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    Disassembly:: W 0704 M0 Gas-Mixer

    Uploaded by

    Helder Pinto
    This document provides maintenance instructions for a gas mixer. It details replacing components like the circuit board and servomotor every 10,000 to 30,000 hours. The disassembly and assembly steps are described in detail, including disconnecting power and removing screws, nuts and other parts. Wire connections and lubrication of parts are also addressed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Disassembly:: W 0704 M0 Gas-Mixer

    Uploaded by

    Helder Pinto
    155 views4 pages
    This document provides maintenance instructions for a gas mixer. It details replacing components like the circuit board and servomotor every 10,000 to 30,000 hours. The disassembly and assembly steps are described in detail, including disconnecting power and removing screws, nuts and other parts. Wire connections and lubrication of parts are also addressed.

    Original Description:

    MIXER JENBACHER

    Original Title

    Stepper Mixer

    Copyright

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    This document provides maintenance instructions for a gas mixer. It details replacing components like the circuit board and servomotor every 10,000 to 30,000 hours. The disassembly and assembly steps are described in detail, including disconnecting power and removing screws, nuts and other parts. Wire connections and lubrication of parts are also addressed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    155 views4 pages

    Disassembly:: W 0704 M0 Gas-Mixer

    Uploaded by

    Helder Pinto
    This document provides maintenance instructions for a gas mixer. It details replacing components like the circuit board and servomotor every 10,000 to 30,000 hours. The disassembly and assembly steps are described in detail, including disconnecting power and removing screws, nuts and other parts. Wire connections and lubrication of parts are also addressed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 4

    Maintenance works: W 0704 M0

    Gas-mixer

    Turn off motor according to technical instruction no. 1100-0105 and secure against unauthorized
    restart.

    Interval every
    Maintenance works 10000 Oh 20000 Oh 30000 Oh
    10 Replace the circuit board and the rubber
    „
    sleeve
    20 Replace the servomotor „
    20/30 Overhaul „ *) „

    *) only for B15, B16, B17, B21, B27, special gasses, hot cooling 95 – 110 °C

    Disassembly:
    Hexagon head cap screw 1, Remove cover 2 and conical
    nipple 3.
    Switch off supply voltage to control motor and circuit board (i. e.
    disconnect clamp of DM455 and withdraw fuse from module
    interface).

    Disassemble the circuit board and servomotor and replace


    these.

    Issued: Doku./Bilek Checked: Entwicklungsgruppe B Date: 2002-04


    EN 0704M0_EN.doc Index: d Page - No.: 1 / 4
    Maintenance works: W 0704 M0
    Gas-mixer

    Remove hexagon nut 4, discs 5 and threaded rod 6.

    Remove steel plate.

    Turn the circuit-board shaft of the gas mixer in the


    direction "AUF" (open) (20 mA).
    Switch on supply voltage to control motor and circuit
    board (connect clamp of DM455 and insert fuse into
    module interface).
    Caution: danger of short-circuit
    The control motor will unscrew itself out of the gas-mixer
    shaft (if the motor does not run, check whether the
    Auto/Man button in dia.ne (screen 41) is set to 'Auto',
    turn the potentiometer in the direction of
    "ZU"(shut)(4 mA), and subsequently in the direction of
    "AUF" (open) (20 mA)).
    Switch off supply voltage to control motor and circuit W0704 35

    board again.
    Remove wiring from control motor and circuit board.

    Issued: Doku./Bilek Checked: Entwicklungsgruppe B Date: 2002-04


    EN 0704M0_EN.doc Index: d Page - No.: 2 / 4
    Maintenance works: W 0704 M0
    Gas-mixer

    Layout of cables:

    W0704-36

    Name Stepping motor R/I converter plate Simulation device


    Motor phase 1 (+) Ph1+ (green) 1 (green) 11 (green)
    Motor phase 1 (-) Ph1- (red) 2 (red) 12 (red)
    Motor phase 2 (+) Ph2+ (black) 3 (black) 21 (black)
    Motor phase 2 (-) Ph2- (grey) 4 (blue) 22 (blue)
    + 24 V IN 1 (yellow) 30 V (yellow)
    + mA OUT 2 (black) Iein
    Schirm 3 (Schirm) no connection
    Attention: The colours of the cores might change according to the manufacturer!

