00027636-B DCT1 Wiring Diagram

0 1 2 3 4 5 6 7 8 9
SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA
PHONE: 0182-538800
FAX : 0182-534443
PROJECT:
FLEX LAY SYSTEM

GROUP:
=DCT1
DISTRIBUTION CABINET TENSIONER 1
<- =DRCT1/9303 2 ->

DRAWN SWE 2011-12-16 CUSTOMER : MCS PROJ. NO. :
REV. SWE 2012-04-03
LEADER P111463 =DCT1
PROJECT : FLEX LAY SYSTEM
REV. NR. 2.0 2012-04-03 DRAW. NO. : PAGE :
APPR. rst 2012-04-03 DISTRIBUTION CABINET TENSIONER 1 00027636 1
00027636-B
0 1 2 3 4 5 6 7 8 9
SAS Gouda b.v.

TIELWEG 1
2803 PK GOUDA
TEL.:0182-538800
FAX :0182-534443
CUSTOMER : MARITIME CONSTRUCTIONS SERVICES S.A. (MCS)

END CUSTOMER : MCS
PROJECT NAME : FLEX LAY SYSTEM
PROJECT NUMBER : P111463
DRAWING NUMBER : 00027636
PROJECT MANAGER : ERIK HOOGAKKER
SUPPLIER : SAS GOUDA B.V.

TIELWEG 1
2803 PK GOUDA
INSTALL.LOCATION : CUBICLES :
PARTICULARITIES : SUPPLY : 440Vac/60Hz
ENVIROMENTAL ASP. : CONTROL VOLTAGE : 24Vdc
PRESCRIPTIONS : YEAR OF CONSTRUCTION : 2012
SAFETY LEVEL :
STARTING DATE : 2011-12-16 HIGHEST PAGE NUMBER : 9900

BY ENGINEER : SWE NUMBER OF PAGES : 77
LATEST REVISION DATE : 2012-04-03

BY ENGINEER : SWE
<- 1 3 ->
REV. SWE 2012-04-03
GENERAL INFORMATION P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
PART CODE ACCORDING TO NEN 5152 PART CODE:
A:ASSEMBLIES, SUB-ASSEMBLIES (AMPLIFIERS)

110M1
B: CONVERTER FROM NON-ELECTRICAL TO ELECTRICAL QUANTITIES AND VICE VERSA
C: CAPACITORS
1 : PATERNNUMBER (=1)
D: DELAY ELEMENTS M : Type of equipment (= motor)
M : PART CODE (= MOTOR)
E: VARIOUS
110 : PAGE NUMBER
F: PROTECTIVE DEVICES
G: GENERATOR, POWER SUPPLY UNITS
H: SIGNALING EQUIPMENT
I:
J:
K: CONTACTORS, RELAYS
L: INDUCTUANCE (INDUCTORS)
M: MOTORS
N: AMPLIFIERS, REGULATORS TERMINAL DEFINITION:
O:
P: METERS
Q: POWER SWITCHGEAR X0 = TERMINAL MAIN POWER X10 = TERMINAL INTERNAL MAIN POWER
R: RESISTOR (VARIABLE RESISTORS, POTENTIOMETER) X1 = TERMINAL DIGITAL INPUTS X11 = TERMINAL INTERNAL DIGITAL INPUTS
S: SWITCHES, SELECTORS X2 = TERMINAL DIGITAL OUTPUTS X12 = TERMINAL INTERNAL DIGITAL OUTPUTS
T: TRANSFORMERS X3 = TERMINAL ANALOG IN/OUTPUTS X13 = TERMINAL INTERNAL ANALOG IN/OUTPUTS
U:MODULATORS, CONVERTERS OF ELECTRICAL QUANTITIES X4 = TERMINAL VALVES X14 = TERMINAL INTERNAL VALVES
V: SEMICONDUCTORS (LED DIODES) X5 = TERMINAL EMERGENCY STOP X15 = TERMINAL INTERNAL EMERGENCY STOP
W: TRANSMISSION PATHS (CONDUCTORS, ANTENNA) X6 = TERMINAL ? X16 = TERMINAL INTERNAL ?
X: TERMINALS, PLUGS, SOCKETS X7 = TERMINAL ? X17 = TERMINAL INTERNAL ?
Y: ELECTRICALLY OPERATED MECHANICAL EQUIPMENT (BRAKES, CLUTCHES, VALVES) X8 = TERMINAL INTERFACING X18 = TERMINAL INTERNAL INTERFACING
Z: TERMINATORS, HYBRID COILS, FILTERS, EQUALIZERS X9 = TERMINAL AUXILIARY X19 = TERMINAL INTERNAL AUXILIARY
XPV = TERMINAL 24Vdc
XT = TERMINAL AMP METERS
COLOR CODE INTERNAL WIRING:
THREE-PHASE CIRCUIT PHASE 440Vac BLACK 1,5mm²

THREE-PHASE CIRCUIT NEUTRAL 440Vac BLUE 1,5mm²
GROUND GREEN/YELLOW 1,5mm²
ONE-PHASE CIRCUIT PHASE 230Vac BLACK 1,5mm²

ONE-PHASE CIRCUIT NEUTRAL 230Vac BLUE 1,5mm²
CONTROL CURRENT ac (TRANSFORMED) PHASE 24V-230Vac RED 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) NEUTRAL 24V-230Vac RED 1,5mm²
CONTROL-CURRENT dc 24Vdc BLUE (RAL 5010) 0,75mm²
POTENTIAL FREE Unknown ORANGE 1,5mm²
AUXILIARY SUPPLY ORANGE 2,5mm²
<- 2 5 ->
REV. SWE 2012-04-03
STANDARDS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
VERSION 0.XX => PRELIMINARY

VERSION 1.XX => FOR PRODUCTION
VERSION INDEX VERSION 2.XX => FUNCTIONAL TESTED
VERSION DATE OF ISSUE ENGINEER DESCRIPTION

1.0 2012-01-04 PDG FOR PRODUCTION
2.0 2012-04-03 SWE FUNCTIONAL TESTED
<- 3 6 ->
REV. SWE 2012-04-03
VERSION INDEX P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
LIST OF CHANGES
GROUP PAGE DATE OF ISSUE ENGINEER DESCRIPTION
<- 5 10 ->
REV. SWE 2012-04-03
LIST OF CHANGES P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
1 LEADER 2.0 2012-04-03 SWE
2 GENERAL INFORMATION 2.0 2012-04-03 SWE
3 STANDARDS 2.0 2012-04-03 SWE
5 VERSION INDEX 2.0 2012-04-03 SWE
6 LIST OF CHANGES 2.0 2012-04-03 SWE
10 TABLE OF CONTENTS 2.0 2012-04-03 SWE
11 TABLE OF CONTENTS 2.0 2012-04-03 SWE
50 NETWORK OVERVIEW GENERAL 2.0 2012-04-03 SWE
100 MAIN POWER SUPPLY 2.0 2012-04-03 SWE
110 MAIN POWER MOTORS 2.0 2012-04-03 SWE
300 AUXILIARY POWER SUPPLY 2.0 2012-04-03 SWE
310 AUXILIARY POWER EXTERNAL HEATERS 2.0 2012-04-03 SWE
350 AUXILIARY POWER CABINET LIGHTING + HEATING + COOLING 2.0 2012-04-03 SWE
360 AUXILIARY POWER CONTROL SIGNALS 2.0 2012-04-03 SWE
400 230Vac CONTROL VOLTAGE POWER SUPPLY/TRAFO 2.0 2012-04-03 SWE
450 24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER SUPPLIES 2.0 2012-04-03 SWE
451 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
452 24Vdc CONTROL VOLTAGE DISTRIBUTION 2.0 2012-04-03 SWE
500 EMERGENCY CIRCUIT 2.0 2012-04-03 SWE
5000 PLC CONFIGURATION 2.0 2012-04-03 SWE
5001 PLC CONFIGURATION 2.0 2012-04-03 SWE
5100 PLC SUPPLY ANALOG INPUT 2.0 2012-04-03 SWE
5101 PLC SUPPLY ANALOG OUTPUT 2.0 2012-04-03 SWE
5102 PLC SUPPLY DIGITAL INPUT 2.0 2012-04-03 SWE
5103 PLC SUPPLY DIGITAL OUTPUT 2.0 2012-04-03 SWE
5104 PLC SUPPLY EMERGENCY STOP 2.0 2012-04-03 SWE
5105 PLC SUPPLY EM-TD 2.0 2012-04-03 SWE
5200 IM151-3 2.0 2012-04-03 SWE
5500 PLC ANALOG INPUTS 2.0 2012-04-03 SWE
5600 PLC ANALOG OUTPUTS 2.0 2012-04-03 SWE
5700 PLC DIGITAL INPUTS 2.0 2012-04-03 SWE
<- 6 11 ->
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION REVISION DATE EDITED BY
5800 PLC DIGITAL OUTPUTS 2.0 2012-04-03 SWE
7150 CONTROL CIRCUIT 24Vdc THERMISTOR RELAIS 2.0 2012-04-03 SWE
7200 CONTROL CIRCUIT VALVES 2.0 2012-04-03 SWE
7201 CONTROL CIRCUIT VALVES 2.0 2012-04-03 SWE
7300 CONTROL CIRCUIT AMPLIFIERS 2.0 2012-04-03 SWE
7301 CONTROL CIRCUIT AMPLIFIERS 2.0 2012-04-03 SWE
7400 CONTROL CIRCUIT LOADPINS 2.0 2012-04-03 SWE
7500 CONTROL CIRCUIT BRAKE 2.0 2012-04-03 SWE
9000 LAYOUT CABINET DCT1 2.0 2012-04-03 SWE
9001 LAYOUT MOUNTING PLATE 2.0 2012-04-03 SWE
9200 TERMINAL DIAGRAM=DCT1-X0 2.0 2012-04-03 SWE
9211 TERMINAL DIAGRAM=DCT1-XPV 2.0 2012-04-03 SWE
9212 TERMINAL DIAGRAM=DCT1-XPV 2.0 2012-04-03 SWE
9300 LIST OF MATERIALS 2.0 2012-04-03 SWE
9900 SPARE TERMINALS 2.0 2012-04-03 SWE
<- 10 50 ->
REV. SWE 2012-04-03
TABLE OF CONTENTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
5000A1
PROFINET
REMOTE I/O
DCT1
IP-ADDRESS:
10.182.2.11
X1 X2
PN PN
SEE NETWORK DIAGRAM

FOR CONNECTIONS
<- 11 100 ->

REV. SWE 2012-04-03
NETWORK OVERVIEW GENERAL P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
110.0 / 440VAC-L1
110.0 / 440VAC-L2
110.0 / 440VAC-L3
BK BK BK
10 mm² 10 mm² 10 mm²
1 3 5
100Q1
63A 2 4 6
CW PHASE
SEQUENCE
L1 L2 L3
=DRCT1-MAIN-DCT1
=DRCT1/102.1
MAIN POWER
440Vac/60Hz
63A FUSE
<- 50 110 ->

REV. SWE 2012-04-03
MAIN POWER SUPPLY P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 100.9 111.0 / 440VAC-L1

440VAC-L2 / 100.9 111.0 / 440VAC-L2
440VAC-L3 / 100.9 111.0 / 440VAC-L3
1 3 5 1 3 5 1 3 5
13 13 13
110Q1 14 110Q3 14 110Q5 14
/5701.3
/5701.1
/5701.2
40-50A 0,55-0,8A 0,55-0,8A
43,5A
I> I> I> 0,56A
I> I> I> 0,56A
I> I> I>
2 4 6 2 4 6 2 4 6
BK BK BK BK BK BK BK BK BK
10 mm² 10 mm² 10 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
1 3 5 1 3 5 1 3 5
5802K6 5802K7 5802K8

/5802.6 2 4 6 /5802.7 2 4 6 /5802.8 2 4 6
BK BK BK BK BK BK BK BK BK
10 mm² 10 mm² 10 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
PE
PE
PE
1
9
X0 X0 X0
1 2 3 PE 1 2 3 PE 1 2 3 PE
W110M1 W110M3 W110M5
U1 V1 W1 U1 V1 W1 U1 V1 W1
M M M
110M1 3~ 110M3 3~ 110M5 3~
440Vac/60Hz PE 440Vac/60Hz PE 440Vac/60Hz PE
25,3kW/43,5A 89W/0,56A 89W/0,56A
1760rpm 3330rpm 3330rpm
HYDRAULIC COOLINGFAN COOLINGFAN

PUMP T1 MOTOR T1-p MOTOR T1-s
<- 100 111 ->

REV. SWE 2012-04-03
MAIN POWER MOTORS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 110.9 112.0 / 440VAC-L1

440VAC-L2 / 110.9 112.0 / 440VAC-L2
440VAC-L3 / 110.9 112.0 / 440VAC-L3
1 3 5 95
111F1
2A 2 4 6
98
/5700.1
BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²
1 3 5
5800K1
/5800.1 2 4 6
PE
10
11
12
X0
1 2 3 PE
W111E1
111E1
440Vac/60Hz L1 L2 L3 PE
1kW/1,3A
HEATING
RESERVOIR
HEATING
HPU
<- 110 112 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 111.9 400.0 / 440VAC-L1

