Service Manual: Publication No

Service Manual
Backhoe Loader
Section 1 - General Information
Section 2 - Care and Safety
Section 3A - Maintenance
Section 3B - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
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Section D - Controls
Section E - Hydraulics
Section F - Transmission
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Section G - Brakes
Section H - Steering
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Section K - Engine
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Publication No.
9803/7130-08
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1
General Information
Service Manual - Backhoe Loader
Section 2 - Care and Safety
Section 3A - Maintenance
Section 3B - Maintenance
Section A - Attachments
Section B - Body and Framework
m
Section C - Electrics
Section D - Controls
Section E - Hydraulics
co
Section F - Transmission
Section G - Brakes
s.
Section H - Steering
Section K - Engine
l og
ta
ca
ep
Publication No.
9803/7130-08
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Notes:
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1-0 9803/7130-08 1-0

Contents Page No.

Introduction
About this Publication ................................................................................ 1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-1
Machine Nomenclature .........................................................................1-2
Machine Identification
Machine Identification Plate ....................................................................... 1-3
Typical Vehicle Identification Number (VIN) ..........................................1-3
Typical Product Identification Number (PIN) .........................................1-4
Component Identification Plates ................................................................ 1-5
Typical Engine Identification Number ....................................................1-5
Transmission Identification Numbers ....................................................1-6
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Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Introduction ............................................................................................1-7
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Bolts and Screws ...................................................................................1-7
Hydraulic Connections ............................................................................. 1-11
'O' Ring Face Seal System .................................................................. 1-11
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'Torque Stop' Hose System .................................................................1-14
`Quick-Connect' Pilot Hoses .................................................................... 1-15
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Disconnecting ......................................................................................1-15
Connecting ..........................................................................................1-15
Service Tools
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Numerical List .......................................................................................... 1-17

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Service Aids
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Sealing and Retaining Compounds ......................................................... 1-21
Terms and Definitions

Colour Coding .......................................................................................... 1-23
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Hydraulic Schematic Colour Codes .....................................................1-23
1-i 1-i
Contents Page No.
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1-ii 1-ii
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Service Manual

1-0 9803/7130-08 1-0

Contents Page No.

Numerical List .......................................................................................... 1-17

Sealing and Retaining Compounds ......................................................... 1-21

Terms and Definitions

Hydraulic Schematic Colour Codes .....................................................1-23

Contents Page No.

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