52*9)
= 6.248 kgf/cm2
Sp = P*R / (2*t)
= 9.07*756 / (2*9)
= 380.866 kgf/cm2
Maximum tensile stress S1t = S1 + Sp = 387.114 kgf/cm2

Maximum compressive stress (shut down) S1c = S1 = 6.248 kgf/cm2
Tensile stress is acceptable ( ≤ S*E = 1,407.208 kgf/cm2)

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Compressive stress is acceptable ( ≤ Sc = 948.986 kgf/cm2)
Longitudinal stress at the left saddle (Seismic, Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*387 / 3 + 4,500 + 2*387.75 / 3
= 5,016.5 mm
Seismic vertical acceleration coefficient m = 0.2778*0.1306 = 0.0363
w = Wt*(1 + m)*10 / Le = 9,998.08*(1 + 0.0363)*10 / 5,016.5 = 20.65 kgf/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 20.65 / 10000*(2*387*900 / 3 + 9002 / 2 - (7652 - 3872) / 4)
= 1,091.2 kgf-m
S2 = ± Mq*K1' / (π*R2*t)
= 1,091.2*1e5*9.3799 / (π*760.52*9)
= 62.588 kgf/cm2
Sp = P*R / (2*t)
= 9.07*756 / (2*9)
= 380.866 kgf/cm2
Maximum tensile stress S2t = S2 + Sp = 443.454 kgf/cm2

Maximum compressive stress (shut down) S2c = S2 = 62.588 kgf/cm2
Tensile stress is acceptable ( ≤ S = 1,203.265 kgf/cm2)

Longitudinal stress at the left saddle (Seismic, Vacuum)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3

= 2*387 / 3 + 4,500 + 2*387.75 / 3
= 5,016.5 mm
Seismic vertical acceleration coefficient m = 0.2778*0.1306 = 0.0363
w = Wt*(1 + m)*10 / Le = 9,998.08*(1 + 0.0363)*10 / 5,016.5 = 20.65 kgf/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)

= 20.65 / 10000*(2*387*900 / 3 + 9002 / 2 - (7652 - 3872) / 4)
= 1,091.2 kgf-m
S2 = ± Mq*K1' / (π*R2*t)
= 1,091.2*1e5*9.3799 / (π*760.52*9)
= 62.588 kgf/cm2
Sp = P*R / (2*t)
= 1.05*756 / (2*9)
= 44.097 kgf/cm2
Maximum tensile stress (shut down) S2t = S2 = 62.588 kgf/cm2

Maximum compressive stress S2c = S2 + Sp = 106.685 kgf/cm2
Tensile stress is acceptable ( ≤ S = 1,203.265 kgf/cm2)

Tangential shear stress in the shell (left saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)

= 6,693.47 - 2.07*(900 + 2*387 / 3)
= 4,301.78 kgf
S3 = K2.2*Qshear / (R*t)
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= 1.1707*100*4,301.78 / (760.5*9)
= 73.574 kgf/cm2
Tangential shear stress is acceptable ( ≤ 0.8*S = 962.612 kgf/cm2)
Circumferential stress at the left saddle horns (Seismic, Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)

= -100*6,693.47 / (4*9*(180+1.56*Sqr(765*9))) - 12*0.0529*100*6,693.47*760.5 / (4,500*92)
= -946.501 kgf/cm2
Circumferential stress at saddle horns is acceptable ( ≤ 1.5*Sa = 1,804.898 kgf/cm2)
Ring compression in shell over left saddle (Seismic, Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 100*0.7603*6,693.47 / ((9 + 9)*(9 + 1.56*Sqr(765*18)))
= 147.201 kgf/cm2
Ring compression in shell is acceptable ( ≤ 0.5*Sy = 927.5 kgf/cm2)
Saddle splitting load (left, Seismic, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 20.5*0.9 + 0.9*40
= 54.45 cm2
S6 = K8*Q / Ae
= 100*0.2035*6,693.47 / 5,445
= 25.016 kgf/cm2
Stress in saddle is acceptable ( ≤ (2 / 3)*Ss = 734 kgf/cm2)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 1,306.12 kgf
Thermal expansion base shear = W*μ = 4,703.3*0.6 = 2,821.98 kgf

Corroded root area for a M24 x 3 bolt = 3.1275 cm2 ( 4 per saddle )
Bolt shear stress = 2,821.98 / (3.1275*1*4) = 225.579 kgf/cm2
Anchor bolt stress is acceptable ( ≤ 923 kgf/cm2)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 1,306.12 kgf

Corroded root area for a M24 x 3 bolt = 3.1275 cm2 ( 4 per saddle )
Bolt shear stress = 1,306.12 / (3.1275*2*4) = 52.204 kgf/cm2
Anchor bolt stress is acceptable ( ≤ 923 kgf/cm2)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 1,101 or 1,784.059 kgf/cm2: (1,101)
Sc = Ki*π2*E / (12*(1 - 0.32)*(di / ts)2)

