Suzuki VX800 '90-'96 Service Manual (99500-38015-03E)

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The document discusses the service manual for the Suzuki VX800 motorcycle and outlines the various regulatory requirements for servicing the vehicle.

The main sections covered in the service manual include general information, periodic maintenance and tune-up procedures, engine, shaft drive, cooling system, fuel and lubrication system, electrical system, chassis servicing information, and emission control information.

The first edition of the service manual was published in March 1990.

99500-38015-03E

FOREWORD
The SUZUKI VX800 has been developed as a new
generation motorcycle. It is packed with highly ad-
GROUP INDEX
vanced design concepts including a V-2 engine, a
liquid cooling system, a new highly efficient com-
bustion system (TSCC), a fully transistorized igni-
tion system and a shaft drive mechanism.
GENERAL INFORMATION 1
Combined with precise control and easy handling
the VX800 provides excellent preformance and out-
standing riding comfort.
PERIODIC MAINTENANCE AND
TUNE-UP PROCEDURES 2
This service manual has been produced primarily
for experienced mechanics whose job is to inspect, ENGINE 3
adjust, repair and service SUZUKI motorcycles.
Apprentice mechanics and do-ti-yourself mechan-
ics, will also find this manual an extremely useful
repair guide. This manual contains the most up-to-
SHAFT DRIVE 4
date information at the time of publication.
The rights are reserved to update or make correc-
tions to this manual at any time. COOLING SYSTEM 5
FUEL AND LUBRICATION
IMPORTANT SYSTEM 6
All street-legal SUZUKI motorcycles with engine dis-
placement of 50cc or greater are subject to Envi-
ronmental Protection Agency emission regulations.
ELECTRICAL SYSTEM 7
These regulations set specific standards for exhaust
emission output levels as well as particular servic-
ing requirements. This manual includes specific
imformation required to properly inspect and ser-
CHASSIS 8
vice VX800 in accordance with all EPA regulations.
It is strongly recommended that the chapter on
Emission Control, Periodic Servicing and Carbure-
SERVICING INFORMATION 9
tion be thoroughly reviewed before any type of ser-
vice work is performed.
EMISSION CONTROL
Further information concerning the EPA emission
INFORMATION 10
regulations and U.S. SUZUKI’s emission control pro-
gram can be found in the U.S. SUZUKI EMISSION
CONTROL PROGRAM MANUAL/SERVICE BULLE-
VX800M (’91-MODEL) 11
TIN.

VX800N/P (’92, ’93-MODELS) 12


VX800R (’94-MODEL) 13
© COPYRIGHT SUZUKI MOTOR CORPORATION 1990
VX800T (’96-MODEL) 14
Prepared by

4th Ed. June, 2002


1st Ed. March, 1990
Part No. 99500-38015-03E
Printed in Japan

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