Thermal Spray Prodeces OHT Brake Anchor PDF
Thermal Spray Prodeces OHT Brake Anchor PDF
Thermal Spray Prodeces OHT Brake Anchor PDF
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Product : TRUCK
Model: 777F TRUCK JRP
Configur at ion: 777F Off- Highw ay Truck JRP00001- UP ( MACHI NE) POWERED BY C32 Engine
i07225776
Thermal Spray Procedures for 772 - 797F OHT Brake Anchor {0374,
0599, 0679, 4251, 4267}
SM CS - 0374; 0599; 0679; 4251; 4267
Off-Highway Truck/Tractor
All
I ntroduction
Table 1
Revision Summary of Changes in SEBF2200
06 Added 1 part number.
05 Corrected an error with dimension A for part number 177-1605.
04 Corrected a typographical error with dimension A for part number 256-7766.
© 2017 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of
this document or the proprietary processes therein without permission may be violation of intellectual property
law.
This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts
reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from
cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar.
Continuing improvement and advancement of product design might have caused changes to your product which
are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical
information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in
the Service Information System (SIS Web) interface.
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For further information on the equipment needed to perform thermal spray processes, refer to the following
publications:
Special Instruction, SEBF9236, "Fundamentals of High Velocity Oxygen Fuel (HVOF) Spray for
Reconditioning Components"
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have
the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are
provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death
could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might
involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product
are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by
Caterpillar is used, ensure that the procedure is safe for you and for other people to use. Ensure that the product
will not be damaged or be made unsafe by the operation, lubrication, maintenance, or the repair procedures that
are used.
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Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the safety alert symbol which is followed by a signal word such as danger,
warning, or caution. The "WARNING" safety alert symbol is shown below.
Illustration 2 g03134108
Pay attention!
Become alert!
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this
publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
safety information in this document and the safety information on the machine are not all inclusive.
Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that
the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also,
determine that the operation, lubrication, maintenance, or the repair procedures will not make the
machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information
which was available at the time of publication. The specifications, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service that is
given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers
can supply the most current information.
Part Description
Table 2
Base Metal Ductile Iron
Hardness
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Table 4
Check
Arc Spray Procedure
List
Clean Part Degrease in hot caustic solution
Undercut To "tru-up" surface
Remove Oxide Use fiber flap brush or Clean/strip disc
Clean Spray Area Commercial degreaser
Mask for Grit Blaster Duct tape
Grit Blast Equipment Pressure type only
Grit Type and Size 20 mesh aluminum oxide
Blast Air Pressure 690 kPa (100.0 psi)
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Table 6
Flame Spray Process (6P) Procedure Check List
Clean Part Degrease in hot caustic solution
Undercut To "tru-up" surface
Remove Oxide Use fiber flap brush or Clean/strip disc
Mask for Blast Duct tape
Blast Equipment Pressure type only
Grit Type and Size 24 mesh Aluminum Oxide
Blast Air Pressure 690 kPa (100.0 psi)
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Specifications
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Illustration 3 g03134178
Table 7
OHT Brake Anchor
Dimension Dimension Dimension Dimension
Part No.
(A) (B) (C) (D)
662.03 ± 0.05 mm 612.70 mm 409.78 ± 0.10 mm 417.80 ± 0.20 mm
7D-5896
(26.064 ± 0.002 inch) (24.122 inch) (16.1330 ± 0.004 inch) (16.4487 ± 0.008 inch)
728.68 ± 0.05 mm 692.15 ± 0.05 mm 403.22 ± 0.13 mm 456.51 ± 0.10 mm
2G-3476
(28.688 ± 0.002 inch) (27.250 ± 0.002 inch) (15.875 ± 0.005 inch) (17.973 ± 0.004 inch)
728.68 ± 0.05 mm 692.15 ± 0.05 mm 403.22 ± 0.13 mm 544.60 ± 0.5 mm
5T-6381
(28.688 ± 0.002 inch) (27.250 ± 0.002 inch) (15.875 ± 0.005 inch) (21.440 ± 0.02 inch)
109-5508
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Table 8
OHT Brake Anchor
Dimension Dimension Dimension Dimension
Part No.
(E) (F) (G) (H)
7D-5896 2.95 mm (0.116 inch) N/A 15° 82.04 mm (3.230 inch)
2G-3476 4.78 mm (0.188 inch) 2.39 mm (0.094 inch) 10° 141.22 mm (5.560 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
5T-6381 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
109-5508 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
2.4 ± 0.098 mm 141.20 ± 0.098 mm
2G-1234 4.78 mm (0.188 inch) 10°
(0.09 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
5T-6382 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
109-5506 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
109-5509 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
177-1606 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
90.50 ± 0.5 mm
101-2744 N/A N/A N/A
(3.562 ± 0.02 inch)
4.50 ± 0.30 mm 2.50 ± 0.098 mm 141.20 ± 0.098 mm
177-1605 10°
(0.177 ± 0.012 inch) (0.098 ± 0.004 inch) (5.559 ± 0.004 inch)
4.50 ± 0.30 mm 291.33 ± 0.25 mm
278-3528
(0.177 ± 0.012 inch) 2.4 mm (0.09 inch)7 10°
(11.469 ± 0.01 inch)
119-9013 10°
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