= 1.28*π2*20.39E+05 / (12*(1 - 0.32)*(327.25 / 9)2)
= 1,784.059 kgf/cm2
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 25.4))*25.4

= 327.25*9 / (327.25*9 + 2*9*(180 - 25.4))*25.4
= 13.06
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Fb = n*(As + 2*be*ts)*Sc
= 5*(1,539 + 2*13.06*9)*1,101
= 97,663.29 kgf
Saddle loading of 8,500.13 kgf is ≤ Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 1,306.12*(995 - 632.65)*90 / (100*2,189.73) + 100*6,693.47 / 19,620.17
= 228.634 kgf/cm2
The primary bending + axial stress in the saddle ≤ Ss = 1,101 kgf/cm2; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)
σb = V*(Hs - xo)*y / I + Q / A
= 4,128.1*(995 - 632.65)*90 / (100*2,189.73) + 100*5,629.04 / 19,620.17
= 643.484 kgf/cm2
The secondary bending + axial stress in the saddle ≤ 2*Sy = 3,710 kgf/cm2; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 327.25, b = 100.5 mm
tb = (β1*q*b2 / (1.5*Sa))0.5
= (3*2.998*100.52 / (1.5*1,101))0.5
= 7.42 mm
The base plate thickness of 16 mm is adequate.

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Nozzle (N1-8"): FEA Results
Results were generated with the finite element program FE/Pipe&#174. Stress results are post-processed in accordance with the rules
specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Wed Oct 21 10:29:03 2020.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Stress Results - Notes
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Model Notes
Input Echo:
Model Type : Cylindrical Shell
Parent Geometry
Parent Outside Diam. : 1530.000 mm.
Thickness : 9.001 mm.
Fillet Along Shell : 10.000 mm.
Parent Properties:
Cold Allowable : 118.0 MPa
Hot Allowable : 118.0 MPa
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 414.0 MPa
Yield Strength (Amb) : 221.0 MPa
Yield Strength (Hot) : 194.0 MPa
Elastic Modulus (Amb) : 202000.0 MPa
Poissons Ratio : 0.300
Weight Density : 0.7682E-04 N /cu.mm.
Nozzle Geometry
Nozzle Outside Diam. : 219.075 mm.
Length : 539.500 mm.
Nozzle Weld Length : 10.000 mm.
RePad Width : 90.460 mm.
RePad Thickness : 15.000 mm.
RePad Weld Leg : 11.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 250.000 mm.
Distance from Bottom : 1150.000 mm.
Nozzle Properties
Design Operating Cycles : 0.

Ambient Temperature (Deg.) : 21.00
Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.
Nozzle Inside Temperature : 157.00 deg.

Nozzle Outside Temperature : 157.00 deg.
Vessel Inside Temperature : 157.00 deg.
Vessel Outside Temperature : 157.00 deg.
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ITEM NO. C-053-12 PAGE : 143 / 298
Nozzle Pressure : 0.882 MPa

Vessel Pressure : 0.882 MPa
FEA Model Loads:

Loads are given at the Nozzle/Header Junction
Loads are defined in Global Coordinates
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
OPER: 0.0 -17279.3 0.0 8985.8 0.0 -6912.7
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses are NOT averaged.
The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 293.73 mm.
down the length of the cylinder and the total cylinder length
is 1400.00 mm.
Vessel Centerline Vector : 0.000 0.000 1.000

Nozzle Orientation Vector : 0.000 1.000 0.000
Table of Contents
Load Case Report

FEPipe Version 14.0 Jobname: NOZZLE $P
Released Mar 2019 10:28am OCT 21,2020
Load Case Report $X
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 SUSTAINED (Pr Only)
Sustained case run to satisfy local primary

membrane and bending stress limits.
/-------- Loads in Case 1

Pressure Case 1
2 OPERATING (Fatigue Calc Performed)
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

Pressure Case 1
Loads from (Operating)
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Loads from (Axial)

Loads from (Inplane)

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ITEM NO. C-053-12 PAGE : 144 / 298
Loads from (Outplane)

Loads from (Torsion)

Pressure Case 1
Table of Contents
Solution Data
Solution Data
Maximum Solution Row Size = 708

Number of Nodes = 2379
Number of Elements = 772
Number of Solution Cases = 7
Summation of Loads per Case
Case # FX FY FZ
1 0. -2078. 1583662.
2 0. -24331. 1583662.
3 0. 661017. 0.
4 0. 0. 1.
5 -1. 0. 0.
6 0. 0. 0.
7 0. -2078. 1583662.
Table of Contents
ASME Code Stress Output Plots