440VAC-L2 / 111.9 400.0 / 440VAC-L2
440VAC-L3 / 111.9 400.0 / 440VAC-L3
1 3 5 1 3 5
13 13
112Q1 14 112Q3 14
/5701.5
/5701.6
1,4-2A 1,4-2A
1,47A
I> I> I> 1,47A
I> I> I>
2 4 6 2 4 6
BK BK BK BK BK BK
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
1 3 5 1 3 5
5804K1 5804K2
/5804.1 2 4 6 /5804.2 2 4 6
BK BK BK BK BK BK
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
PE
PE
17
18
19
20
21
22
X0 X0
1 2 3 PE 1 2 3 PE
W112M1 W112M3
U1 V1 W1 U1 V1 W1
M M
112M1 3~ 112M3 3~
440Vac/60Hz PE 440Vac/60Hz PE
0,75kW/1,47A 0,75kW/1,47A
1675rpm 1675rpm
GEARBOX COOLER GEARBOX COOLER

MOTOR T1-p MOTOR T1-s
<- 111 300 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
310.0 / 230VAC-AUX-L1
310.0 / 230VAC-AUX-N1
OG OG
2,5 mm² 2,5 mm²
X9
L N
=DRCT1-AUX-DCT1
=DRCT1/301.1
AUXILIARY POWER
230Vac/60Hz
16A FUSE
<- 112 310 ->

REV. SWE 2012-04-03
AUXILIARY POWER SUPPLY P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
230VAC-AUX-L1 / 300.9 350.0 / 230VAC-AUX-L1

230VAC-AUX-N1 / 300.9 350.0 / 230VAC-AUX-N1
1 3 98
310F1
4A 2 4 95
/5700.1
OG OG
1,5 mm² 1,5 mm²
21 31 21 31 21 31
5802K6 5802K7 5802K8

/5802.6 22 32 /5802.7 22 32 /5802.8 22 32
OG OG OG OG OG OG
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
3
8
X9 X9 X9
1 2 1 2 1 2
W310E1 W310E3 W310E5
310E1 310E3 310E5

230Vac/50Hz 230Vac/50Hz 230Vac/50Hz
100W/0,44A 100W/0,44A 100W/0,44A
HEATER HEATING HEATING

PUMP MOTOR T1-p MOTOR T1-s
<- 300 350 ->

REV. SWE 2012-04-03
AUXILIARY POWER EXTERNAL HEATERS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
230VAC-AUX-L1 / 310.9 360.0 / 230VAC-AUX-L1

230VAC-AUX-N1 / 310.9 360.0 / 230VAC-AUX-N1
1 3 95
350F1
4A 2 4 98 ATTENTION!!!!!!!!!!!!!
HYGROSTAT
/5700.1
OG OG
350S3 350S5
1,5 mm² 1,5 mm²
THERMOSTAT HYGROSTAT
25°C 70% R.H.
7 6 5 4 3 2 1 3 2 1
PE
PE
PE
1
8
X19
L1 PE N N F
350H1 350M3
M N L
18W 1~ 350E5 PE
PE 400W
CABINET CABINET CABINET

LIGHTING FAN HEATING
<- 310 360 ->

REV. SWE 2012-04-03
AUXILIARY POWER CABINET LIGHTING + HEATING P111463 =DCT1
PROJECT : FLEX LAY SYSTEM + COOLING
00027636-B
0 1 2 3 4 5 6 7 8 9
230VAC-AUX-L1 / 350.9
230VAC-AUX-N1 / 350.9
OG OG OG OG
2,5 mm² 2,5 mm² 2,5 mm² 2,5 mm²
A1 x1
360K1 360H3
A2
WHITE x2
ATTENTION!!!!
24Vdc LED
WITH TRANSFORMER
AUXILIARY POWER AUXILIARY POWER

O.K. O.K.
14 11 /5700.2
<- 350 400 ->

REV. SWE 2012-04-03
AUXILIARY POWER CONTROL SIGNALS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 112.9 450.0 / 440VAC-L1

440VAC-L2 / 112.9 450.0 / 440VAC-L2
440VAC-L3 / 112.9 450.0 / 440VAC-L3
1 3 98
400F1
6A 2 4 95
/5700.1
BK BK
1,5 mm² 1,5 mm²
U U1 V1 V
400T1
380-460/110-230Vac
50-60Hz u1 v1 u2 v2
1000VA
RD RD
2,5 mm² 2,5 mm²
1 3 95
400F1.1
6A 2 4 98
/5700.1
RD RD
2,5 mm² 2,5 mm²
230VAC-CON-N1 / 7500.0
230VAC-CON-L1 / 7500.0
230Vac/60Hz
CONTROL POWER
<- 360 450 ->

REV. SWE 2012-04-03
230Vac CONTROL VOLTAGE POWER SUPPLY/TRAFO P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
440VAC-L1 / 400.9
440VAC-L2 / 400.9
440VAC-L3 / 400.9
1 3 5
450Q1
2,2-3,2A
3A
I> I> I>
2 4 6
BK BK BK
1,5 mm² 1,5 mm² 1,5 mm²
L1 L2 L3
450G1 3
320-575Vac/24Vdc
20A
+ -
BU BU
2,5 mm² 2,5 mm²
24V / 451.0
0V / 451.0
24Vdc
CONTROL POWER
<- 400 451 ->

REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE POWER SUPPLY/POWER P111463 =DCT1
PROJECT : FLEX LAY SYSTEM SUPPLIES
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 450.1 452.0 / 24V

0V / 450.1 XPV + XPV + XPV + XPV + XPV + XPV + XPV + XPV + 452.0 / 0V
XPV - XPV - XPV - XPV - XPV - XPV - XPV - XPV -
BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
452.0 / 0V2
451F1 451F2 451F3 451F4 451F5 451F6 451F7 451F8

4A 4A 4A 4A 4A 4A 4A 4A
(1) (2) (3) (4) (5) (6) (7) (8)
BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
23 33 27 37
510K0 24 34 510K5 28 38
/510.1 /510.6
EM EM-TD
24V-ANA-OUT / 5101.0
0V-ANA-OUT / 5101.0
24V-ANA-IN / 5100.0
0V-ANA-IN / 5100.0
24V-EMTD / 5105.0
24V-OUTP / 5103.0
0V-EMTD / 5105.0
0V-OUTP / 5103.0
24V-INP / 5102.0
24V-EM / 5104.0
24V-IM / 5200.0
0V-INP / 5102.0
0V-EM / 5104.0
0V-IM / 5200.0
24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc

IM151-3 ANALOG ANALOG DIGITAL DIGITAL HMI EMERGENCY STOP EMERGENCY STOP
INPUT OUTPUT INPUT OUTPUT (N.U.) TIME DELAYED
<- 450 452 ->

REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 451.9 7200.0 / 24V

0V / 451.9 XPV + XPV + XPV + XPV + 7200.0 / 0V
XPV - XPV - XPV - XPV -
BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
0V2 / 451.9 7200.0 / 0V2
452F1 452F2 452F3 452F4

4A 4A 1A 1A
(9) (10) (11) (12)
BU BU
0,75 mm² 0,75 mm²
24V-LOAD1 / 7400.3
24V-LOAD2 / 7400.8
0V-LOAD1 / 7400.3
0V-LOAD2 / 7400.8
24Vdc 24Vdc 24Vdc 24Vdc

GENERAL EMERGENCY STOP LOADPIN LOADPIN
(N.U.) MODULE AMPLIFIER A AMPLIFIER B
(N.U.)
<- 451 500 ->
REV. SWE 2012-04-03
24Vdc CONTROL VOLTAGE DISTRIBUTION P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
510.0 / 24V-EM-MOD
510.0 / 0V-EM-MOD
510.0 / Y1
510.0 / Y2
510.0 / 21
510.0 / 31
510.0 / 22
510.0 / 32
OG OG OG OG OG OG OG OG
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
1
X5
1 2 3 4 5 6 7 8
24V-EXT-EM / =CC/520.8
0V-EXT-EM / =CC/520.8
/ =CC/520.8
/ =CC/520.8
EXT-21 / =CC/520.7
EXT-31 / =CC/520.7
EXT-22 / =CC/520.7
EXT-32 / =CC/520.7
EXT-Y1
EXT-Y2
EMERGENCY STOP
FROM
CC
<- 452 510 ->

REV. SWE 2012-04-03
EMERGENCY CIRCUIT P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-EM-MOD / 500.9
0V-EM-MOD / 500.9
Y1 / 500.9
Y2 / 500.9
21 / 500.9 520.0 / 21
31 / 500.9 520.0 / 31
22 / 500.9 520.0 / 22
32 / 500.9 520.0 / 32
OG OG OG OG OG OG OG OG OG OG
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
510K0 510K5
A1 A2 Y1 Y2 A1 A2 Y1 Y2 4A 5A 6A 6A 7A 8A
A1 13 23 33 43 A1 17 27 37 47
A
24V 24V
(4 sec)
A2 14 24 34 44 A2 18 28 38 48
/5700.5 /451.7 /451.7 /5700.6 /451.8 /451.8 B
4B 5B 6B 6B 7B 8B
PZE X4 PZE X4V
OG OG
1,5 mm² 1,5 mm²
EMERGENCY STOP EMERGENCY STOP

MODULE MODULE
EXTENSION RELAY TIME DELAYED
<- 500 520 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
21 / 510.9
31 / 510.9
22 / 510.9
32 / 510.9
11 21
520S1
/5700.7 12 22
13
14
15
16
X5
EMERGENCY STOP EMERGENCY STOP

CABINET SPARE
<- 510 5000 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
/5200.0 /5100.1 /5500.1 /5500.4 /5501.1 /5501.4 /5502.1 /5503.1 /5503.4 /5504.1 /5101.1 /5600.1 /5600.4
5000A1 5000A2 5000A3 5000A4 5000A5 5000A6 5000A7 5000A8 5000A9 5000A10 5000A11 5000A12 5000A13
IP-ADDRESS:
10.182.2.11 POWER 2 AI 2 AI 2 AI 2 AI 2 AI 2 AI 2 AI 2 AI POWER 2 AO 2 AO
IM 151-3 PN
SIEMENS RTD
SF SF SF SF SF SF SF SF SF SF SF SF
SF
BF
ON
6ES7 134-4GB11-0AB0
6ES7 134-4GB11-0AB0
6ES7 134-4GB62-0AB0
6ES7 134-4GB11-0AB0
6ES7 134-4GB11-0AB0
6ES7 134-4GB11-0AB0
6ES7 138-4CA01-0AA0
6ES7 138-4CA01-0AA0
6ES7 134-4FB01-0AB0
6ES7 135-4FB01-0AB0
6ES7 135-4FB01-0AB0
6ES7 134-4JB51-0AB0
X1 X2 1 2
LINK
PROFINET PROFINET
RX/TX
6ES7 151-3AA23-0AB0
PWR PWR
PUSH
4-20mA 4-20mA 4-20mA 0...+/-10V Pt100 4-20mA 4-20mA 4-20mA 0...+/-10V 0...+/-10V
ET 200S AUX1 AUX1
MAC 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5
ADD.
A A A A
4 8 4 8
1L+ 2l+ 1M 2M
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
DC24V
A A 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 A A 4 8 4 8
4 8 4 8
RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0
SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12
<- 520 5001 ->

REV. SWE 2012-04-03
PLC CONFIGURATION P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
/5102.1 /5700.1 /5700.4 /5701.1 /5701.4 /5702.1 /5702.4 /5703.1 /5703.4 /5704.1 /5103.1 /5800.1 /5104.1 /5801.1 /5801.4 /5105.1 /5802.1 /5802.4 /5803.1 /5804.1
5001A1 5001A2 5001A3 5001A4 5001A5 5001A6 5001A7 5001A8 5001A9 5001A10 5001A11 5001A12 5001A13 5001A14 5001A15 5001A16 5001A17 5001A18 5001A19 5001A20
POWER 4 DI 4 DI 4 DI 4 DI 4 DI 4 DI 4 DI 4 DI 4 DI POWER 4 DO POWER 4 DO 4 DO POWER 4 DO 4 DO 4 DO 4 DO
SF SF SF SF
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 131-4BD01-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 132-4BD02-0AA0
6ES7 138-4CA01-0AA0
6ES7 138-4CA01-0AA0
6ES7 138-4CA01-0AA0
6ES7 138-4CA01-0AA0
PWR 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 PWR 1 5 PWR 1 5 1 5 PWR 1 5 1 5 1 5 1 5
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
AUX1 AUX1 AUX1 AUX1

1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5
A A A A A A A A
4 8 4 8 4 8 4 8
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7
A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A
4 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 8
RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0 RACK 0
SLOT 13 SLOT 14 SLOT 15 SLOT 16 SLOT 17 SLOT 18 SLOT 19 SLOT 20 SLOT 21 SLOT 22 SLOT 23 SLOT 24 SLOT 25 SLOT 26 SLOT 27 SLOT 28 SLOT 29 SLOT 30 SLOT 31 SLOT 32
ATTENTION!!!!!!
ON THE RIGHT-HAND SIDE OF THE ET200S-SYSTEM
A TERMINATING MODULE MUST BE PLACED.
<- 5000 5100 ->

