Mathcad - Tank Foundation Design Actions - 2611-501 & 502 - Rougher WMS Feed Tank 1 & 2
Mathcad - Tank Foundation Design Actions - 2611-501 & 502 - Rougher WMS Feed Tank 1 & 2
Mathcad - Tank Foundation Design Actions - 2611-501 & 502 - Rougher WMS Feed Tank 1 & 2
Input data
Tank geometry
Lext := 200mm Extended edge plate distance from the tank shell
kg
ρst := 7850 Steel Density
3
m
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
tfloor := 25mm Thickness of floor plate (assuming the bottom plate to be resting on grade slab)
2
ARP := 220m Approximate area of platform at roof (Only applicable RF=1)
Considering 100% (0.785 x 16.74^2) = 220 sqm area covered with platform
kg
qRP := 300 Approximate platform unit weight (Only applicable RF=1)
2
m assuming primary & secondry supporting members
mRP_eq := 92400kg Additional weight (agitator = 350 kN, pipe = 150 kN, screen = 3 x 113 = 340
kN; total with 10% margin = 92400 kg etc) supported at roof
αroof := 0° Angle of roof (0 to 30 degree only )
TF := 0 Is the tank foundation a ring wall or mat type? ring wall =0, Mat=1
BSize := 42 Bolt Size (e.g 24 for M24 bolts, range from M12, M16, M20, M24, M30 to M36)
BType := 4 Bolt Type (Class 4.6 bolt = 4 and Class 8.8 bolt = 8)
UPi := 0 × kN Max design Internal uplift pressure load due to liquid (No uplift force as per
assumption)
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
Rwi := 4 Response modification factor (impulsive) for ASD methods: Self-anchored=3.5 &
Mechanically anchored=4, {API 650, E.5.1.1}
Rwc := 2 Response modification factor (convective) for ASD methods: Self-anchored=2 &
Mechanically anchored=2, {API 650, E.5.1.1}
Kc := 1.5 Coefficient (K) to adjust the spectral acceleration = 1.5 unless otherwise specified,
{API 650, E2.2}
TL := 4s Regional dependent transition period for longer period ground motion (Outside US,
4 secs), {API 650, E4.6.1}
Height pz
The wind pressure is obtained from standard calculation for Site Wind Pressure
0 0 AS1170.2, and is used to calculate the wind pressure distribution across the
20.08 2.45 tank height.
considering pressure on a conservative side
Unitsh := m
Units for height in above table.
Unitsp := kPa
Units for pressure in above table.
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
Calculations
Tank geometry details
kg kN
γcontent := SG × 1000 ×g Specific density of tank contents γcontent = 16.28 ×
3 3
m m
dtank
rtank := Radius of tank rtank = 8.37 m
2
π 2 2
Atank := × dtank Area of tank Atank = 220.09 m
4
rtank
sroof := Slope length of the tank rook sroof = 8.37 m
cos ( αroof)
1
CGroof := × rtank × tan ( αroof) Local centre of gravity of the roof CGroof = 0 m
3 (assumed to geometric centre of gravity)
2
Aroof := π × rtank × sroof Surface area of roof Aroof = 220.09 m
mroof := Aroof × t h × ρst Mass of the tank roof only mroof = 0 × tonne
mtot_shell := ( tshell × Htank × ρst × π × dtank) × (1 + f w) Mass of shell plate mtot_shell = 227.97 × tonne
mtot_roof := (m roof + mRP_eq) × (1 + f w) Mass of roof plate with mtot_roof = 101.64 × tonne
equipment / platform
π 2
mtot_floor := × ( dtank + 2 × Lext) × tfloor × ρst × ( 1 + f w) Mass of floor plate mtot_floor = 49.81 × tonne
4
Working loads
In this part of the calculation, a number of working loads will be determined as the output of the tank concrete
foundation design
Gravity loads
DLtank := Wshell + Wroof + Wfloor Total tank dead load DLtank = 4092.88 × kN
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
Seismic moments
1. In the part of the calculation, API650 seismic design approach will be used to calculate the working loads
output. The design peak ground acceleration (Sp) is referred to AS1170.4 as (kpZ).