ASME Code Stress Output Plots $X
1) Pl <SPL (SUS,Membrane) Case 1
2) Qb <SPS (SUS,Bending) Case 1
3) Pl+Pb+Q <SPS (SUS,Inside) Case 1
4) Pl+Pb+Q <SPS (SUS,Outside) Case 1
5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1
6) Pl+Pb+Q <SPS (OPE,Inside) Case 2
7) Pl+Pb+Q <SPS (OPE,Outside) Case 2
8) Pl+Pb+Q+F <Sa (EXP,Inside) Case 2
9) Pl+Pb+Q+F <Sa (EXP,Outside) Case 2
10) Membrane <User (OPE,Membrane) Case 2
11) Bending <User (OPE,Bending) Case 2

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12) Pl+Pb+Q+F <Sa (SIF,Outside) Case 3
Table of Contents
Stress Results - Notes

- Results in this analysis were generated using the finite

element solution method.
- Using 2013-2017 ASME Section VIII Division 2
- Use Polished Bar fatigue curve.
- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary loads.
- Primary bending stresses at discontinuities

are treated like secondary stresses.
- Use Equivalent Stress (Von Mises).
- TRIAXIAL Stress Guidelines:

S1+S2+S3 evaluation omitted from operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.
- Use local tensor values for averaged and not averaged stresses.
Table of Contents
ASME Overstressed Areas

ASME Overstressed Areas $X
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios

Highest Primary Stress Ratios $X
Pad/Header at Junction
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Pl SPL Primary Membrane Load Case 1

52 194 Plot Reference:
MPa MPa 1) Pl <SPL (SUS,Membrane) Case 1
27%
Branch at Junction
Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 1

MPa MPa 4) Pl+Pb+Q <SPS (SUS,Outside) Case 1
27%
Branch Transition

11%
Pad Outer Edge Weld

38%
Header Outside Pad Area

38%
Branch removed from Junction

11%
Table of Contents
Highest Secondary Stress Ratios

Highest Secondary Stress Ratios $X
Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 2

MPa MPa 6) Pl+Pb+Q <SPS (OPE,Inside) Case 2
38%
Branch at Junction

MPa MPa 7) Pl+Pb+Q <SPS (OPE,Outside) Case 2
83%
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Branch Transition

17%
Pad Outer Edge Weld

63%

26%

20%
Table of Contents
Highest Fatigue Stress Ratios

Highest Fatigue Stress Ratios $X
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 2

109 0.000 Life Stress Concentration Factor = 1.350
MPa 0.009 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 216,156.
Allowable "B31" Fatigue Stress Allowable = 295.0
12,361.9 Markl Fatigue Stress Allowable = 1689.2
MPa WRC 474 Mean Cycles to Failure = 783,434.
WRC 474 99% Probability Cycles = 181,999.
0% WRC 474 95% Probability Cycles = 252,682.
BS5500 Allowed Cycles(Curve F) = 155,015.
Membrane-to-Bending Ratio = 0.497
Bending-to-PL+PB+Q Ratio = 0.668
Plot Reference:
Branch at Junction
Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 2

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Plot Reference:
Branch Transition

Cycles Allowed for this Stress = 1.0000E11
MPa WRC 474 Mean Cycles to Failure = 14,831,412.
WRC 474 99% Probability Cycles = 3,445,468.
0% WRC 474 95% Probability Cycles = 4,783,599.
BS5500 Allowed Cycles(Curve F) = 1,384,341.
Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents
Stress Intensification Factors

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Stress Intensification Factors $X
Branch/Nozzle Sif Summary
Peak Primary Secondary SSI

Axial : 7.251 5.371 10.742 1.577
Inplane : 3.217 2.383 4.766 1.476
Outplane: 4.589 3.400 6.799 1.420
Torsion : 0.653 0.891 0.968 0.808
Pressure: 1.158 0.986 1.715 1.034
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.
Pipe OD : 219.075 mm.

Pipe Thk: 7.202 mm.
Z approx: 253908.359 cu.mm.
Z exact : 245845.297 cu.mm.
(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.849 0.743 0.803 0.272 -0.094
SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.
B31.3 Branch Pressure i-factor = 13.379

Header Pressure i-factor = 2.329
The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).
B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
4.293 Inplane
5.458 Outplane
1.000 Torsional
B31.1 (Branch)
5.458 Inplane
5.458 Outplane
5.458 Torsional
WRC 330 (Branch)
6.821 Inplane
5.458 Outplane
6.821 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 202590. 49138. 73707.
Inplane Moment (mm. N ) 23417104. 4016190. 8519625.
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Outplane Moment (mm. N ) 16416075. 2815467. 5972506.

Torsional Moment (mm. N ) 115329688. 27972878. 41959316.
Pressure (MPa ) 2.85 0.88 0.88
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Axial Force ( N ) 190096. 44973. 67459.
Pressure (MPa ) 2.31 0.88 0.88
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Table of Contents
Flexibilities
Flexibilities $X
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 219.075 mm.