REV. SWE 2012-04-03
PLC CONFIGURATION P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 451.2 5500.0 / 24V-ANA-IN

0V-ANA-IN / 451.2 5500.0 / 0V-ANA-IN
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5000A2
/5000.1
RACK 0
SLOT 1
<- 5001 5101 ->

REV. SWE 2012-04-03
PLC SUPPLY ANALOG INPUT P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-OUT / 451.3
0V-ANA-OUT / 451.3
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5000A11
/5000.5
RACK 0
SLOT 10
<- 5100 5102 ->

REV. SWE 2012-04-03
PLC SUPPLY ANALOG OUTPUT P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 451.4 5700.0 / 24V-INP

0V-INP / 451.4 5700.0 / 0V-INP
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5001A1
/5001.0
RACK 0
SLOT 13
<- 5101 5103 ->

REV. SWE 2012-04-03
PLC SUPPLY DIGITAL INPUT P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-OUTP / 451.5
0V-OUTP / 451.5 5800.0 / 0V-OUTP
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5001A11
/5001.4
RACK 0
SLOT 23
<- 5102 5104 ->

REV. SWE 2012-04-03
PLC SUPPLY DIGITAL OUTPUT P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-EM / 451.7
0V-EM / 451.7 5801.0 / 0V-EM
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5001A13
/5001.5
RACK 0
SLOT 25
<- 5103 5105 ->

REV. SWE 2012-04-03
PLC SUPPLY EMERGENCY STOP P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-EMTD / 451.8
0V-EMTD / 451.8 5802.0 / 0V-EMTD
2 3
DC24V
POWER
MODULE
6ES7 138-4CA01-0AA0
5001A16
/5001.6
RACK 0
SLOT 28
<- 5104 5200 ->

REV. SWE 2012-04-03
PLC SUPPLY EM-TD P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-IM / 451.1
0V-IM / 451.1
SEE NETWORK DIAGRAM FOR:

- ADDRESS
PE
X1P1/PROFINET X1P2/PROFINET
L+
PE
X1P1 X1P2
PROFINET PROFINET
6ES7 151-3AA23-0AB0
5000A1
/5000.0
RACK 0
SLOT 0
<- 5105 5500 ->

REV. SWE 2012-04-03
IM151-3 P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5100.9 5501.0 / 24V-ANA-IN

0V-ANA-IN / 5100.9 5501.0 / 0V-ANA-IN
17
18
20
21
23
24
26
27
X3 X3 X3 X3
WH WH WH WH
W5500B1 W5500B3 W5500B5 W5500B7
2 2 2 2
P P P P
5500B1 5500B3 5500B5 5500B7
I I I I
3 3 3 3
BN BN BN BN
W5500B1 W5500B3 W5500B5 W5500B7
ATTENTION !! ATTENTION !! ATTENTION !! ATTENTION !!

ANALOG CABLE'S ANALOG CABLE'S ANALOG CABLE'S ANALOG CABLE'S
GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE
19
22
25
28
X3 X3 X3 X3
WH BN ATTENTION !! WH BN ATTENTION !!
ANALOG CABLE'S ANALOG CABLE'S
GROUNDED AT ONE SIDE GROUNDED AT ONE SIDE
4 1 2 5 6 4 1 2 5 6
IW308 IW310 IW312 IW314

Mana
Mana
ACTUAL PRESSURE ACTUAL PRESSURE ACTUAL PRESSURE ACTUAL PRESSURE

CLAMPING CYLINDER T1-1 CLAMPING CYLINDER T1-1 CLAMPING CYLINDER T1-2 CLAMPING CYLINDER T1-2
PISTON SIDE ROD SIDE PISTON SIDE ROD SIDE
4-20mA = 0-400 bar 4-20mA = 0-400 bar 4-20mA = 0-400 bar 4-20mA = 0-400 bar
6ES7 134-4GB11-0AB0 6ES7 134-4GB11-0AB0
5000A3 5000A4
/5000.2 /5000.2
RACK 0 RACK 0
SLOT 2 SLOT 3
<- 5200 5501 ->

REV. SWE 2012-04-03
PLC ANALOG INPUTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5500.9 5502.0 / 24V-ANA-IN

0V-ANA-IN / 5500.9 5502.0 / 0V-ANA-IN
29
30
X3
5703S0
/5703.0
TEMP.SWITCH
3
7400.4 / TENSION_A_T1+
7400.4 / TENSION_A_T1-
7400.8 / TENSION_B_T1+
7400.9 / TENSION_B_T1-
7
W5703S0
5
=JB-HPUT1-X1
7
W120
31
7
X1 X3
WH BN ATTENTION !! WH BN ATTENTION !! WH ATTENTION !! WH ATTENTION !!

4 1 2 5 6 4 1 2 5 6
IW316 IW318 IW320 IW322

Mana
Mana
LOAD SIGNAL A LOAD SIGNAL B ACTUAL SPARE

T1 T1 OIL TEMPERATURE
4-20mA = -20-0-20 ton 4-20mA = -20-0-20 ton 0-10V = 0-100ºC 0-10V = ?-?
6ES7 134-4GB62-0AB0 6ES7 134-4FB01-0AB0
5000A5 5000A6
/5000.2 /5000.3
RACK 0 RACK 0
SLOT 4 SLOT 5
<- 5500 5502 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5501.9 5503.0 / 24V-ANA-IN

0V-ANA-IN / 5501.9 5503.0 / 0V-ANA-IN
7150R1 7150R2
/7150.1 /7150.2
1 2 1 2
W7150R1 W7150R2
32
33
36
37
X3 X3
1 3 2 4 5 7 6 8
IW324 IW326
ACTUAL TEMPERATURE ACTUAL TEMPERATURE

≈18-390Ω = -200-850˚C ≈18-390Ω = -200-850˚C
6ES7 134-4JB51-0AB0
5000A7
/5000.3
RACK 0
SLOT 6
<- 5501 5503 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5502.9 5504.0 / 24V-ANA-IN

0V-ANA-IN / 5502.9 5504.0 / 0V-ANA-IN
40
41
43
44
46
47
49
50
X3 X3 X3 X3
WH WH WH WH
W5503B1 W5503B3 W5503B5 W5503B7
1 1 1 1
5503B1 L 5503B3 L 5503B5 L 5503B7 L

4-20mA 4-20mA 4-20mA 4-20mA
1500mm
I 1500mm
I 500mm
I 500mm
I
2 2 2 2
BN BN BN BN
W5503B1 W5503B3 W5503B5 W5503B7
ATTENTION !! ATTENTION !! ATTENTION !! ATTENTION !!

42
45
48
51
X3 X3 X3 X3
4 1 2 5 6 4 1 2 5 6
IW328 IW330 IW332 IW334

Mana
Mana
ACTUAL POSITION ACTUAL POSITION ACTUAL POSITION ACTUAL POSITION

CLAMPING CLAMPING ADJUST ADJUST
TRACKBODY T1-1 TRACKBODY T1-2 TRACKBODY T1-1 TRACKBODY T1-2
4-20mA = 0-1500mm 4-20mA = 0-1500mm 4-20mA = 0-500mm 4-20mA = 0-500mm
6ES7 134-4GB11-0AB0 6ES7 134-4GB11-0AB0
5000A8 5000A9
/5000.3 /5000.4
RACK 0 RACK 0
SLOT 7 SLOT 8
<- 5502 5504 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-ANA-IN / 5503.9
0V-ANA-IN / 5503.9
76
77
79
80
X3 X3
BN BU BN BU
W5504B1 W5504B3
1 3 1 3
T T
5504B1 5504B3
I I
2 4 2 4
WH WH
W5504B1 W5504B3
ATTENTION !! ATTENTION !!
78
81
X3 X3
WH BN ATTENTION !!
ANALOG CABLE'S
GROUNDED AT ONE SIDE
4 1 3 2 4 5 7 6 8
IW336 IW338
Mana
OIL TEMPERATURE OIL TEMPERATURE

GEARBOX T1-p GEARBOX T1-s
4-20mA = -40-300°C 4-20mA = -40-300°C
6ES7 134-4GB11-0AB0
5000A10
/5000.4
RACK 0
SLOT 9
<- 5503 5600 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0 RACK 0
SLOT 11 SLOT 12
/5000.5 /5000.5
5000A12 5000A13
6ES7 135-4FB01-0AB0 6ES7 135-4FB01-0AB0
-10 -0- +10V = -100%-0-100% -10 -0- +10V = -100%-0-100% -10 -0- +10V = -100%-0-100% -10 -0- +10V = -100%-0-100%
PROPORTIONAL VALVE: PROPORTIONAL VALVE: PROPORTIONAL VALVE: PROPORTIONAL VALVE:

CLAMPING CYLINDERS T1-1 CLAMPING CYLINDERS T1-2 ADJUST CYLINDERS T1-1 ADJUST CYLINDERS T1-2
QW308 QW310 QW312 QW314
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
WH BN WH BN WH BN WH BN
PROP_AMP+_CLAM1 / 7300.3
PROP_AMP+_CLAM2 / 7300.8
PROP_AMP-_CLAM1 / 7300.3
PROP_AMP-_CLAM2 / 7300.8
PROP_AMP+_ADJ1 / 7301.3
PROP_AMP+_ADJ2 / 7301.8
PROP_AMP-_ADJ1 / 7301.3
PROP_AMP-_ADJ2 / 7301.8
<- 5504 5700 ->
REV. SWE 2012-04-03
PLC ANALOG OUTPUTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5102.9 5701.0 / 24V-INP

0V-INP / 5102.9 5701.0 / 0V-INP
17
X5
95
111F1
/111.1 98
SUPPLY
RESERVOIR
HEATING
98
310F1
/310.1 95
SUPPLY
HEATING
MOTORS
95 14 13 17 21
350F1 360K1 510K0 510K5 520S1

/350.1 98 /360.1 11 /510.1 14 /510.6 18 /520.1 22
GENERAL AUXILIARY EMERGENCY EMERGENCY EM BUTTON
CABINET SUPPLY CIRCUIT CIRCUIT ON
ALARM PRESENT O.K. TIME DELAYED DCT1
98 O.K.
400F1
/400.1 95
PRIM.SUPPLY TRANSFORMER
440Vac//230Vac
95
400F1.1
18
/400.1 98
SEC.SUPPLY TRANSFORMER X5
440Vac//230Vac
1 5 2 6 1 5 2 6
I30.0 I30.1 I30.2 I30.3 I30.4 I30.5 I30.6 I30.7
GENERAL CABINET AUXILIARY SUPPLY SPARE SPARE EMERGENCY CIRCUIT EMERGENCY CIRCUIT EMERGENCY BUTTON EMERGENCY BUTTON
SUPPLY DCT1 DCT1 TIME DELAYED ON DCT1 SPARE
O.K. O.K. O.K. DCT1
O.K.
1 = O.K. 1 = O.K. 1=? 1=? 1 = O.K. 1 = O.K. 0 = EM STOP 0 = EM STOP

6ES7 131-4BD01-0AA0 6ES7 131-4BD01-0AA0
5001A2 5001A3
/5001.1 /5001.1
RACK 0 RACK 0
SLOT 14 SLOT 15
<- 5600 5701 ->

REV. SWE 2012-04-03
PLC DIGITAL INPUTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5700.9 5702.0 / 24V-INP

0V-INP / 5700.9 5702.0 / 0V-INP
13 13 13 13 13 95 95
110Q3 110Q5 110Q1 112Q1 112Q3 7150K1 7150K2

/110.3 14 /110.5 14 /110.1 14 /112.1 14 /112.3 14 /7150.1 98 /7150.2 98
SUPPLY SUPPLY SUPPLY GEARBOX GEARBOX TEMPERATURE TEMPERATURE
COOLING FAN COOLING FAN PUMP COOLER COOLER MOTOR T1-p MOTOR T1-s
MOTOR T1-p MOTOR T1-s HPU T1 MOTOR MOTOR
T1-p T1-s
1 5 2 6 1 5 2 6
I31.0 I31.1 I31.2 I31.3 I31.4 I31.5 I31.6 I31.7
SUPPLY SUPPLY SUPPLY SPARE SUPPLY SUPPLY TEMPERATURE TEMPERATURE

COOLING FAN COOLING FAN PUMP GEARBOX COOLER GEARBOX COOLER MOTOR T1-p MOTOR T1-s
MOTOR T1-p MOTOR T1-s HPU T1 MOTOR T1-p MOTOR T1-s O.K. O.K.
O.K. O.K. O.K. O.K. O.K.
1 = O.K. 1 = O.K. 1 = O.K. 1=? 1 = O.K. 1 = O.K. 1 = O.K. 1 = O.K.

