Scribd Logo
Upload

Welcome to Scribd!

  • 56 views

    Procedure Qualification Record (PQR) : Filler Metals AWS Specification AWS Classification

    Uploaded by

    Rejoy baby
    This document summarizes the procedure qualification record for welding procedure QFAB-pWPS-02. It details the welding of 16mm steel plates using the SMAW process with E-7018 electrodes. The record documents information on joint design, base metals, filler metals, welding parameters, inspection results and test data, showing the procedure was qualified for single V-groove welds in the vertical-up position. Mechanical testing of specimens showed ultimate tensile strengths over 500 MPa, meeting acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Procedure Qualification Record (PQR) : Filler Metals AWS Specification AWS Classification

    Uploaded by

    Rejoy baby
    56 views3 pages
    This document summarizes the procedure qualification record for welding procedure QFAB-pWPS-02. It details the welding of 16mm steel plates using the SMAW process with E-7018 electrodes. The record documents information on joint design, base metals, filler metals, welding parameters, inspection results and test data, showing the procedure was qualified for single V-groove welds in the vertical-up position. Mechanical testing of specimens showed ultimate tensile strengths over 500 MPa, meeting acceptance criteria.

    Original Title

    PQR-1 (3)

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document summarizes the procedure qualification record for welding procedure QFAB-pWPS-02. It details the welding of 16mm steel plates using the SMAW process with E-7018 electrodes. The record documents information on joint design, base metals, filler metals, welding parameters, inspection results and test data, showing the procedure was qualified for single V-groove welds in the vertical-up position. Mechanical testing of specimens showed ultimate tensile strengths over 500 MPa, meeting acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    56 views3 pages

    Procedure Qualification Record (PQR) : Filler Metals AWS Specification AWS Classification

    Uploaded by

    Rejoy baby
    This document summarizes the procedure qualification record for welding procedure QFAB-pWPS-02. It details the welding of 16mm steel plates using the SMAW process with E-7018 electrodes. The record documents information on joint design, base metals, filler metals, welding parameters, inspection results and test data, showing the procedure was qualified for single V-groove welds in the vertical-up position. Mechanical testing of specimens showed ultimate tensile strengths over 500 MPa, meeting acceptance criteria.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    You are on page 1of 3

    PROCEDURE QUALIFICATION RECORD (PQR)

    IDENTIFICATION
    Company Name QUALITY FABRICATORS CO.WLL
    PQR No. QFAB-PQR-02
    POSITION
    Revision 00
    Position of 3G Fillet N/A
    Date 04-8-2015 Groove
    Supporting WPS QFAB-pWPS-02 Vertical Dow
    Revision 00 Progression n
    Up √ 
    Date 02-8-2015
    Welding Process SMAW
    Type Manual  Machine Semi Auto

    POSTWELD HEAT TREATMENT


    JOINT DESIGN USED
    Heating Method N/A
    Type Single  Double N/A
    Backing Yes  No  Temperature Rise Rate N/A
    Backing Material None Bead Thickness : 16mmSoak Temperature N/A
    Root Gap 2.5 ± 0.5 Root Face 1.5±0.5
    Holding Time N/A
    Groove Angle 60°± 10° Radius (J-U) N/A
    Temperature Fall Rate N/A
    Back Gouging: No Method None
    Other N/A

    PREHEAT
    BASE METALS
    Preheat Temp., Min Ambient (27°C)
    Material Spec. EN10025 Group 1 to Group 1
    Material Grade S 275JR /Heat no-F653870 Inter pass Temp., Min N/A
    Thickness 16mm Inter pass Temp., Max 210 °C
    Dia (Pipe) N/A

    FILLER METALS ELECTRICAL CHARACTERISTICS


    AWS A 5.1 Transfer Mode (SMAW)
    Specification
    AWS E-7018 Short Circuiting N/A Globular
    N/A
    Classification Spray N/A Pulsed N/A
    Current
    AC N/A DCEP  DECN
    Other None
    Tungsten Electrode N/A
    Size N/A Type N/A

    PROCEDURE QUALIFICATION RECORD (PQR)


    TECHNIQUE
    SHIELDING
    Stringer Bead  Weave Bead 
    Flux N/A
    Multi-pass  Single Pass 
    Electrode-Flux (Class) N/A
    Number of Electrodes Single
    Gas N/A
    Electrode Spacing
    Composition N/A
    Longitudinal N/A Lateral N/A Angle N/A
    Flow Rate N/A Contact Tube to Work
    N/A
    Gas Cup Size N/A Distance
    Peening None
    Wire Brushing &
    Inter pass Cleaning
    Grinding

    WELDING PROCEDURE

    Pass or Process Filler Metals Current Volts Travel Sp. Remarks


    Layer(s) Class Dia. Type & Amps or Wire mm/min
    Polarity Feed Speed
    1 SMAW E-7018 2.5 DCEP 70-90 65 65 Preheat Temp:
    2 SMAW E-7018 2.5 DCEP 80-100 80 80 Ambient (27°C)
    3 SMAW E-7018 3.2 DCEP 90-115 80 80
    4 SMAW E-7018 3.2 DCEP 70-90 80 80 Inter pass
    5 SMAW E-7018 3.2 DCEP 70-90 80 80 Temp.Max:210°C

    Joint Details
    T = 16mm, R = 2.5 ± 0.5mm, F= 1.5 ±0.5mm, a 60°± 10°.

    PROCEDURE QUALIFICATION RECORD (PQR)


    TEST RESULT
    TENSILE TEST
    Specimen No Width (mm) Thickness (mm) Area(mm²) Ultimate tensile Ultimate Unit Character of failure
    load,N Stress, N/mm² and location
    TT-1 20.5 15.63 321.04 160.6 500 PM
    TT-1 20.22 15.63 316.04 163.3 517 PM
    GUIDED BEND TEST
    Specimen No Type of bend Result Remark
    Side bend 1 side Passed
    Side bend 2 side Passed
    Side bend 3 side Passed
    Side bend 4 Side Passed
    VISUAL INSPECTION
    Appearance Undercut Piping Porosity Convexity
    Acceptable Less than 1 mm Absent N/A
    Test Date 02/08/2015 Report No QFAB/WPS/WV/02
    Witnessed By SENTHIL.L
    NON DESTRUCTIVE EXAMINATION
    RT Report No JR-15-712-OP-RPT-01 Result Acceptable Remarks
    UT Report No N/A Result N/A Remarks
    FILLET WELD TEST RESULT
    Minimum size multiple pass N/A Maximum size single pass N/A
    Macroetch Macro etch
    1 2 3 1 2 3
    All weld-metal tension test Tensile strength ,PSI Yield point / strength , PSI Elongation in 2 in, %
    N/A N/A N/A N/A

    OTHER TEST

    Charpy V Notch Impact Test


    Notch Specimen ID Specimen Temp °C Absorbed Energy , Joules
    Location Size mm A B C Average
    N/A N/A N/A N/A N/A N/A N/A N/A

    Laboratory Report No Laboratory test No. Welder No


    Emirates industrial MA150238P AD-M-3226 JERRY LORDONE / W01
    laboratory L.L.C

    Manufacturer Verification Company


    Quality Fabricators Company W.L.L Industrial Support Services Co

    Name

    Signature

    Date

    You might also like