Wall Thickness = 7.202 mm.
Axial Translational Stiffness = 152889. N /mm.

Inplane Rotational Stiffness = 84161736. mm. N /deg
Outplane Rotational Stiffness = 33473714. mm. N /deg
Torsional Rotational Stiffness = 2497371136. mm. N /deg
Intersection Flexibility Factors for Branch/Nozzle
Find axial stiffness: K = 3EI/(kd)^3 N /mm.

Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.54397E+13 N mm.^2
The value of (d) to use is: 211.873 mm..
The resulting bending stiffness is in units of force x length per radian.
Axial Flexibility Factor (k) = 2.239

Inplane Flexibility Factor (k) = 5.324
Outplane Flexibility Factor (k) = 13.387
Torsional Flexibility Factor (k) = 0.179
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Table of Contents
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Finite Element Model
• Finite Element Model
Elements at Discontinuity
• 1) Pl < SPL (SUS Membrane) Case 1

• 2) Qb < SPS (SUS Bending) Case 1
• 3) Pl+Pb+Q < SPS (SUS Inside) Case 1
• 4) Pl+Pb+Q < SPS (SUS Outside) Case 1
• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
• 6) Pl+Pb+Q < SPS (OPE Inside) Case 2
• 7) Pl+Pb+Q < SPS (OPE Outside) Case 2
• 8) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
• 9) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
• 10) Membrane < User (OPE Membrane) Case 2
• 11) Bending < User (OPE Bending) Case 2
• 12) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
Tabular Results
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• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties



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FEA Model Loads:

---------------------------------------------------------------------------
OPER: 0.0 14400.1 0.0 -5616.3 0.0 -4320.8

Nozzle Orientation Vector : 0.000 -1.000 0.000
Table of Contents
Load Case Report

Load Case Report $X



Pressure Case 1


Pressure Case 1

Loads from (Axial)



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Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. 1426. 1583678.
2 0. 5786. 1583678.
3 0. -454894. 0.
4 0. 0. 1.
5 1. 0. 0.
6 0. 0. 0.
7 0. 1426. 1583678.
Table of Contents

5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1

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Table of Contents





Table of Contents

Table of Contents


20%
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Branch at Junction

28%
Branch Transition

11%
Pad Outer Edge Weld

31%

28%

11%
Table of Contents


32%
Branch at Junction

79%
Branch Transition

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19%
Pad Outer Edge Weld

49%

23%

20%
Table of Contents


Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition
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Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents


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Axial : 6.249 4.629 9.257 1.524
Inplane : 2.373 1.758 3.516 1.333
Outplane: 3.330 2.466 4.933 1.319
Torsion : 0.652 0.910 0.965 0.807
Pressure: 1.184 0.956 1.754 1.040

Pipe OD : 168.275 mm.

Pipe Thk: 6.490 mm.
Z exact : 128484.664 cu.mm.




B31.3 (Branch)
3.869 Inplane
4.918 Outplane
1.000 Torsional
B31.1 (Branch)
4.918 Inplane
4.918 Outplane
4.918 Torsional
WRC 330 (Branch)
6.821 Inplane
4.918 Outplane
6.821 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 161780. 38304. 57456.
Pressure (MPa ) 3.04 0.88 0.88

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Axial Force ( N ) 151803. 34978. 52467.
Pressure (MPa ) 2.84 0.88 0.88
NOTES:


allowable stress.



Table of Contents
Flexibilities
Flexibilities $X





Table of Contents
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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
Tabular Results
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• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties



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FEA Model Loads:

---------------------------------------------------------------------------
OPER: 0.0 -14400.1 0.0 5616.3 0.0 -4320.8

is 3000.00 mm.

Table of Contents
Load Case Report

Load Case Report $X



Pressure Case 1


Pressure Case 1

Loads from (Axial)


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Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. -1426. 1583678.
2 0. -25953. 1583678.
3 0. 454894. 0.
4 0. 0. 1.
5 -1. 0. 0.
6 0. 0. 0.
7 0. -1426. 1583678.
Table of Contents

5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1

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Table of Contents





Table of Contents

Table of Contents

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20%
Branch at Junction

24%
Branch Transition

10%
Pad Outer Edge Weld

30%

29%

10%
Table of Contents


28%
Branch at Junction

73%
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Branch Transition

19%
Pad Outer Edge Weld

47%

23%

19%
Table of Contents


Plot Reference:
Branch at Junction

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Plot Reference:
Branch Transition

Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents

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Axial : 5.072 3.757 7.514 1.453
Inplane : 2.381 1.764 3.528 1.335
Outplane: 3.166 2.345 4.690 1.303
Torsion : 0.650 0.877 0.963 0.806
Pressure: 1.049 0.941 1.554 1.011

Pipe OD : 168.275 mm.