6ES7 131-4BD01-0AA0 6ES7 131-4BD01-0AA0
5001A4 5001A5
/5001.2 /5001.2
RACK 0 RACK 0
SLOT 16 SLOT 17
<- 5700 5702 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5701.9 5703.0 / 24V-INP

0V-INP / 5701.9 5703.0 / 0V-INP
95 6 5 95 6 5
7500F1 7500A1 7500A1 7500F5 7500A5 7500A5

/7500.1 98 /7500.2 7 /7500.2 9 /7500.5 98 /7500.6 7 /7500.6 9
SUPPLY BRAKE WEAR CONTROL SUPPLY BRAKE WEAR CONTROL
BRAKE RELEASED BRAKE BRAKE RELEASED BRAKE
MOTOR T1-p MOTOR T1-p MOTOR T1-p MOTOR T1-s MOTOR T1-s MOTOR T1-s
1 5 2 6 1 5 2 6
I32.0 I32.1 I32.2 I32.3 I32.4 I32.5 I32.6 I32.7
SUPPLY BRAKE RELEASED WEAR CONTROL SUPPLY BRAKE RELEASED WEAR CONTROL SPARE SPARE
BRAKE MOTOR T1-p BRAKE BRAKE MOTOR T1-s BRAKE
MOTOR T1-p MOTOR MOTOR T1-s MOTOR
O.K. T1-p O.K. T1-s
1 = O.K. 1 = RELEASED 1 = WEAR 1 = O.K. 1 = RELEASED 1 = WEAR 1=? 1=?

6ES7 131-4BD01-0AA0 6ES7 131-4BD01-0AA0
5001A6 5001A7
/5001.2 /5001.3
RACK 0 RACK 0
SLOT 18 SLOT 19
<- 5701 5703 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5702.9 5704.0 / 24V-INP

0V-INP / 5702.9 5704.0 /0V-INP
2
X1
1 2
W120
5704.0 / 24V-INP-HPU
5704.0 / 0V-INP-HPU
+
-
-
=JB-HPUT1-X1
1 2 BN BU 1
W5703S0 W5703S5 W5703S6
5703S0 5703S6
/5501.5 1 2 7 4 12 1
TEMP. 1 3 L2 L1
SWITCH S1 S2 S3 S4 5703S5
P
O O
.1 .2 .3 .4 .5 5 6 8 9 10 11 13 14 4 3 2
W5703S0.1
3 4 5 6 WH 3 2
W5703S0 W5703S5 W5703S6
1 2 3 4
1
9
=JB-HPUT1-X1
3 4 5 6 8 9 10 11
W120
10
11
3
9
5703S0.1 X1
TEMPERATURE
SENSOR
1 5 2 6 1 5 2 6
I33.0 I33.1 I33.2 I33.3 I33.4 I33.5 I33.6 I33.7
OIL TEMPERATURE SPARE SPARE OIL TEMPERATURE OIL PRESSURE OIL LEVEL T1 OIL LEVEL T1 SPARE
LOW LOW HIGH HIGH PUMP T1 LOW LOW LOW
T1 T1 O.K.
1 = O.K. 1=? 1=? 1 = HIGH HIGH 1 = O.K. 1 = LOW LOW 1 = LOW 1=?
6ES7 131-4BD01-0AA0 6ES7 131-4BD01-0AA0
5001A8 5001A9
/5001.3 /5001.3
RACK 0 RACK 0
SLOT 20 SLOT 21
<- 5702 5704 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5703.9 7150.0 / 24V-INP

0V-INP / 5703.9 7150.0 / 0V-INP
24V-INP-HPU / 5703.9
0V-INP-HPU / 5703.9
+
-
-
=JB-HPUT1-X1
1 1 1
W5704S1 W5704S3 W5704S4
1 1 1
5704S1 P 5704S3 P 5704S4 P

2 2 2
2 2 2
W5704S1 W5704S3 W5704S4
10
11
12
13
=JB-HPUT1-X1
12 13 14 15
W120
12
13
14
15
X1
1 5 2 6
I34.0 I34.1 I34.2 I34.3
OIL FILTER SPARE OIL RETURN DRAIN FILTER

PUMP T1 FILTER PUMP T1
CLOGGED CLOGGED CLOGGED
1 = CLOGGED 1=? 1 = CLOGGED 1 = CLOGGED

6ES7 131-4BD01-0AA0
5001A10
/5001.4
RACK 0
SLOT 22
<- 5703 5800 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0
SLOT 24
/5001.5
5001A12
6ES7 132-4BD02-0AA0
RESERVOIR HEATING SPARE SPARE SPARE

HPU T1
Q30.0 Q30.1 Q30.2 Q30.3
1 5 2 6
A1
5800K1
A2
0V-OUTP / 5103.9
1 2 /111.1
3 4 /111.1
5 6 /111.1
<- 5704 5801 ->

REV. SWE 2012-04-03
PLC DIGITAL OUTPUTS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0 RACK 0
SLOT 26 SLOT 27
/5001.5 /5001.6
5001A14 5001A15
6ES7 132-4BD02-0AA0 6ES7 132-4BD02-0AA0
ENABLE ENABLE RELEASE DISABLE ENABLE ENABLE RELEASE DISABLE

CLAMPING CLAMPING CLAMPING ACCUMUL CLAMPING CLAMPING CLAMPING ACCUMUL
CYLINDER T1-1 CYLINDER T1-1 CYLINDER T1-1 CLAMPING CYLINDER T1-2 CYLINDER T1-2 CYLINDER T1-2 CLAMPING
PISTON SIDE ROD SIDE PISTON SIDE CYLINDER T1-1 PISTON SIDE ROD SIDE PISTON SIDE CYLINDER T1-2
Q31.0 Q31.1 Q31.2 Q31.3 Q31.4 Q31.5 Q31.6 Q31.7
1 5 2 6 1 5 2 6
A1 A1 A1 A1 A1 A1 A1 A1
5801K1 5801K2 5801K3 5801K4 5801K5 5801K6 5801K7 5801K8

A2 A2 A2 A2 A2 A2 A2 A2
0V-EM / 5104.9
14 11 /7200.1 14 11 /7200.2 14 11 /7200.3 14 11 /7200.4 14 11 /7200.5 14 11 /7200.6 14 11 /7200.7 14 11 /7200.8
<- 5800 5802 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0 RACK 0
SLOT 29 SLOT 30
/5001.6 /5001.7
5001A17 5001A18
6ES7 132-4BD02-0AA0 6ES7 132-4BD02-0AA0
SPARE UNLOAD RELEASE RELEASE SPARE START START START

PUMP HPU BRAKE MOTOR BRAKE MOTOR HYDRAULIC PUMP COOLING FAN COOLING FAN
T1 T1-p T1-s T1 MOTOR T1-p MOTOR T1-s
Q32.0 Q32.1 Q32.2 Q32.3 Q32.4 Q32.5 Q32.6 Q32.7
1 5 2 6 1 5 2 6
A1 A1 A1 A1 A1 A1 A1
5802K1 5802K2 5802K3 5802K4 5802K6 5802K7 5802K8

A2 A2 A2 A2 A2 A2 A2
0V-EMTD / 5105.9 5804.0 / 0V-EMTD
14 11 /7201.1 14 11 /7201.2 1 2 /7500.1 1 2 /7500.5 1 2 /110.1 1 2 /110.3 1 2 /110.5

3 4 /7500.2 3 4 /7500.6 3 4 /110.1 3 4 /110.3 3 4 /110.5
5 6 /7500.2 5 6 /7500.6 5 6 /110.1 5 6 /110.3 5 6 /110.5
21 22 /310.1 21 22 /310.3 21 22 /310.5
31 32 /310.1 31 32 /310.3 31 32 /310.5
<- 5801 5803 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0
SLOT 31
/5001.7
5001A19
6ES7 132-4BD02-0AA0
ENABLE ENABLE ENABLE ENABLE

PROPORTIONAL AMPLIFIER PROPORTIONAL AMPLIFIER PROPORTIONAL AMPLIFIER PROPORTIONAL AMPLIFIER
CLAMPING CYLINDERS T1-1 CLAMPING CYLINDERS T1-2 ADJUST CYLINDERS T1-1 ADJUST CYLINDERS T1-2
Q33.0 Q33.1 Q33.2 Q33.3
1 5 2 6
ENABLE_PROP_CLAM1 / 7300.3
ENABLE_PROP_CLAM2 / 7300.8
ENABLE_PROP_ADJ1 / 7301.3
ENABLE_PROP_ADJ2 / 7301.8
<- 5802 5804 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
RACK 0
SLOT 32
/5001.8
5001A20
6ES7 132-4BD02-0AA0
START START SPARE SPARE

GEARBOX COOLER GEARBOX COOLER
Q33.4 Q33.5 Q33.6 Q33.7
1 5 2 6
A1 A1
5804K1 5804K2
A2 A2
0V-EMTD / 5802.9
1 2 /112.1 1 2 /112.3
3 4 /112.1 3 4 /112.3
5 6 /112.1 5 6 /112.3
<- 5803 7150 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
24V-INP / 5704.9
0V-INP / 5704.9
A1 A2 A1 A2
7150K1 7150K2
T1 T2 T1 T2
34
35
38
39
X3 X3
3 4 3 4
W7150R1 W7150R2
1TP1 1TP1
7150R1 7150R2
1TP2 1TP2
95 98 /5701.7 95 98 /5701.8
THERMISTOR THERMISTOR
<- 5804 7200 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT 24Vdc THERMISTOR RELAIS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 452.9 7201.0 / 24V

0V / 452.9 XPV + XPV + XPV + XPV + XPV + XPV + XPV + XPV + 7201.0 / 0V
XPV - XPV -
BU BU BU BU BU BU BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
0V2 / 452.9 7201.0 / 0V2
7200F1 7200F2 7200F3 7200F4 7200F5 7200F6 7200F7 7200F8

2A 2A 2A 4A 2A 2A 2A 4A
(13) (14) (15) (16) (17) (18) (19) (20)
BU BU BU BU BU BU BU BU
14 14 14 14 14 14 14 14
5801K1 5801K2 5801K3 5801K4 5801K5 5801K6 5801K7 5801K8

/5801.1 11 /5801.2 11 /5801.3 11 /5801.4 11 /5801.5 11 /5801.6 11 /5801.7 11 /5801.8 11
1
8
-
-
X4 X4 X4 X4 X4 X4 X4 X4
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
W7200Y1 W7200Y2 W7200Y3 W7200Y4 W7200Y5 W7200Y6 W7200Y7 W7200Y8
a1 a1 a1 a1 a1 a1 a1 a1
a2 a2 a2 a2 a2 a2 a2 a2
7200Y1 7200Y2 7200Y3 7200Y4 7200Y5 7200Y6 7200Y7 7200Y8
ENABLE CLAMPING ENABLE CLAMPING RELEASE CLAMPING DISABLE ACCUMUL ENABLE CLAMPING ENABLE CLAMPING RELEASE CLAMPING DISABLE ACCUMUL
CYLINDER T1-1 CYLINDER T1-1 CYLINDER T1-1 CLAMPING CYLINDER T1-2 CYLINDER T1-2 CYLINDER T1-2 CLAMPING
PISTON SIDE ROD SIDE PISTON SIDE CYLINDER T1-1 PISTON SIDE ROD SIDE PISTON SIDE CYLINDER T1-2
<- 7150 7201 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT VALVES P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 7200.9 7300.0 / 24V

0V / 7200.9 XPV + XPV + 7300.0 / 0V
XPV - XPV - XPV -
BU BU BU BU
0,75 mm² 0,75 mm² 0,75 mm² 0,75 mm²
0V2 / 7200.9
7201F1 7201F2
2A 2A
(21) (22)
BU BU
0,75 mm² 0,75 mm²
14 14
5802K1 5802K2
/5802.1 11 /5802.2 11
10
9
X4 X4
1 2
W121
1
=JB-HPUT1-X4
1 2
W7201Y2
a1
a2
7201Y2
SPARE UNLOAD VALVE

PUMP
<- 7200 7300 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT VALVES P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 7201.9 7301.0 / 24V

0V / 7201.9 XPV + XPV + 7301.0 / 0V
BU BU BU BU BU BU
0,75 mm²0,75 mm² 0,75 mm² 0,75 mm²0,75 mm² 0,75 mm²
5803.1 / ENABLE_PROP_CLAM1
5600.1 / PROP_AMP+_CLAM1
5600.2 / PROP_AMP-_CLAM1
5803.2 / ENABLE_PROP_CLAM2
5600.3 / PROP_AMP+_CLAM2
5600.4 / PROP_AMP-_CLAM2
7300F1 7300F6
4A 4A
(23) (24)
BU ATTENTION!!! BU ATTENTION!!!
0,75 mm² ANALOG CABLES 0,75 mm² ANALOG CABLES
SHIELDED AT ONE SIDE SHIELDED AT ONE SIDE
7300U1 7300U6
3,5A max. 1 2 4 13 14 15 16 3 5 6 3,5A max. 1 2 4 13 14 15 16 3 5 6
PROP. AMPLIFIER PROP. AMPLIFIER
Enable
Enable
Status
Status
24Vdc
24Vdc
0Vdc
0Vdc
0V
0V
S1
S2
S3
S4
S1
S2
S3
S4
AI
AI
9 10 11 12 9 10 11 12
Coil A Coil B Coil A Coil B
WH BN GN YE WH BN GN YE
11
12
13
14
15
16
17
18
X4 X4
W7300Y1 W7300Y3 W7300Y6 W7300Y8
a1 a2 a1 a2 a1 a2 a1 a2
7300Y1 7300Y3 7300Y6 7300Y8

