Donaldson UltraFilter User Manual
Donaldson UltraFilter User Manual
Donaldson UltraFilter User Manual
O11100000009
12.2010
EN – Compressed Air-Dryer
BURAN
DC 0020 AB – DC 0850 AB
Type Code
Series BURAN
50-60 Hz
DC 0050 AB 1112 A 1CY1112000009
DC 0065 AB 1113 A 1CY1113000009
DC 0085 AB 1114 A 1CY1114000009
DC 0105 AB 1115 A 1CY1115000009
DC 0125 AB 1116 A 1CY1116000007
DC 0150 AB 1117 A 1CY1117000007
DC 0180 AB 1118 A 1CY1118000007
DC 0225 AB 1119 A 1CY1119000007
DC 0300 AB 1120 A 1CY1120000007
50 Hz
DC 0360 AB 1121 A 1CY1121000007
DC 0450 AB 1122 A 1CY1122000007
DC 0550 AB 1123 A 1CY1123000007
DC 0650 AB 1124 A 1CY1124000007
DC 0750 AB 1125 A 1CY1125000007
DC 0850 AB 1126 A 1CY1126000007
DC 0125 AB 1116 A 1CY1116000008
DC 0150 AB 1117 A 1CY1117000008
DC 0180 AB 1118 A 1CY1118000008
DC 0225 AB 1119 A 1CY1119000008
DC 0300 AB 1120 A 1CY1120000008
60 Hz
DC 0360 AB 1121 A 1CY1121000008
DC 0450 AB 1122 A 1CY1122000008
DC 0550 AB 1123 A 1CY1123000008
DC 0650 AB 1124 A 1CY1124000008
DC 0750 AB 1125 A 1CY1125000008
DC 0850 AB 1126 A 1CY1126000008
Technical modifications are subject to change without notice; errors not excluded.
ultratroc gmbh
Drucklufttechnik
Postfach 2653 D-24916 Flensburg
Ochsenweg 73 D24941 Flensburg Internet: http://www.donaldson.com
12.2010 EN_2
Table of contents
Page
Type code EN_2
Part 1 Important user information 1.1 General Notes EN_4
1.2 Legal requirements for the user EN_5
1.3 Safety regulations EN_6
1.4 Refrigerant handling EN_7
All safety notes in this operating instruction which may cause harm to personnel or
equipment, when ignored, are marked by the following symbols:
EN_3 12.2010
Part 1 Important User Information
12.2010 EN_4
Important User Information Part 1
1.2.2 Check of working • Before starting the CA-Dryer, the user has to check the
materials working materials and record this accordingly.
1.2.3 Periodical checks • The user of the CA-Dryer has to find out the test periods
of the complete unit and the unit parts on base of a safety
related technical evaluation.
1.2.4 Instruction EN 378-1 • The user has to provide the instructions for the operators
as well as their information of the used working media. A
yearly instruction is mandatory.
EN_5 12.2010
Part 1 Important User Information
Attention!
The operator has to observe the national working-, operating-
and safety regulations. Also existing internal factory regulations
must be met.
Maintenance and repair work must only be carried out by
specially trained personnel and, if necessary, under supervision
of a person qualified for this work.
Attention!
All maintenance and repair works must only be executed at
stopped machine, disconnected power supply and pulled mains
plug. Ensure that the CA-dryer cannot be switched on by
mistake.
12.2010 EN_6
Important User Information Part 1
R32/125/134a (23/25/52)
R407C – HFC 1000 ppm 1653
CHF2CF3/CH2F2/CH2FCF3
EN_7 12.2010
Part 1 Important User Information
1.5.2 After inhaling: • Bring casualty into the fresh air, keep him warm, and let him
relax.
• At breathlessness: Oxygene therapie
• At apnoea: Resuscitation
• Mouth-to-nose resuscitation, mouth-to-mouth resuscitation
or with equipment.