Pipe Thk: 6.490 mm.
Z exact : 128484.664 cu.mm.




B31.3 (Branch)
3.869 Inplane
4.918 Outplane
1.000 Torsional
B31.1 (Branch)
4.918 Inplane
4.918 Outplane
4.918 Torsional
WRC 330 (Branch)
6.821 Inplane
4.918 Outplane
6.821 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 205399. 51471. 77206.
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Pressure (MPa ) 3.55 0.88 0.88

Axial Force ( N ) 192731. 46963. 70445.
Pressure (MPa ) 2.89 0.88 0.88
NOTES:


allowable stress.



Table of Contents
Flexibilities
Flexibilities $X





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Table of Contents
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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
Tabular Results
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Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME
Section VIII, Division 2.
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Description:
N4(3")
Model Type : Elliptical Head
Parent Geometry
Ellipse Ratio : 2.000
Straight Flange Length : 50.000 mm.
Attached Shell Length : 1300.000 mm.
Attached Shell Thick : 0.000 mm.
Parent Properties:
Material DB # 1006918.
Expansion Coefficient : 0.1247E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)
Nozzle Geometry
Length : 97.140 mm.
Location perpendicular
to the head centerline : 0.000 mm.
Nozzle Properties
Material DB # 1008218.
Expansion Coefficient : 0.1247E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)




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Operating Pressure : 0.3 MPa
The operating pressure is used for secondary and peak stress

cases. The design pressure is used for primary cases. The ratio
of the operating/design pressure = 0.333
User Defined Load Input Echo:

Loads are defined in Local Coordinatesc
---------------------------------------------------------------------------
OPER: -1920.8 0.0 0.0 0.0 314.9 314.9
FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
---------------------------------------------------------------------------
OPER: 0.0 1920.8 0.0 314.9 0.0 314.9
Stresses ARE nodally AVERAGED.
No pad weld dimensions have been given for the pad

connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector: 0.000 -1.000 0.000

Nozzle Centerline Vector: 0.000 -1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000
Table of Contents
Load Case Report

FE/Pipe Version 10.1 Jobname: NOZZLE $P
Released Jul 2018 10:44am OCT 21,2020
Load Case Report $X

1 WEIGHT ONLY (Wgt Only)
Weight ONLY case run to get the stress range

between the installed and the operating states.

Loads due to Weight
2 SUSTAINED (Wgt+Pr)


Loads due to Weight
Pressure Case 1
3 OPERATING


Pressure Case 1
4 RANGE (Fatigue Calc Performed)
Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.
/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

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Loads from (Axial)




Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. 0. 0.
2 0. -187311. 0.
3 0. -185390. 0.
4 0. -259336. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. -187311. 0.
Table of Contents

1) Pl < SPL (SUS,Membrane) Case 2
2) Qb < SPS (SUS,Bending) Case 2
3) Pl+Pb+Q < SPS (SUS,Inside) Case 2
4) Pl+Pb+Q < SPS (SUS,Outside) Case 2
5) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
6) Pl+Pb+Q < SPS (OPE,Inside) Case 3
7) Pl+Pb+Q < SPS (OPE,Outside) Case 3
8) Membrane < User (OPE,Membrane) Case 3
9) Bending < User (OPE,Bending) Case 3
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5

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15) Pl+Pb+Q < SPS (EXP,Inside) Case 4
16) Pl+Pb+Q < SPS (EXP,Outside) Case 4
17) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4
18) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4
Table of Contents


- Ratio between Operating and Design Pressure = 0.3333333

Assume pressure increases all other stresses.

(e.g. thermal loads) are secondary within the limits
of nozzle reinforcement.
- User OVERRIDE - USE Equivalent Stress (Von Mises) for ASME

calculation. Von Mises may be 10% lower than stress
intensity (TRESCA).
- S1+S2+S3 evaluation omitted from operating stress.

Assume bending stress not local primary for S1+S2+S3.
- Use local tensor values for averaged and not

averaged stresses.
Table of Contents

Table of Contents

Pad Next to Nozzle 1

MPa MPa 1) Pl < SPL (SUS,Membrane) Case 2
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9%
Nozzle 1 Next to Shell

MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2
4%
Shell Next to Nozzle 1 Pad

24%
Shell In Nozzle 1 Vicinity

24%
Nozzle 1

1%
Table of Contents


MPa MPa 3) Pl+Pb+Q < SPS (SUS,Inside) Case 2
7%

MPa MPa 7) Pl+Pb+Q < SPS (OPE,Outside) Case 3
8%

MPa MPa 16) Pl+Pb+Q < SPS (EXP,Outside) Case 4
8%

MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2
15%

MPa MPa 4) Pl+Pb+Q < SPS (SUS,Outside) Case 2
14%
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Nozzle 1