2. If site is in other location, the appropriate codified peak ground acceleration should be used.
3. US customary units will be used with API 650 formulae for consistancy purposes.
0.578
Ks := The sloshing period coefficient, {API 650, E4.5.2} Ks = 0.58
æ 3.68 × Htank ö
tanh ç ÷
è dtank ø
dtank
Tc := 1.8Ks × ×s Natural period of the convective (sloshing) mode of Tc = 4.26 s
m behaviour of the liquid, {API 650, E4.6.1}
I I
Ai := SDS × if SDS × > 0.007g Impulsive design response spectrum Ai = 0.08 × g
Rwi Rwi acceleration coefficient, {API 650, E4.6.1}
0.007g otherwise
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Calc: H359428-231-202-0002 Rev: A Printed: 4/21/2020 Page 5 of 15
Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
γcontent π 2 7
Wp := × Htank × × dtank Total Weight of the tank contenct Wp = 1.62 ´ 10 × lb
g 4
The effective impulsive portion of the liquid weight, {API 650, E6.1.1}
æ dtank ö
tanh ç 0.866 ÷
è Htank ø dtank 7
Wi := × Wp if ³ 1.333 Wi = 1.32 ´ 10 × lb
dtank Htank
0.866 ×
Htank
éæ dtank ö ù
êç 1.0 - 0.218 × ÷ × Wpú otherwise
ëè Htank ø û
The effective convective (sloshing) portion of the liquid weight, {API 650, E6.1.1}
5
Ws := m tot_shell Total weight of tank shell Ws = 5.03 ´ 10 × lb
DLroof 5
Wr := Total weight of fixed tank roof Wr = 3.49 ´ 10 × lb
g
Wfloor 5
Wf := Total weight of tank floor Wf = 1.21 ´ 10 × lb
g
Height from the bottom of the tank shell to teh centre of action of lateral seismic force related to the impulsive
liquid force for ringwall moment, {API 650, E6.1.2.1}
dtank
Xi := 0.375 × Htank if ³ 1.333 Xi = 27.78 × ft
Htank
éæ dtank ö ù
êç 0.5 - 0.094 × H ÷ × Htankú otherwise
ëè tank ø û
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
Height from the bottom of the tank shell to teh centre of action of lateral seismic force realted to the convective
liquid force for ringwall moment, {API 650, E6.1.2.1}
æ æ 3.67 × Htank ö ö
ç cosh ç ÷ - 1.0 ÷
Xc := ç 1.0 -
è dtank ø ÷ × Htank Xc = 51.28 × ft
ç 3.67Htank æ 3.67 × Htank ö ÷
ç × sinh ç ÷÷ Shell thickness assumed to be same through out.
è dtank è dtank ø ø taken conservatively
Xs := 0.55 × Htank Height from the bottom of the tank shell to the shell's Xs = 36.23 × ft
centre of gravity (assumed 55% of tank height from the
base)
Xr := Htank + CGroof Height from the bottom of the tank shell to the roof CG Xr = 65.88 × ft
Height from the bottom of the tank shell to teh centre of action of lateral seismic force related to the impulsive
liquid force for slabl moment, {API 650, E6.1.2.2}
é æ dtank öù
ê ç 0.866 × ÷ú
Htank dtank
Xis := ê
0.375 × 1.0 + 1.333 ç - 1.0÷ú × Htank if ³ 1.333 Xis = 36.23 × ft
ê ç æ dtank ö ÷ú Htank
ê ç tanh ç 0.866 × H ÷ ÷ú
ë è è tank ø øû
éæ dtank ö ù
êç 0.5 + 0.060 × ÷ × Htankú otherwise
ëè Htank ø û
Height from the bottom of the tank shell to teh centre of action of lateral seismic force realted to the convective
liquid force for slab moment, {API 650, E6.1.2.2}
æ æ 3.67 × Htank ö ö
ç cosh ç ÷ - 1.937 ÷
Xcs := ç 1.0 -
è dtank ø ÷ × Htank Xcs = 51.62 × ft
ç 3.67 × Htank æ 3.67Htank ö ÷
ç × sinh ç ÷÷
è dtank è dtank ø ø
Type of foundation has
Overturning Moment for ring beam or mat foundations at the tank base, {API 650, E6.1.5} been define in the be-
ginning of report
2 2 4
MEQ := éëAi × (Wi × Xi + Ws × Xs + Wr × Xr)ùû + (A c × Wc × Xc) if TF = 0 MEQ = 4.19 ´ 10 × kN × m
2 2 4
éëAi × (Wi × Xis + Ws × Xs + Wr × Xr)ùû + ( Ac × Wc × Xcs) if TF = 1 MEQ = 4.19 ´ 10 × kN × m
6
Vi := Ai × (Ws + Wr + Wf + Wi) Design base shear due to impulsive component, {API Vi = 1.07 ´ 10 × lbf
650, E6.1}
4
Vc := Ac × Wc Design base shear due to convective component, {API Vc = 7.7 ´ 10 × lbf
650, E6.1}
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Calc: H359428-231-202-0002 Rev: A Printed: 4/21/2020 Page 7 of 15
Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
2 2 6
FEQ := Vi + Vc Total design base shear / Earthquake lateral load, {API 650, FEQ = 1.07 ´ 10 × lbf
E6.1}
FEQ = 4751.98 × kN
MEQ
XEQ := Effective centre of action for earthquake loads XEQ = 8.82 m
FEQ
TANK IS
OPEN AT TOP Wind moments
In this part of the calculation, Wind loads are derived from AS1170.2, however, careful checking should be
allowed for other wind codes to check compatibility.