• Medical treatment necessary
1.5.3 After skin contact: • At skin contact, clean with water and soap immediately.
• After contact with the fluid, undercooled skin areas must be
cooled with warm (not hot) water.
1.5.4 After eye contact: • Flush well opened eye with running water for at least 10
minutes.
• Contact doctor.
1.5.5 Notes for the • Inform doctor about the used refrigerant.
doctor: • After inhalation, deep breathing of a corticoid emulsive
dosing aerosol (e.g. Ventolair) as soon as possible.
• Prohobition of using adrenergic drugs.
• Prophylactic pulmonary edema after inhalation of
decomposition products / fire gases
1.6 Disposal • When disposing of used devices, pay attention to oil and
refrigerant in the hermetical sealed refrigerating circuit of
CA-dryers. Therefore, before dismounting, these operation
media must be disposed by a special company.
Attention!
Do not dispose waste oil into the environment. Do not mix with
household rubbish and do not burn it unauthorized plants.
12.2010 EN_8
Installation Part 2
2.2 Requirements on At the site of installation, the CA-dryer can be installed without
the place of anchorage or special foundation at the location desired.
installation The CA-dryer is provided for an ambient temperature of 25 °C.
Attention!
To avoid corrosion on components of the CA-dryer the
compressed and ambient air must be free of aggressive parts.
The CA-dryer are provided for inside mounting.
Deviating conditions require the consultation of the
manufacturer.
Attention!
At different ambient conditions pay attention to the layout data!
2.3 Installation The CA-dryer must be installed that accessibility to the front
(mounting) panel is ensured. Furthermore leave space for service purposes
on both sides of the CA-dryer (fig.2.3a).
Wall mounting is possible with types 1110A-1116A (fig.2.3b).
EN_9 12.2010
Part 2 Installation
2.3.1 Version air cooled The cooling air is sucked in by the refrigerant condenser (Apx
1/3) and discharged at the right side (Apx 1/4). Both areas must
be kept free and must non be obstructed.
2.4 Compressed air The connection must be executed acc. to marking at the CA-
connection dryer (Apx 1/1 + 1/2).
For service purposes the installation of a bypass line in
recommended (additional equipment).
Attention!
Before mounting the CA-dryer, welding residual, rust or other
pollution must be removed from the pipelines to be connected.
If pollution cannot be excluded, proper filter system must be
installed.
The compressed air pipes must be installed stress-free.
Expansion joints are recommended in case of vibrations and
pulsations.
CA-dryer must only be operated within the temperature and
pressure limits stated on the nameplate.
Prior to use, the user must fit safety / pressure relief devices on
the CA-system.
2.5 Electric connection The CA-dryers are completely equipped and wired. They
merely have to be connected to a power supply. The CA-dryer
are to be protected by slow-blow fuses as defined in the wiring
diagram.
Operating voltage: according to name plate data.
12.2010 EN_10
Installation Part 2
2.6 Connection A hose already pre-mounted at the condensate drain leads the
condensate drain condensate out of the CA-dryer (Apx 1/5). A connection by the
costumer has to be carried out corresponding to the local
conditions.
Attention!
Route outflow so that persons or objects will not be struck by
condensate (condensate outlet at operating pressure)!
2.6.1 Connection The condensate drain pipe (fig.2.6/1) may be fixed to the wall
condensate with a rising slope of maximum 5m. thereby the minimum
draining operating pressure increases for 0,1 bar per meter. The
collecting pipe (fig.2.6/2) has to have at least the cross-section
of the condensate outlet.
Fig. Connection
2.6 condensate draining
EN_11 12.2010
Part 3 Description
3.3 Unit Layout See Appendix Apx 1 for CA-dryer components which are
accessible from outside.