MPa MPa 7) Pl+Pb+Q < SPS (OPE,Outside) Case 3
3%

MPa MPa 16) Pl+Pb+Q < SPS (EXP,Outside) Case 4
3%
Table of Contents


MPa WRC 474 Mean Cycles to Failure = 8.3918E8
WRC 474 99% Probability Cycles = 1.9495E8
0% WRC 474 95% Probability Cycles = 2.7066E8
BS5500 Allowed Cycles(Curve F) = 3.8042E8
Plot Reference:

Plot Reference:

Plot Reference:

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Plot Reference:
Nozzle 1

BS5500 Allowed Cycles(Curve F) = 1.0692E9
Plot Reference:
Table of Contents


Axial : 3.721 3.721 7.442 2.482
Inplane : 1.652 1.652 3.303 2.169
Outplane: 1.655 1.655 3.310 2.060
Torsion : 0.449 0.798 0.898 1.230
Pressure: 0.560 0.838 1.119 1.606

Pipe OD : 88.900 mm.

Pipe Thk: 7.340 mm.
Z exact : 35466.535 cu.mm.

SIF/SSI Exponents: 1.000 1.000 1.000 0.282 0.305



B31.3 (Branch)
8.340 Inplane
10.508 Outplane
1.000 Torsional
B31.1 (Branch)
10.508 Inplane
10.508 Outplane
10.508 Torsional
WRC 330 (Branch)
5.726 Inplane
10.508 Outplane
5.726 Torsional
Table of Contents
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Allowable Loads
Allowable Loads $X

Axial Force ( N ) 104878. 29513. 44270.
Pressure (MPa ) 5.66 0.88 0.88

Axial Force ( N ) 98257. 24596. 36895.
Pressure (MPa ) 3.54 0.88 0.88
NOTES:


allowable stress.



Table of Contents
Flexibilities
Flexibilities $X



Intersection Flexibility Factors for Branch/Nozzle :


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Table of Contents
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Discontinuity at Center Nozzle

• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2
• 15) Pl+Pb+Q < SPS (EXP Inside) Case 4
• 16) Pl+Pb+Q < SPS (EXP Outside) Case 4
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• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties




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FEA Model Loads:

---------------------------------------------------------------------------
OPER: 0.0 4800.4 0.0 -617.8 0.0 -480.5

is 3000.00 mm.

Nozzle Orientation Vector : 0.000 -1.000 0.000
Table of Contents
Load Case Report

Load Case Report $X

1 WEIGHT ONLY (Wgt Only)
Weight ONLY case run to get the stress range

between the installed and the operating states.

Loads due to Weight
2 SUSTAINED (Wgt+Pr)


Loads due to Weight
Pressure Case 1
3 OPERATING


Pressure Case 1
4 RANGE (Fatigue Calc Performed)
Case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, 5.5.5.2 or 5.5.6.1.
/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1

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Loads from (Axial)




Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. -9934. 0.
2 0. -9299. 1583741.
3 0. -4499. 1583741.
4 0. -208348. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
8 0. 635. 1583741.
Table of Contents


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5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 2
15) Pl+Pb+Q <SPS (EXP,Inside) Case 4
16) Pl+Pb+Q <SPS (EXP,Outside) Case 4
Table of Contents





Table of Contents


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Table of Contents

Header Next to Nozzle Weld

33%
Branch Next to Header Weld

MPa MPa 3) Pl+Pb+Q <SPS (SUS,Inside) Case 2
11%
Branch Transition

3%
Header away from Junction

29%
Branch away from Junction

3%
Table of Contents


MPa MPa 15) Pl+Pb+Q <SPS (EXP,Inside) Case 4
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36%

MPa MPa 16) Pl+Pb+Q <SPS (EXP,Outside) Case 4
30%
Branch Transition

9%

23%

MPa MPa 15) Pl+Pb+Q <SPS (EXP,Inside) Case 4
8%
Table of Contents


Plot Reference:

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Plot Reference:
Branch Transition

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents


Axial : 8.217 6.087 12.174 1.623
Inplane : 2.588 1.917 3.834 1.372
Outplane: 3.250 2.408 4.815 1.311
Torsion : 0.655 0.818 0.971 0.810
Pressure: 0.748 1.042 1.108 0.935
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Pipe Thk: 6.750 mm.
Z exact : 24804.686 cu.mm.




B31.3 (Branch)
9.935 Inplane
12.997 Outplane
1.000 Torsional
B31.1 (Branch)
4.283 Inplane
4.283 Outplane
4.283 Torsional
WRC 330 (Branch)
2.891 Inplane
2.891 Outplane
1.000 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 61187. 17104. 25657.
Pressure (MPa ) 5.23 0.88 0.88

Axial Force ( N ) 57339. 12647. 18971.
Pressure (MPa ) 2.61 0.88 0.88
NOTES:
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allowable stress.