    Inspection:
    Check if the gas mixer shaft can be easily moved in the gas mixer case.
    (Check: slide the motor forward and back while it screws itself out of the gas-mixer shaft.)
    Check shaft and setting thread for wear. Replace, if necessary.
    Relubricate the adjusting screw thread and apply a small amount of grease to the shaft.

    Assembly:
    Assemble the spring to the new
    servomotor.

    Connect the cabling of the servomotor and


    the circuit board. Turn the circuit-board
    shaft of the gas mixer in the direction "ZU"
    (shut) (4 mA).
    Switch on the power supply of the
    servomotor and circuit board again. Fit the
    servomotor into the screw thread by hand.
    The motor will screw itself into the gas-
    mixer shaft and open until it reaches the W0704 37

    mechanical stop. Switch off the power


    supply of the motor and circuit board
    again. To continue the assembly, follow
    the disassembly procedure in reverse
    order.
    Do not assemble the circuit board yet.

    Issued: Doku./Bilek Checked: Entwicklungsgruppe B Date: 2002-04


    EN 0704M0_EN.doc Index: d Page - No.: 3 / 4
    Maintenance works: W 0704 M0
    Gas-mixer

    Adjusting the 0% position:


    Turn the circuit-board shaft in the direction "AUF" (open) (20 mA) until it reaches the mechanical stop.
    Switch on the power supply of the motor and circuit board. The gas mixer closes until it reaches the
    mechanical stop. Switch off the power supply of the motor and circuit board again. Turn the circuit-board
    shaft in the direction "ZU" (shut) (4 mA) until it reaches the mechanical stop (now the mixer is "ZU" (shut)
    (0%) and the potentiometer is "ZU" (shut) (4mA)).
    Assemble the circuit board with the potentiometer shaft on the servomotor (there are two types: circuit
    boards with a ribbed potentiometer shaft and circuit boards with a smooth potentiometer shaft).

    Assembling circuit boards with a ribbed potentiometer shaft:


    The ribbed potentiometer shaft prevents the shaft from sliding in the rubber sleeve. Insert the new rubber
    sleeve into the transmission unit leaving only approx. 1 mm of the rubber sleeve sticking out from the
    blind hole. Insert the circuit board with potentiometer shaft into the rubber sleeve. Assemble the circuit
    board using 4 M4 nuts. Lock the M4 nuts using locking paint.

    Assembling circuit boards with a smooth potentiometer shaft:


    Glue the new rubber sleeve onto the potentiometer shaft using Loctite 454 glue to prevent the
    potentiometer shaft from sliding in the rubber sleeve. Before gluing the rubber sleeve to the potentiometer
    shaft, make sure to carefully remove all the white powdery deposit in the rubber sleeve which was left
    behind during its manufacture. Slide the rubber sleeve onto the potentiometer shaft. Lift the rubber sleeve
    at the front from the shaft using a flat screwdriver. Insert a drop of super glue into the opening created
    and move the screwdriver one full turn around the potentiometer shaft (to make sure that the glue is
    evenly spread along the front part of the rubber sleeve and to prevent glue from entering the
    potentiometer). The curing time of the glue is 2 minutes. Slightly press on the potentiometer to insert the
    circuit board with potentiometer shaft into the blind hole. Assemble the circuit board using 4 M4 nuts.
    Lock the M4 nuts using locking paint.
    Switch on the potentiometer supply voltage.

    The rest of the assembly is carried out in reversed order of the disassembly.

    4, 5, 6
    2, 3

    Issued: Doku./Bilek Checked: Entwicklungsgruppe B Date: 2002-04


    EN 0704M0_EN.doc Index: d Page - No.: 4 / 4

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