Rodillo JCB VMT 160
Rodillo JCB VMT 160
Rodillo JCB VMT 160
Publication No.
9803/9530-6
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Introduction ............................................................................................1-7
Bolts and Screws ...................................................................................1-7
Vibromax Specific Torque Settings .......................................................... 1-11
Hydraulic Connections ............................................................................. 1-13
'O' Ring Face Seal System ..................................................................1-13
'Torque Stop' Hose System .................................................................1-16
Service Tools
Numerical List .......................................................................................... 1-17
Tool Detail Reference .............................................................................. 1-18
Body and Framework ..........................................................................1-18
Electrics ...............................................................................................1-20
Hydraulics ............................................................................................1-21
Service Aids
Sealing and Retaining Compounds ......................................................... 1-25
1-i 1-i
Section 1 - General Information
Introduction
About this Manual
Machine Model and Serial Number be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
This manual provides information for the following contained in this publication.
model(s) in the JCB machine range:
Finally, please remember above all else safety must come
– VMT 160-90 from serial no. 1700515 to 1701469 and first!
2802000 to 2804999
– VMT 260-100 from serial no. 1700515 to 1701469 Section Numbering
T11-005
and 2802000 to 2804999
The manual is compiled in sections, the first three are
– VMT 260-120 from serial no. 1700515 to 1701469
numbered and contain information as follows:
and 2802000 to 2804999
Using the Service Manual 1 General Information - includes torque settings and
T11-004
service tools.
This publication is designed for the benefit of JCB 2 Care and Safety - includes warnings and cautions
Distributor Service Engineers who are receiving, or have pertinent to aspects of workshop procedures etc.
received, training by JCB Technical Training Department. 3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
The remaining sections are alphabetically coded and deal
techniques associated with the maintenance and repair of
with Dismantling, Overhaul etc. of specific components, for
hydraulic earthmoving equipment.
example:
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration A Attachments
will specify. B Body and Framework, etc.
Fig 1.
VMT 260
Fig 2.
2
4
1
V014700-1
Fig 3.
Table 1.
1 Front drive motor serial number
2 Rear drive motor serial number
3 Steering unit serial number
4 Front vibration motor serial number
5 Rear vibration motor serial number
6 Hydraulic pump serial number
7 Engine serial number
The full engine serial number is on the engine label which Your machine is built to the ROPS standard and has an
is located on the rocker cover. K Fig 4. ( T 1-5) identification label fitted on the ROPS frame. A typical
identification label is shown below. K Fig 5. ( T 1-5)
Model: D722
Serial No 6G5700
Code No 1G368-13000
T019440
Fig 4.
V015080-1
Fig 5.
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
The two types of fasteners can be readily identified by Torque settings are given for the following conditions:
colour and part number suffix. K Table 1. Fastener Types
( T 1-7). Condition 1
Note: A Dacromet bolt should not be used in conjunction Verbus Ripp Bolts
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Fig 1.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur. Torque settings for these bolts are determined by the
Dacromet bolts are only used for external applications. application. Refer to the relevant procedure for the
They are not used in applications such as gearbox or required settings.
engine joint seams or internal applications.
NOTE:
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Section 1 - General information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
Table 6. Torque Settings - Rivet Nut Bolts/Screws
Bolt Size
ISO Metric
Thread mm Nm kgf m lbf ft
M3 3 1.2 0.1 0.9
M4 4 3.0 0.3 2.0
M5 5 6.0 0.6 4.5
M6 6 10.0 1.0 7.5
M8 8 24.0 2.5 18.0
M10 10 48.0 4.9 35.5
M12 12 82.0 8.4 60.5