Table of Contents
Flexibilities
Flexibilities $X





Table of Contents
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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2
• 15) Pl+Pb+Q < SPS (EXP Inside) Case 4
• 16) Pl+Pb+Q < SPS (EXP Outside) Case 4
Tabular Results
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• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Hillside Offset Distance : -650.000 mm.
Nozzle Geometry
Nozzle Properties



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FEA Model Loads:

---------------------------------------------------------------------------
OPER: 4800.4 0.0 0.0 0.0 617.8 -480.5

Nozzle Orientation Vector : -1.000 0.000 0.000
Table of Contents
Load Case Report

Load Case Report $X



Pressure Case 1


Pressure Case 1

Loads from (Axial)



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Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 635. 0. 1583739.
2 5435. -4696. 1583739.
3 -208348. 1. 2.
4 0. 0. 1.
5 0. -1. 0.
6 0. 0. 0.
7 635. 0. 1583739.
Table of Contents

5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1

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Table of Contents





Table of Contents

Table of Contents

Header at Junction

39%
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Branch at Junction

18%
Branch Transition

2%
Header/Pad removed from Junction

35%

6%
Table of Contents

Header at Junction

36%
Branch at Junction

19%
Branch Transition

8%

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23%

8%
Table of Contents

Header at Junction

Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition

Plot Reference:

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Plot Reference:

Plot Reference:
Table of Contents


Axial : 5.484 4.062 8.125 1.479
Inplane : 1.281 1.005 1.898 1.086
Outplane: 2.557 1.894 3.788 1.241
Torsion : 1.769 1.310 2.621 1.330
Pressure: 0.857 1.022 1.269 0.965


Pipe Thk: 6.750 mm.
Z exact : 24804.686 cu.mm.



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B31.3 (Branch)
9.935 Inplane
12.997 Outplane
1.000 Torsional
B31.1 (Branch)
4.283 Inplane
4.283 Outplane
4.283 Torsional
WRC 330 (Branch)
2.891 Inplane
2.891 Outplane
1.000 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 77175. 19826. 29739.
Pressure (MPa ) 3.85 0.88 0.88

Axial Force ( N ) 72154. 14553. 21830.
Pressure (MPa ) 2.23 0.88 0.88
NOTES:


allowable stress.



Table of Contents
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Flexibilities
Flexibilities $X





Table of Contents
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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
Tabular Results
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Nozzle (V1-6"): FEA Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties



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FEA Model Loads:

---------------------------------------------------------------------------
OPER: 0.0 -14400.1 0.0 5616.3 0.0 -4320.8

Table of Contents
Load Case Report

Load Case Report $X



Pressure Case 1


Pressure Case 1

Loads from (Axial)



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Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. -1426. 1583678.
2 0. -20670. 1583678.
3 0. 454894. 0.
4 0. 0. 1.
5 -1. 0. 0.
6 0. 0. 0.
7 0. -1426. 1583678.
Table of Contents

5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1

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Table of Contents





Table of Contents

Table of Contents


24%
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Branch at Junction

26%
Branch Transition

11%
Pad Outer Edge Weld

36%

34%

11%
Table of Contents


39%
Branch at Junction

78%
Branch Transition

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19%
Pad Outer Edge Weld

62%

27%

21%
Table of Contents


Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition
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Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents


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Axial : 6.455 4.782 9.563 1.536
Inplane : 2.319 1.718 3.436 1.323
Outplane: 3.491 2.586 5.172 1.333
Torsion : 0.650 0.875 0.963 0.806
Pressure: 1.084 0.957 1.606 1.019

Pipe OD : 168.275 mm.

Pipe Thk: 6.490 mm.
Z exact : 128484.664 cu.mm.




B31.3 (Branch)
3.869 Inplane
4.918 Outplane
1.000 Torsional
B31.1 (Branch)
4.918 Inplane
4.918 Outplane
4.918 Torsional
WRC 330 (Branch)
6.821 Inplane
4.918 Outplane
6.821 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 143154. 35241. 52861.
Pressure (MPa ) 3.33 0.88 0.88

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Axial Force ( N ) 133841. 28110. 42165.
Pressure (MPa ) 2.38 0.88 0.88
NOTES:


allowable stress.



