Scrap Retention Button Dies: Headed Type Economy
Scrap Retention Button Dies: Headed Type Economy
Scrap Retention Button Dies: Headed Type Economy
3
- -
steel D6~25
b
Alterations SR-EMHD 13 - 30 - P7.00 - MT1.50 - C0.105 - TC3
64~67
SR-EPHD□
−0.01
D −0.03
HRC
+0.4
+0.2
Equivalent to SRA-EMHD Alteration Code * +,-. 1Code Alteration Code * +,-. 1Code
SKD11 D6~16
L
Shaped hole diameter change
PC
+0.3
P
key flat to head 180° 0°change 1°
0
D+0.005 0.01 mm increments
0 Powdered PC 90° increments
T
high-speed SRA-EPMHD WC For * only, if PC is 1.00~1.99, then b=4.
PC
d
P
steel D6~16 P PC Addition of double key flats in parallel
64~67 H −00.2 WC max.: W<WC≦P・Kmax.+0.2 WKC Can be combined with KC for shapes +,-..
For shank diameter tolerance D , select either m5 or +0.005 SRA-EPHD□
0 . HRC W 0.01 mm increments
270° Double key flats 270° Double key flats
Hole shape Hole shape Hole shape Hole shape Full length change(reduction in shaped hole depth) at 0°and a at 0°and a
Hole shape 180° 0° 180° 0°
10≦L- (b-1) ≦LC<L selected angle selected angle
┋
┕ ┌
┖ ┍
┗ ┎
┘ ┏
┙ LC
0.1 mm increments
(If combined with LKC・LKZ・CKC・MKC, 0.01 mm
KFC 90° 1°increments 90° 1°increments
LC
L
Cannot be combined with KC・WKC. Cannot be combined with KC・WKC.
Alterations to head
0.01/12 increments can be selected.)
Dimension b and lead are shortened by(L-LC) . Cannot be used for L(LC)<16 or D>25. Cannot be used for L(LC)<16 or D>25.
D 0
D┄ 2 −0.01 Head diameter change
Full length tolerance change
A LKC HC D ≦ HC < H
L+0.4 +0.05
L┄
K
Full length tolerance change Cannot be used for L(LC)<16. Head thickness change 2≦TC<T 0.1 mm increments
K
TC
Cannot be used for D>25.
+0.01
P ±0.01
P ±0.01
P ±0.01
P ±0.01
+0.2 ⇨ 0 TC increments can be selected.)
0
Changes to head thickness tolerance and full length tolerance are processed
T
Full length L is shortened by(T-TC) .
P
using a single code.Machining limits are the same as for TKC and LKC. If combined with LC, full length is equal to LC.
Cannot be used for L(LC) <16.
CKC TKC LKC Head thickness tolerance change
R≦0.2 W ±0.01 W ±0.01 R W ±0.01 W ±0.01 R≦0.2 TKC
Head thickness Full length tolerance T+0.3
0 ⇨ 0
+0.02
Cannot be used for L<16.
tolerance change + change
φ0.01 A
T ┄
0.02 A W
P≧W 0.15≦R< 2 P>W P>W T+0.3 +0.02
L+0.4 +0.05
BUTTON DIES
0 ⇨ 0 +0.2 ⇨ 0
L┄
Head thickness tolerance change
√ P2-W2≧1.5 TKM
T┄
P-0.4≧1.5(P dimension straight section 1.5 mm or longer) P-2R≧1.5(P dimension straight section 1.5 mm or longer) T +0.3
0
Changes to head thickness tolerance and full length tolerance are processed 0 ⇨ -0.02 Cannot be used for L<16.
P≧W K=√ P +W K= √
2 2 2 2
(P-2R)+(W-2R)+2R (P dimension straight section 1.5 mm or longer) using a single code.Machining limits are the same as for TKM and LKC.
Cannot be used for L(LC) <16. Head thickness is machined
−0.04
TKM LKC to a tolerance of -0.04~0
0.01mm increments 0.005mm increments MKC RC
0
D tolerance Catalog No. Head thickness Full length tolerance
relative to the retainer surface.