1.6A 1.6A 1.6A 1.6A
CLAMPING CLAMPING CLAMPING CLAMPING

CYLINDERS T1-1 CYLINDERS T1-1 CYLINDERS T1-2 CYLINDERS T1-2
IN OUT IN OUT
<- 7201 7301 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT AMPLIFIERS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
24V / 7300.9
0V / 7300.9 XPV + XPV +
BU BU BU BU BU BU
0,75 mm²0,75 mm² 0,75 mm² 0,75 mm²0,75 mm² 0,75 mm²
5803.3 / ENABLE_PROP_ADJ1
5600.5 / PROP_AMP+_ADJ1
5600.6 / PROP_AMP-_ADJ1
5803.4 / ENABLE_PROP_ADJ2
5600.7 / PROP_AMP+_ADJ2
5600.8 / PROP_AMP-_ADJ2
7301F1 7301F6
4A 4A
(25) (26)
BU ATTENTION!!! BU ATTENTION!!!
0,75 mm² ANALOG CABLES 0,75 mm² ANALOG CABLES
SHIELDED AT ONE SIDE SHIELDED AT ONE SIDE
7301U1 7301U6
3,5A max. 1 2 4 13 14 15 16 3 5 6 3,5A max. 1 2 4 13 14 15 16 3 5 6
PROP. AMPLIFIER PROP. AMPLIFIER
Enable
Enable
Status
Status
24Vdc
24Vdc
0Vdc
0Vdc
0V
0V
S1
S2
S3
S4
S1
S2
S3
S4
AI
AI
9 10 11 12 9 10 11 12
Coil A Coil B Coil A Coil B
WH BN GN YE WH BN GN YE
19
20
21
22
23
24
25
26
X4 X4
W7301Y1 W7301Y3 W7301Y6 W7301Y8
a1 a2 a1 a2 a1 a2 a1 a2
7301Y1 7301Y3 7301Y6 7301Y8

1.6A 1.6A 1.6A 1.6A
ADJUST ADJUST ADJUST ADJUST

CYLINDERS T1-1 CYLINDERS T1-1 CYLINDERS T1-2 CYLINDERS T1-2
IN OUT IN OUT
<- 7300 7400 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT AMPLIFIERS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
7400N0
AMPLIFIER A 7400N5
AMPLIFIER B
14 13 12 14 13 12
MV 33 MV 33
U_OUT
U_OUT
I_OUT
I_OUT
0V
0V
SUPPLY +
SUPPLY +
SUPPLY -
SUPPLY -
SENSE +
SENSE +
MEAS. +
MEAS. +
SENSE -
SENSE -
MEAS. -
MEAS. -
24V 1 24V 1
0V 2 0V 2
PE 3 PE 3
18 17 15 16 19 20 18 17 15 16 19 20
TENSION_A_T1+ / 5501.1
TENSION_B_T1+ / 5501.3
TENSION_A_T1- / 5501.2
TENSION_B_T1- / 5501.4
24V-LOAD1 / 452.3
24V-LOAD2 / 452.4
0V-LOAD1 / 452.3
0V-LOAD2 / 452.4
WH BN GN YE GY PK WH BN GN YE GY PK
WH BN GN YE GY PK
WH BN GN YE GY PK
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
X3
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
W7400B0 W7400B3
7400B0 7400B3
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
A B A B
LOADPIN A LOADPIN B
<- 7301 7500 ->
REV. SWE 2012-04-03
CONTROL CIRCUIT LOADPINS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
230VAC-CON-L1 / 400.1
230VAC-CON-N1 / 400.1
1 3 95 1 3 95
7500F1 7500F5
4A 2 4 98 4A 2 4 98
/5702.1
/5702.4
RD RD RD RD
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
1 3 5 1 3 5
5802K3 5802K4
/5802.3 2 4 6 /5802.4 2 4 6
RD RD RD RD RD RD RD RD RD RD RD RD
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
7500G1 7500G5
460Vac/390Vdc max. 1 2 4 3 460Vac/390Vdc max. 1 2 4 3
RECTIFIER -
˜
+
RECTIFIER -
˜
+
BRAKE MODULE BRAKE MODULE

˜ ˜
6 5 6 5
RD RD RD RD
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
7500A1 7500A5
390Vdc 5,7A max. 14 11 1 3 390Vdc 5,7A max. 14 11 1 3
BRAKE MODULE SETTING BRAKE MODULE SETTING
BRAKE BRAKE WEAR BRAKE BRAKE WEAR
RELEASED CONTROL 1 2 3 4 5 6 7 8 RELEASED CONTROL 1 2 3 4 5 6 7 8
CONTROL MODULE 6 5 CONTROL MODULE 6 5
0 0
13 12 13 12
7 9 1 7 9 1
/5702.2 /5702.3 /5702.5 /5702.6
RD RD RD RD
1,5 mm² 1,5 mm² 1,5 mm² 1,5 mm²
13
14
15
16
X0 X0
1 2 1 2
W7500Y1 W7500Y5
+ +
7500Y1 7500Y5
110Vdc - 110Vdc -
196W/1,78A 196W/1,78A
BRAKE BRAKE
<- 7400 9000 ->

REV. SWE 2012-04-03
CONTROL CIRCUIT BRAKE P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
PTS-0000XXXX SAS GOUDA BV

DCTX THE NETHERLANDS
AUXILIARY SUPPLY
PRESENT
360H3
1030
520S1
400
1200
<- 7500 9001 ->

REV. SWE 2012-04-03
LAYOUT CABINET DCT1 P111463 =DCT1
00027636-B
REV.
APPR.
DRAWN
REV. NR.
<- 9000
=DCT1
00027636-B
rst
2.0
0
SWE
SWE
2012-04-03
2012-04-03
2011-12-16
2012-04-03
1
100Q1
DOOR OF
350E5
LEFT SIDE OF
THE ENCLOSURE
THE ENCLOSURE
CUSTOMER : MCS
MOUNTED AT THE
MOUNTED AT THE
2

990,0
955,0
840,0
715,0
570,0
455,0
330,0
200,0
75,0
X0
3
5802K6 110Q1
5000A1
5000A2
5802K7 110Q3
5000A3
5000A4
5000A5
5802K8 110Q5
5000A6
5000A7
5000A8
5800K1 111F1 5000A9
X1 5000A10
5000A11
5802K3
7500F1 5000A12
5000A13
46mm
5001A1
5802K4
7500F5 5001A2
4
5001A3
5001A4
360K1
X9 310F1 5001A5
X19 5001A6
5001A7
350F1 5001A8
5001A9
X3
5001A10
5001A11
350H1
450Q1
5001A12
5001A13
450G1 5001A14
5001A15
5001A16
5001A17
5001A18
66mm 5001A19 515,0
5
5001A20
400F1
112Q1 5804K1
66mm
46mm
66mm
400F1.1
112Q3 5804K2
5801K1
LAYOUT MOUNTING PLATE

XPV
5801K2
5801K3 350M3
5801K4
7400N0
5801K5
400T1
451F1
451F2
6
DISTRIBUTION CABINET TENSIONER 1

5801K6 451F3
451F4
451F5
5801K7 451F6
451F7
451F8
452F1
5801K8 452F2
452F3
452F4
46mm
46mm
5802K1 7200F1
7200F2
X4 7500A1 7200F3
5802K2 7200F4
7200F5
7200F6
7200F7
7500A5 7200F8
7201F1
7201F2
510K0 7300F1
7300F6
7301F1
7300U1 7301F6
510K5
X5 7500G1
7400N5
7300U6
DRAW. NO. :
PROJ. NO. :
7
7500G5
350S3
7301U1
7150K1
7301U6 7150K2
350S5
P111463
1140,0
00027636
75,0
990,0
610,0
510,0
430,0
350,0
275,0
PAGE :
8
9001
=DCT1
9
9200 ->
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W112M3
-W112M1
-W7500Y5
-W7500Y1
-W111E1
-W110M5
-W110M3
-W110M1
STRIP
CABLE NAME
CABLE NAME
=DCT1-X0
TERMINAL MAIN POWER
CF77 4x1,5 mm²
CF77 4x1,5 mm²
CF78 3x1 mm²
CF78 3x1 mm²
CF77 4x1,5 mm²
CF77 4x1,5 mm²
CF77 4x1,5 mm²
CF34 4x16 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
FUNCTION TEXT TARGET DESIGNATION TARGET DESIGNATION PAGE / COLUMN
HYDRAULIC PUMP T1 1 -110M1 U1 1 -5802K6 4 /110.1

= 2 -110M1 V1 2 -5802K6 2 /110.1
= 3 -110M1 W1 3 -5802K6 6 /110.1
= PE -110M1 PE PE /110.2
COOLINGFAN MOTOR T1-p 1 -110M3 U1 4 -5802K7 2 /110.3
= 2 -110M3 V1 5 -5802K7 4 /110.3
= 3 -110M3 W1 6 -5802K7 6 /110.3
= PE -110M3 PE PE /110.4
COOLINGFAN MOTOR T1-s 1 -110M5 U1 7 -5802K8 2 /110.5
= 2 -110M5 V1 8 -5802K8 4 /110.5
= 3 -110M5 W1 9 -5802K8 6 /110.5
= PE -110M5 PE PE /110.5
RESERVOIR HEATING HPU 1 -111E1 L1 10 -5800K1 2 /111.1
= 2 -111E1 L2 11 -5800K1 4 /111.1
= 3 -111E1 L3 12 -5800K1 6 /111.1
= PE -111E1 PE PE -PE /111.2
BRAKE MOTOR T1-p 1 -7500Y1 + 13 -7500A1 13 /7500.1
= 2 -7500Y1 - 14 -7500A1 12 /7500.2
BRAKE MOTOR T1-s 1 -7500Y5 + 15 -7500A5 13 /7500.5
= 2 -7500Y5 - 16 -7500A5 12 /7500.6
GEARBOX COOLER MOTOR T1-p 1 -112M1 U1 17 -5804K1 2 /112.1
= 2 -112M1 V1 18 -5804K1 4 /112.1
= 3 -112M1 W1 19 -5804K1 6 /112.1
= PE -112M1 PE PE /112.2
GEARBOX COOLER MOTOR T1-s 1 -112M3 U1 20 -5804K2 2 /112.3
= 2 -112M3 V1 21 -5804K2 4 /112.3
= 3 -112M3 W1 22 -5804K2 6 /112.3
= PE -112M3 PE PE /112.4
<- 9001 9201 ->

REV. SWE 2012-04-03
TERMINAL DIAGRAM=DCT1-X0 P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W120
STRIP
CABLE NAME
CABLE NAME
=DCT1-X1
TERMINAL DIGITAL INPUTS
CF77 18x1,5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
24V-INP 1 =JB-HPUT1-X1 + 1 -7500A5;-7150K1 5;A1 /5703.1

0V-INP 2 =JB-HPUT1-X1 - 2 -5001A1;-7150K1 3;A2 /5703.1
OIL TEMPERATURE LOW LOW T1 3 =JB-HPUT1-X1 1 3 I33.0 -5001A8 1 /5703.1
SPARE 4 =JB-HPUT1-X1 2 4 I33.1 -5001A8 5 /5703.2
= 5 =JB-HPUT1-X1 3 5 I33.2 -5001A8 2 /5703.3
OIL TEMPERATURE HIGH HIGH T1 6 =JB-HPUT1-X1 4 6 I33.3 -5001A8 6 /5703.4
ACTUAL OIL TEMPERATURE 7 =JB-HPUT1-X1 5 7 IW320 -5000A6 1 /5501.5
OIL PRESSURE PUMP T1 O.K. 8 =JB-HPUT1-X1 6 8 I33.4 -5001A9 1 /5703.5
OIL LEVEL T1 LOW LOW 9 =JB-HPUT1-X1 7 9 I33.5 -5001A9 5 /5703.6
OIL LEVEL T1 LOW 10 =JB-HPUT1-X1 8 10 I33.6 -5001A9 2 /5703.7
SPARE 11 =JB-HPUT1-X1 9 11 I33.7 -5001A9 6 /5703.8
OIL FILTER PUMP T1 CLOGGED 12 =JB-HPUT1-X1 10 12 I34.0 -5001A10 1 /5704.1
SPARE 13 =JB-HPUT1-X1 11 13 I34.1 -5001A10 5 /5704.2
OIL RETURN FILTER CLOGGED 14 =JB-HPUT1-X1 12 14 I34.2 -5001A10 2 /5704.3
DRAIN FILTER PUMP T1 CLOGGED 15 =JB-HPUT1-X1 13 15 I34.3 -5001A10 6 /5704.4
SPARE 16 =JB-HPUT1-X1 14 16 /9900.0
= 17 =JB-HPUT1-X1 15 17 /9900.1
<- 9200 9202 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W7150R1
-W5500B7
-W5500B5
-W5500B3
-W5500B1
=DRCT1-W1240U1
=DRCT1-W1140U1
=DRCT1-W104
=DRCT1-W105
STRIP
CABLE NAME
CABLE NAME
=DCT1-X3
TERMINAL ANALOG IN/OUTPUTS
CF78 5x1 mm²
mm²
mm²
mm²
mm²
9x0.25 mm²
9x0.25 mm²
mm²
mm²
HUBNER 2x0,25
HUBNER 2x0,25
HUBNER 2x0,25
HUBNER 2x0,25
HUBNER-ENC-P
HUBNER-ENC-P
TIOI(c) 8x0,75
TIOI(c) 8x0,75
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
ENCODER MOTOR T1-p WH =DRCT1-1140U1 K1 1 =DRCT1-X3 1 1 =DRCT1/1140.1