Table of Contents
Flexibilities
Flexibilities $X





Table of Contents
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• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
Tabular Results
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Nozzle (V2-6"): FEA Results
• Model Notes
• Solution Data
• Allowable Loads
• Flexibilities
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Properties:
Nozzle Geometry
Nozzle Properties



FEA Model Loads:

---------------------------------------------------------------------------
OPER: 0.0 -14400.1 0.0 5616.3 0.0 -4320.8

Table of Contents
Load Case Report

Load Case Report $X



Pressure Case 1


Pressure Case 1

Loads from (Axial)




Pressure Case 1
Table of Contents
Solution Data
Solution Data

Case # FX FY FZ
1 0. -1425. 1583678.
2 0. -25954. 1583678.
3 0. 454894. 0.
4 0. 0. 1.
5 -1. 0. 0.
6 0. 0. 0.
7 0. -1425. 1583678.
Table of Contents

5) S1+S2+S3 <4S (SUS,S1+S2+S3) Case 1

Table of Contents





Table of Contents

Table of Contents


20%
Branch at Junction

26%
Branch Transition

11%
Pad Outer Edge Weld

30%

28%

11%
Table of Contents


33%
Branch at Junction

78%
Branch Transition

19%
Pad Outer Edge Weld

51%

24%

21%
Table of Contents


Plot Reference:
Branch at Junction

Plot Reference:
Branch Transition
Plot Reference:
Pad Outer Edge Weld

Plot Reference:

Plot Reference:

Plot Reference:
Table of Contents



Axial : 6.911 5.119 10.238 1.560
Inplane : 2.328 1.725 3.450 1.325
Outplane: 3.540 2.622 5.245 1.337
Torsion : 0.655 0.879 0.970 0.809
Pressure: 1.102 0.954 1.633 1.023

Pipe OD : 168.275 mm.

Pipe Thk: 6.490 mm.
Z exact : 128484.664 cu.mm.




B31.3 (Branch)
3.869 Inplane
4.918 Outplane
1.000 Torsional
B31.1 (Branch)
4.918 Inplane
4.918 Outplane
4.918 Torsional
WRC 330 (Branch)
6.821 Inplane
4.918 Outplane
6.821 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X

Axial Force ( N ) 153472. 37363. 56044.
Pressure (MPa ) 3.27 0.88 0.88

Axial Force ( N ) 144007. 34208. 51312.
Pressure (MPa ) 2.85 0.88 0.88
NOTES:


allowable stress.



Table of Contents
Flexibilities
Flexibilities $X





Table of Contents

• 5) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 1
Tabular Results

Strength Calculation Sheet For Item No. C-053-12

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Doc. No.

Job No. : 26071 Rev.000

STRENGTH CALCULATION SHEET

PROJECT : Engineering, Procurement and Construction (EPC) Inside

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

*** TABLE OF CONTENTS ***

NO. SUBJECT PAGE

8 Head & Shell 12 ~ 29

9 Boot Shell & Head 30 ~ 41

13 Wind & Seismic 132

14 Support Saddle 133 ~ 141

15 FEA Report for Nozzle Load 142 ~ 298

COMPRESS 2019 Build 7910

Apply interpretation VIII-1-07-50 No

Saddle 5.9 157 9 N/A N/A N/A N/A N/A N/A

Nozzle Note 5 Yes

Nozzle Note 14 Yes

Nozzle Note 16 Yes

Nozzle Note 18 Yes

Nozzle Note 19 Yes

Nozzle Note 21 Yes

Nozzle Note 19 Yes

Nozzle Note 19 Yes

Rated MDMT 14.3 °C @ 9 kg/cm 2

MAWP hot & corroded 9 kg/cm2 @ 157 °C

MAEP 1.15 kg/cm2 @ 150 °C

Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

4. Straight Flange governs MDMT

7. Straight Flange governs MDMT

LWN rated MDMT per UCS-66(c)(4)

LWN rated MDMT per UCS-66(c)(4)

LWN rated MDMT per UCS-66(c)(4)

LWN rated MDMT per UCS-66(c)(4)

Flange rating governs:

Flange rating governs:

Flange rating governs:

Left Head SA-516 60 1,500 ID 387 12* 9.89 6 1.00 External

Straight Flange on Left Head SA-516 60 1,500 ID 50 15 13.88 6 1.00 External

Shell #1 SA-516 60 1,500 ID 1,400 15 13.88 6 1.00 External

Shell #2 SA-516 70 1,500 ID 3,000 15 13.88 6 1.00 External

Straight Flange on Right Head SA-516 60 1,500 ID 50 15 13.88 6 1.00 External

Right Head SA-516 60 1,500 ID 387.75 12.75* 9.89 6 1.00 External

Straight Flange on Boot Head SA-516 60 500 ID 50 12 8.52 6 1.00 External

Boot Head SA-516 60 500 ID 135 10* 7.3 6 1.00 External

*Head minimum thickness after forming

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

Weight (kg) Contributed by Vessel Elements

Weight (kg) Contributed by Attachments

Operating Weight (kg) 11,617 10,270

Vessel Lift Condition

Horizontal shop hydrostatic test based on MAP per UG-99(c)

* TABLE OF CONTENTS *

t = PD / (2SE - 0.2P) + Corrosion

t = 1.67PeD / (2SE - 0.21.67Pe) + Corrosion

P = 2SE*t / ((D + 0.2t)1.67)

EFE = (75t / Rf)(1 - Rf / Ro)