Adsorption of Polluting Substances On Activated Carbons Prepared From Rice Husk and Sugarcane Bagasse
Adsorption of Polluting Substances On Activated Carbons Prepared From Rice Husk and Sugarcane Bagasse
Adsorption of Polluting Substances On Activated Carbons Prepared From Rice Husk and Sugarcane Bagasse
Abstract
Rice husk and sugarcane bagasse were chemically impregnated with ZnCl2 and carbonized at 700 ◦ C in a large-scale rotary furnace. The activated
carbons (ACs) obtained had BET surface area of 811 and 864 m2 /g, respectively, and were essentially microporous. The adsorption of arsenic,
humic acid, phenol and a municipal solid waste landfill leachate was examined. Both ACs showed the best adsorption behaviour towards phenol,
removing around 80% at the equilibrium time of 4 h. The adsorption isotherms for arsenic and humic acid were also favourable, although the
maximum loadings achieved were lower than that of phenol. Finally, the rice husk AC showed 60% and 70% removal efficiency for colour and
COD, respectively, when tested on a landfill leachate.
© 2008 Elsevier B.V. All rights reserved.
Keywords: Rice husk; Activated carbon; Sugarcane bagasse; Landfill leachate; Arsenic; Humic acid; Phenol; Adsorption
1385-8947/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2008.01.007
D. Kalderis et al. / Chemical Engineering Journal 144 (2008) 42–50 43
followed by chemical activation with KOH and (b) pilot/bench- al. [22] produced a series of activated carbons from almond
scale pyrolysis followed by physical activation with H2 O–CO2 . shells with surface areas from 200 to 600 m2 /g and compared
The maximum BET surfaces obtained were 1000–1200 m2 /g them to commercial activated carbons of 950 m2 /g surface area
and 3049 m2 /g at industrial scale with physical activation and at for the removal of polar and non-polar organic compounds.
laboratory scale with chemical activation, respectively. Results showed that nearly all carbons (except the one with BET
Apart from the two-stage physical activation process, a num- 200 m2 /g) performed, on average, equally well compared to the
ber of researchers have investigated a single-stage physical commercial ones. Recently, Skodras et al. [23] reviewed the
activation process, when carbonization/activation takes place adsorption of mercury in ACs prepared from biomass materi-
simultaneously. Savova et al. [13] applied a one-step pyroly- als and waste tires. They prepared ACs from pine/oak woods
sis process to almond shells, nut shells, peach stones, cherry through physical activation and from olive seeds through chem-
stones and grape seeds. The process involved direct heating of ical activation with KOH. One of the main conclusions was that
the precursors with steam at a rate of 15 ◦ C/min and 1 h retention an increase in the surface area of the ACs results in an almost
time at 800 ◦ C. The best results were obtained for apricot stones proportional increase in the Hg adsorption capacity. The olive
with a surface area of 1190 m2 /g, followed by almond shells at seed ACs showed better adsorption properties compared to the
998 m2 /g, cherry stones at 875 m2 /g, nut shells at 743 m2 /g and pine wood or oak wood ACs.
grape seeds at 497 m2 /g. Kula et al. [24] studied the adsorption of Cd(II) on ACs pre-
Girgis et al. [14], compared three activating agents, KOH, pared from olive stones by ZnCl2 activation. The adsorption
H3 PO4 and ZnCl2 for the activation of rice hulls. Of the experiments they performed indicated that the activated carbon
three, H3 PO4 produced carbons with the highest surface area from olive stone has a good adsorption capacity for Cd(II) ions
of 1177 m2 /g. KOH after pyrolysis and 3 h heating at 500 ◦ C from aqueous solutions. Specifically, at a Cd(II) concentration
resulted in activated carbon with 268 m2 /g surface area and of 45mg/L, the highest adsorption capacity was 1.654 mg/g.
ZnCl2 after 6 h pyrolysis at 300 ◦ C and 3 h heating at 750 ◦ C In addition, ACs were demonstrated to have excellent effec-
resulted in 420 m2 /g surface area. All chemicals performed bet- tiveness in the removal of organic matter and nitrogenous
ter than steam activation alone. Caturla et al. [15] impregnated substances in landfill leachates. Rivas et al. [25,26] studied
peach stones with concentrated ZnCl2 at ratios (ZnCl2 :material) some integrated processes treating landfill leachates. The sys-
0.4:1–2.5:1. The impregnated mixture was kept at 85 ◦ C from tems tested included adsorption onto activated carbon. COD
7 to 24 h under evaporation, partial evaporation and no evap- removals obtained ranged from 80% to 96% for initial COD val-
oration conditions. The material was then heated under N2 at ues close to 11000 mg/L, although none of the processes tested
500–800 ◦ C. The produced carbons had surface areas up to reduced the COD levels sufficiently to allow direct discharge.
