Global RCC Spun Pipes

PROJECT REPORT
Submitted in partial fulfillment of the requirements for the
Award of the Degree of
MASTER OF BUSINESS ADMINISTRAITON
By
Basit Reyaz
REG. NO: IUST0118011694
MBA 4H SEMESTER
ROLL NO: MBA-18-10
Under the Supervision of
DR. Parvaiz, M.B.A., Ph.D.
ASSISTANT PROFESSOR

DEPARTMENT OF MANAGEMENT STUDIES

ISLAMIC UNIVERISTY OF SCIENCE AND TECHNOLOGY
ONE, UNIVERSITY AVENUE, AWANTIPOR, PULWAMA, J&K -
192 122
NOVEMBER – 2020
CONTENTS OF THE REPORT
1. COVER PAGE
2. TITLE PAGE
3. CERTIFICATE
4. DECLARATION
5. TABLE OF CONTENTS

6. INDUSTRY PROFILE
7. COMPANY PROFILE
8. INTRODUCTION
9. LEARNING EXPERIENCE

Certificate
This is to certify that the project report entitled ,RCC GLOBAL SPUN
PIPES, submitted to Department of Management Studies, Islamic
University of Science and Technology, in partial fulfillment of the
requirements for the award of the degree of Bachelor of Business
Administration, is a record of original research work done by Mr.
Basit Reyaz during the period January 2020 to March 2020 under
my supervision and guidance. The thesis has not formed the basis
for the award of any Degree/Associateship/ Fellowship or any
other similar title of any candidate of any University.

(Name, Designation & Signature of supervisor)

Research Supervisor
DECLARATION

I BASIT REYAZ HEREBY DECLARE THAT THE PROJECT TITLED

GLOBAL RCC SPUN PIPES SUBMITTED IN THE PARTIAL
FULFILLMENT OF THE REQUIREMENTS OF THE AWARDS FOR
THE AWARD OF THE DEGREE MASTER’S IN BUSINESS
ADMINISTRATION IS A BONA FIDO RECORD OF MY ORIGINAL
RESEARCH WORK CONDUCTED UNDER THE SUPERVISION OF
DR. PARVAIZ, ASSISTANT PROFESSOR, DEPARTMENT OF
MANAGEMENT, IUST AWANTIPORA,

I ALSO DECLARE THAT THE IDEAS, RESULTS , ANALYSIS,

FINDINGS REPORTED IN THIS THESIES IS ORIGINAL AND ARE
BASED ENTIRELY ON MY OWN.

SRINAGAR,
NOVEMBER 2020 (BASIT REYAZ)
 TABLE OF CONTENTS

Chapter- 1
INDUSTRY PROFILE

Chapter- 2
COMPANY PROFILE
1 Introduction

2 Background of the company

3 Product profile .

4 Vision ,Mission & Policy

5 Nature of the business carried

6 Departmental study

7 Ownership pattern .

8 Competitors information .

9 Achievements & awards .

10 Infrastructural facilities

11 Work flow chart / Model .

12 Further plans / Growth prospectus

Chapter 3
Learning Experience
CHAPTER – I

INDUSTRY PROFILE

SPUN PIPE Walter Reginald Hume (1873-1943) from Australia is the inventor of
Spun Pipe. Spun pipe is the concrete pipe making process using the centrifugal
process and also popularly known as spun process in many parts. This is most
traditional method of producing the concrete pipes.

RCC Spun pipe refers to Reinforced Concrete cement pipes. The Spun pipe
process is widely used in un-developed and developing countries. Generally these
spun pipes are used for sewage, drainage purposes.

The Spun pipe process is more labor oriented, exhaustive, less productive and
quality is largely depend on the operator skill. However this process has got its
own significance interms of social attachment as these units are operating since
decades by the earlier generations.

The developing countries are gradually shifted or shifting from Hume/ Spun
process to latest Vertical cast process. The new technology aims in terms of faster
production with limited labour and most importantly the better quality product with
consistency. Durable and sturdy the RCC Spun Pipes are used in various industrial
and agricultural sectors. Moreover, we offer these Spun Pipes in different
dimensions and sizes.