L * +,-. , MT C b d H T + Cannot be used for L(LC)<30.
D m5 +0.005
Type D (workpiece material tolerance change change
0 min. P max. P・Kmax. P・Wmin. R thickness) (clearance) 0
Others
T+0.3
0 ⇨-0.02 L+0.4
+0.2 ⇨ 0
+0.05 Single key flat on shank
6 +0.009
+0.004 6 16 20 22 25 28 30 32 35 1.00~ 3.00 3.00 1.00 3 3.4 9 D
SKC Can be used with D≧8 and L(LC)≧20.
0 Cannot be combined with KC・WKC・KFC.
8 8 16 20 22 25 28 30 32 35 40 1.00~ 4.00 4.00 1.00 4 4.4 11 2 −1−0.01
+0.012
+0.006 +0.005
10 0 (Equivalent to SKD11) 10 16 20 22 25 28 30 32 35 40(45) 2.00~ 6.00 6.00 1.20 6 6.4 13 Price
13 (Dm5) (D+0.005 ) 13 16 20 22 25 28 30 32 35 40(45) 3.00~ 8.00 8.00 1.50 8.4 16
+0.015 0
+0.007
16 16 16 20 22 25 28 30 32 35 40(45) 5.00~ 10.00 10.00 2.00 10.6 19
20 SR-EMHD SRA-EMHD (20) 16 20 22 25 28 30 32 35 40(45) 7.00~ 12.00 12.00 3.00 C≧0.010 12.6 23
22 +0.017
8.00~ 14.00 14.00 3.00 14.6 25 5
+0.008 SR-EHDD SRA-EHDD (22) 16 20 22 25 28 30 32 35 40(45) Select a
clearance of
only)
- workpiece
38 19.00~ 26.00 26.00 5.00 26.6 41
SR-EHDE SRA-EHDE (38) 16 20 22 25 30 35 material
0.15≦R< -
W
+0.020
+0.009 thickness of
45 (45) 20 22 25 30 35 25.00~ 35.00 35.00 6.00 0.15 mm or 36.0 48
50
SR-EHDG SRA-EHDG (50) 20 22 25 30 35 33.00~ 40.00 40.00 7.00
more.
41.0 53
Punch shaped hole
56 +0.024
+0.011 (56) 20 22 25 30 35 38.00~ 45.00 45.00 8.00 Die shaped hole 46.0 59
6 +0.009 (Powdered high-speed steel) 6 16 20 22 25 30 35 1.00~ 3.00 3.00 1.00 3 3.4 9
+0.004
(Dm5) (D+0.005 )
8 0
8 16 20 22 25 30 35 1.00~ 4.00 4.00 1.00 4 4.4 11
10
+0.012
+0.006 +0.005
0
SR-EPMHD SRA-EPMHD
10 16 20 22 25 30 35 2.00~ 6.00 6.00 1.20 6 6.4 13
13 +0.015
SR-EPHDD SRA-EPHDD 13 16 20 22 25 30 35 3.00~ 8.00 8.00 1.50 8.4 16 5
16
+0.007
SR-EPHDR SRA-EPHDR 16 16 20 22 25 30 35 5.00~ 10.00 10.00 2.00 10.6 19
8
20 +0.017
SR-EPHDE SRA-EPHDE (20) 16 20 22 25 30 35 7.00~ 12.00 12.00 3.00 12.6 23
-
25
+0.008
SR-EPHDG SRA-EPHDG (25) 16 20 22 25 30 35 10.00~ 16.00 16.00 3.00 16.6 28
2 2
Can be used only for workpiece materials with tensile strengths up to 1177 N/mm (120 kgf/mm ) .
MT(workpiece material thickness)and C(clearance)are used as data for machining the scrap retention grooves. Specify the shaped hole dimensions(P・W・R)when selecting the button die finishing dimensions.
D=(20),(22),(25),(32) ,(38) ,(45) ,(50),(56)are specifications available for shank diameter tolerance of Dm5 only.
L=(45)is a specification available for shank dia. tolerance of Dm5 only.
355 356