3.3.1 Symbols
Compressed air inlet
Condensate drain
3.4 Electronic The electronic regulator DDS5 is a controller specially designed for
regulator CA-dryers. It operates on the basis of the micro processors and
performs three functions:
- Pressure dew point display
- Pressure dew point alarm
- Refrigerant condenser fan control (1110A-1117A)
Fig. Symbols 2 3 4
3.4 electronic
regulator
ON
set
PQS0034_1
7 1 5 6 8
1 10x Led green : Pressure dew point indication
2 Green area : Pressure dew point normal
3 Red area : Pressure dew point high
4 Led green : CA-dryer on
5 Led red : Alarm active (flashing)
6 Led yellow : refrigerant condenser fan on (1110A-1117A)
7 Set key
8 Up key
12.2010 EN_12
Description Part 3
3.5 Nominal power of The nominal power of the CA-dryer mentioned in the technical
CA-dryer data is related to a working pressure of 7 bar, a compressed air
inlet temperature of 35 °C as well as an ambient te mperature of
25 °C acc. to ISO 7183.
Lower working pressure, higher compressed air inlet
temperature and/or higher ambient temperatures overload the
compressor which causes to an increased pressure dewpoint
and the compressor can be stopped by internal safety devices.
At essentially deviating operating conditions, contact the
deliverer of the CA-dryer for support.
3.7.2 Refrigerant side The refrigerant is injected into the refrigerant-to-air heat
exchanger where it evaporates, thereby the compressed air is
cooled. The hot gas by-pass valve regulates the cooling
temperature and keeps the pressure dew point constant in
nearly all capacity stages. The refrigerant compressed by the
motor compressor is condensed within the condenser and is
available for the evaporation again.
3.7.3 Pressure dew point Any compressed air dryer can be operated under partial load
control due to lower compressed air flow or lower compressed air inlet
temperature in the range of 0 to 100% load in permanent
operation.
EN_13 12.2010
Part 3 Description
- Malfunction / Alarm.
12.2010 EN_14
Operation Part 4
4.1 Commissioning After installation the CA-dryer is supplied with power via the
power cable or by operating the main switch (Apx 1/6).
Attention!
Before operating the operation switch (Apx 1/6), a waiting
period of at least 6 hours is absolutely necessary.
4.2 Starting The CA-dryer is switched on via operation switch (Apx 1/6).
After approx. 5 minutes the compressed air admission is
possible by connecting the compressed air compressor.
The CA-dryer is designed for continuous operation and may
remain switched on during periods of no load, as it adapts to
the required performance automatically.
4.3 Operation Operation is indicated by the led “ON” of the electronic regulator
(fig.4.3/4)
The pressure dew point indication (fig.4.3/1) is showing the
pressure dew point reached by the CA-dryer.
set
PQS0034_1
7 1 5 6 8
1. Press SET key (7) for 2 seconds to change from display into
setup mode.
2. First data is ALARMON, shortly press SET key (7) to go to
data FANON, shortly press SET key (7) to return to data
ALARMON.
3. In order to adjust actual data, keep pressed SET key (7) and
press UP key (8).
4. During the setup, led flashing will identify which data is
displayed :
- led ON (4) and ALARM (5) flashing = ALARMON data
- led ON (4) and FAN (6) flashing = FANON data
5. Setup exit is automatic after 2 minutes or by pressing UP key (8).
EN_15 12.2010
Part 4 Operation
4.4 Stopping At standstill periods, the CA-dryer is switched off with the
operation switch (Apx 1/6).
For longer standstill periods or service works, the CA-dryer
is switched off by pulling the power plug (Apx 1/8).
12.2010 EN_16
Maintenance Part 5
5.1 Maintenance
Attention!
Prior to any maintenance works all safety regulations for
electrical systems and units must be observed (see also
part 1).
5.1.4 Periodic checks at CA-Dryers types 1125A and 1126A are included into the
pressure vessels pressure vessel guideline category II, fluid group 2 and have
a maximum pressure of 14 bar.
Periodic checks must be done according to National
legislations and the determinations of the user.