RCC Hume Pipes are used for sewerage, drainage, Culverts, irrigation, water
supply /transportation, service lines etc.According to BUREAU OF INDIAN
STANDARDS concrete pipes shall be classified as under:
NP2:- Reinforced Concrete Non-Pressure Pipes Used For: - Light-duty drainage
and irrigation/water transportation use, cross drains/culverts carrying light traffic.

NP3:- Reinforced Concrete Non-Pressure Pipes Used For: - Medium-duty drainage

and irrigation/water transportation use, service lines, cross drains/culverts carrying
medium traffic

Np4:- Reinforced Concrete Non-Pressure Pipes Used For: - Heavy-duty drainage

and irrigation/water transportation use, cross drains/culverts carrying heavy traffic.

In India first RCC SPUN PIPE Industry started in Bombay (Mumbai) in 1972.
Named as“BHARATH SPUN PIPES INDUSTRY”. At present in INDIA 6450
industries.

Market Potential: Public Health Engineering Department, Public Works

Departments, AgricultureAnd Forest Department, National Highways,
Environment Engineering Department,Panchayats Municipal Corporations are the
bulk consumer’s of RCC spun pipes. Most of thecustomers are approved civil
contractors who are executing the works of the Government Department and
Public Sector Undertakings. Presently government is giving stress on rural
irrigation and improving methods of water supply scheme, so the demand for pipes
is increasing.

In 2009, Kashmir ranked 40td among sales and exporters. This situation can be
explained by the high import duty applied, and on the other hand, from the low
labor skills in operating the machines. According to data for index of industrial
production, growth is 16.7%.The spun pipe industry to grow further in the coming
years. Two important reasons for this are:
India’s large size.
India is irrigation country.
 CHAPTER – 2
COMPANY PROFILE

INTRODUCTION

Global RCC SPUN PIPES is one of the good manufacturing industry in Kashmir,.
It started in 2011. By knowing the requirement in Kashmir it was started as there
was a backlog of Spun pipes in the state of J&K

BACKROUND OF THE COMPANY

GLOBAL RCC SPUN PIPES was started by MR ABDUL JABBAR BHAT on

2011 in J&K, who hailed from Tral Pulwama . His factory is covered on about 2
Kanals . The initial capital of Rs. 25, 00,000 /- was invested for setting up his
factory and is further managed by his son MR. IQBAL BHATT. This factory is
located in Industrial Estate Lassipora Pulwama, J&K

PRODUCT PROFILE

The nature of this industry is carried through manufacturing & sales.

Production process
Mixture
According to mix design and regular checking aggregates, water and Cement are
used by weight. Instructions are written on boards for proper mixtures. Instructions
are given to consume mixture within 30 minutes for its proper strength. IS 456 is
followed for this

Molding: All moulds are properly

cleaned from Hand Grinder after
opening. Proper supports aregiven for
centering of cages. {If it is higher dia 2
cages are made as per IS: 458 and
upper cage isalways 75% of inner
cage} Proper oiling is done on moulds
as well as on bushes and rings. These
areproperly packed with tie rods and
nut-bolts.

Manufacturing: After molding moulds are

properly kept on runners with the help of
Chain Pulleys.Initially while pouring the
mixture RPM of machine is very slow for
proper pouring and than RPM are up to 1500
as per the requirement of IS: 458. When the
proper spinning is done it leaves extra water
which gives the strength to the pipe. After it,
finishing of pipes is done by cutting from rods
and brushes.

Demolding: While demolding, with the help of Chain pulleys moulds are
separated. Moulds are demoulded after 24 hours for proper quality of pipes.

Marking: After manufacturing process, all pipes are marked and dated from
permanent marker.Supervisor record all these marked numbers in front of tagged
numbers and after wards these are stored in Computer by date and marked number
wise with the weigh of cages.

Curing: After Demoulding with the help of Trolleys, Hydra and ceilings pipes are
kept in curing tanks for proper curing. Rotation of pipes is done daily and 24 hours
Sprinklers are on. After 28 days curing pipes are taken out from tanks and storage
is done.

The industry produce NP2 & NP3 type pipes.

NP2:- Reinforced Concrete Non-Pressure Pipes Used For: - Light-duty drainage

and irrigation/water transportation use, cross drains/culverts carrying light traffic.