= BN =DRCT1-1140U1 K1\ 2 =DRCT1-X3 2 2 =DRCT1/1140.1
= GN =DRCT1-1140U1 K2 3 =DRCT1-X3 3 3 =DRCT1/1140.1
= YE =DRCT1-1140U1 K2\ 4 =DRCT1-X3 4 4 =DRCT1/1140.2
= GY =DRCT1-1140U1 K0 5 =DRCT1-X3 5 5 =DRCT1/1140.2
= PK =DRCT1-1140U1 K0\ 6 =DRCT1-X3 6 6 =DRCT1/1140.2
= RD =DRCT1-1140U1 + 7 =DRCT1-X3 7 7 =DRCT1/1140.2
= BU =DRCT1-1140U1 - 8 =DRCT1-X3 8 8 =DRCT1/1140.2
ENCODER MOTOR T1-s WH =DRCT1-1240U1 K1 9 =DRCT1-X3 9 1 =DRCT1/1240.1
= BN =DRCT1-1240U1 K1\ 10 =DRCT1-X3 10 2 =DRCT1/1240.1
= GN =DRCT1-1240U1 K2 11 =DRCT1-X3 11 3 =DRCT1/1240.1
= YE =DRCT1-1240U1 K2\ 12 =DRCT1-X3 12 4 =DRCT1/1240.2
= GY =DRCT1-1240U1 K0 13 =DRCT1-X3 13 5 =DRCT1/1240.2
= PK =DRCT1-1240U1 K0\ 14 =DRCT1-X3 14 6 =DRCT1/1240.2
= RD =DRCT1-1240U1 + 15 =DRCT1-X3 15 7 =DRCT1/1240.2
= BU =DRCT1-1240U1 - 16 =DRCT1-X3 16 8 =DRCT1/1240.2
24V-ANA-IN WH -5500B1 2 17 -5000A2 2 /5500.1
0V-ANA-IN 18 -5000A3 4 /5500.1
ACTUAL PRESSURE CLAMPING CYLINDER T1-1 PISTON SIDE BN -5500B1 3 19 IW308 -5000A3 1 /5500.1
24V-ANA-IN WH -5500B3 2 20 /5500.3
0V-ANA-IN 21 /5500.3
ACTUAL PRESSURE CLAMPING CYLINDER T1-1 ROD SIDE BN -5500B3 3 22 IW310 -5000A3 5 /5500.3
24V-ANA-IN WH -5500B5 2 23 /5500.5
0V-ANA-IN 24 /5500.5
ACTUAL PRESSURE CLAMPING CYLINDER T1-2 PISTON SIDE BN -5500B5 3 25 IW312 -5000A4 1 /5500.5
24V-ANA-IN WH -5500B7 2 26 /5500.7
0V-ANA-IN 27 -5000A5 4 /5500.7
ACTUAL PRESSURE CLAMPING CYLINDER T1-2 ROD SIDE BN -5500B7 3 28 IW314 -5000A4 5 /5500.7
24V-ANA-IN 29 /5501.7
0V-ANA-IN 30 -5000A5;-5000A8 4;4 /5501.7
SPARE 31 IW322 -5000A6 5 /5501.7
ACTUAL TEMPERATURE MOTOR T1-p 1 -7150R1 32 IW324 -5000A7 1 /5502.1
= 2 -7150R1 33 -5000A7 2 /5502.2
THERMISTOR MOTOR T1-p 3 -7150R1 1TP1 34 -7150K1 T1 /7150.1
= 4 -7150R1 1TP2 35 -7150K1 T2 /7150.1
<- 9201 9203 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W7400B3
-W7400B0
-W5503B7
-W5503B5
-W5503B3
-W5503B1
-W7150R2
STRIP
CABLE NAME
CABLE NAME
=DCT1-X3
FIXED 12x0,5 mm²
FIXED 12x0,5 mm²
mm²
mm²
mm²
mm²
CF78 5x1 mm²

HUBNER 2x0,25
HUBNER 2x0,25
HUBNER 2x0,25
HUBNER 2x0,25
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
ACTUAL TEMPERATURE MOTOR T1-s 1 -7150R2 36 IW326 -5000A7 5 /5502.3

= 2 -7150R2 37 -5000A7 6 /5502.4
THERMISTOR MOTOR T1-s 3 -7150R2 1TP1 38 -7150K2 T1 /7150.2
= 4 -7150R2 1TP2 39 -7150K2 T2 /7150.2
24V-ANA-IN WH -5503B1 1 40 /5503.1
0V-ANA-IN 41 -5000A8 4 /5503.1
ACTUAL POSITION CLAMPING TRACKBODY T1-1 BN -5503B1 2 42 IW328 -5000A8 1 /5503.1
24V-ANA-IN WH -5503B3 1 43 /5503.3
0V-ANA-IN 44 /5503.3
ACTUAL POSITION CLAMPING TRACKBODY T1-2 BN -5503B3 2 45 IW330 -5000A8 5 /5503.3
24V-ANA-IN WH -5503B5 1 46 /5503.5
0V-ANA-IN 47 /5503.5
ACTUAL POSITION ADJUST TRACKBODY T1-1 BN -5503B5 2 48 IW332 -5000A9 1 /5503.5
24V-ANA-IN WH -5503B7 1 49 /5503.7
0V-ANA-IN 50 -5000A10 4 /5503.7
ACTUAL POSITION ADJUST TRACKBODY T1-2 BN -5503B7 2 51 IW334 -5000A9 5 /5503.7
LOADPIN A 1 -7400B0 1 52 -7400N0 18 /7400.0
= 2 -7400B0 2 53 -7400N0 17 /7400.1
= 3 -7400B0 3 54 -7400N0 15 /7400.1
= 4 -7400B0 4 55 -7400N0 16 /7400.1
= 5 -7400B0 5 56 -7400N0 19 /7400.1
= 6 -7400B0 6 57 -7400N0 20 /7400.1
= 7 -7400B0 7 58 /7400.2
= 8 -7400B0 8 59 /7400.2
= 9 -7400B0 9 60 /7400.2
= 10 -7400B0 10 61 /7400.2
= 11 -7400B0 11 62 /7400.2
= 12 -7400B0 12 63 /7400.3
LOADPIN B 1 -7400B3 1 64 /7400.4
= 2 -7400B3 2 65 /7400.4
= 3 -7400B3 3 66 /7400.4
= 4 -7400B3 4 67 /7400.4
= 5 -7400B3 5 68 /7400.4
= 6 -7400B3 6 69 /7400.5
= 7 -7400B3 7 70 -7400N5 18 /7400.5
<- 9202 9204 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W5504B3
-W5504B1
-W7400B3
STRIP
CABLE NAME
CABLE NAME
=DCT1-X3
mm²
mm²
FIXED 12x0,5 mm²

PUR-CY 5x0,34
PUR-CY 5x0,34
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
LOADPIN B 8 -7400B3 8 71 -7400N5 17 /7400.5

= 9 -7400B3 9 72 -7400N5 15 /7400.5
= 10 -7400B3 10 73 -7400N5 16 /7400.6
= 11 -7400B3 11 74 -7400N5 19 /7400.6
= 12 -7400B3 12 75 -7400N5 20 /7400.6
24V-ANA-IN BN -5504B1 1 76 /5504.1
0V-ANA-IN BU -5504B1 3 77 -5000A10 4 /5504.1
OIL TEMPERATURE GEARBOX T1-p WH -5504B1 2 78 IW336 -5000A10 1 /5504.1
24V-ANA-IN BN -5504B3 1 79 /5504.3
0V-ANA-IN BU -5504B3 3 80 /5504.3
OIL TEMPERATURE GEARBOX T1-s WH -5504B3 2 81 IW338 -5000A10 5 /5504.3
<- 9203 9205 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W7200Y8
-W7200Y7
-W7200Y6
-W7200Y5
-W7200Y4
-W7200Y3
-W7200Y2
-W7200Y1
STRIP
CABLE NAME
CABLE NAME
=DCT1-X4
TERMINAL VALVES
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
PUR 3x0,75 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
ENABLE CLAMPING CYLINDER T1-1 PISTON SIDE 1 -7200Y1 a1 1 -5801K1 11 /7200.1

= 2 -7200Y1 a2 - -XPV - /7200.1
ENABLE CLAMPING CYLINDER T1-1 ROD SIDE 1 -7200Y2 a1 2 -5801K2 11 /7200.2
= 2 -7200Y2 a2 - /7200.2
RELEASE CLAMPING CYLINDER T1-1 PISTON SIDE 1 -7200Y3 a1 3 -5801K3 11 /7200.3
= 2 -7200Y3 a2 - /7200.3
DISABLE ACCUMUL CLAMPING CYLINDER T1-1 1 -7200Y4 a1 4 -5801K4 11 /7200.4
= 2 -7200Y4 a2 - /7200.4
ENABLE CLAMPING CYLINDER T1-2 PISTON SIDE 1 -7200Y5 a1 5 -5801K5 11 /7200.5
= 2 -7200Y5 a2 - -XPV - /7200.5
ENABLE CLAMPING CYLINDER T1-2 ROD SIDE 1 -7200Y6 a1 6 -5801K6 11 /7200.6
= 2 -7200Y6 a2 - /7200.6
RELEASE CLAMPING CYLINDER T1-2 PISTON SIDE 1 -7200Y7 a1 7 -5801K7 11 /7200.7
= 2 -7200Y7 a2 - /7200.7
DISABLE ACCUMUL CLAMPING CYLINDER T1-2 1 -7200Y8 a1 8 -5801K8 11 /7200.8
= 2 -7200Y8 a2 - /7200.8
SPARE 9 -5802K1 11 /7201.1
= - -XPV - /7201.1
<- 9204 9206 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W7301Y6
-W7301Y3
-W7301Y1
-W7300Y8
-W7300Y6
-W7300Y3
-W7300Y1
-W121
STRIP
CABLE NAME
CABLE NAME
=DCT1-X4
TERMINAL VALVES
mm²
mm²
mm²
mm²
mm²
mm²
mm²
CF77 4x1,5 mm²

PUR-CY 3x0,75
PUR-CY 3x0,75
PUR-CY 3x0,75
PUR-CY 3x0,75
PUR-CY 3x0,75
PUR-CY 3x0,75
PUR-CY 3x0,75
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
UNLOAD VALVE PUMP 1 =JB-HPUT1-X4 1 10 -5802K2 11 /7201.2

= 2 =JB-HPUT1-X4 - - -XPV - /7201.2
CLAMPING CYLINDERS T1-1 IN WH -7300Y1 a1 11 -7300U1 9 /7300.1
= BN -7300Y1 a2 12 -7300U1 10 /7300.1
CLAMPING CYLINDERS T1-1 OUT WH -7300Y3 a1 13 -7300U1 11 /7300.3
= BN -7300Y3 a2 14 -7300U1 12 /7300.3
CLAMPING CYLINDERS T1-2 IN WH -7300Y6 a1 15 -7300U6 9 /7300.6
= BN -7300Y6 a2 16 -7300U6 10 /7300.6
CLAMPING CYLINDERS T1-2 OUT WH -7300Y8 a1 17 -7300U6 11 /7300.8
= BN -7300Y8 a2 18 -7300U6 12 /7300.8
ADJUST CYLINDERS T1-1 IN WH -7301Y1 a1 19 -7301U1 9 /7301.1
= BN -7301Y1 a2 20 -7301U1 10 /7301.1
ADJUST CYLINDERS T1-1 OUT WH -7301Y3 a1 21 -7301U1 11 /7301.3
= BN -7301Y3 a2 22 -7301U1 12 /7301.3
ADJUST CYLINDERS T1-2 IN WH -7301Y6 a1 23 -7301U6 9 /7301.6
= BN -7301Y6 a2 24 -7301U6 10 /7301.6
<- 9205 9207 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W7301Y8
STRIP
CABLE NAME
CABLE NAME
=DCT1-X4
TERMINAL VALVES
mm²
PUR-CY 3x0,75
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
ADJUST CYLINDERS T1-2 OUT WH -7301Y8 a1 25 -7301U6 11 /7301.8

= BN -7301Y8 a2 26 -7301U6 12 /7301.8
<- 9206 9208 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
=CC-W102
STRIP
CABLE NAME
CABLE NAME
=DCT1-X5
TERMINAL EMERGENCY STOP
TFXI 10x1,5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
EMERGENCY STOP FROM CC 1 =CC-X5 25 1 -520S1 11 /500.1