Attention!
Maintenance work must be performed at the depressurized
condensate drain only. For this purpose, the installation of a
bypass line is recommended.
EN_17 12.2010
Part 5 Maintenance
12.2010 EN_18
Maintenance Part 5
EN_19 12.2010
Part 5 Maintenance
5.2.8 Safety thermo-switch 1. CA-dryer volume flow too high ⇒ reduce volume flow; ⇒
FTS is tripped check whether CA-dryer’s capacity is properly selected,
(type 1120A-1126A) increase CA-dryer’s capacity.
2. CA-inlet temperature too high ⇒ restore normal conditions.
3. Ambient temperature too high or the room aeration is
insufficient ⇒ reduce temperature and/or provide proper
ventilation.
4. Refrigerant condenser fan is never running ⇒ see 5.2.6.
5. Refrigerant condenser is polluted ⇒ clean condenser.
6. CA-operating pressure too low ⇒ increase operating
pressure; ⇒ check whether CA-dryer’s capacity is properly
selected, increase CA-dryer’s capacity.
7. Leak in the refrigerating fluid circuit ⇒ contact service.
8. Safety thermo-switch FTS is defective ⇒ contact service.
Note: Safety thermo-switch FTS require a reset : press
reset button (fig.5.2.8).
Fig. Safety thermo-switch
5.2.8 FTS reset button
12.2010 EN_20
Maintenance Part 5
5.2.9 Safety high 1. Ambient temperature too high or the room aeration is
pressure-switch insufficient ⇒ reduce temperature and/or provide proper
FPA is tripped ventilation.
(type 1122A-1126A) 2. Refrigerant condenser fan is never running ⇒ see 5.2.6.
3. Refrigerant condenser is polluted ⇒ clean condenser.
Note: Safety high pressure-switch FPA require a reset :
press reset button (fig.5.2.9).
Fig. Safety high
5.2.9 pressure-switch FPA
reset button
5.2.10 Safety low Leak in the refrigerating fluid circuit ⇒ contact service.
pressure-switch
FPB is tripped
(type 1122A-1126A)
EN_21 12.2010
Part 5 Maintenance
PQS0034_2
EIC3 dew point sensor is defective ⇒ replace it.
5.2.11.2 Alarm led and Fan
ON
led are flashing
(type 1110A-1117A)
set
PQS0034_3
Pressure dew point too low (lower than -1°C) ⇒ see 5.2.3.
5.2.11.5 Display 10th (right)
ON
led is flashing
set
PQS0034_6
Pressure dew point too high (higher than 24°C) ⇒ see 5.2.2.
Note: Alarm led could be lighted or not (alarm become active
5 minutes later with dewpoint temperature continuously
higher than ALARMON setpoint)
12.2010 EN_22
Maintenance Part 5
EN_23 12.2010
Part 5 Maintenance
12.2010 EN_24
Technical data Part 6
EN_25 12.2010
Part 7 Legend Appendix
12.2010 EN_26
APPENDIX
Apx 1.1 1110 A – 1116 A
12.2010
Apx 1.3 1122 A – 1124 A
12.2010
Apx 2.1 1110 A – 1111 A
12.2010
Apx 2.3 1117 A
12.2010
Apx 2.5 1120 A – 1121 A
12.2010
Apx 2.7 1125 A – 1126 A
12.2010
EG-Konformitätserklärung DNN002003 Rev.01
EC declaration of conformity
Déclaration “CE” de conformité
EG-verklaring van overeenstemming DE - EN - FR
EU-konformitetsforklaring NL - DA
Flensburg, 02.11.2010
Datum / Date / Datum / Dato Underschrift / Signature / Handtekening / Underskrift
(Bevollmächtigter / Authorized person / Fondé de pouvoir / Gevolmagtiegde / Fuldmægtig)
Dear customer,
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(mentioned on the name plate) and your complete address inclusive
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your ultratroc team