Cpe_A := 0 External pressure coefficients for roofs {AS1170.2, C5.2.2} Flat Roof
Flat Roof
Cpe_B := 0 External pressure coefficients for roofs {AS1170.2, C5.2.2}
æ 0 0 ö
pz_ult = ç ÷
è 20.08 2.45 ø
æ 0 ö × kN
Force := for i Î 0 .. rows (pz_ult) - 1 Force = ç ÷
è 823.54 ø
hinc ¬ 0
if éi = 0 , hinc ¬ pz_ult
ë i,0 (
, hinc ¬ pz_ult
i,0
- pz_ult )ùû
i - 1, 0
FWL :=
å Force Wind Lateral load on shell FWL = 823.54 × kN
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Calc: H359428-231-202-0002 Rev: A Printed: 4/21/2020 Page 8 of 15
Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
MDL := ( DLtank + DLroof) × rtank Stabilising moment from tank due to weight of tank and MDL = 47259.17 × kN × m
roof
MF := ( wL × π dtank) × rtank Stabilising moment from tank due to weight of liquid MF = 2189.84 × kN × m
content, {API 650, 5.11.2}
Ws × g 4 N
wt := + wrs Tank shell and roof loads acting on on the base wt = 7.2 ´ 10 ×
π × dtank m
æ Av ö
Ge := SG × ç 1 - 0.4 ÷ Effective specific gravity including vertical seismic effects, Ge = 1.63
è g ø API 650 E2.2}
M EQ
Janchor := Anchorage Ratio, {API 650, Janchor = 0.83
2 é æ Av ö ù E6.2.1.1.1
dtank × êwt × ç 1 - 0.4 × ÷ + wa - 0.4wintú
ë è g ø û
Janchor
DesRatioJAnchor := Stability check due to earthquake loads, {API 650 DesRatioJAnchor = 0.54
1.54 E6.2.1.1.1}
tshell
DesRatiotshell := Tank shell plate check, {API 650 E6.2.1.1.1} DesRatiotshell = 0.04
0.035 × dtank
tshell
DesRatiotshell_bot := Tank shell and bottom plates check, {API 650 E6.2.1.1.1} DesRatiotshell_bot = 1
tfloor
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
éé m æ Av ö 1.273 × M EQù 1 × mm ù
m
2
σc_shell := MPa × êê × wt × ç 1 + 0.4 ÷+ ú× × ú if AT = 0
êê N è g ø
dtank
2 kN × mú 1000tshell_bú
ëë û û
é éé m æ Av ö 1.273 × MEQ m ù 2 ù ùú
MPaê êê × wt × ç 1 + 0.4 ÷+ × ú × 1 × mm ú if J anchor < 0.785 if AT = 1
ê êê N è g ø 2 kN × mú 1000t shell_bú ú
dtank
ê ëë û û ú
ê éé m æ A vö m ù ù ú
ê êê × wt × ç 1 + 0.4 ÷ + wa × N ú ú ú
ê êê N è g ø m
- wa × ú ×
1 × mm ú
otherwise ú
êë êëêë 0.607 - 0.18667 × J anchor2.3 N ú 1000t shell_bú úû
û û
σc_shell = 2.94 × MPa
Allowable longitudinal shell compression, {API 650, E6.2.2.3}
æ 83 × tshell_b m 2
SG × Hl × dtank mm ö
Fc := MPa ç × if × ³ 44 ÷ Fc = 92.88 × MPa
ç dtank mm tshell 3 ÷
m
ç ÷
ç æ 83 × t shell m SG × Hl Fy ö ÷
ç min ç 2.5 × d × mm + 7.5 × m
, 0.5 × ÷
MPa ø
÷
è è tank ø
σc_shell
DesRatioshell_comp := Shell longitudinal compression check, {API DesRatioshell_comp = 0.03
Fc 650, E6.2.1.1.1
MaxDesRatioAn_req = 1
1.273 × MEQ æ Av ö kN
wAn_EQ_min := - wt × ç 1 - 0.4 ÷ Minimum anchorage resistance due wAn_EQ_min = 119.57 ×
dtank