= 2 =CC-X5 26 2 -520S1 21 /500.1
= 3 =CC-X5 27 3 /500.1
= 4 =CC-X5 28 4 /500.2
= 5 =CC-X5 29 5 -510K0 A1 /500.2
= 6 =CC-X5 30 6 -510K0 A2 /500.2
= 7 =CC-X5 31 7 -510K5 Y1 /500.2
= 8 =CC-X5 32 8 -510K0 Y1 /500.2
SPARE 9 =CC-X5 33 9 =CC/9900.3
= 10 =CC-X5 34 10 =CC/9900.3
= 11 =CC/9900.3
= PE =CC/9900.3
EMERGENCY STOP SPARE 13 -520S1 12 /520.3
= 14 -520S1 22 /520.3
= 15 /520.3
= 16 /520.4
EMERGENCY BUTTON SPARE 17 -520S1;-110Q3 21;13 /5700.8
= 18 I30.7 -5001A3 6 /5700.8
<- 9207 9209 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
-W310E5
-W310E3
-W310E1
=DRCT1-W101
STRIP
CABLE NAME
CABLE NAME
=DCT1-X9
TERMINAL AUXILIARY
CF77 3x1,5 mm²
CF77 3x1,5 mm²
CF77 3x1,5 mm²
TFXI 2x2,5 mm²
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
AUXILIARY POWER 230Vac/60Hz 16A FUSE BN =DRCT1-X9 3 1 -310F1 1 /300.1

= BU =DRCT1-X9 4 2 -310F1 3 /300.1
HEATER PUMP 1 -310E1 3 -5802K6 22 /310.1
= 2 -310E1 4 -5802K6 32 /310.1
HEATING MOTOR T1-p 1 -310E3 5 -5802K7 22 /310.3
= 2 -310E3 6 -5802K7 32 /310.3
HEATING MOTOR T1-s 1 -310E5 7 -5802K8 22 /310.5
= 2 -310E5 8 -5802K8 32 /310.5
<- 9208 9210 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=DCT1-X19
TERMINAL INTERNAL AUXILIARY
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
CABINET LIGHTING 1 -350F1;-350H1 2;L1 /350.1

= PE -PE;-350H1 PE /350.1
= 2 -350F1;-350H1 4;N /350.1
= 3 -350S3 5 /350.3
CABINET FAN 4 -350M3;-350S3 N;6 /350.3
= 5 -350S3;-350M3 4;F /350.3
= PE -PE;-350M3 PE /350.4
= 6 -350S5 3 /350.5
CABINET HEATING 7 -350E5 N /350.5
= 8 -350S5;-350S3;-350E5 1;3;L /350.5
= PE -PE;-350E5 PE /350.5
<- 9209 9211 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=DCT1-XPV
TERMINAL 24Vdc
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
24Vdc IM151-3 -450G1;-451F1 + + /451.1

24Vdc ANALOG INPUT -451F2 + /451.2
24Vdc ANALOG OUTPUT -451F3 + /451.3
24Vdc DIGITAL INPUT -451F4 + /451.4
24Vdc DIGITAL OUTPUT -451F5 + /451.5
24Vdc HMI (N.U.) -451F6 + /451.6
24Vdc EMERGENCY STOP -451F7 + /451.7
24Vdc EMERGENCY STOP TIME DELAYED -451F8 + /451.8
24Vdc GENERAL (N.U.) -452F1 + /452.1
24Vdc EMERGENCY STOP MODULE (N.U.) -452F2 + /452.2
24Vdc LOADPIN AMPLIFIER A -452F3 + /452.3
24Vdc LOADPIN AMPLIFIER B -452F4 + /452.4
ENABLE CLAMPING CYLINDER T1-1 PISTON SIDE -7200F1 + /7200.1
ENABLE CLAMPING CYLINDER T1-1 ROD SIDE -7200F2 + /7200.2
RELEASE CLAMPING CYLINDER T1-1 PISTON SIDE -7200F3 + /7200.3
DISABLE ACCUMUL CLAMPING CYLINDER T1-1 -7200F4 + /7200.4
ENABLE CLAMPING CYLINDER T1-2 PISTON SIDE -7200F5 + /7200.5
ENABLE CLAMPING CYLINDER T1-2 ROD SIDE -7200F6 + /7200.6
RELEASE CLAMPING CYLINDER T1-2 PISTON SIDE -7200F7 + /7200.7
DISABLE ACCUMUL CLAMPING CYLINDER T1-2 -7200F8 + /7200.8
SPARE -7201F1 + /7201.1
UNLOAD VALVE PUMP -7201F2 + /7201.2
CLAMPING CYLINDERS T1-1 IN -7300F1 + /7300.1
CLAMPING CYLINDERS T1-2 IN -7300F6 + /7300.6
ADJUST CYLINDERS T1-1 IN -7301F1 + /7301.1
ADJUST CYLINDERS T1-2 IN -7301F6 + /7301.6
24Vdc IM151-3 -PE;-5000A1 - /451.1
24Vdc ANALOG INPUT -5000A2 3 - /451.2
24Vdc ANALOG OUTPUT -5000A11 3 - /451.3
24Vdc DIGITAL INPUT -5001A1 3 - /451.4
24Vdc DIGITAL OUTPUT -5001A11 3 - /451.5
24Vdc HMI (N.U.) - /451.6
24Vdc EMERGENCY STOP -5001A13 3 - /451.7
24Vdc EMERGENCY STOP TIME DELAYED -5001A16 3 - /451.8
24Vdc GENERAL (N.U.) - /452.1
<- 9210 9212 ->

REV. SWE 2012-04-03
TERMINAL DIAGRAM=DCT1-XPV P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
TERMINAL DIAGRAM
STRIP
CABLE NAME
CABLE NAME
=DCT1-XPV
TERMINAL 24Vdc
CONNECTION
CONNECTION
CABLE TYPE
CABLE TYPE
TERMINAL
PLC-CODE
JUMPER
POINT
POINT
24Vdc EMERGENCY STOP MODULE (N.U.) - /452.2

24Vdc LOADPIN AMPLIFIER A -7400N0 0V 2 - /452.3
24Vdc LOADPIN AMPLIFIER B -7400N5 0V 2 - /452.4
ENABLE CLAMPING CYLINDER T1-1 PISTON SIDE -X4 - - /7200.1
ENABLE CLAMPING CYLINDER T1-2 PISTON SIDE -X4 - - /7200.5
SPARE -X4 - - /7201.1
UNLOAD VALVE PUMP -X4 - - /7201.2
= -7201F2 - /7201.3
-7300F1 - /7300.1
CLAMPING CYLINDERS T1-1 IN -7300U1 2 - /7300.1
CLAMPING CYLINDERS T1-1 OUT -7300F6 - /7300.6
CLAMPING CYLINDERS T1-2 IN -7300U6 2 - /7300.6
-7301F1 - /7301.1
ADJUST CYLINDERS T1-1 IN -7301U1 2 - /7301.1
ADJUST CYLINDERS T1-1 OUT -7301F6 - /7301.6
ADJUST CYLINDERS T1-2 IN -7301U6 2 - /7301.6
<- 9211 9300 ->

REV. SWE 2012-04-03
TERMINAL DIAGRAM=DCT1-XPV P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS
DEVICE TAG QUANTITY DESCRIPTION TECHNICAL NOTES TYPE NUMBER ORDER NUMBER MANUFACTURER SAS ORDER NUMBER SPARE PART
100Q1 1 Main switch P3-63 with black knob 30kW/63A 3-pole + neutral P3-63/EA/SVB-SW/N 012771 KLO KLO.Q.AB04.63A0.1
110Q1 1 Manual motorstarter S2 series 40-50A 3RV10 31-4HA10 3RV10 31-4HA10 SIE SIE.Q.B-03.50A0.S2
110Q1 1 Auxiliary contact 1no + 1nc 3RV1901-1E 3RV1901-1E SIE SIE.Q.BG11-.
110Q3 1 Manual motorstarter S0 series 0,55-0,8A 3RV10 21-0HA10 3RV10 21-0HA10 SIE SIE.Q.B-03.0A80.S0
110Q5 1 Manual motorstarter S0 series 0,55-0,8A 3RV10 21-0HA10 3RV10 21-0HA10 SIE SIE.Q.B-03.0A80.S0
111F1 1 Automatic fuse 3-pole 2A K-characteristic 6-10kA S 203-K2 S 203-K2 ABB ABB.F.AE03.2A00.1
111F1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
112Q1 1 Manual motorstarter S0 series 1,4-2A 3RV10 21-1BA10 3RV10 21-1BA10 SIE SIE.Q.B-03.2A00.S0
112Q3 1 Manual motorstarter S0 series 1,4-2A 3RV10 21-1BA10 3RV10 21-1BA10 SIE SIE.Q.B-03.2A00.S0
310F1 1 Automatic fuse 2-phase 4A K- Characteristic 6-10kA S 202-K4 S 202-K4 ABB ABB.F.AE02.4A00.1
350E5 1 Cubicle heating with fan 230Vac 50/60Hz 400W SK 3105.190 SK 3105.190 RIT RIT.E.BA01.400W
350H1 1 Cubicle light 26W Length 345mm PS 4155.100 PS 4155.100 RIT RIT.H.HA03.26W
350H1 1 Connecting-cable for cubicle light 3 metre PS 4315.100 PS 4315.100 RIT RIT.H.HB01.3M
350M3 1 Internal cabinet fan 230Vac 160 m3/hr SK 3108.100 SK 3108.100 RIT RIT.M.EA02.3108.100
350S3 1 Cubicle thermostat 1 changeover contact SK 3110.000 SK 3110.000 RIT RIT.S.JA.--.----
350S5 1 Cubicle hygrostat 1 changeover contact SK 3118.000 SK 3118.000 RIT RIT.S.JB.--.----
360H3 1 Lamp holder (with transformer) 230V-24V Ba-9s ELT 101002438 ELN ELN.H.AC02.24V
360H3 1 LED white 24Vac/dc LED BA-9S WIT 880000142 ELN ELN.H.AE01.24V
360H3 1 Signallamp White Diameter 29,5mm EML WS 101006463 ELN ELN.H.AA01.----
360K1 1 Relay 230Vac 3 Changeover contacts 60.13.8.230.0040 60.13.8.230.0040 FIN FIN.K.BE-3
360K1 1 Relay Socket For 3 Changeover contacts 90.03 90.03 FIN FIN.K.BG-3.1
360K1 1 Varistor + LED 230Vac For mounting on relay socket 99.02.0.230.98 99.02.0.230.98 FIN FIN.K.AL02
360K1 1 Clamp For series 60 090.33 090.33 FIN FIN.K.BZ01.1
400F1 1 Automatic fuse 2-pole 6A K-characteristic 6-10kA S 202-K6 S 202-K6 ABB ABB.F.AE02.6A00.1
400F1.1 1 Automatic fuse 2-pole 6A K-characteristic 6-10kA S 202-K6 S 202-K6 ABB ABB.F.AE02.6A00.1
400F1.1 1 Auxiliary contact 1 change over For series S 201/202/203/204 S 2C-S/H6R S 2C-S/H6R ABB ABB.F.AF-1.----.2
400T1 1 Transformer 1000VA 380-460/110-230Vac 50-60Hz 1000VA EI 180/62 22012516 WES WES.T.CB01.1K00
450G1 1 Switch mode Powersupply 24Vdc 3-fase 320-575Vac/24Vdc 20A SITOP PSU300M 20A 6EP1 436-3BA10 SIE SIE.G.BC04.20A0.1
450Q1 1 Manual motorstarter S0 series 2,2-3,2A 3RV10 21-1DA10 3RV10 21-1DA10 SIE SIE.Q.B-03.3A20.S0
451F1 1 Fuse holder with LED 24Vdc 6,3A LED is on when fuse is O.K. KDKS 1 814.645 WEI WEI.F.GC--.6A30
451F1 1 fuse 5x20mm 4A Quick 0179020.4 0179020.4 SIB SIB.F.DA20.4A00
<- 9212 9301 ->

REV. SWE 2012-04-03
LIST OF MATERIALS P111463 =DCT1
00027636-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS

510K0 1 Contact extension modul 4no PZE X4 774585 PLZ PLZ.K.EB01.PZEX4
510K5 1 Contact extension modul 4no 8 seconds delayed adjustable PZE X4V 774584 PLZ PLZ.K.EB01.PZEX4V.8SEC
520S1 1 Emergency-stop button 38,5mm not to be manipulated EDRR 40 RT 101021009 ELN ELN.S.AG01.----
520S1 1 Spring bolt for Emergency button EFR 101020999 ELN ELN.S.AG06.----
520S1 2 N.c. contact with two brakers Contactpositie 1 with special properties EF220.1 101023927 ELN ELN.S.AI50.----.1
520S1 1 Yellow protection cover for EM-stop 22,5mm EDRR-1 101204170 ELN ELN.S.AG08.----
5000A1 1 ET 200S Profinet extension modul ET 200S IM151-3 6ES7 151-3AA23-0AB0 6ES7 151-3AA23-0AB0 SIE SIE.A.DA--.ET200S-IM151-3.1
5000A1 1 90 dgr angled Siemens Profinet connector IE FC RJ45 PLUG 90 2x2 (10/100MBIT/S) 6GK1901-1BB20-2AA0 6GK1901-1BB20-2AA0 SIE SIE.A.CO20
5000A1 1 Micro Memory Card 64 KByte 6ES7 953-8LF20-0AA0 6ES7 953-8LF20-0AA0 SIE SIE.A.AR08.S7-300
5000A2 1 ET 200S powermodul PME 24Vdc 24Vdc 10A max. 6ES7 138-4CA01-0AA0 6ES7 138-4CA01-0AA0 SIE SIE.A.DQ01.ET200S
5000A2 1 ET 200S terminal block for power modul 2 x3 screwterminals with AUX. posibility TM-P15S23-A0 6ES7 193-4CD20-0AA0 SIE SIE.A.CF10.ET200S
5000A3 1 ET 200S analog input modul 2 x 4-20mA / +/-20mA 6ES7 134-4GB11-0AB0 6ES7 134-4GB11-0AB0 SIE SIE.A.DH02I.ET200S
5000A3 1 ET 200S terminalblok 15mm wide 2 x 4 screwterminals without AUX. TM-E15S24-01 6ES7 193-4CB20-0AA0 SIE SIE.A.CF22.ET200S
5000A5 1 ET 200S analog input modul high speed 2 x 4-20mA / +/-20mA 6ES7 134-4GB62-0AB0 6ES7 134-4GB62-0AB0 SIE SIE.A.DH02I.ET200S.1
5000A6 1 ET 200S analog input modul 2 x 0....+/-10V 6ES7 134-4FB01-0AB0 6ES7 134-4FB01-0AB0 SIE SIE.A.DH02U.ET200S
5000A7 1 ET 200S Pt100 inputmodul 0k150, 0k30, 0k60 6ES7 134-4JB51-0AB0 6ES7 134-4JB51-0AB0 SIE SIE.A.DF02.ET200S
5000A12 1 ET 200S analog output modul 2 x 0....+/-10V 6ES7 135-4FB01-0AB0 6ES7 135-4FB01-0AB0 SIE SIE.A.DI02U.ET200S
5000A13 1 ET 200S analog output modul 2 x 0....+/-10V 6ES7 135-4FB01-0AB0 6ES7 135-4FB01-0AB0 SIE SIE.A.DI02U.ET200S
5001A2 1 Digital Inputcard 4 x DI 24Vdc 6ES7 131-4BD01-0AA0 6ES7 131-4BD01-0AA0 SIE SIE.A.DK04.ET200S
<- 9300 9302 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS
5001A12 1 Digital Outputcard 4 x DO 24Vdc/0,5A 6ES7 132-4BD02-0AA0 6ES7 132-4BD02-0AA0 SIE SIE.A.DL04.ET200S
5500B1 1 Pressure sensor 400B 4-20mA with M18 connector HDA 4744-A-400-000 HDA 4744-A-400-000 HDA HDA.B.BB01.400B
5500B1 1 Angle connector 4 poles M18 ZBE03 609480 HDA HDA.E.XC11
5503B1 1 Position sensor 4-20mA output + Lmax=1500mm WS 12-1.500-420A-L10-S WS 12-1.500-420A-L10-S AES AES.B.EA02.01K5
5503B1 1 Connector for position sensor 8-pole WS-CONN-D8 WS-CONN-D8 AES AES.B.EZ01.CONN1
5503B3 1 Position sensor 4-20mA output + Lmax=1500mm WS 12-1.500-420A-L10-S WS 12-1.500-420A-L10-S AES AES.B.EA02.01K5
5503B5 1 Position sensor 4-20mA uitgang en Lmax=500mm WS 12-0.500-420A-L10-S WS 12-0.500-420A-L10-S AES AES.B.EA02.00K5
5503B7 1 Position sensor 4-20mA uitgang en Lmax=500mm WS 12-0.500-420A-L10-S WS 12-0.500-420A-L10-S AES AES.B.EA02.00K5
5504B1 1 Evaluation unit for temperature sensors TR Analog output 4-20mA / 0-10V + no/nc TR2432 TR2432 IFM IFM.B.DA03
5504B1 1 Connection cable 1m PUR straight/perpendicular 4-polig 250Vac / 300Vdc 4A max EVC017 EVC017 IFM IFM.B.DZ01
5504B1 1 Temperature sensor for loose separate processing units 1x Pt 1000 RVS 316L M12 connector TM9550 TM9550 IFM IFM.B.DZ02
5504B1 1 Adapter M18x1,5 - G1,5 RVS 316L E40096 E40096 IFM IFM.B.DZ03
5504B1 1 Protection cover RVS with transparant teflon window E30104 E30104 IFM IFM.B.DZ04
5504B1 1 Straight M12 connector 5p with 30m molded shielded PUR cable Female 5x0,25mm² with brass nut E12008 E12008 IFM IFM.E.UB161.30M0
5504B3 1 Evaluation unit for temperature sensors TR Analog output 4-20mA / 0-10V + no/nc TR2432 TR2432 IFM IFM.B.DA03
5504B3 1 Connection cable 1m PUR straight/perpendicular 4-polig 250Vac / 300Vdc 4A max EVC017 EVC017 IFM IFM.B.DZ01
5504B3 1 Temperature sensor for loose separate processing units 1x Pt 1000 RVS 316L M12 connector TM9550 TM9550 IFM IFM.B.DZ02
5504B3 1 Adapter M18x1,5 - G1,5 RVS 316L E40096 E40096 IFM IFM.B.DZ03
5504B3 1 Protection cover RVS with transparant teflon window E30104 E30104 IFM IFM.B.DZ04
5504B3 1 Straight M12 connector 5p with 30m molded shielded PUR cable Female 5x0,25mm² with brass nut E12008 E12008 IFM IFM.E.UB161.30M0
5703S0 1 Temperature switch See mechanical specifications HDA HDA.B.0004
5703S5 1 Pressure switch See mechanical specifications HDA HDA.B.0001
5703S5 1 Straight M12 connector 4p with 10m molded shielded PUR cable Female 4x0,34mm² with brass nut 7000-13201-335-1000 7000-13201-335-1000 MUR MUR.E.UB151.10M0
5703S6 1 Level-switch see mechanical specifications BUH BUH.S.0003
5703S6 1 Angled DIN 43650 Form A connector 4p with 10m molded PUR cable Female 3x0,75mm² without LED or suppression 7000-18111-637-1000 7000-18111-637-1000 MUR MUR.E.UJ011.10M0
5704S1 1 Pressure switch See mechanical specifications see mech. spec. HDA HDA.S.0001
<- 9301 9303 ->

REV. SWE 2012-04-03
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0 1 2 3 4 5 6 7 8 9
LIST OF MATERIALS
5800K1 1 Contactor 24Vdc S0 series 5,5kW (AC-2/3) 12A 3RT10 24-1BB40 3RT10 24-1BB40 SIE SIE.K.AB00.05K5.S0
5800K1 1 RC-suppressor S0 series 24-48Vac, 24-70Vdc 3RT19 26-1CB00 3RT19 26-1CB00 SIE SIE.K.AM01.S0
5800K1 1 Auxiliary contactmodule S0 - S12 series 1no + 3nc 3RH19 21-1HA13 3RH19 21-1HA13 SIE SIE.K.AJ13.S0
5801K1 1 Relay 24Vdc 2 Changeover contacts 55.32.9.024.0094 55.32.9.024.0094 FIN FIN.K.BB-2
5801K1 1 Relay Socket For 2 Changeover contacts 94.02 94.02 FIN FIN.K.BG-2
5801K1 1 Clamp Variclip Plastic for series 55 094.91.3 094.91.3 FIN FIN.K.BZ01.2
5802K6 1 Contactor 24Vdc S2 series 22kW (AC-2/3) 50A 3RT10 36-1BB40 3RT10 36-1BB40 SIE SIE.K.AB00.22K0.S2
5802K6 1 RC-suppressor S2 en S3 serie 24-48Vac, 24-70Vdc 3RT19 36-1CB00 3RT19 36-1CB00 SIE SIE.K.AM01.S2
7150K1 1 Thermistor relay 24Vdc 1no + 1nc + several other functions 3RN10 13-1BB00 3RN10 13-1BB00 SIE SIE.K.FC11.24V
<- 9302 9304 ->

REV. SWE 2012-04-03
00027636-B
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LIST OF MATERIALS
7150K2 1 Thermistor relay 24Vdc 1no + 1nc + several other functions 3RN10 13-1BB00 3RN10 13-1BB00 SIE SIE.K.FC11.24V
7200Y1 1 Valve 24Vdc see mech. spec. PAR PAR.Y.0000
7200Y1 1 Angled DIN 43650 Form A connector 4p with 10m molded PUR cable Female 3x0,75mm² with LED suppression 7000-18021-636-1000 7000-18021-636-1000 MUR MUR.E.UJ014.10M0
7300U1 1 Prop. amplifier for 1 valve 2 coils 24Vdc 3,5A max setting adjust PWD 00A-400 PWD 00A-400 PAR PAR.U.EA12.3A50
7300Y1 1 Angled DIN 43650 Form A connector 4p with 10m molded shielded PUR cableFemale 4x0,75mm² MSUDK-GB5K-501_10.0 MSUDK-GB5K-501_10.0 MUR MUR.E.UJ111.10M0
<- 9303 9305 ->

REV. SWE 2012-04-03
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LIST OF MATERIALS

7400N0 1 Loadpin Amplifier see mech. spec. MV33 MV33 TEC TEC.B.AA02.1
7400N5 1 Loadpin Amplifier see mech. spec. MV33 MV33 TEC TEC.B.AA02.1
7500A1 1 Brake control module with 2 contacts 390Vdc 5,7A BCU2001 BCU2001 PIN PIN.E.DA11
7500A5 1 Brake control module with 2 contacts 390Vdc 5,7A BCU2001 BCU2001 PIN PIN.E.DA11
7500G1 1 Half-wave rectifier for DC brake 230Vac 50/60Hz -> 110Vdc max 5A EGL-PE400/150/5 EGL-PE400/150/5 PIN PIN.G.CA02
7500G5 1 Half-wave rectifier for DC brake 230Vac 50/60Hz -> 110Vdc max 5A EGL-PE400/150/5 EGL-PE400/150/5 PIN PIN.G.CA02
1 Customized stainless steel cabinet double door 1200x1090mm color and hole patron according to given spec 0 INOX .. HAW HAW.-.AY02.018
<- 9304 9900 ->

REV. SWE 2012-04-03
00027636-B
0 1 2 3 4 5 6 7 8 9
SPARE
16
17
X1
W120 16
14 17
15
=JB-HPUT1-X1
<- 9305 =DRCR1/1 ->

REV. SWE 2012-04-03
SPARE TERMINALS P111463 =DCT1
00027636-B

00027636-B DCT1 Wiring Diagram

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00027636-B DCT1 Wiring Diagram

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0 1 2 3 4 5 6 7 8 9

SAS GOUDA B.V.

FLEX LAY SYSTEM

<- =DRCT1/9303 2 ->

SAS Gouda b.v.

CUSTOMER : MARITIME CONSTRUCTIONS SERVICES S.A. (MCS)

SUPPLIER : SAS GOUDA B.V.

STARTING DATE : 2011-12-16 HIGHEST PAGE NUMBER : 9900

LATEST REVISION DATE : 2012-04-03

PART CODE ACCORDING TO NEN 5152 PART CODE:

A:ASSEMBLIES, SUB-ASSEMBLIES (AMPLIFIERS)

COLOR CODE INTERNAL WIRING:

THREE-PHASE CIRCUIT PHASE 440Vac BLACK 1,5mm²

ONE-PHASE CIRCUIT PHASE 230Vac BLACK 1,5mm²

CONTROL CURRENT ac (TRANSFORMED) PHASE 24V-230Vac RED 1,5mm²

CONTROL-CURRENT dc 24Vdc BLUE (RAL 5010) 0,75mm²

POTENTIAL FREE Unknown ORANGE 1,5mm²

AUXILIARY SUPPLY ORANGE 2,5mm²

VERSION 0.XX => PRELIMINARY

VERSION DATE OF ISSUE ENGINEER DESCRIPTION

SEE NETWORK DIAGRAM

<- 11 100 ->

<- 50 110 ->

440VAC-L1 / 100.9 111.0 / 440VAC-L1

110Q1 14 110Q3 14 110Q5 14

5802K6 5802K7 5802K8

HYDRAULIC COOLINGFAN COOLINGFAN

<- 100 111 ->

440VAC-L1 / 110.9 112.0 / 440VAC-L1

<- 110 112 ->

440VAC-L1 / 111.9 400.0 / 440VAC-L1

GEARBOX COOLER GEARBOX COOLER

<- 111 300 ->

<- 112 310 ->

230VAC-AUX-L1 / 300.9 350.0 / 230VAC-AUX-L1

5802K6 5802K7 5802K8

310E1 310E3 310E5

HEATER HEATING HEATING

<- 300 350 ->

230VAC-AUX-L1 / 310.9 360.0 / 230VAC-AUX-L1

25°C 70% R.H.

CABINET CABINET CABINET

<- 310 360 ->

AUXILIARY POWER AUXILIARY POWER

<- 350 400 ->

440VAC-L1 / 112.9 450.0 / 440VAC-L1

<- 360 450 ->

<- 400 451 ->

24V / 450.1 452.0 / 24V

451F1 451F2 451F3 451F4 451F5 451F6 451F7 451F8

24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc 24Vdc

<- 450 452 ->

24V / 451.9 7200.0 / 24V

0V2 / 451.9 7200.0 / 0V2

452F1 452F2 452F3 452F4

24Vdc 24Vdc 24Vdc 24Vdc

<- 452 510 ->

PZE X4 PZE X4V

EMERGENCY STOP EMERGENCY STOP