3000 m2 /g. Increasing the ZnCl2 :material ratio from 0.2:1 to Recently, Kurniawan et al. [27] reviewed the main physico-
1:1 increased the surface area from 1000 to 2000 m2 /g. Further chemical treatments for landfill leachate. According to the
increase of the ratio resulted in a decrease of the surface area. authors, none of the individual physico-chemical techniques
An increase of temperature from 600 to over 1000 ◦ C leads to is universally applicable or highly effective for the removal of
a decrease of surface area. Through chemical activation with recalcitrant compounds from stabilized leachate. A combination
KOH, Stavropoulos and Zabaniotou [16] produced ACs with of physico-chemical and biological treatments has demonstrated
high surface area (>1300 m2 /g) from olive seed waste residues. its effectiveness for the treatment of stabilized leachate. Bio-
The highest surface area (3049 m2 /g) was achieved when acti- logical treatment alone usually results in low COD removals,
vation occurred at 900 ◦ C and 4 h residence time. Their carbons because of high COD, high ammonium-N content and presence
also showed high adsorptive capacity with respect to methylene of toxic compounds. A pre-treated leachate was subjected to
blue. adsorbent-supplemented biological treatment in an aeration tank
Due to their adsorption properties, ACs are used for the operated in fed-batch mode [28]. COD and NH4 + -N removal per-
removal of a wide range of pollutants from wastewaters, such formances of powdered activated carbon (PAC) and powdered
as heavy metals, phenols, dyes and other polar and non-polar zeolite were compared during biological treatment. Percent
organic substances [17–19]. Activated carbons produced from COD removals with PAC addition were significantly higher
almond shells, pecan shells and walnut shells either by chem- than those obtained with the zeolite. However, zeolite performed
ical or physical activation removed almost 100% of lead ion, better than the PAC in ammonium-N removal from the leachate.
90–95% of copper ion and 80–85% of zinc ions when used in Addition of landfill leachate to a domestic wastewater treat-
a “point of use” drinking water filter system [20]. Regarding ment system may have negative impact, since leachate is a highly
VOCs’ adsorption, activated carbons prepared from almond and concentrated wastewater both in terms of inorganic and organic
pecan shells by chemical, CO2 and steam activation were com- pollutants. A recent research revealed that the negative impact
pared to commercial products made from coal and coconut shells of leachate on a municipal wastewater treatment system could
[21]. Commercial products adsorbed 480–520 ppb of VOCs per be prevented by the addition of PAC [29].
gram of carbon, with the coconut shell product being superior. In all the above studies, the ACs employed for the adsorption
The adsorption capacity of the produced carbons ranged from tests had significant surface areas and adsorption capabilities, in
350 to 510 ppb VOCs/g of carbon. Although the chemically acti- many cases comparable to the commercially available carbons.
vated carbons had a larger surface area, their adsorption capacity However, their production methods involved several stages of
was inferior to that of the physically activated carbons. Toles et preparation, long retention times for pyrolysis and activation and
44 D. Kalderis et al. / Chemical Engineering Journal 144 (2008) 42–50
The rotation rate of the screw feeder (i.e. the speed at which 2.4. Adsorption of phenol
the paste entered the furnace) was controlled through a control
board. The required residence times were achieved by adjusting For the adsorption of phenol, a 10 ppm stock solution of phe-
the inclination of the furnace (through a mechanical lever shown nol was prepared. Seven Erlenmeyer flasks were used, each
in Fig. 1) in conjunction with the speed of furnace rotation. one of them containing 0.03, 0.05, 0.08, 0.1, 0.13, 0.15, and
Nitrogen gas was allowed to pass through the reactor 0.18 g of AC and 200 mL of the stock solution, respectively.
(4 L/min) in order to remove air from the system. The fur- The adsorption of phenol was initially tested on both rice husk
nace was heated to 700 ◦ C, and once the target temperature was AC and sugarcane bagasse AC. The flasks were mechanically
reached (approximately 30 min), the gas supply was changed shaken for 9 days and the solutions were then filtered through
from nitrogen to CO2 (5 L/min) and the feeding of the paste com- a 0.45 m polypropylene membrane filter to separate the liquid
menced. The residence time required for activation was 30 min. from the AC. The percentage of phenol removal was determined
The ACs were obtained in the collection box in crude form by measuring the phenol remaining in solution using a UV spec-
(lumps of 0.2–1.5 cm) and were allowed to cool to room tem- trophotometer at a wavelength of 269 nm. The adsorption data
perature. Then they were mechanically crushed and thoroughly were analyzed in terms of the Langmuir and Freundlich model
washed with a solution of HCl 0.1 M to remove excess Zn and isotherms using the equations:
other impurities. Finally, the ACs were washed with distilled QbCe
water and dried at 105 ◦ C for 6 h. q= (2)
1 + bCe
and
2.3. Characterization of the activated carbons
q = KCe 1/n (3)
Each activated carbon’s surface area was determined
respectively, where q is the mass of adsorbate per mass of adsor-
from nitrogen adsorption data obtained with a gas sorption
bent, Ce is the equilibrium concentration of adsorbate in solution
analyzer (NOVA 2200, Quantachrome). The samples were
and Q, b, K, n are constants for a given adsorbate and adsorbent
degassed under vacuum at 300 ◦ C for 8 h prior to measure-
at a particular temperature.