2 è g ø to seismic load m
é 4 × M EQ æ Av öù
TAn_EQ := ê d - (Wroof + Wshell) × ç 1 - 0.4 ÷ú TAn_EQ = 6519.64 × kN
ë tank è g øû
Meq=Mrw
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Calc: H359428-231-202-0002 Rev: A Printed: 4/21/2020 Page 10 of 15
Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
LFult
N'An := × max ( TAn_EQ) Maximum tension force per bolt N'An = 108.66 × kN
NAn
LFult
V'An := × max ( FEQ , FWL) Maximum shear force per bolt V'An = 79.2 × kN
NAn
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
1. All shear capacity calculations assume that the bolt threads are NOT included in the shear plane (conservative).
2. The shear capacity assumes that all the shear load is resisted by the bolts, neglecting the resistance that will be
provided by friction on the base of the tank (this is conservative).
25mm
DesRatiodAn := Minimum anchor bolt diameter check, {API650, E7.1.2} DesRatiodAn = 0.6
dbolt
π × (dtank + Lext)
sbolt := Spacing between anchor bolts sbolt = 739.15 × mm
NAn
sbolt
DesRatiosAn := Maximum anchor bolt spacing check, {API650, E7.1.2 or DesRatiosAn = 0.25
3m 5.12.3}
4
DesRatioNAn := Minimum number of anchor bolt, {API650, 5.12.2} DesRatioNAn = 0.06
NAn
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
12 27 15.1
16 50.2 28.6
20 78.4 44.6
24 113 64.3
30 180 103
36 261 151
42 355.3 205
¾¾®
VecBolt := B4cap if BType = 4
¾¾®
B8cap if BType = 8
ϕNbolt := kN ×
å vlookup( BSize , VecBolt , 1) Bolt tensile capacity ϕNbolt = 355.3 × kN
ϕVbolt := kN ×
å vlookup( BSize , VecBolt , 2) Bolt shear capacity ϕVbolt = 205 × kN
V'An
DesRatioV := Unity Ratio of anchor bolt shear capacity DesRatioV = 0.39
ϕVbolt
N'An
DesRatioN := Unity Ratio of anchor bolt tensile capacity DesRatioN = 0.31
ϕNbolt
2 2
æ V'An ö æ N'An ö
DesRatioCom := ç ϕV ÷ + ç ϕN ÷ Unity Ratio of anchor bolts under DesRatioCom = 0.24
è bolt ø è bolt ø combined actions, {AS4100, Cl9.3.2.3}
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
Summary of results
4
Total content dead load DLcontent = 7.19 ´ 10 × kN
Effective centre of action for earthquake loads for tank XEQ = 8.82 m
(
MaxDesRatio := max FailureMechs
á 2ñ
)
OverallCheck := if ( MaxDesRatio £ 1 , "PASS" , "FAIL" )
( (
CritIndex := trunc match MaxDesRatio , FailureMechs
á 2ñ
0 ) )
CritFailureMech := FailureMechsCritIndex , 0
The following matrix provides a summary of all failure mechanisms for the currently selected load case.
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Tertiary Cyclone Feed Tank footing design
actions and anchorage
design to API650
MaxDesRatio = 1
OverallCheck = "PASS"
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