NP3:- Reinforced Concrete Non-Pressure Pipes Used For: - Medium-duty drainage

and irrigation/water transportation use, service lines, cross drains/culverts carrying
medium traffic

The some of the products are:

 300 NP2
 450 NP2
 600 NP2
 800 NP2
 900 NP2
 1000 NP2
 1200 NP2
 450 NP3
 600 NP3
 800 NP3
 900 NP3
 1200 NP3

VISION, MISSION & POLICY:VISION

His vision is the Global RCC spun pipes should become a best and Famous
industry in Pulwama and then the next vision is to construct the big factory in
Srinagar

MISSION
His mission is to introduce NP4(Non- pressured) type pipes and cement allied
products.

POLICY: Mr.IQBAL BHAT gives 365 days guarantee for the customers. He also
gives discount to the customers.

NATURE OF BUSINESS CARRIED: The nature of the business carried on, in

this firm is business to customers. This firmwill not manufacture of pipes in large
scale.

DEPARTMENTAL STUDY
As it is a pipe industry, it consists of FIVE departments.

They are.
 Manufacturing & maintainance department
 Marketing department
 Sales department  Security department
 Accounting department

MANUFACTURING & MAINTAINANCE DEPARTMENT

They have EIGHT labours in manufacturing department & TWO labours

maintenance department. They prepare pipes like 300-1200 NP2 & NP3 pipes,
sistern , pump house etc.the two labours are maintain the stock like row material
such as sand, jelly stone, cement etc.

MARKETING DEPARTMENT
In this department there THREE workers. They do attend the contractors and asked
therequirement of pipes & explain details about the particular product that a
customer needed.The cost of the product is attested to it.

SALES DEPARTMENT
This department is looked after by the PROPRITOR himself. So cost of the
product isfixed by him. In this department the sales of goods is done through the
owner. So he will giveappropriate discount on the products.

ACCOUNTING DEPARTMENT The accounting department is also run by the

OWNER. Because the owner himself imports the goods so he will be knowing
transactions of the firm. He will maintain the books of accounts & will update it.
He will close the books of accounts monthly & yearly because to pay thetaxes.

OWNERSHIP PATTERN of GLOBAL RCC SPUN PIPES ownership is SOLE

TRADE CONCERN. He will enjoyed profit andloss. He is bears all risks.

COMPITATORS INFORMATION: As this is the age of competition in the

present competitive market situation .The competitors to GLOBAL RCC SPUN
PIPES SPUN PIPES are:

 QADRI SPUN PIPES

 BEIGH PIPES
 MILAP PIPES
 MALIK PIPES
ACHIVEMENT AND AWARDS:
The sales & turnover in recent FOUR years is as follows:

YEAR SALES TURNOVER

2016 2500000 7,00,000
2017 35,00,000 7,50,000
2018 30,00,000 8,50,000
2019 45,00,000 10,00,000.

INFRASTRUCTURAL FACILITIES:
BIG PLANT Rooms for workers
Big godown with 24 Hours electricity supply

WORK FLOW CHART / MODEL:

CUSTOMER
WALK IN

CUSTOMER’S
REQUIRMENT

ORDER THE
GOODS

RECEIVING
ADVANCE

DESPATCH
RECEIVING
THE
THE GOODS
FULL
PAYMENT
In this firm different type of customers walk in i,e government tenders, contractors,
formers etc. will enter the firm. they choose the goods according to their
requirements. Then the customers will ordered the goods then give advance for the
goods. Then dispatch the goods the customer will make a full payment then
customer walk out from the firm

FUTURE PLAN: Mr. future plan is to introduce other variety of cement pipes.
And to open another factory in SRINAGAR J&k

CHAPTER – 3
LEARNING EXPERIENCES
We some students of IUST Management Studies, feel very lucky for this
internship programme, for the purpose of this we learnt many unknown things.We
had collected all details about their business from the manager and workers of the
“GLOBAL RCC SPUN PIPES” , who helped by giving guidance to know more
about the profile of the company They were very cooperative with us at all time.
During the internship programme we took guidance from faculties, manager and
where able to complete our project work successfully. We learnt about the
company profile, and all other their competitors around them. At lastl, We will
remembering to whole GLOBAL team, who had informed and given some
suggestion and information about the company and their work.