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    Project Report On Pet Recycling Unit (Pet Granules From Pet Waste)

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    EIRI Board of Consultants and Publishers
    Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

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    Project Report On Pet Recycling Unit (Pet Granules From Pet Waste)

    Uploaded by

    EIRI Board of Consultants and Publishers
    1K views5 pages
    Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

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    PROJECT REPORT ON PET RECYCLING UNIT (PET GRANULES FROM PET WASTE)

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    Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views5 pages

    Project Report On Pet Recycling Unit (Pet Granules From Pet Waste)

    Uploaded by

    EIRI Board of Consultants and Publishers
    Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    PET RECYCLING UNIT

    (PET GRANULES FROM PET WASTE)


    [EIRI/EDPR/3683] J.C. 1769

    INTRODUCTION

    Nowadays, PET bottles are the global number one in beverage packaging. More
    than 400 billion plastic bottles come on the market every year and PET is
    becoming increasingly valuable as a recyclable raw material used in the
    production of beverage bottles. Thus, it is important that all of the production
    steps applied for the manufacture of your PET bottles are made sustainable for
    the future.

    The gentle treatment of resources and economical use of materials are a must
    when it comes to sustainable production. Valuable raw materials such as PET
    must be processed as efficiently as possible while still tapping into every way of
    saving costs. The PET manufacturing and production process allows for the
    application of a sustainable approach which can optimally combine environmental
    awareness and cost effectiveness: the bottle-to-bottle recycling concept.

    Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the
    recyclate is then reused in the food and beverage industry as recycled PET (rPET).
    The complete process comprises the cleaning of the used PET bottles and the
    treatment of the recyclate so that the end product - which could come in the form
    of flakes, pellets or preforms - can meet the highest quality requirements after the
    recycling process. European and American certificates (e.g. FDA), and a number of
    different corporate approvals, all confirm the high quality of the recyclate for direct
    use in containers which come into direct contact with foodstuffs.

    www.eiribooksandprojectreports.com 1
     Food-grade PET flakes and pellets

    Recycling plant produces food-grade PET. With it, returned PET bottles
    can be reused to make new PET bottles. The use of recyclate has clear
    economic and ecological benefits.

     Flakes, pellets or performs

    The procedure gives you the freedom to decide which end product you
    wish to create. The decontamination step required for the materials later
    contact with foodstuffs is only ever performed with flakes. Afterwards, the
    flakes are either used directly or are made into pellets. Another extremely
    energy-efficient use for the decontaminated flakes is the direct feeding of
    the material into an extrusion process –

    Worldwide, PET-bottles more and more replace glass bottles in the beverage and
    food sector. The success of PET in comparison to glass is based on several
    economic (and environmental) advantages.

    On the one hand, the production of PET is less expensive and energy consuming
    than the production of glass. Secondly, the light weight of the PET-bottle makes it
    easier for merchants and consumers to handle the bottles and crates. It saves
    energy during transport, particularly on long distance haulage. Finally, PET offers
    more or less the same material properties as glass regarding hygiene, taste and
    gas impermeability.

    The negative impacts of PET-bottles in recent years result from their use as
    nonreturnable beverage containers leading to a dramatic increase of beverage
    container waste. But even here, changes are on the move, particularly in
    industrialized countries, where PET-bottles enter more and more the existing
    returning and refilling schemes. Apart from returning and refilling, recycling of
    used PET-bottles is also possible, and will be an interesting option especially for
    developing countries, where refilling schemes are not in place or economically
    unfavourable.

    www.eiribooksandprojectreports.com 2
    The material

    PET is the abbreviation for polyethylene terephthalate. It is a polyester (chain of


    individual “ester”) which is formed by polycondensation of two types of monomers
    called ethylene glycol and purified terephthalic acid.

    Principle of polycondensation

    Polymerization of PET

    It is important to note that during the process of polycondensation water is


    released. Since the process is reversible, it is important to avoid contact with
    water during the re-melting of PET (for instance during recycling) as this leads to
    the decomposing or weakening of the polymer.

    PET is produced from either crude oil or natural gas. Approximately 1.9 kg of
    crude oil is needed to produce 1 kg of PET.

    The overall energy consumption of the PET production is 23 kWh/kg PET.

    www.eiribooksandprojectreports.com 3
    CONTENTS

    INTRODUCTION
    HISTORY OF PET
    PROPERTIES & CHARACTERISTICS
    USES AND APPLICATION OF PET
    RECYCLING OF PET BOTTLES
    MARKET SURVEY
    US RECYCLED PLASTIC DEMAND, 2006-16
    INDIA’S PET RECYCLING MARKET TO OUTGROW BY 2019
    OVERVIEW OF PLASTIC RECYCLING
    MANUFACTURERS/SUPPLIERS OF PET GRANULES
    ADVANCEMENT AND PRACTICES IN PET RECYCLING
    POST CONSUMER PET WASTE SORTING PROCESSING FOR SALE
    FURTHER TREATMENT
    PROCESS OF PET RECYCLING UNIT
    SEQUENCES OF OPERATION INVOLVED IN PET RECYCLING UNIT
    MANUFACTURING PROCESS IN DETAILS
    PROCESS FLOW DIAGRAM
    LOWERING THE COST OF PET RECYCLING THROUGH BETTER LABEL
    TECHNOLOGY
    PLANT LAYOUT
    PRINCIPLES OF PLANT LAYOUT
    PLANT LOCATION FACTORS
    EXPLANATION OF TERMS USED IN THE PROJECT REPORT
    ADDRESSES OF CONSULTANT
    SUPPLIERS OF PLANT AND MACINERIES
    SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
    SUPPLIERS OF RAW MATERIAL

    www.eiribooksandprojectreports.com 4
    APPENDIX – A :

    1. COST OF PLANT ECONOMICS


    2. LAND & BUILDING
    3. PLANT AND MACHINERY
    4. FIXED CAPITAL INVESTMENT
    5. RAW MATERIAL
    6. SALARY AND WAGES
    7. UTILITIES AND OVERHEADS
    8. TOTAL WORKING CAPITAL
    9. COST OF PRODUCTION
    10. PROFITABILITY ANALYSIS
    11. BREAK EVEN POINT
    12. RESOURCES OF FINANCE
    13. INTEREST CHART
    14. DEPRECIATION CHART
    15. CASH FLOW STATEMENT
    16. PROJECTED BALANCE SHEET

    COST ESTIMATION

    Plant Capacity 1.5 Ton/Day


    Land & Building (1000 sq.mt.) Rs. 30 Lac
    Plant & Machinery Rs. 33 Lac
    Working Capital for 1 Month Rs. 16 Lac
    Total Capital Investment Rs. 83 Lac
    Rate of Return 40%
    Break Even Point 60%

    www.eiribooksandprojectreports.com 5

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