ment. The adsorption equilibrium time was set at 90 s. The
To study the kinetics of phenol adsorption, a 100 ppm stock
Brunauer–Emmett–Teller (BET) method was used to calculate
solution of phenol was prepared. Six Erlenmeyer flasks were
the surface area, based on selected N2 adsorption data within the
used, each containing 100 mL of the stock solution and 0.2 g of
p/po range of 0.025–0.3 [31].
rice husk AC. The flasks were mechanically shaken and pro-
The total pore volume (Vtotal ) and the average pore diam-
gressively removed at appropriate time intervals.
eter (dav ) were derived from the Barrett, Joyner and Halenda
(BJH) method [32]. The micropore volume (Vo ) was calculated
2.5. Adsorption of arsenic
according to the Dubinin–Radushkevich (DR) method [33,34].
The particle size distributions were measured in a particle size
To test the adsorption capacities of the rice husk and sugar-
analyzer (Mastersizer S, Malvern) equipped with an optical mea-
cane bagasse ACs, a 10 ppm stock solution of As was prepared
surement unit and a sample suspension unit. The lens used
in the form of AsO4 3− . Nine separate Erlenmeyer flasks were
was type 300 RF, able to detect particle sizes in the range of
used, each one of them containing 0.2, 0.4, 0.6, 0.8, 1.1, 1.4, 1.8,
0.05–880 m.
2, and 2.2 g of rice husk AC, respectively, and 200 mL of the
The ash content of the carbons was determined using the stan-
stock solution of As. The flasks were then mechanically shaken
dard ASTM procedure D2866-94. This method involves heating
for 96 h at 180 rpm to achieve equilibrium between As and the
the sample at 650 ◦ C for several hours until constant weight has
carbon surface [35]. At the end of the process, the solutions
been achieved. The ash is then weighed and the ash content of
were filtered through a 0.45 m polypropylene membrane filter
the activated carbon is calculated as follows:
to remove the AC and the filtrates were prepared for analysis
(D − B) according to the molybdate blue method [36]. The percentage
Total ash (%) = × 100 (1) of As removal was determined by measuring the As remaining
(C − B)
in solution using a UV spectrophotometer at a wavelength of
where B is the weight of the crucible (g), C is the weight of 885 nm.
the crucible plus original sample (g) and D is the weight of the
crucible plus ash containing sample (g). 2.6. Adsorption of humic acid
The pH of the carbons was determined using the standard
test of ASTM D 3838-80. This procedure involves heating 10 g For the adsorption of humic acid, a 20 ppm stock solution of
of carbon in 100 mL of distilled water to its boiling point for humic acid was prepared. Eight Erlenmeyer flasks were used,
15 min. The slurry is then filtered and the pH of the filtrate is each one of them containing 0.1, 0.2, 0.3, 0.4, 0.7, 0.9, 1.2, and
measured at 50 ◦ C. 1.4 g of AC, respectively, and 200 mL of the stock solution. As
The adsorption capacities of the carbons were then tested in arsenic adsorption case, only the rice husk AC was used. The
using solutions of phenol, arsenic, and humic acid, as well as flasks were mechanically shaken for 7 days at 180 rpm and the
leachate from a municipal solid waste (MSW) landfill. solutions were then filtered through a 0.45 m polypropylene
46 D. Kalderis et al. / Chemical Engineering Journal 144 (2008) 42–50
membrane filter to separate the liquid from the AC [35]. The per- Table 2
centage of humic acid removal was determined by measuring the Properties of the ACs used for the adsorption tests
humic acid remaining in solution using a UV spectrophotometer AC from rice husk AC from sugarcane
at a wavelength of 254 nm. bagasse
Table 3
Summary of optimal conditions for activation of various agricultural by-products
Material Impregnating chemical Activation temperature (◦ C) Activation time (h) BET (m2/g) Total pore volume (cm3/g) Reference
Fig. 3. Phenol kinetics for the rice husk and bagasse activated carbons.
Table 4
Langmuir and Freundlich adsorption model coefficients
Freundlich isotherm
K 1/n
Langmuir isotherm
a b
Phenol HA Arsenic Phenol HA Arsenic
Table 5
Comparison of the rice husk AC adsorption characteristics with other adsorbents, with respect to arsenica
Adsorbent Surface area (m2 /g) Arsenic concentration (mg/L) Capacity As(III) (mg/g)
Department of Minerals and Resources Engineering, Techni- from Agricultural By-products in India: Activated Carbon Production from
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